Rockwell Automation 2705 User Manual
Allen-Bradley
Bulletin 2705
RediPANEL
ALLEN–BRADLEY
User
Push Button
Modules
Manual
Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. “Safety Guidelines for the Application,
Installation and Maintenance of Solid State Controls” (Publication SGI-1.1)
describes some important differences between solid state equipment and
hard–wired electromechanical devices. Because of this difference, and also
because of the wide variety of uses for solid state equipment, all persons
responsible for applying this equipment must satisfy themselves that each
intended application of this equipment is acceptable.
In no event will the Allen-Bradley Company be responsible or liable for
indirect or consequential damages resulting from the use or application of
this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with
any particular installation, the Allen-Bradley Company cannot assume
responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Allen-Bradley Company with respect to use
of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without
written permission of the Allen-Bradley Company is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations.
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death, property
!
damage, or economic loss.
Attentions help you:
• identify a hazard
• avoid the hazard
• recognize the consequences
Important: Identifies information that is especially important for successful
application and understanding of the product.
PLC, PLC–2, PLC–3, and PLC–5 are registered trademarks of Allen-Bradley Company, Inc.
SLC, SLC 500, PanelView, RediPANEL, and Dataliner are trademarks of Allen-Bradley Company, Inc.
IBM is a registered trademark of International Business Machines, Incorporated.
Table of Contents
Bulletin 2705 RediPANEL Modules
User Manual
Preface
Contents of Manual P–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intended Audience P–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Publications P–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview
Configuring the RediPANEL Module
Wiring and Installation
Chapter 1
Chapter Objectives 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
800A (16mm) Push Button Modules 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
800EP/EM (22.5mm) Push Button Modules 1–2. . . . . . . . . . . . . . . . . . . . .
800T/H (30mm) Push Button Modules 1–4. . . . . . . . . . . . . . . . . . . . . . . . .
NEMA Type 4X Membrane Push Button Modules 1–5. . . . . . . . . . . . . . . .
Chapter 2
Chapter Objectives 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculating Rack Size 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIP Switches 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Switch Bank 1 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Switch Bank 2 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input and Output Image Tables 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3
Chapter Objectives 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Precautions 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Requirements 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting Power 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosures 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Space and Clearance Requirements 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacing of 800A Modules 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacing of 800EM/EP Modules 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacing of 800T/H Modules 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the 800A and Sealed Membrane Modules 3–8. . . . . . . . . . . . . . .
Installing the 800EM/EP Push Button Modules 3–10. . . . . . . . . . . . . . . . . .
800EM/EP Panel Mounting 3–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
800EM/EP Fiberglass Enclosure Mounting 3–12. . . . . . . . . . . . . . . . . . .
800EM/EP Steel Enclosure Mounting 3–13. . . . . . . . . . . . . . . . . . . . . . .
Installing the 800T/H Push Button Modules 3–14. . . . . . . . . . . . . . . . . . . . .
Connecting to a Remote I/O Link 3–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting to a Scanner Module 3–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
Table of Contents
Bulletin 2705 RediPANEL Modules
User Manual
Programming the RediPANEL Module
Maintenance and Troubleshooting
Chapter 4
Chapter Objectives 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Bit Addresses 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bit Addresses for 8 Button Modules 4–1. . . . . . . . . . . . . . . . . . . . . . . .
Bit Addresses for 16 Button Modules 4–2. . . . . . . . . . . . . . . . . . . . . . .
Bit Addresses for 32 Button Modules 4–5. . . . . . . . . . . . . . . . . . . . . . .
Addressing Examples for 32 Button Modules 4–8. . . . . . . . . . . . . . . . .
Using a PLC-2 with a 1772-SD Scanner 4–9. . . . . . . . . . . . . . . . . . . . . . . .
Using a PLC-2 with a Sub I/O Scanner 4–11. . . . . . . . . . . . . . . . . . . . . . . . .
Using a PLC-5 4–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using a PLC-5 with a Sub I/O Scanner 4–15. . . . . . . . . . . . . . . . . . . . . . . . .
Operating Cycles 4–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Response Time 4–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handshake Mode 4–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLC-5 – Flashing Lamp Example 4–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLC 5/02 Programming Example 4–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5
Chapter Objectives 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Maintenance 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the FAULT Indicator 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the COMM Indicator 5–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Push-to-Test Button 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Back Panel of RediPANEL 800T/H Modules 5–5. . . . . . . .
Basic Troubleshooting Questions 5–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A
Appendix B
Appendix C
Appendix D
Appendix E
Appendix F
Appendix G
Appendix H
ii
Specifications
Custom RediPANEL Modules
800A Switch Replacement Kit and LED Upgrade Kit
Adding/Replacing Push Button Legends
Replacing Lamps
Converting from Incandescent to LED Lamps
Installing/Replacing Push Buttons
Installing Color Inserts in Membrane Modules
List of Figures
.
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.
.
.
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.6
.7
.9
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.64.7
.94.
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.A
.A2.B5.A
.B
Table of Contents
Bulletin 2705 RediPANEL Modules
User Manual
Figure
2
1
2
2
3
2
3
1
2
3
3
3
4
3
5
3
3
3
3.8
3
4.1
4
2
3
4
4
4
5
4
4
4.8
4
10
1
G
Title
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Page
Table
1
2
5
List of Tables
Title
NEMA Ratings for 800EP/EM Devices 1–2. . . . . . . . . . . . . . . . . . . . . .
Rack Size Requirements for 8, 16 or 32 Button Modules 2–2. . . . . . . . .
DIP Switch Bank 2 (SW-2) Functions 2–7. . . . . . . . . . . . . . . . . . . . . . . .
Testing the Contacts of Illuminated Push Buttons 5–4. . . . . . . . . . . . . . .
Testing the Contacts of Illuminated Selector Switches 5–4. . . . . . . . . . .
Page
iii
Preface
A–B
Preface
This manual gives an overview of the Bulletin 2705 RediPANEL Push
Button Modules and describes how to configure, install, program and
troubleshoot the device on the Allen-Bradley Remote I/O network.
Contents of Manual
This manual is organized as follows:
Chapter Title Description
Preface
1 Overview
2
3 Wiring and Installation
4
5
A Specifications Provides specifications for the RediPANEL modules.
B Custom RediPANEL Modules Describes how to create a custom unit.
C
D
E Replacing Lamps
F
G
H
Configuring the
RediPANEL Module
Programming the
RediPANEL Module
Troubleshooting
and Maintenance
800A Switch Replacement Kit
and LED Upgrade Kit
Adding/Replacing Push Button
Legends
Converting form Incandescent
Lamps to LED Lamps
Installing/Replacing
Push Buttons
Installing Color Inserts
in Membrane Modules
Describes the purpose and contents of the manual,
and the intended audience.
Provides an overview of the Bulletin 2705 RediPANEL
modules and the configurations available.
Describes how to configure RediPANEL functions
using the module’s DIP Switches. Configuration
includes the rack address, baud rate, handshaking,
flashing lamps, last state and fault mode behavior.
Describes how to install the RediPANEL module and
connect the module to a remote I/O link.
Describes how to program the RediPANEL module
from a PLC or SLC controller. Also covers handshake
mode and response times.
Describes how to troubleshoot and maintain the RediPANEL module.
Describes how to replace push buttons in the appropriate module. Also provides information for upgrading
from incandescent to LED lamps
Describes how to replace push button legends in Bulletin 800A Push Button Modules.
Describes how to replace lamps in Bulletin 800A Push
Button Modules.
Describes how to upgrade a Bulletin 800A Push Button Module from incandescent to LED lamps.
Describes how to replace push buttons in a RediPANEL module.
Describes how to install color legend inserts in Membrane type Modules.
P–1
Preface
Intended Audience
Related Publications
This manual is for the individuals responsible for installing, mounting and
operating a RediPANEL Push Button Module in an industrial environment.
You must know how to program a PLC or SLC controller to operate the
RediPANEL module on a Remote I/O network. You must be able to:
• create a ladder logic program in your PLC or SLC controller
• understand basic PLC or SLC ladder logic addressing
• program block transfer instructions (when using Sub I/O Scanners)
Related publications you may want to refer to include:
• User manual and other support documentation for your processor and
scanner.
• Allen-Bradley Publication 1770-4.1 for grounding and wiring guidelines.
• National Electrical Code published by the National Fire Protection
Association of Boston, Massachusetts (refer to sections on wire sizes and
types for grounding electrical equipment).
P–2
Chapter
Chapter Objectives
Description
A–B
1
Overview
This chapter describes the features, functions and operation of the Bulletin
2705 RediPANEL Push Button Modules.
Section Page
Description 1–1
800A (16mm) Push Button Modules 1–2
800EM/EP (22.5mm) Push Button Modules 1–2
800T/H (30mm) Push Button Modules 1–4
NEMA Type 4X Membrane Push Button Modules 1–5
The Bulletin 2705 RediPANEL Push Button Modules are prepackaged push
button stations that connect to Allen-Bradley programmable controllers over
a Remote I/O link.
RediPANEL Push Button Modules are available with:
• Bulletin 800A (16mm) devices
• Bulletin 800EP or 800EM (22.5mm) devices
• Bulletin 800T or 800H (30mm) devices
• Sealed membrane buttons for NEMA 4X (indoor) applications
Features of the RediPANEL Push Button Modules include:
• standard and custom configurations with 8, 16, or 32 push buttons
• remote I/O operations
• built-in diagnostics
• simultaneous push button applications
• handshake mode for data input integrity
• Diagnostic Indicators
1–1
Chapter 1
Overview
800A (16mm) Push Button Modules
RediPANEL 800A Modules support Bulletin 800A push buttons in 2
configurations:
• standard
• custom
The 800A modules can operate in Class 1, Division 2, Groups A, B, C, and D
hazardous locations.
Standard Configuration
Standard configurations support 8, 16 or 32 momentary illuminated 800A
push buttons.
Custom Configuration
Custom configurations support any 8, 16 or 32 of the following 800A
devices:
• Momentary push buttons, illuminated
• Maintained push buttons, illuminated
• Flush head or extended head operators
• 2 position selector switches
• 2 position key switches
800EP/EM (22.5mm) Push Button Modules
1–2
RediPANEL 800EP/EM Modules support Bulletin 800EP and 800EM
22.5mm devices. Table 1.A lists NEMA ratings for 800EP/EM devices.
Table 1.A
NEMA IEC Ratings for 800EP/EM Devices
Type of Enclosure
Device
800EP 4/12/13, IP66 4/4X/12/13, IP66 12/13, IP65 4/4X/12/13, IP66
800EM 4/12/13, IP66 4/12/13, IP66 12/13, IP65 4/12/13, IP66
Cold Rolled Steel
Faceplate
Stainless Steel
Faceplate
Metal Enclosure
Fiberglass
Enclosure
RediPANEL 800EP/EM modules are available in 3 configurations:
• standard
• custom
• unpopulated
Standard Configuration
Standard configurations support 16 or 32 illuminated 800EP/EM push
buttons.
Chapter 1
Overview
Custom Configuration
Custom configurations support any 16 or 32 of the following 800EP or
800EM devices:
• Momentary push buttons, illuminated/non-illuminated
• Maintained push buttons, illuminated/non-illuminated
• Flush head, extended head, or 40mm mushroom head operators
• Pilot lights
• 2 position selector switches, illuminated/non-illuminated
• 3 position selector switches, illuminated/non-illuminated
• Hole closing plugs
3 position devices use two RediPANEL inputs leaving an unused hole on the
front panel (hole plug 800E-N2).
Unpopulated Configuration
You can order an unpopulated 800EM/EP RediPANEL Module. The
unpopulated configuration consists of the enclosure and electronics without
the 800EM or 800EP devices. Each 800EM/EP device is ordered separately.
ATTENTION: Only install Allen-Bradley 800EM or 800EP
devices in the RediPANEL module. Using operators from other
!
manufacturers voids the warranty.
1–3
Chapter 1
Overview
800T/H (30mm) Push Button Modules
RediPANEL 800T/800H Modules support Bulletin 800T and 800H 30mm
120 VAC, Class 1, Div. 2 Groups A, B, C, and D devices only. The 800T
devices have a NEMA Type 12/13 rating for applications requiring
protection from oil and dust. The stainless steel faceplate of 800H devices is
designed for NEMA Type 4, 4X applications (hosedown or corrosive
environments).
RediPANEL 800T/H modules are available in 3 configurations:
• standard
• custom
• unpopulated
Standard Configuration
Standard configurations support 16 or 32 illuminated 800T/H push buttons.
Custom Configuration
Custom configurations support any 16 or 32 of the following 800T or 800H
devices:
1–4
• Momentary push buttons, illuminated/non-illuminated
• Push/Pull push buttons, illuminated/non-illuminated
• Flush head, extended head or mushroom head operators
• Pilot lights
• 2 position selector switches, illuminated/non-illuminated
• 3 position selector switches, illuminated/non-illuminated
• 4 position selector switches
• Hole closing plugs
3 or 4 position devices use 2 RediPANEL inputs (and 2 connector cables),
leaving a physical location with an output bit only. You can either:
1. Reduce the total number of push button devices by one for each 3 or 4
position device. Use a hole plug (Catalog No. 800T-N1B) to cover the
unused hole.
For example, a 16 button module that includes a 3 or 4 position device
can have a maximum of 14 additional push buttons.
2. Use a pilot light adapter cable (Catalog 800T-N309) to install a 3 or 4
position pilot light instead of the hole plug.
The above example would then support an additional pilot light for a total
of 16 devices.
Chapter 1
Overview
Unpopulated Configuration
You can order an unpopulated 800T/800H RediPANEL module. The
unpopulated configuration consists of the enclosure and electronics without
the 800T or 800H devices. Each 800H/T device is ordered separately.
ATTENTION: Only install Allen-Bradley 800T or 800H
devices in the RediPANEL. Using operators from other
!
manufacturers voids the warranty.
NEMA Type 4X Membrane Push Button Modules
The NEMA Type 4X Membrane Push Button Module has a standard
configuration of 4 rows of 4 buttons. Each button has an LED in the upper
right corner. These LEDs perform the same function as the lamp on the
standard push button modules.
The module comes with five different color inserts to legend each button
location. The inserts are coated mylar stock for writing (ink, pencil, or
marker), typing, or printing a legend.
1–5
Chapter
Chapter Objectives
Calculating Rack Size
A–B
2
Configuring the RediPANEL Module
This shows how to configure the RediPANEL Module using DIP Switches.
Section Page
Calculating Rack Size 2–1
DIP Switches 2–3
Setting Switch Bank 1 2–4
Setting Switch Bank 2 2–6
Input and Output Image Tables 2–8
DIP Switches on the RediPANEL are used to set Input/Output (I/O)
requirements. On a Remote I/O network, I/O is measured in terms of racks.
The smallest unit is a 1/4 rack.
Rack size determines the amount of space the module uses in the Input and
Output Image tables. When you select a rack size (using DIP switches),
space is reserved in the Input and Output Image Tables of your processor.
Three factors determine rack size:
• Input/Output size
• Flashing functions
• Handshaking functions
Input/Output Size
Input/Output Size directly relates to the number of push buttons on the
RediPANEL module. A 16 push button module has 16 inputs and 16
outputs. A 32 push button module has 32 inputs and 32 outputs.
Flashing Function
The flashing function causes the RediPANEL outputs to flash without
additional PLC programming. If flashing is enabled, the processor allocates
additional memory in the I/O Image Table. By branching the RediPANEL
output bits with the corresponding flashing bits, the RediPANEL outputs
blink at a 0.5 second rate.
A 16 push button module requires 16 additional outputs. A 32 push button
module requires 32 additional outputs to enable the flashing function.
Handshake
The handshake function latches an input bit until it is acknowledged by the
processor. Handshaking requires an additional output bit in the Output
Image Table.
2–1
Chapter 2
Lighted
Num er
Lighted
Lighted
1/4
1
1
3
Configuring the RediPANEL Module
Table 2.A lists the rack size requirements for an 8, 16 or 32 button
RediPANEL module. The rack size varies depending on the number of push
buttons and the functions used.
Table 2.A
Rack Size Requirements for 8, 16, and 32 Button RediPANEL Modules
Number
of Buttons
8
16
32
Handshake
No Yes
and Flashing
1/2 3/4
/2
You can ignore the I/O requirements in the table and specify a full rack by
setting switch 6 in DIP Switch Bank 2 on the RediPANEL. A full rack is
automatically reserved in the Input/Output Image Tables of the processor.
2–2
Chapter 2
Configuring the RediPANEL Module
DIP Switches
DIP Switches
The RediPANEL module has two DIP Switch banks.
Switch Bank Function
Switch Bank 1 (SW-1) Sets rack address.
Switch Bank 2 (SW-2) Controls baud rate, flashing lamps, fault mode
behavior, handshaking and last states.
The DIP Switch banks are located on the back of the RediPANEL module.
You can access the DIP switches by opening the back panel, as shown below.
DIP Switches
800A Push Button Module
800T/H Module
DIP Switches
800EM/EP Module
(Steel enclosure mounting shown.
Other styles similar)
The following figure shows ON/OFF positions of the rocker style switches.
ON
OFF
FRONT SIDE
ON
ON and OFF switch settings are indicated by shading.
ON
OFF
FRONT SIDE
OFF
ATTENTION: Remove power from the module before setting
switches. Switch settings are scanned only on power-up.
!
The new settings take effect when you power-up the module.
2–3
Chapter 2
Configuring the RediPANEL Module
Setting Switch Bank 1
OFF
ON
SW-1
Example
SW-1
Switch Bank 1 (SW-1) sets the rack address.
Figure 2.1 shows rack address settings for the PLC-2 or any PLC using a
1771-SN Sub Scanner.
Figure 2.1
DIP Switch Bank 1
Rack Address Settings for PLC-2 or PLC with 1771-SN Sub Scanner
ONOFF
Rack address, MSB
1
Rack address
2
Rack address
3
Rack address
4
Rack address
5
Rack address, LSB
6
First I/O group, MSB
7
First I/O group, LSB
8
ONOFF
1
PLC-2
2
I/O rack
3
number 1
4
5
6
7
First I/0
8
group 0
Rack Address Settings for PLC-2 and 1771-SN Scanner
I/O Rack
Address
1
2
3
4
5
6
7
First I/O
Group
Switch Settings – Series B
on
on
on
on
on
on
on
on
on
Specifying First I/O Group
on
on
on
on
on
on
on
on
on
on
on
on
Switch Settings
78
0
2
4
6
on
on
off
off
on
on
on
on
off
off
off
on
on
off
off
on
on
off
on
off
on
off
653421
on
off
on
off
on
off
on
2–4
Figure 2.2 lists rack address settings for the PLC-3 and PLC-5 family.
Chapter 2
I/O Rack
I/O Rack
I/O Rack
I/O Rack
rst I/O
rst I/O
Configuring the RediPANEL Module
Figure 2.2
DIP Switch Bank 1
Rack Address Settings for PLC-3, PLC-5 and SLC Processors
Address
00 ➀
01 on on on on on off 41 off on on on on off
02 on on on on off on 42 off on on on off on
03 on on on on off off 43 off on on on off off
04 on on on off on on 44 off on on off on on
05 on on on off on off 45 off on on off on off
06 on on on off off on 46 off on on off off on
07 on on on off off off 47 off on on off off off
10 on on off on on on 50 off on off on on on
11 on on off on on off 51 off on off on on off
12 on on off on off on 52 off on off on off on
13 on on off on off off 53 off on off on off off
14 on on off off on on 54 off on off off on on
15 on on off off on off 55 off on off off on off
16 on on off off off on 56 off on off off off on
17 on on off off off off 57 off on off off off off
20 on off on on on on 60 off off on on on on
21 on off on on on off 61 off off on on on off
22 on off on on off on 62 off off on on off on
23 on off on on off off 63 off off on on off off
24 on off on off on on 64 off off on off on on
25 on off on off on off 65 off off on off on off
26 on off on off off on 66 off off on off off on
27 on off on off off off 67 off off on off off off
1
on on on on on on 40 off on on on on on
Switch Settings
2 3 4 5 6
Address
1
Switch Settings
2 3 4 5 6
30 on off off on on on 70 off off off on on on
31 on off off on on off 71 off off off on on off
32 on off off on off on 72 off off off on off on
33 on off off on off off 73 off off off on off off
34 on off off off on on 74 off off off off on on
35 on off off off on off 75 off off off off on off
36 on off off off off on 76 off off off off off on
37 on off off off off off
➀ Rack 00 not valid with PLC-5s.
Specifying First I/O Group
Fi
Fi
Group
0 on on
2 on off
4 off on
6 off off
Switch Settings
7
8
2–5
Chapter 2
Configuring the RediPANEL Module
Setting Switch Bank 2
ONOFF
Baud Rate
1
2
Baud Rate
3
Flashing Lamps ENABLED
4
Switch Fault Mode
Last Rack
5
Rack Size
6
7
Handshake ENABLED
8
Last State ENABLED
SW-2
ONOFF
1
OFF
ON
SW-2
Baud Rate
2
Baud Rate
3
Flashing Lamps (DISABLED)
4
Switch Fault (HALT)
5
Last Chassis (NOT LAST)
6
Rack Size (TABLE)
7
Handshake (DISABLED)
8
Last State (DISABLED)
Example
Figure 2.3 shows the functions and settings for Switch Bank 2 (SW-2).
Table 2.B defines the DIP Switch functions.
Figure 2.3
DIP Switch Bank 2 (SW-2) Settings
RediPANEL 800A and 800EP/EM Membrane Modules
Switch Description Switch Setting
(57.6K)
1 & 2 Baud Rate 57.K 1=ON 2=ON
3 Flashing Lamps OFF=Disabled ON=Enabled
4 Switch Fault OFF=Continue ON=Halt
5 Last Chassis OFF=Last ON=Not Last
6 Rack Size OFF=Full ON=Table
7 Handshake OFF=Disabled ON=Enabled
8 Last State OFF=Disabled ON=Enabled
115.2K 1=OFF 2=ON
230.4K 1=ON 2=OFF
N/A 1=OFF 2=OFF
OFF
ON
SW-2
SW–2
ONOFF
Baud Rate
1
2
Steady Lamps ENABLED
3
Flashing Lamps ENABLED
Switch Fault
4
Last Chassis
5
Rack Size
6
7
Handshake ENABLED
8
Last State ENABLED
ONOFF
Example
1
Baud Rate (57.6K)
2
Steady Lamps (ENABLED)
3
Flashing Lamps (DISABLED)
4
Switch Fault (HALT)
5
Last Chassis (NOT LAST)
6
Rack Size (TABLE)
7
Handshake (DISABLED)
8
Last State (DISABLED)
RediPANEL 800T/H Modules
Switch Description Switch Setting
OFF ON
1 Baud Rate 115.2K 57.6K
2 Steady Lamps Disabled Enabled
3 Flashing Lamps Disabled Enabled
4 Switch Fault Continue Halt
5 Last Chassis Last Not Last
6 Rack Size Full Table
7 Handshake Disabled Enabled
8 Last State Disabled Enabled
2–6
Chapter 2
Options
Description
Configuring the RediPANEL Module
Table 2.B
DIP Switch Bank 2 (SW-2) Functions
DIP Switch SW2
Number Function
1, 2 ➀➁
3 Flashing Lamps
4 Switch Fault Mode
5 Last Rack
6 Rack Size
7 Handshake
8 Last State
➀ Switches 1 and 2 set the baud rate on RediPANEL 800A, 800EM/EP, and Membrane modules. Switch 1 only sets the baud rate on RediPANEL 800T/H
modules.
➁ Switch 2 sets steady lamps for the 800T/H RediPANEL.
Baud Rate
• 57.6K
• 115.2K
• 230.4K
• Enabled
• Disabled
• Halt
• Continue
• Last
• Not Last
• Full
• Table
• Enabled
• Disabled
• Enabled
• Disabled
• 57.6K for links up to 10,000 feet (3,000 meters)
• 115.2K for links up to 5,000 feet (1,500 meters)
• 230.4K for links up to 2,500 feet (750 meters)
When enabled, the Module uses the built-in flash feature to flash the lamps inside the
push button at a 0.5 sec. rate. Programming ON/OFF Timers is not necessary,
• Halt stops all push button operations when a fault is detected using the Push-to-Test
button. Communications with the PLC is disabled, the COMM LED turns off, and the
FAULT LED illuminates.
• Continue forces all associated input image table bits to the released state. The rest of
the push buttons continue to operate while the faulted button remains inoperable.
• Last tells the controller that the RediPANEL module is the last device in that logical rack,
not necessarily the last remote rack on the I/O link.
The Last setting is not a terminator resistor for the remote I/O link.
• Not Last specifies that the RediPANEL module is not the last device in the logical rack.
• Full configures the module as a full rack (regardless of the I/O requirements in Table
2.A).
The Full setting is required when connecting RediPANEL modules directly to
PLC-5/15 (Series B Revision G or earlier) or PLC-5/25 (Series A Revision C
or earlier) controllers.
• Table configures the rack size of the module using Table 2.A.
• When enabled, handshaking allows the use of the handshake bit. Any push button
depression is held ON until the controller verifies that it has received the signal.
The controller’s ladder logic must contain a handshake rung or the
RediPANEL module will not function properly.
See page 4–21 for details on using the Handshake Mode.
• When disabled, handshaking holds any push button depression ON for 100
milliseconds.
• If Last State is enabled, when communications is lost, the module stops sending signals
and the COMM LED turns off. Any output signals that were on when communication
was lost return to that state when communications is regained. The module locks up
and ignores any push button depressions. Lamps remain in their last state.
• If Last State is disabled, the module turns off any lamps that were on when
communications is lost. When communications is regained, the module updates itself
and resumes operations.
2–7
Chapter 2
Configuring the RediPANEL Module
Input and Output Image Tables
Output Image Table - 1/4 Rack
(Handshaking , Lamps and Flash Enabled)
Output Image Table
This section shows the Input and Output Image Tables for 8, 16 and 32
button RediPANEL modules.
I/O Image Tables for 8 Push Button Modules
8 Push Button Module 1/4 Rack
Flash Control Bits
8 Push Button Module Set to Full Rack
012345671011121314151617 012345671011121314151617
WORD 0
WORD 1
Handshake Bit
Input Image Table - 1/4 Rack
(Handshaking Enabled)
Switch Status BitsLamp Control Bits
Input Image Table
Lamp Control Bits
Flash Control Bits
WORD 0
WORD 1
WORD 2
WORD 3
WORD 4
WORD 5
WORD 6
WORD 7
Handshake Bit
012345671011121314151617012345671011121314151617
Switch Status Bits
2–8
Output Image Table
Î
Î
1
Rack (Lamps Enabled)
/4
Chapter 2
Configuring the RediPANEL Module
I/O Image Tables for 16 Push Button Modules
16 Push Button Module, 1/4 and 1/2 Rack
Input Image Table
1
/4 Rack
Lamp Control Bits
Output Image Table
1
/
Rack (Lamps & Flash Enabled)
4
Lamp Control Bits
Flash Control Bits
Output Image Table
1
/4 Rack (Handshaking & Lamps Enabled)
Lamp Control Bits
012345671011121314151617
WORD 0
Switch Status Bits
012345671011121314151617
WORD 1
Input Image Table
1
/4 Rack
012345671011121314151617
WORD 0
Switch Status Bits
012345671011121314151617
WORD 1
Input Image Table
1
/
Rack
4
012345671011121314151617
WORD 0
Switch Status Bits
012345671011121314151617
Output Image Table
1
/2 Rack (Handshaking, Lamps & Flash Enabled)
Lamp Control Bits
Flash Control Bits
WORD 1
Input Image Table
1
/
Rack (Handshaking Enabled)
4
012345671011121314151617
WORD 0
Switch Status Bits
012345671011121314151617
WORD 1
WORD 2
WORD 3
Handshake Bit
2–9
Chapter 2
Configuring the RediPANEL Module
16 Push Button Module, Full Rack
Output Image Table
Full Rack (Lamps, Flash and Handshaking Enabled)
Lamp Control Bits
Flash Control Bits
Output Image Table
Full Rack (Lamps Enabled)
Lamp Control Bits
Input Image Table
Full Rack (Handshaking Enabled)
012345671011121314151617
WORD 0
WORD 1
WORD 2
WORD 3
WORD 4
WORD 5
WORD 6
WORD 7
Input Image Table
Full Rack
012345671011121314151617
WORD 0
Switch Status Bits
Switch Status Bits
012345671011121314151617
012345671011121314151617
WORD 1
WORD 2
WORD 3
WORD 4
WORD 5
WORD 6
WORD 7
Handshake Bit
Note: In 800T/H Push Button Modules, the cables that connect to the push buttons are marked A00- A17.
This corresponds to input and output bit locations 00-17.
2–10
Chapter 2
Configuring the RediPANEL Module
I/O Image Tables for 32 Push Button Modules
Output Image Table
1
/2 Rack (Handshaking and Lamps Enabled, Flash Disabled)
012345671011121314151617
Lamp Control Bits
Lamp Control Bits
Output Image Table
3
/4 Rack (Lamps, Flash and Handshaking Enabled)
012345671011121314151617
Lamp Control Bits
Lamp Control Bits
Flash Control Bits
Flash Control Bits
WORD 0
WORD 1
WORD 2
WORD 3
WORD 0
WORD 1
WORD 2
WORD 3
WORD 4
Input Image Table
1
/2 Rack (Handshaking Enabled)
Switch Status Bits
Switch Status Bits
Input Image Table
3
/4 Rack (Handshaking Enabled)
Switch Status Bits
Switch Status Bits
012345671011121314151617
012345671011121314151617
WORD 5
Output Image Table
Full Rack (Regardless of Configuration)
Input Image Table
Full Rack (Regardless of Configuration)
012345671011121314151617
Lamp Control Bits
Lamp Control Bits
Flash Control Bits
Flash Control Bits
WORD 0
WORD 1
WORD 2
WORD 3
WORD 4
WORD 5
WORD 6
WORD 7
Handshake Bit
Note: In 800T/H Push Button Modules, the cables that connect to the push buttons are marked A00- A17.
This corresponds to input and output bit locations 00-17.
012345671011121314151617
Switch Status Bits
Switch Status Bits
2–11
Chapter
Chapter Objectives
A–B
3
Wiring and Installation
This chapter contains the following sections.
Section Page
Electrical Precautions 3–1
Grounding 3–1
Power Requirements 3–2
Connecting Power 3–2
Enclosures 3–3
Space and Clearance Requirements 3–4
Installing the 800A and Sealed Membrane Modules 3–8
Installing the 800EM/EP Modules 3–10
Installing the 800T/H Push Button Modules 3–14
Connecting to a Remote I/O Link 3–16
Connecting to a Scanner Module 3–16
Electrical Precautions
Grounding
Install the Bulletin 2705 Push Button Module using publication NFPA 70E,
Electrical Safety Requirements for Employee Workplaces.
ATTENTION: Do not program any of the devices on the Push
Button Module as emergency stop switches. Emergency stop
!
switches must be hardwired to the master control relay of the
system to turn off all machine power completely.
Additional guidelines to follow include:
• Careful wire routing helps cut down on electrical noise. Route incoming
power to the module by a separate path from the communication cables.
Do not run communications wiring and power wiring in the same
conduit!
• Where wire paths must cross, make their intersection perpendicular.
• Grounding helps to limit the effects of noise due to electromagnetic
interference (EMI). To avoid EMI, use shielded cables.
Grounding is an important safety measure in electrical installations. As
mentioned previously, with solid state systems grounding helps to limit the
effect of noise from EMI (electromagnetic interference).
An authoritative source on grounding requirements is the National Electrical
Code published by the National Fire Protection Association of Boston,
Massachusetts. Refer to an article of the Code that discusses the types and
sizes of wire conductors and safe methods of grounding electrical equipment
and components.
3–1
Chapter 3
Wiring and Installation
Power Requirements
Connecting Power
RediPANEL Modules operate with different power sources.
Module Type Power Source
800A
Sealed Membrane
800T/H 120 or 240V AC, 47 - 63 Hz
800EM/EP
90 to 264V AC, 47 - 63 Hz
18 to 30V DC
90 to 264V AC, 47 - 63 Hz
18 to 30V DC
90 to 264V AC, 47 - 63 Hz
18 to 30V DC
The AC power supplies for the 800A and Membrane Modules have an
automatic over voltage shutdown. Automatic shutdown occurs if the output
voltage of the 5V supply rises by 25% or the 12V supply rises by 20%. To
reset the RediPANEL after an automatic shutdown, disconnect AC power as
follows:
For : Disconnect a AC power for:
120V AC Source minimum of 30 seconds
240V AC Source minimum of 60 seconds
Connect power lines to the module as shown below:
Terminal Block Connection
GND Ground Wire
L2/N Neutral Wire
L1 Power Wire
(–) DC 0 Volts
(+) DC +24 Volts
ATTENTION: Do not apply power to the module until all
electrical connections, including communications lines, have
!
been connected.
ATTENTION: The ground terminal (GND) must be connected
to a reliable low impedance earth ground to protect the display
!
against electrical noise. The ground will also help protect
personnel from electrical shock if a voltage is shorted to the
enclosure.
1. Connect ground wire to the GND terminal on the terminal block.
2. Connect the power lines, L1 and L2/N , or (–) and (+DC). Do not apply
power until all connections have been made.
3–2
3. Connect the communications lines as described on page 3-16.
4. Apply power and verify power up operation.
Chapter 3
Wiring and Installation
Enclosures
You must use an enclosure to protect the electronics of the Push Button
Module from atmospheric contamination. Standards established by the
National Electrical Manufacturer’s Association (NEMA) define enclosure
types based on the degree of protection an enclosure will provide.
Heat Dissipation
Within the enclosure, the Push Button Module (or Modules) requires room
for convection cooling.
In some applications, other equipment inside (or outside) the enclosure may
produce too much heat. Place blower fans inside the enclosure to circulate
air to reduce hot spots near components. In extreme cases, use air
conditioning to prevent heat build-up.
ATTENTION: Do not use unfiltered outside air. It could
contain contaminants or dirt harmful to the components.
!
3–3
Chapter 3
Wiring and Installation
Space and
Clearance Requirements
Spacing of 800A Modules
To properly space 800A Push Button Modules, follow these guidelines.
• Vertical stacking of modules: The lower edge of the top cutout must be
at least 6 inches (152mm) from the top edge of the lower cutout. The
enclosure must be at least 8 inches (203mm) deep.
• Horizontal mounting: Mount modules as close together as physically
possible. The enclosure must be at least 8 inches (203mm) deep.
B B
B
A
Recommended minimum spacing:
A = 6 inches (152mm) from lower edge of top cutout to upper
edge of lower cutout
B = 1 inch (25.4mm) from outside edge of mounting flange
Depth of enclosure = 8 inches (203mm) or more.
A
3–4
B
Chapter 3
Wiring and Installation
Spacing of 800EM/EP Modules
The 800EM/EP Push Button Modules are available in 3 different
mounting styles:
• Panel Mounting
• Fiberglass Enclosure Mounting
• Steel Enclosure Mounting
Panel Mounting Spacing Requirements
• Vertical stacking of modules: The lower edge of the top cutout must be
at least 6 inches (152mm) from the top edge of the lower cutout. The
enclosure must be at least 8 inches (203mm) deep.
• Horizontal mounting: Mount modules as close together as physically
possible. The enclosure must be at least 8 inches (203mm) deep.
• Mounting Screw Torque: Torque mounting screws to 8 lb-in (.908 N-m)
to ensure good seal between module gasket and panel.
B
B
A
A
Recommended minimum spacing:
A = 6 inches (152mm) from lower edge of top cutout to upper
B
edge of lower cutout
B = 1 inch (25.4mm) from outside edge of mounting flange
Depth of enclosure = 8 inches (203mm) or more.
B
3–5
Chapter 3
Wiring and Installation
Fiberglass Enclosure Mounting Clearance Requirements
The enclosure mounting style requires a 2 inch (50 mm) clearance on the
latched side for opening and closing the enclosure cover. Adequate clearance
must be provided to allow for a minimum 90_ swing of the cover.
Clearance for Cover Swing
NOTE: If the wiring is run through the
bottom of the enclosure, it must be
secured to the tie wrap holders (provided).
The power wiring and the communications
wiring must be run through separate cutouts.
16 Button Module 13.5 (342.9)
32 Button Module 15.5 (393.7)
Wiring Cutouts (typical)
4.00
(101.6)
Clearance for latches and opening of adjacent door.
Additional clearance may be required depending on
wiring configuration.
4.00
(101.6)
Steel Enclosure Mounting Clearance Requirements
The mounting style requires a 3 inch (76 mm) clearance on the latched side
for opening and closing the enclosure cover. Adequate clearance must be
provided to allow for a minimum 90_ swing of the cover.
Clearance for Cover Swing
NOTE: If the wiring is run through the
bottom of the enclosure, it must be
secured to the tie wrap holders (provided).
The power wiring and the communications
wiring must be run through separate cutouts.
16 Button Module 13.5 (342.9)
32 Button Module 15.5 (393.7)
3–6
Wiring Cutouts (typical)
3.00
(76.2)
Clearance for latches and opening of adjacent door.
Additional clearance may be required depending on
wiring configuration.
Chapter 3
Wiring and Installation
Spacing of 800T/H Modules
You can mount 16 and 32 Push Button 800T/H RediPANEL Modules in
either a vertical or horizontal orientation. To mount more than one
RediPANEL Push Button Module in the same enclosure, use a 1 inch (25.4
mm) minimum horizontal/vertical spacing between modules (measured at the
front panel).
16 Push Button 800T/H
Module Front Panel
1 inch (25.4 mm)
minimum clearance
32 Push Button 800T/H
Module Front Panel
3–7
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