PLASMA DISPLAY TV
Chassis: F65A(P_HD)_B450
Model : PS42B451B2WXXU
PS50B451B2WXXU
SERVICE Manual
PLASMA DISPLAY TV |
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CONTENTS |
1. |
Precaution |
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2. |
Product Specification |
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3. |
Disassembly & Reassembly |
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4. |
Troubleshooting |
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5. |
Exploded View & Part List |
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6. |
Wiring Diagram |
PS42B451B2W
PS50B451B2W
Refer to the service manual in the GSPN (see the rear cover) for the more information.
GSPN (Global Service Partner Network)
Area |
Web Site |
North America |
service.samsungportal.com |
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Latin America |
latin.samsungportal.com |
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CIS |
cis.samsungportal.com |
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Europe |
europe.samsungportal.com |
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China |
china.samsungportal.com |
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Asia |
asia.samsungportal.com |
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Mideast & Africa |
mea.samsungportal.com |
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This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
©Samsung Electronics Co., Ltd. Mar. 2009 Printed in Korea
AA82-05739A
Table of Contents
Chapter 1 Precaution
■ 1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 ■ 1-2 Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 ■ 1-3 Static Electricity Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 ■ 1-4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Chapter 2 Product Specification
■ 2-1 Product Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
■ 2-2 Specifications Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
■ 2-3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Chapter 3 Disassembly & Reassembly
■ 3-1 Overall Disassembly & Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-1 |
Chapter 4 Troubleshooting
■ 4-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
■ 4-2 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
■ 4-3 Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Chapter 5 Exploded View & Part List
■ 5-1 PS42B451B2WXXU Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 ■ 5-2 PS50B451B2WXXU Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 ■ 5-3 PS42B451B2WXXU Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 ■ 5-4 PS50B451B2WXXU Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Chapter 6 Wiring Diagram
■ 6-1 Overall Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Disassembly & Reassembly
3. Disassembly & Reassembly
3-1 Overall Disassembly & Reassembly
!Notice
-Be sure to separate the power cord before disassembling the unit.
-Discharge the capacitors first when separating PCB's with high capacity capacitors such as SMPS, X Main Board, Y Main Board, etc. (A spark may be generated by the electric charge, and there is danger of electronic shock.)
-Check that the cables are properly connected referring to the circuit diagram when disassembling or assembling the unit taking care not to damage the cables.
-Take care not to scratch the Glass Filter in the front.
-Assemble the boards in the reverse order of the disassembly.
-The plasma must be layed down on a flat padded surface for disassembly and reassembly.
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3-1-1 Separation of ASSY COVER P-REAR
Part Name |
Description |
Description Photo |
Cover |
Remove 17 screws. ( |
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Rear |
: BH,+,B,M4,L3,ZPC(BLK) |
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Remove 6 screws. ( ) |
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: PH,+,WSP,S,M4,L35,ZPC(BLK) |
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Remove the rear cover. |
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! : Please lay the PDP unit face down on a |
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soft surface when removing the stand. |
Samsung Electronics |
3-1 |
Disassembly & Reassembly
3-1-2 Separation of ASSY PCB MISC-MAIN
Part Name |
Description |
Description Photo |
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Main |
Detach all connectors from the Main |
<42"> |
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Board |
Board. |
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Remove 4 screws. |
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: PH,+,WWP,M3,L8,NI PLT |
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Remove the Main Board. |
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The photo is for 42". |
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50" is very similiar with 42". |
<50"> |
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3-1-3 Separation of FILTER-EMI AC LINE
Part Name |
Description |
Description Photo |
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FILTER- |
Detach connector from SMPS. |
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EMI |
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AC LINE |
Remove 2 screw. ( |
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: PH,+,WWP,M3,L8,NI PLT |
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Remove 1 screws.( |
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: BH,+,S,M4,L10,ZPC(BLK) |
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Separate FILTER-EMI AC LINE from bracket.
3-2 |
Samsung Electronics |
Disassembly & Reassembly
3-1-4 Separation of BRACKET-PCB
Part Name |
Description |
Description Photo |
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Bracket |
Remove screw.( ) |
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PCB |
: BH,+,B,M4,L3,ZPC(BLK) |
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Remove the BRACKET-PCB. |
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3-1-5 Separation of ASSY BRACKET 42"/50"
Part Name |
Description |
Description Photo |
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Bracket |
Remove 2 screws. ( |
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: BH,+,PT,S Tite,M4,L10,ZPC(BLK) |
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Remove 2 screws. ( |
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: BH,+,B,M4,L3,ZPC(BLK) |
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Remove Bracket. |
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Samsung Electronics |
3-3 |
Disassembly & Reassembly
3-1-6 Separation of ASSY BRACKET P-WALL
Part Name |
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Description |
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Description Photo |
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42" |
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Remove 2 screws. ( |
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Wall |
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: BH,+,B,M4,L3,ZPC(BLK) |
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Bracket |
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Remove 4 screws. ( |
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: BH,+,S,M4,L10,ZPC(BLK) |
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Remove Wall Bracket. |
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: Please lay the PDP panel face down |
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! |
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on a soft surface when separating front |
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cover. |
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50" |
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Remove 2 screws. ( |
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Wall |
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: BH,+,B,M4,L3,ZPC(BLK) |
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Bracket |
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Remove 4 screws. ( |
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: BH,+,S,M4,L10,ZPC(BLK) |
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Remove Wall Bracket. |
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3-1-7 Separation of ASSY SPEAKER P
Part Name |
Description |
Description Photo |
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Speaker |
Remove 4 screws.( |
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: BH,+,WP,B,M4.0,L3,ZPC(BLK), |
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SWRCH18A |
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Remove the Speaker. |
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The photo is for 42". |
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50" is very similiar with 42". |
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3-4 |
Samsung Electronics |
Disassembly & Reassembly
3-1-8 Separation of SMPS-PDP TV
Part Name |
Description |
Description Photo |
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42" |
Detach all connectors from the SMPS. |
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SMPS |
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Remove 6 screws. |
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: PH,+,WWP,M3,L8,NI PLT |
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Remove the SMPS.
!: Wear gloves when handling the power board as there may be some remaining electrical charge in the capacitor.
Specifically, avoid touching any part of the capacitor.
50" |
Detach all connectors from the SMPS. |
SMPS
Remove 6 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the SMPS.
3-1-9 Separation of ASSY PDP MODULE P-LOGIC MAIN BOARD
Part Name |
Description |
Description Photo |
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Logic |
Detach all connectors from the Logic |
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Board |
Main Board. |
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Remove 2 screws. |
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: WSP,PH,+,M3,L8,NI PLT |
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Remove the Logic Main Board. |
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Samsung Electronics |
3-5 |
Disassembly & Reassembly
3-1-10 Separation of ASSY PDP MODULE P-X MAIN BOARD
Part Name |
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Description |
Description Photo |
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42" |
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Detach all Connectors from the X Main Board. |
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Flat able |
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To separate the Flat Cable of the X-Board, press the |
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upper and the lower sides of the connector. |
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: Pinch the sides, but then push down in the ribbon, it |
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should slide out after that. |
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42" |
Remove 7 screws. |
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X-Main |
: PH,+,WWP,M3,L8,NI PLT |
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Board |
Remove the X-Main Board. |
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50" |
Remove the X-Main Board. |
X-Main |
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Board |
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3-6 |
Samsung Electronics |
Disassembly & Reassembly
3-1-11 Separation of ASSY PDP MODULE P-Y MAIN BOARD
Part Name |
Description |
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Description Photo |
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42" |
Detach the scan board connectors from the panel . |
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Flat Cable |
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50" |
Detach the scan board connectors from the panel . |
Flat Cable
42" |
Remove 2 screws. |
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Y-Scan |
: PH,+,WWP,M3,L8,NI PLT |
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Board |
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Samsung Electronics |
3-7 |
Disassembly & Reassembly
Part Name |
Description |
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Description Photo |
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50" |
Remove 7 screws. |
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Y-Scan |
: PH,+,WWP,M3,L8,NI PLT |
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Board |
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3-1-12 Separation of ASSY PDP MODULE P-ADDRESS BUFFER BOARD
Part Name |
Description |
Description Photo |
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42" |
Remove 3 screws. |
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Buffer |
: PH,+,WWP,M3,L8,NI PLT |
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board |
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shield |
Remove the still bar. |
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Before removing the still bar, you should |
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lift up the panel a little. |
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50" |
Remove 3 screws. |
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Buffer |
: PH,+,WWP,M3,L8,NI PLT |
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board |
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shield |
Remove the still bar. |
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Before removing the still bar, you should |
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lift up the panel a little. |
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3-8 |
Samsung Electronics |
Disassembly & Reassembly
3-1-13 Separation of ASSY PANEL BRACKETS
Part Name |
Description |
Description Photo |
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Panel |
Remove 7 screws. ( |
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Brackets |
: BH,+,B,M4,L3,ZPC(BLK) |
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Remove the Side Panel Brackets. |
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Samsung Electronics |
3-9 |
MEMO
3-10 |
Samsung Electronics |
Exploded View & Part List
5. Exploded View & Part List
5-1 PS42B451B2WXXU Exploded View
M0013
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FT532 |
M0523 |
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M0014 |
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M0412 |
T0175 |
M0027 |
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T0289 |
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T0044 |
M0150 |
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M0146 |
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M0149 |
M0175 |
T0603 |
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T0456 |
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T0003 |
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M0112 |
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5-1 |
Samsung Electronics |
Exploded View & Part List
Loc. No. |
Code No. |
Description |
Specification |
Q'ty |
SA/SNA |
Remark |
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FT532 |
2901-001548 |
FILTER-EMI AC LINE |
250V,6A,UL, CSA, VDE, |
1 |
S.A |
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M0013 |
BN96-10205D |
ASSY COVER P-REAR |
PB450 42,PCM,BKM-P703, |
1 |
S.N.A |
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M0014 |
BN94-02844A |
ASSY PCB MISC-MAIN |
PS42B450B1WXXC |
1 |
S.N.A |
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M0027 |
BN96-09927A |
ASSY STAND P-BASE |
42/50(PB450) |
1 |
S.A |
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M0112 |
BN63-05331F |
COVER-FRONT |
42PB450,ABS+PMMA,HB,CHARCOAL |
1 |
S.A |
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M0146 |
BN96-10229A |
ASSY BRACKET P-FILTER SIDE |
PB450 42,SECC |
2 |
S.N.A |
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M0149 |
BN96-10198A |
ASSY BRACKET P-FILTER TOP |
PB450 42,SECC |
1 |
S.N.A |
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M0150 |
BN96-10199A |
ASSY BRACKET P-FILTER BOTTOM |
PB450 42,SE |
1 |
S.N.A |
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M0175 |
BN96-10377B |
ASSY BOARD P-TOUCH FUNCTION&IR |
PS42B451B |
1 |
S.A |
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M0412 |
BN96-10232A |
ASSY BRACKET P-PCB |
PB450 42,SECC,T0.6 |
1 |
S.N.A |
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M0523 |
BN96-10231A |
ASSY BRACKET P-SUPPORT STAND |
PB450 42,SE |
1 |
S.N.A |
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T0003 |
BN96-10203F |
ASSY COVER P-FRONT |
PB450 42,ABS+PMMA,HB, |
1 |
S.N.A |
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T0044 |
BN96-10452B |
ASSY PDP MODULE P |
SA42AX-YD11,PP42AB057B |
1 |
S.A |
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T0175 |
BN96-09464A |
ASSY SPEAKER P |
8ohm,4pin,10W,R:850 / L:3 |
1 |
S.A |
|
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|
T0289 |
BN63-05298A |
COVER-AV |
50PB550,ABS HB,BLK(BK500) |
1 |
S.A |
|
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T0456 |
BN67-00248A |
GLASS-FILTER EMI |
42" P450,With AR, Witho |
1 |
S.A |
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T0603 |
BN64-01013A |
WINDOW-RMC |
42PB450,PC,VIOLET |
1 |
S.N.A |
|
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|
Samsung Electronics |
5-2 |
Exploded View & Part List
5-2 PS50B451B2WXXU Exploded View
M0013
|
FT532 |
M0523 |
|
|
M0014 |
|
M0027 |
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M0412 |
T0175 |
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T0289 |
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T0044 |
M0146 |
M0150 |
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M0149 |
|
M0175 |
T0603 |
|
T0456 |
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T0003 |
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M0112 |
|
|
5-3 |
Samsung Electronics |
Exploded View & Part List
Loc. No. |
Code No. |
Description |
Specification |
Q'ty |
SA/SNA |
Remark |
||
FT532 |
2901-001557 |
FILTER-EMI AC LINE |
250V,6A,UL, CSA, VDE, |
1 |
S.A |
|
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M0013 |
BN96-10206D |
ASSY COVER P-REAR |
PB450 50,PCM,BKM-P703, |
1 |
S.N.A |
|
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|
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|
|
|
M0014 |
BN94-02845A |
ASSY PCB MISC-MAIN |
PS50B450B1WXXC |
1 |
S.N.A |
|
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||||||
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|
M0027 |
BN96-09927A |
ASSY STAND P-BASE |
42/50(PB450) |
1 |
S.A |
|
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M0112 |
BN63-05334F |
COVER-FRONT |
50PB450,ABS+PMMA,HB,CHARCOAL |
1 |
S.A |
|
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|
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|
M0146 |
BN96-10235A |
ASSY BRACKET P-FILTER SIDE |
PB450 50,SECC |
2 |
S.N.A |
|
|
|
M0149 |
BN96-10233A |
ASSY BRACKET P-FILTER TOP |
PB450 50,SECC |
1 |
S.N.A |
|
|
|
M0150 |
BN96-10234A |
ASSY BRACKET P-FILTER BOTTOM |
PB450 50,SE |
1 |
S.N.A |
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|
M0175 |
BN96-10377C |
ASSY BOARD P-TOUCH FUNCTION&IR |
PS42B451B |
1 |
S.A |
|
|
|
M0412 |
BN96-10232B |
ASSY BRACKET P-PCB |
PB450 50,SECC,T0.6 |
1 |
S.N.A |
|
|
|
M0523 |
BN96-10231A |
ASSY BRACKET P-SUPPORT STAND |
PB450 42,SE |
1 |
S.N.A |
|
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T0003 |
BN96-10204F |
ASSY COVER P-FRONT |
PB450 50,ABS+PMMA,HB, |
1 |
S.N.A |
|
|
|
T0044 |
BN96-09931A |
ASSY PDP MODULE P |
S50HW-YD11,PP50HB056B, |
1 |
S.A |
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||||||
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T0175 |
BN96-09464B |
ASSY SPEAKER P |
8ohm,4pin,10W,R:850 / L:3 |
1 |
S.A |
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|
T0289 |
BN63-05298A |
COVER-AV |
50PB550,ABS HB,BLK(BK500) |
1 |
S.A |
|
|
|
T0456 |
BN67-00251A |
GLASS-FILTER EMI |
50" P550,With AR, Witho |
1 |
S.A |
|
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||||||
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|
T0603 |
BN64-01013A |
WINDOW-RMC |
42PB450,PC,VIOLET |
1 |
S.N.A |
|
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|
Samsung Electronics |
5-4 |
Exploded View & Part List
5-3 PS42B451B2WXXU Service Item
This is the list which is available to repair the real material at the time of service.
Loc. No. |
Code No. |
Description |
Specification |
Q'ty |
Remark |
||
M0013 |
BN96-10205D |
ASSY COVER P-REAR |
PB450 42,PCM,BKM-P703, |
1 |
|
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|
M0014 |
BN94-02844A |
ASSY PCB MISC-MAIN |
PS42B450B1WXXC |
1 |
|
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|
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|||||
|
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|
|
M0027 |
BN96-09927A |
ASSY STAND P-BASE |
42/50(PB450) |
1 |
|
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|
|
M0154 |
BN96-09752A |
ASSY PDP P-Y-MAIN BUFFER BOARD |
S42AX-YB0 |
1 |
|
|
|
M2893 |
BN39-00802C |
LEAD CONNECTOR |
HPT4264H,UL1617#22,24P/24 |
1 |
|
|
|
T0003 |
BN96-10203F |
ASSY COVER P-FRONT |
PB450 42,ABS+PMMA,HB, |
1 |
|
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|
T0037 |
BN96-09753A |
ASSY PDP P-LOGIC MAIN BOARD |
S42AX-YB07,P |
1 |
|
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|
T0044 |
BN96-10452B |
ASSY PDP MODULE P |
SA42AX-YD11,PP42AB057B |
1 |
|
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|||||
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T0045 |
BN96-09749A |
ASSY PDP P-X-MAIN BOARD |
S42AX-YB07,PL42A |
1 |
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|||||
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T0045 |
BN96-09750A |
ASSY PDP P-X-MAIN BUFFER BOARD |
S42AX-YB0 |
1 |
|
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|
T0074 |
BN59-00863A |
REMOCON |
LCD450,TM950,EUROPE,WHITE,48 |
1 |
|
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|
T0262 |
BN96-09751A |
ASSY PDP P-Y-MAIN BOARD |
S42AX-YB07,PL42A |
1 |
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T0764 |
BN44-00273B |
SMPS-PDP TV |
42U1_DY,AC/DC,314.23W,AC90~2 |
1 |
|
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|||||
T0937 |
BN96-09754A |
ASSY PDP P-ADDRESS E-BUFFER BO |
S42AX-YB0 |
1 |
|
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|
T0938 |
BN96-09755A |
ASSY PDP P-ADDRESS F- BUFFER B |
S42AX-YB0 |
1 |
|
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|
5-5 |
Samsung Electronics |
|
|
|
Exploded View & Part List |
||||
5-4 PS50B451B2WXXU Service Item |
|
|
|
|
|
||
|
|
This is the list which is available to repair the real material at the time of service. |
|||||
|
|
|
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|
|
|
|
Loc. No. |
Code No. |
Description |
Specification |
Q'ty |
Remark |
||
M0013 |
BN96-10206D |
ASSY COVER P-REAR |
PB450 50,PCM,BKM-P703, |
1 |
|
|
|
|
|
|
|
|
|
|
|
M0014 |
BN94-02845A |
ASSY PCB MISC-MAIN |
PS50B450B1WXXC |
1 |
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
M0027 |
BN96-09927A |
ASSY STAND P-BASE |
42/50(PB450) |
1 |
|
|
|
|
|
|
|
|
|
|
|
M2893 |
BN39-00802S |
LEAD CONNECTOR |
LILY2 50",UL1007#26,24p/2 |
1 |
|
|
|
T0003 |
BN96-10204F |
ASSY COVER P-FRONT |
PB450 50,ABS+PMMA,HB, |
1 |
|
|
|
T0037 |
BN96-09739A |
ASSY PDP P-LOGIC MAIN BOARD |
S50HW-YB04,P |
1 |
|
|
|
|
|
|
|
|
|
|
|
T0039 |
BN96-09741A |
ASSY PDP P-ADDRESS F-BUFFER BO |
S50HW-YB0 |
1 |
|
|
|
T0044 |
BN96-09931A |
ASSY PDP MODULE P |
S50HW-YD11,PP50HB056B, |
1 |
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
T0045 |
BN96-09736A |
ASSY PDP P-X-MAIN BOARD |
S50HW-YB04,PL50H |
1 |
|
|
|
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|
|||||
|
|
|
|
|
|
|
|
T0045 |
BN96-09737A |
ASSY PDP P-X-MAIN BUFFER BOARD |
S50HW-YB0 |
1 |
|
|
|
T0074 |
BN59-00863A |
REMOCON |
LCD450,TM950,EUROPE,WHITE,48 |
1 |
|
|
|
T0175 |
BN96-09464B |
ASSY SPEAKER P |
8ohm,4pin,10W,R:850 / L:3 |
1 |
|
|
|
|
|
|
|
|
|
|
|
T0262 |
BN96-09738A |
ASSY PDP P-Y-MAIN BOARD |
S50HW-YB04,PL50H |
1 |
|
|
|
|
|
|
|||||
T0764 |
BN44-00274B |
SMPS-PDP TV |
50U1_DY,P0842A,AC/DC,439.03W |
1 |
|
|
|
|
|
|
|||||
T0937 |
BN96-09740A |
ASSY PDP P-ADDRESS E-BUFFER BO |
S50HW-YB0 |
1 |
|
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|
|
Samsung Electronics |
5-6 |
MEMO
5-7 |
Samsung Electronics |
Precaution
1. Precaution
To avoid possible damage, electric shocks or exposure to radiation, follow the instructions below with regard to safety, installation, service and ESD.
1-1 Safety Precautions
1.Make sure all protective devices are properly installed including non-metallic handles and compartment covers when installing or re-installing the chassis or chassis assemblies.
2.Make sure that no gaps exist between the cabinets for children to insert their fingers in to prevent children from receiving electric shocks. Gaps mentioned above include ventilation holes between the PDP module and the cabinet mask, and the improper installation of the rear cabinet.
Errors may occur when the resistance is below 1.0 or
over 5.2 .
In these cases, make sure that the device is repaired before sending it back to the customer.
3.Check for Electricity Leakage (Figure 1-1)
Warning: Do not use an insulated transformer for checking the leakage. Use only those current leakage testers or mirroring systems that comply with ANSIC 101.1 and the Underwriter Laboratory's specifications (UL1410, 59.7).
|
|
|
|
|
(READING SHOULD |
||
DEVICE |
LEAKAGE |
NOT BE ABOVE |
|||||
CURRENT |
|
|
0.5mA) |
||||
UNDER |
TESTER |
|
|
|
|||
TEST |
|
|
|
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|
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|
|
|
|
|
|
|
|
|
|
TEST ALL |
|
|
|
|
|
|
EXPOSED METAL |
|
|
|
|
|
||
SURFACES |
|
|
|
|
|
||
2-WIRE CORD |
|
|
|
|
|
||
ALSO TEST WITH |
|
|
|
|
|
||
PLUG REVERSED |
|
|
|
|
|
||
(USING AC ADAPTER |
|
|
|
|
EARTH |
||
PLUG AS REQUIRED) |
|
|
|
GROUND |
Fig. 1-1 AC Leakage Test
4.A high voltage is maintained within the specified limits using safety parts, calibration and tolerances. When voltage exceeds the specified limits, check each special part.
5.Warning for Engineering Changes:
Never make any changes or additions to the circuit design or the internal part for this product.
Ex: Do not add any audio or video accessory connectors. This might cause physical damage. Furthermore, any changes or additions to the original design/engineering will invalidate the warranty.
6.Warning - Hot Chassis:
Some TV chassis are directly connected to one end of the AC power cord for electrical reasons.
Without insulated transformers, the product can only be repaired safely when the chassis is connected to the earth end of the AC power source.
To make sure the AC power cord is properly connected, follow the instructions below. Use the voltmeter to measure the voltage between the chassis and the earth ground. If the measurement is over 1.0V, unplug the AC power cord and change the polarity before reinserting it. Measure the voltage between the chassis and the ground again.
7.Some TV chassis are shipped with an additional secondary grounding system. The secondary system is adjacent to the AC power line. These two grounding systems are separated in the circuit using an unbreakable/unchangeable insulation material.
8.When any parts, material or wiring appear overheated or damaged, replace them with new immediately. When any damage or overheating is detected, correct this immediately and make a regular check of possible errors.
9.Check for the original shape of the lead, especially that of the antenna wiring, any sharp edges, the AC power and the high voltage power. Carefully check if the wiring is too tight, incorrectly placed or loose. Never change the space between the part and the printed circuit board. Check the AC power cord for possible damages. Keep the part or the lead away from any heat-emitting materials.
Samsung Electronics |
1-1 |
Precaution
10.Safety Indication:
Some electrical circuits or device related materials require special attention to their safety features, which cannot be viewed by the naked eye. If an original part is replaced with another irregular one, the safety or protective features will be lost even if the new one has a higher voltage or more watts.
Critical safety parts should be bracketed with ( ! ). Use only regular parts for replacements (in particular, flame resistance and dielectric strength specifications). Irregular parts or materials may cause electric shock or fire.
1-2 |
Samsung Electronics |
Precaution
1-2 Servicing Precautions
Warning 1: First carefully read the "Safety Instruction" in this service manual.
When there is a conflict between the service and the safety instructions, follow the safety instruction at all times.
Warning 2: Any electrolytic capacitor with the wrong polarity will explode.
1.The service instructions are printed on the cabinet, and should be followed by any service personnel.
2.Make sure to unplug the AC power cord from the power source before starting any repairs.
(a)Remove or re-install parts or assemblies.
(b)Disconnect the electric plug or connector, if any.
(c)Connect the test part in parallel with the electrolytic capacitor.
3.Some parts are placed at a higher position than the printed board. Insulated tubes or tapes are used for this purpose. The internal wiring is clamped using buckles to avoid contact with heat emitting parts. These parts are installed back to their original position.
4.After the repair, make sure to check if the screws, parts or cables are properly installed. Make sure no damage is caused to the repaired part and its surroundings.
5.Check for insulation between the blade of the AC plug and that of any conductive materials (i.e. the metal panel, input terminal, earphone jack, etc).
6.Insulation Check Process: Unplug the power cord from the AC source and turn the switch on. Connect the insulating resistance meter (500v) to the AC plug blade.
The insulating resistance between the blade of the AC plug and that of the conductive material should be more than 1 .
7.Any B+ interlock should not be damaged.
If the metal heat sink is not properly installed, no connection to the AC power should be made.
8.Make sure the grounding lead of the tester is connected to the chassis ground before connecting to the positive lead. The ground lead of the tester should be removed last.
9.Beware of risks of any current leakage coming into contact with the high-capacity capacitor.
10.The sharp edges of the metal material may cause physical damage, so protect yourself by wearing gloves during the repair.
11.Due to the nature of plasma display panels, partial afterimages may appear if a still picture is displayed on the screen for a long period of time.
This is caused by brightness deterioration due to the storage effect of the panel, and to prevent this from happening, we recommend that the brightness and contrast are reduced.
(e.g.) Contrast: 25, Brightness: 50
Samsung Electronics |
1-3 |