This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 40P Adjustable Frequency AC
Drive. The information provided Does Not replace the User Manual
and is intended for qualified drive service personnel only.
For detailed PowerFlex 40P information including EMC instructions,
application considerations and related precautions, refer to the
PowerFlex 40P User Manual, Publication 22D-UM001… at
www.rockwellautomation.com/literature.
General Precautions
ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
ATTENTION: Risk of injury or equipment damage exists. Drive does
not contain user-serviceable components. Do not disassemble drive
chassis.
English-2
25 mm
(1.0 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
RUN
REV
FAULT
RUN
REV
FAULT
RUN
REV
FAULT
RUN
REV
FAULT
Mounting Option A
No clearance required
between drives.
Mounting Option B
Closest object that
may restrict air flow
through the drive heat
sink and chassis
Mounting Considerations
• Mount the drive upright on a flat, vertical and level surface.
IP 20/Open TypeUse Mounting Option A
IP 30/NEMA 1/UL Type 1
Clearances
(1)
Use Mounting Option B
50°C (122°F) IP 20/Open TypeUse Mounting Option B
Rating requires installation of the PowerFlex 40P IP 30/NEMA 1/UL Type 1 option kit.
English-3
SHLD
U/T1
V/T2
W/T3
R/L1
S/L2
T/L3
RUN
REV
FAULT
Typical Grounding
Disconnecting MOVs
To prevent drive damage, the MOVs connected to ground shall be
disconnected if the drive is installed on an ungrounded distribution
system where the line-to-ground voltages on any phase could exceed
125% of the nominal line-to-line voltage. To disconnect these devices,
remove the jumper shown in the figures below.
1. Turn the screw counterclockwise to loosen.
2. Pull the jumper completely out of the drive chassis.
3. Tighten the screw to keep it in place.
Jumper Location
Phase to Ground MOV Removal
Three-Phase
Important: Tighten screw after jumper removal.
AC Input
R/L1
S/L2
T/L3
Jumper
1234
English-4
CE Conformity
Refer to the PowerFlex 40P User Manual for details on how to comply
with the Low Voltage (LV) and Electromagnetic Compatibility (EMC)
Directives.
Ratings apply to all drive types; Panel Mount (N104), Flange Mount (F104), and Plate Drive
(H204).
The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M
Motor Protection Circuit Breakers Application Ratings.
Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240
Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner
ground, or high-resistance ground systems.
When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be
installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this
column. Application specific thermal considerations may require a larger enclosure.
(4)
(in.3)
English-5
TUV
Rheinland
Product Safety
.
.
Production inspected
W
E
C
TUV
Rheinland
.
.
Functional
Safety
Bauart geprüft
Type approved
EN 50178
CategorySpecification
Agency
Certification
The drive is also designed to meet the appropriate portions of the following specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and
Operation of Adjustable Speed Drive Systems.
ProtectionBus Overvoltage Trip
IEC 146 - International Electrical Code.
200-240V AC Input:
380-460V AC Input:
460-600V AC Input:
Bus Undervoltage Trip
200-240V AC Input:
380-480V AC Input:
460-600V AC Input
P042 = 3 “High Voltage”:
P042 = 2 “Low Voltage”:
U
CUS
Power Ride-Thru:100 milliseconds
Logic Control Ride-Thru:0.5 seconds minimum, 2 seconds typical
Electronic Motor Overload Protection:Provides class 10 motor overload protection according
Overcurrent:200% hardware limit, 300% instantaneous fault
Ground Fault Trip:Phase-to-ground on drive output
Short Circuit Trip:Phase-to-phase on drive output
EnvironmentAltitude:1000 m (3300 ft) max. without derating. Above 1000 m
Maximum Surrounding Air Temperature
without derating:
IP20, Open Type:
IP30, NEMA Type 1, UL Type 1:
Flange and Plate Mount:
Cooling Method
Convection:
Fan:
Storage Temperature:–40 to 85 degrees C (–40 to 185 degrees F)
Atmosphere:Important: Drive must
Relative Humidity:0 to 95% non-condensing
Shock (operating):15G peak for 11ms duration (±1.0 ms)
Vibration (operating):1G peak, 5 to 2000 Hz
Listed to UL508C and CAN/CSA-22.2
L
®
Certified to AS/NZS, 1997 Group 1, Class A
Marked for all applicable European Directives
EMC Directive (89/336)
EN 61800-3, EN 50081-1, EN 50082-2
Low Voltage Directive (73/23/EEC)
EN 50178, EN 60204
Certified to ISO 13849-1; Performance Level d (Safety
Category 3).
Meets Functional Safety (FS) when used with the
DriveGuard Safe-Off Option (Series B).
405V DC bus (equivalent to 290V AC incoming line)
810V DC bus (equivalent to 575V AC incoming line)
1005V DC bus (equivalent to 711V AC incoming line)
210V DC bus (equivalent to 150V AC incoming line)
390V DC bus (equivalent to 275V AC incoming line)
487V DC bus (equivalent to 344V AC incoming line)
390V DC bus (equivalent to 275V AC incoming line)
to NEC article 430 and motor over-temperature
protection according to NEC article 430.126 (A) (2).
UL 508C File 29572.
(3300 ft) derate 3% for every 305 m (1000 ft).
–10 to 50° C (14 to 122° F)
–10 to 40° C (14 to 104° F)
Heatsink: –10 to 40° C (14 to 104° F)
Drive:–10 to 50° C (14 to 122° F)
0.4 kW (0.5 HP) drives and all Flange and Plate drives
All other drive ratings
where the ambient atmosphere contains volatile or
corrosive gas, vapors or dust. If the drive is not going
to be installed for a period of time, it must be stored in
an area where it will not be exposed to a corrosive
atmosphere.
Frequency Tolerance:48-63 Hz
Input Phases:Three-phase input provides full rating. Single-phase
Displacement Power Factor:0.98 across entire speed range
Maximum Short Circuit Rating:100,000 Amps Symmetrical
Actual Short Circuit Rating:Determined by AIC Rating of installed fuse/circuit
ControlMethod:Sinusoidal PWM, Volts/Hertz, and Sensorless Vector
Control Inputs Digital:Bandwidth:10 Rad/Secs for open and closed loop
EncoderType:Incremental, dual channel
Transistor Type:Isolated Gate Bipolar (IGBT)
Carrier Frequency2-16 kHz, Drive rating based on 4 kHz.
Frequency Accuracy
channel) or pulse (single channel), 3.5-26V DC output,
single-ended or differential and capable of supplying a
minimum of 10 mA per channel. Allowable input is DC
up to a maximum frequency of 250 kHz. The encoder
I/O automatically scales to allow 5V, 12V and 24V DC
nominal voltages.
CategorySpecification
V/T2T/L3S/L2R/L1U/T1W/T3
BR+ BR-DC- DC+
V/T2T/L3S/L2R/L1U/T1W/T3 P2P1
BR+ BR-DC- DC+
B FrameC Frame
Control Outputs Relay:Quantity:(1) Programmable Form C
Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/
RHW-2
Shielded Tray rated 600V, 75°C or 90°C (167°F or
194°F) RHH/RHW-2
Power Terminal Block
Anixter OLF-7xxxxx,
Belden 29501-29507 or
equivalent
Anixter 7V-7xxxx-3G
Shawflex 2ACD/3ACD or
equivalent
English-7
(1)
Terminal
Description
R/L1, S/L21-Phase Input
R/L1, S/L2, T/L3 3-Phase Input
U/T1To Motor U/T1
V/T2To Motor V/T2
W/T3To Motor W/T3
DC Bus Inductor Connection (C Frame drives only.)
P2, P1
The C Frame drive is shipped with a jumper between
Terminals P2 and P1. Remove this jumper only when a DC
Bus Inductor will be connected. Drive will not power up
without a jumper or inductor connected.
DC+, DC-DC Bus Connection
BR+, BR-Dynamic Brake Resistor Connection
Safety Ground - PE
(1)
Important: Terminal screws may become loose during shipment. Ensure that all
terminal screws are tightened to the recommended torque before applying power to
the drive.
(2)
Single-phase operation requires a 65% derate of drive rated current.
(2)
=
Switch any two motor
leads to change
forward direction.
English-8
Power Terminal Block Specifications
FrameMaximum Wire Size
2
B5.3 mm
C8.4 mm
(1)
Maximum/minimum sizes that the terminal block will accept - these are not
Low Line Impedance (less than 1% line reactance) • Install Line Reactor
Greater than 120 kVA supply transformer
• or Isolation Transformer
• or Bus Inductor – 5.5 & 11 kW
(2)
(7.5 & 15 HP) drives only
Line has power factor correction capacitors• Install Line Reactor
Line has frequent power interruptions
• or Isolation Transformer
Line has intermittent noise spikes in excess of
6000V (lightning)
Phase to ground voltage exceeds 125% of normal
line to line voltage
Ungrounded distribution system
240V open delta configuration (stinger leg)
(1)
For drives applied on an open delta with a middle phase grounded neutral system, the
• Remove MOV jumper to ground.
• or Install Isolation Transformer
with grounded secondary if
necessary.
(1)
• Install Line Reactor
phase opposite the phase that is tapped in the middle to the neutral or earth is
referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified
throughout the system with red or orange tape on the wire at each connection point.
The stinger leg should be connected to the center Phase B on the reactor. Refer to the
PowerFlex 40P User Manual for specific line reactor part numbers.
(2)
Refer to Appendix B of the PowerFlex 40P User Manual for accessory ordering
information.
Common Bus/Precharge Notes
If drives with internal precharge are used with a disconnect switch to the
common bus, then an auxiliary contact on the disconnect must be
connected to a digital input of the drive. The corresponding input
(parameter A051-A054) must be set to option 29, “Precharge Enable.”
This provides the proper precharge interlock, guarding against possible
damage to the drive when connected to a common DC bus.
English-9
I/O Wiring Recommendations
Signal and Control Wire Types
Signal Type/
Where Used
Analog I/O & PTC 8760/94600.750 mm2(18AWG), twisted
Remote Pot87700.750 mm2(18AWG), 3
Encoder/Pulse I/O 89730
(1)
Stranded or solid wire.
(2)
9728 or 9730 are equivalent and may be used but may not fit in the drive wire channel.
(3)
If the wires are short and contained within a cabinet which has no sensitive circuits,
Belden Wire Type(s)
(or equivalent)
(2)
the use of shielded wire may not be necessary, but is always recommended.
Recommended Control Wire for Digital I/O
TypeWire Type(s)Description
Unshielded Per US NEC or applicable
national or local code
ShieldedMulti-conductor shielded
cable such as Belden
8770(or equiv.)
I/O Terminal Block Specifications
FrameMaximum Wire Size
2
B & C1.3 mm
(1)
Maximum/minimum sizes that the terminal block will accept - these are not
Refer to the PowerFlex 40P User Manual for recommendations on
maximum power and control cable length.
(1)
Description
pair, 100% shield with drain
cond., shielded
0.196 mm2(24AWG),
individually shielded pairs
–300V,
2
0.750 mm
(18AWG), 3
conductor, shielded.
(1)
Minimum Wire Size
(1)
Torque
Min. Insulation
Rating
300V,
(3)
75-90° C
(167-194° F)
Minimum
Insulation Rating
60 degrees C
(140 degrees F)
English-10
30V DC125V AC 240V AC
Resistive 3.0A3.0A3.0A
Inductive 0.5A0.5A0.5A
Relay N.O.
Relay Common
Relay N.C.
Control Terminal Block
Control Wiring Block Diagram
0-10V
0-20mA
(6)
SNK
SRC
SRCSNK
30V DC
50mA
Non-inductive
Analog Output Select
+
/-10V
01 02 03 04 05
(1)
Enable Jumper
R1
R2
R3
R1 R2 R3
01
02
03
04
05
06
07
08
09
+24V
11
+10V
12
13
14
10V
15
16
17
18
19
(4)
0-10V
0/4-20mA
11 12 13 14 15
(1)(6)
Stop
Start/Run FWD
Direction/Run REV
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Opto Common
+24V DC
+10V DC
0-10V (or ±10V) Input
Analog Common
4-20mA Input
Analog Output
Opto Output 1
Opto Output 2
RS485 Shield
Voltage Range Select
06 07 08 09
16 17 18 19
(2)
ENBL
Typical
SRC Wiring
(3)
(4)
(6)
Enable
Jumper
Typical
SNK Wiring
Pot must be
1-10k ohm
2 Watt Min.
Common
RS485
(DSI)
1
(5)
24V
See Control Wiring Block Diagram Notes on next page.
English-11
Control Wiring Block Diagram Notes
(1)
Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start
Source] is set to “3-Wire”, “2-W Lvl Sens” or “Momt FWD/REV” control. In three wire
control, I/O Terminal 01 is controlled by P037 [Stop Mode]. All other stop sources are
controlled by P037 [Stop Mode].
Important: The drive is shipped with a jumper installed between I/O Terminals 01 and
11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.
(2)
Two wire control shown. For three wire control use a momentary input on I/O
Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to
change direction.
(3)
The function of I/O Terminal 03 is fully programmable. Program with E202 [Digital
Ter m 3 ].
(4)
Match the Voltage Range Select DIP switch setting with the control scheme for proper
Uni-Polar or Bipolar operation.
(5)
When using an opto output with an inductive load such as a relay, install a recovery
diode parallel to the relay as shown, to prevent damage to the output.
(6)
When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a
hardware enable, causing a coast to stop without software interpretation.
(6)
(6)
(6)
English-12
Control I/O Terminal Designations
No. SignalDefaultDescriptionParam.
R1 Relay N.O.FaultNormally open contact for output relay.A055
R2 Relay Common–Common for output relay.
R3 Relay N.C.FaultNormally closed contact for output relay.A055
Analog Output Select
DIP Switch
Sink/Source
DIP Switch
(1)
01 Stop
02 Start/Run FWDNot ActiveI/O Terminal 03 is fully programmable. Program with
03 Digital Term 3Not ActiveP036, P037,
04 Digital Common–For digital inputs. Electronically isolated with digital
05 Digital Input 1Preset FreqProgram with A051 [Digital In1 Sel].A051
06 Digital Input 2Preset FreqProgram with A052 [Digital In2 Sel].A052
07 Digital Input 3LocalProgram with A053 [Digital In3 Sel].A053
08 Digital Input 4Jog ForwardProgram with A054 [Digital In4 Sel].A054
09 Opto Common–For opto-coupled outputs. Electronically isolated with
11 +24V DC–Referenced to Digital Common.
12 +10V DC–Referenced to Analog Common.
13 ±10V In
14 Analog Common–For 0-10V In or 4-20mA In. Electronically isolated
15 4-20mA In
16 Analog OutputOutFreq 0-10The default analog output is 0-10V. To covert to a
17 Opto Output 1MotorRunningProgram with A058 [Opto Out1 Sel]A058, A059,
19 RS485 (DSI) Shield –Terminal should be connected to safety ground - PE
(1)
(2)
(2)
See Footnotes (1) and (6) on page 11.
0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously.
0-10VSets analog output to either voltage or current. Setting must match
Source (SRC)Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch
CoastThe factory installed jumper or a normally closed
Not ActiveFor external 0-10V (unipolar) or ±10V (bipolar) input
(2)
Not ActiveFor external 4-20mA input supply
A065 [Analog Out Sel].
setting.
input must be present for the drive to start.
E202 [Digital Term 3]. To disable reverse operation,
see A095 [Reverse Disable].
inputs from analog I/O and opto outputs.
opto outputs from analog I/O and digital inputs.
Drive supplied power for digital inputs.
Maximum output current is 100mA.
Drive supplied power for 0-10V external
potentiometer.
Maximum output current is 15mA.
supply (input impedance = 100k ohm) or
potentiometer wiper.
with analog inputs and outputs from digital I/O and
opto outputs.
(input impedance = 250 ohm).
current value, change the Analog Output Select DIP
Switch to 0-20mA. Program with A065 [Analog Out
Sel]. Max analog value can be scaled with A066
[Analog Out High].
Maximum Load: 4-20mA = 525 ohm (10.5V)
when using the RS485 (DSI) communications port.
0-10V = 1k ohm (10mA)
(1)
P036
P036, P037
A095, E202
P038
P038,
A051-A054,
A123, A132
P038,
A051-A054,
A132
A065, A066
A064
A064
Inputs may be used independently for speed control or jointly when operating in PID mode.
English-13
+V Cm B- BA-A
12V
5V
➊
Encoder Interface
The PowerFlex 40P Encoder Interface can source 5 or12 volt power and
accept 5, 12 or 24 volt single ended or differential inputs.
Terminal Description
No. SignalDescription
+V 5V-12V Power
Cm Power Return
B- Encoder B (NOT)
BEncoder B
A- Encoder A (NOT)
AEncoder A
(1)
Internal power source 250 mA (isolated).
Quadrature B input.
Single channel, pulse train, or quadrature A input.
➊ OutputDIP switch selects 12 or 5 volt power supplied at terminals “+V”
(1)
When using 12V Encoder power, 24V I/O power, maximum output current at I/O
Terminal 11 is 50 mA.
and “Cm” for the encoder.
Important: A quadrature encoder provides rotor speed and direction.
Therefore, the encoder must be wired such that the forward
direction matches the motor forward direction. If the drive
is reading encoder speed but the position regulator or other
encoder function is not working properly, remove power to
the drive and swap the A and A (NOT) encoder channels or
swap any two motor leads. Drives using FRN 2.xx and
greater will fault when an encoder is incorrectly wired and
E216 [Motor Fdbk Type] is set to option 5 “Quad Check”.
English-14
!
Prepare For Drive Start-Up
ATTENTION: Power must be applied to the drive to perform the
following start-up procedures. Some of the voltages present are at
incoming line potential. To avoid electric shock hazard or damage to
equipment, only qualified service personnel should perform the
following procedure. Thoroughly read and understand the procedure
before beginning. If an event does not occur while performing this
procedure, Do Not Proceed. Remove All Power including user
supplied control voltages. User supplied voltages may exist even when
main AC power is not applied to the drive. Correct the malfunction
before continuing.
Before Applying Power to the Drive
❏ 1. Confirm that all inputs are connected to the correct terminals and are
secure.
❏ 2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
❏ 3. Verify that any digital control power is 24 volts.
❏ 4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to
match your control wiring scheme. See page 10 for location.
Important: The default control scheme is Source (SRC). The Stop
terminal is jumpered to allow starting from comms. If the
control scheme is changed to Sink (SNK), the jumper must
be removed from I/O Terminals 01 and 11 and installed
between I/O Terminals 01 and 04.
❏ 5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
Applying Power to the Drive
between I/O Terminals 01 and 11 must be removed.
❏ 6. Apply AC power and control voltages to the drive.
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from
comms. No programming is required to start, stop, change direction and
control speed directly from comms.
Important: To disable reverse operation, see A095 [Reverse Disable].
If a fault appears on power up, refer to page 19 for an explanation of the
fault code. For complete troubleshooting information, refer to the
PowerFlex 40P User Manual.
Display/Fault Reset
RUN
REV
FAULT
➊
➋
MenuDescription
Basic Display Group (View Only)
Commonly viewed drive operating
conditions.
Advanced Display Group (View Only)
Consists of advanced drive operating
conditions.
Fault Designator
Consists of list of codes for specific fault
conditions. Displayed only when fault is
present.
E201 Option Parameter Set
0
1
2
3
All Basic Display (Group b) and Advanced Display (Group d) parameters
All Basic Display Group (b001-b029) parameters
Basic Display Group parameters b001-b007 and b010
Basic Display Group parameter b001-b004
No. LEDLED StateDescription
Run StatusSteady RedIndicates drive is running.
➊
Direction Status Steady RedIndicates drive is running in reverse direction.
Fault StatusFlashing Red Indicates drive is faulted.
No. KeyNameDescription
➋
Flashing RedDrive has been commanded to change direction.
Flashing RedDrive has been commanded to change direction and motor is
decelerating to zero.
Up ArrowScroll: Press and release to scroll through user-selectable
Display Group and parameters.
Reset: Press and hold for three seconds to clear active fault.
English-15
E201 [LED Display Opt]
Selects which parameters can be viewed by the drive’s LED interface.
ValuesDefault:2
Drive Programming Tools
For additional drive programming and control, a DSI remote HIM or PC
programming tools (DriveExplorer™ or DriveTools™ SP) should be used.
Digital In1 SelA051
Digital In2 SelA052
Digital In3 SelA053
Digital In4 SelA054
Relay Out SelA055
Relay Out LevelA056
Opto Out1 SelA058
Opto Out1 LevelA059
Opto Out2 SelA061
Opto Out2 LevelA062
Opto Out LogicA064
Analog Out SelA065
Analog Out HighA066
Accel Time 2A067
Decel Time 2A068
Internal FreqA069
Preset Freq 0A070
Preset Freq 1A071
Preset Freq 2A072
Preset Freq 3A073
Preset Freq 4A074
Preset Freq 5A075
Preset Freq 6A076
Preset Freq 7A077
Enhanced Program Group
LED Display OptE201
Digital Term 3E202
Accel Time 3E203
Decel Time 3E204
Accel Time 4E205
Decel Time 4E206
Advanced Display GroupDrive Status 2d301
Output Voltageb004
DC Bus Voltageb005
Drive Statusb006
Fault 1 Codeb007
Fault 2 Codeb008
Fault 3 Codeb009
Process Displayb010
Control Sourceb012
Motor NP HertzP032
Motor OL Current P033
Jog FrequencyA078
Jog Accel/DecelA079
DC Brake TimeA080
DC Brake LevelA081
DB Resistor SelA082
S Curve %A083
Boost SelectA084
Start BoostA085
Break VoltageA086
Break FrequencyA087
Maximum Voltage A088
Current Limit 1A089
Motor OL SelectA090
PWM FrequencyA091
Auto Rstrt TriesA092
Auto Rstrt DelayA093
Start At PowerUp A094
Reverse DisableA095
Flying Start EnA096
CompensationA097
SW Current TripA098
Process FactorA099
Fault ClearA100
Program LockA101
Tes tp oin t S elA102
Comm Data Rate A103
Comm Node Addr A104
Comm Loss Action A105
Comm Loss Time A106
Comm FormatA107
LanguageA108
Comm Write Mode E207
Power Loss Mode E208
Half Bus EnableE209
Max TraverseE210
Traverse IncE211
Traverse DecE212
P JumpE213
Sync TimeE214
Speed RatioE215
Anlg Out SetptA109
Anlg In 0-10V LoA110
Anlg In 0-10V HiA111
Anlg In4-20mA Lo A112
Anlg In4-20mA Hi A113
Slip Hertz @ FLA A114
Process Time LoA115
Process Time HiA116
Bus Reg ModeA117
Current Limit 2A118
Skip FrequencyA119
Skip Freq BandA120
Stall Fault TimeA121
Analog In LossA122
10V Bipolar EnblA123
Var PW M D is ab le A124
Torque Perf Mode A125
Motor NP FLAA126
AutotuneA127
IR Voltage DropA128
Flux Current RefA129
PID Trim HiA130
PID Trim LoA131
PID Ref SelA132
PID Feedback Sel A133
PID Prop GainA134
PID Integ TimeA135
PID Diff RateA136
PID SetpointA137
PID DeadbandA138
PID PreloadA139
Motor Fdbk TypeE216
Motor NP PolesE217
Encoder PPRE218
Pulse In ScaleE219
Ki Speed LoopE220
Kp Speed LoopE221
Positioning Mode E222
Find Home FreqE223
Find Home DirE224
Encoder Pos TolE225
Counts Per UnitE226
Encoder Speedd306
Units Traveled Hd308
Units Traveled Ld309
Fault 4 Coded310
Fault 5 Coded311
Analog In 4-20mA b021
Output Powerb022
Output Powr Fctrb023
Drive Tempb024
Counter Statusb025
Timer Statusb026
Stp Logic Statusb028
Torque Currentb029
Accel Time 1P039
Decel Time 1P040
Reset To DefaltsP041
Voltage ClassP042
Motor OL RetP043
Stp Logic 0A140
Stp Logic 1A141
Stp Logic 2A142
Stp Logic 3A143
Stp Logic 4A144
Stp Logic 5A145
Stp Logic 6A146
Stp Logic 7A147
Stp Logic Time 0A150
Stp Logic Time 1A151
Stp Logic Time 2A152
Stp Logic Time 3A153
Stp Logic Time 4A154
Stp Logic Time 5A155
Stp Logic Time 6A156
Stp Logic Time 7A157
EM Brk Off Delay A160
EM Brk On Delay A161
MOP Reset SelA162
DB ThresholdA163
PID Invert ErrorA164
Step Units 0E230
Step Units 1E232
Step Units 2E234
Step Units 3E236
Step Units 4E238
Step Units 5E240
Step Units 6E242
Step Units 7E244
Pos Reg FilterE246
Pos Reg GainE247
Enh Control Word E248
Cmd Stat SelectE249
The PowerFlex 40P is designed so that start up is simple and efficient. The Program Group
contains the most commonly used parameters.
= Stop drive before changing this parameter.
No. ParameterMin/MaxDisplay/OptionsDefault
P031 [Motor NP Volts]20/Drive Rated Volts1 VACBased on Drive Rating
Set to the motor nameplate rated volts.
P032 [Motor NP Hertz]15/500 Hz1 Hz60 Hz
Set to the motor nameplate rated frequency.
P033 [Motor OL Current] 0.0/(Drive Rated Amps×2) 0.1 AmpsBased on Drive Rating
Set to the maximum allowable motor current.
P034 [Minimum Freq]0.00/500.0 Hz0.01 Hz0.00 Hz
Sets the lowest frequency the drive will output
continuously.
P035 [Maximum Freq]0.00/500.0 Hz0.01 Hz60.00 Hz
Sets the highest frequency the drive will output.
English-18
= Stop drive before changing this parameter.
No. ParameterMin/MaxDisplay/OptionsDefault
P036 [Start Source]1/61 = “3-Wire”
Sets the control scheme used to star t the drive.
P037 [Stop Mode]0/90 = “Ramp, CF”
Active stop mode for all stop sources [e.g. run
forward (I/O Terminal 02), run reverse (I/O
Terminal 03), RS485 port] except as noted.
Important: I/O Terminal 01 is always a coast to
stop input except when P036 [Start Source] is set
for “3-Wire” control. When in th ree wire control, I/O
Terminal 01 is controlled by P037 [Stop Mode].
P038 [Speed Reference] 1/91 = “InternalFreq”
Sets the source of the speed reference to the
drive.
Important: When A051 or A052 [Digital Inx Sel] is
set to option 2, 4, 5, 6, 13 or 14 and the digital
input is active, A051, A052, A053 or A054 will
override the speed reference commanded by this
parameter. Refer to Chapter 1 of the PowerFlex
40P User Manual for details.
P039 [Accel Time 1]0.0/600.0 Secs0.1 Secs10.0 Secs
Sets the rate of accel for all speed increases.
P040 [Decel Time 1]0.0/600.0 Secs0.1 Secs10.0 Secs
Sets the rate of decel for all speed decreases.
P041 [Reset To Defalts]0/10 = “Ready/Idle”
Resets all parameter values to factory defaults.
P042 [Voltage Class]2/3
Sets the voltage class of 600V drives.
P043 [Motor OL Ret]0/11 = “Enabled”0 = “Disabled”
Enables/disables the Motor Overload Retention function.
Provides an automatic method for setting A128 [IR
Voltage Drop] and A129 [Flux Current Ref], which
affect sensorless vector performance. Parameter
A126 [Motor NP FLA] must be set to the motor
nameplate full load amps before running the
Autotune procedure.
Min/MaxDisplay/OptionsDefault
1 = “Sensrls Vect”
1 = “Static Tune”
2 = “Rotate Tune”
1
0
Enhanced Program Group Parameters
= Stop drive before changing this parameter.
No. ParameterMin/MaxDisplay/OptionsDefault
E216 [Motor Fdbk Type]0/50 = “None”
Selects the encoder type.
E217 [Motor NP Poles]2/4014
Defines the number of poles in the motor.
E218 [Encoder PPR]1/2000011024
Specifies the encoder pulses per revolution when
an encoder is used. For additional information refer
to Appendix F of the PowerFlex 40P User Manual.
Refer to the PowerFlex 40P User Manual supplied with the drive for
complete listing of parameters.
Advanced Display Group Parameters
No. ParameterMin/MaxDisplay/Options
d301 [Drive Status 2]0/11
d302 [Fibers Status]0/11
d303 [Slip Hz Meter]0.0/25.0 Hz0.1 Hz
d304 [Speed Feedback]0/64000 RPM1 RPM
d305 [Speed Feedback F] 0.0/0.90.1
d306 [Encoder Speed]0/640001
d307 [Encoder Speed F]0.0/0.90.1
d308 [Units Traveled H]0/640001
d309 [Units Traveled L]0.00/0.990.01
d310 [Fault 4 Code]0/1221
d311 [Fault 5 Code]0/1221
d312 [Fault 6 Code]0/1221
d313 [Fault 7 Code]0/1221
d314 [Fault 8 Code]0/1221
d315 [Fault 9 Code]0/1221
d316 [Fault 10Code]0/1224
English-19
Fault Codes
To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or
2.
No. FaultDescription
F2Auxiliary Input
F3Power LossMonitor the incoming AC line for low voltage or line power interruption.
F4UnderVoltage
F5OverVoltage
(1)
Check remote wiring.
Verify communications programming for intentional fault.
Check input fuses.
(1)
Monitor the incoming AC line for low voltage or line power interruption.
(1)
Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be
caused by motor regeneration. Extend the decel time or install dynamic brake option.
English-20
No. FaultDescription
F6Motor Stalled
F7Motor Overload
F8Heatsink OvrTmp
F12 HW OverCurrentCheck programming. Check for excess load, improper DC boost setting, DC brake volts set too
F13 Ground FaultCheck the motor and external wiring to the drive output terminals for a grounded condition.
F29 Analog Input Loss
(1)
Increase [Accel Time x] or reduce load so drive output current does not exceed the current set
by parameter A089 [Current Limit].
(1)
An excessive motor load exists. Reduce load so drive output current does not exceed the
current set by parameter P033 [Motor OL Current]. Verify A084 [Boost Select] setting.
(1)
Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded
40°C (104°F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for Open type installations.
Check fan.
high or other causes of excess current.
(1)
An analog input is configured to fault on signal loss. A signal loss has occurred.
Check parameters. Check for broken/loose connections at inputs.
F33 Auto Rstrt TriesCorrect the cause of the fault and manually clear.
F38 Phase U to GndCheck the wiring between the drive and motor.
F39 Phase V to Gnd
F40 Phase W to Gnd
F41 Phase UV ShortCheck the motor and drive output terminal wiring for a shorted condition.
F42 Phase UW Short
Check motor for grounded phase.
Replace drive if fault cannot be cleared.
Replace drive if fault cannot be cleared.
F43 Phase VW Short
F48 Params DefaultedThe drive was commanded to write default values to EEPROM.
F63 SW OverCurrent
Clear the fault or cycle power to the drive. Program the drive parameters as needed.
(1)
Check load requirements and A098 [SW Current Trip] setting.
F64 Drive OverloadReduce load or extend Accel Time.
F70 Power UnitCycle power. Replace drive if fault cannot be cleared.
F71 Net LossThe communication network has faulted.
Cycle power. Check communications cabling.
Check network adapter setting. Check external network status.
F80 SVC AutotuneThe autotune function was either cancelled by the user of failed. Restart procedure.
F81 Comm LossIf adapter was not intentionally disconnected, check wiring to the port. Replace wiring, por t
F91 Encoder LossRequires differential encoder. One of the 2 encoder channel signals is missing.
expander, adapters or complete drive as required.
Check connection.
An adapter was intentionally disconnected. Turn off using A105 [Comm Loss Action].
Connecting I/O Terminal 04 to ground may improve noise immunity.
Check Wiring.
If P038 [Speed Reference] = 9 “Positioning” and E216 [Motor Fdbk Type] = 5 “Quad Check”
swap the Encoder channel inputs (see page 13) or swap any two motor leads.
Replace encoder.
F100 Parameter Checksum Restore factory defaults.
F111 Enable HardwareDriveGuard Safe-Off Option (Series B) board is installed and the ENBL enable jumper has not
been removed.
Remove the ENBL enable jumper. Cycle power.
DriveGuard Safe-Off Option (Series B) board has failed.
Remove power to the drive. Replace DriveGuard Safe-Off Option (Series B) board.
Hardware Enable circuitry has failed.
Replace drive.
F122 I/O Board FailCycle power. Replace drive if fault cannot be cleared.
(1)
Auto-Reset/Run type fault. Configure with parameters A092 and A093.
English-21
c
g
RUN
REV
FAULT
RUN
REV
FAULT
a
d
e
b
5.5 (0.22)
f
20A-DG01
B Frame - 22-JBAB
C Frame - 22-JBAC
B Frame - 22-JBCB
(used with Comm Cover)
C Frame - 22-JBCC
(used with Comm Cover)
Dimension
Option
B Frame
Drive
C Frame
Drive
a Comm Cover25 (0.98) 25 (0.98)
b EMC Line Filter50 (1.97) 60 (2.36)
c EMC Line Filter229 (9.02) 309 (12.17)
d IP30/NEMA 1/UL
Typ e 1
33 (1.30) 60 (2.36)
IP30/NEMA 1/UL
Type 1 for Comm
Cover
64 (2.52) 60 (2.36)
Drive Dimensions
PowerFlex 40P Frames – Ratings are in kW and (HP)
Frame240V AC – 3-Phase480V AC – 3-Phase600V AC – 3-Phase
B0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
C5.5 (7.5)
7.5 (10.0)
PowerFlex 40P AC Drive
2.2 (3.0)
3.7 (5.0)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
5.5 (7.5)
7.5 (10.0)
2.2 (3.0)
4.0 (5.0)
11.0 (15.0)5.5 (7.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
7.5 (10.0)
4.0 (5.0)
11.0 (15.0)
Dimensions are in millimeters and (inches).
Weights are in kilograms and (pounds).
Communication, RFI Filter, IP 30/NEMA 1/UL Type 1 Option Kits