Rockwell Automation 25-COMM-D User Manual

User Manual

PowerFlex 525 DeviceNet Adapter

Catalog Number: 25-COMM-D

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from

) describes some

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Roc kwell Automation, Rockwell Sof tware, PowerFlex, Studio 5000 and C onnected Components Workbench are trademarks of Ro ckwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Overview

Getting Started

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Preface

Recommended Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Understanding Parameter Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2

Installing the Adapter

Configuring the Adapter

Preparing for an Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connecting the Adapter to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Chapter 3

Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Using the Drive Keypad Interface to Access Parameters . . . . . . . . . . . . . 23

Using the PowerFlex 4-Class HIM to Access Parameters. . . . . . . . . . . . . 25

Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Setting the Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Setting the I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Using Master-Slave Hierarchy (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Selecting COS, Cyclic, or Polled I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Restoring Adapter Parameters to Factory Defaults . . . . . . . . . . . . . . . . . . 30

Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . 31

Updating the Adapter Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Configuring the I/O

Using the I/O

Chapter 4

Using RSLinx Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Chapter 5

About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 3

Table of Contents

Using Explicit Messaging

Using Multi-Drive Mode

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Example Ladder Logic Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Chapter 6

About Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Performing Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

CompactLogix Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Chapter 7

Single-Drive Mode vs. Multi-Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 69

System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Configuring the RS-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Multi-Drive Ladder Logic Program Example . . . . . . . . . . . . . . . . . . . . . . . 73

CompactLogix Example Using Generic Profile . . . . . . . . . . . . . . . . . . . . . 74

Multi-Drive Mode Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Troubleshooting

Specifications

Adapter Parameters

Chapter 8

Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

MOD Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

NET A Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Viewing Adapter Diagnostic Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Appendix A

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Regulatory Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Appendix B

Device Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Appendix C

DeviceNet Objects

4 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Supported Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Logic Command/Status Words: PowerFlex 525 Drives

Index

Table of Contents

Connection Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Parameter Group Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

PCCC Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

DPI Fault Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

DPI Diagnostic Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Appendix D

Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Glossary

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 5

Table of Contents

Notes:

6 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Overview

For information on… See page…

Manual Conventions

This manual provides information about the DeviceNet adapter and using it with PowerFlex 525 drives for network communication.

The following conventions are used throughout this manual:

• Parameter names are shown in the format axxx [*]. The a represents the parameter group. The xxx represents the parameter number. The * represents the parameter name— for example C175 [DSI I/O Cfg].

• Menu commands are shown in bold type face and follow the format Menu > Command. For example, if you read “Select File > Open,” yo u s ho ul d click the File menu and then click the Open command.

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 7

Preface Overview

• RSLinx Classic (version 2.51), RSNetWorx for DeviceNet (version 21), and RSLogix 5000 (version 20) were used for the screen captures in this manual. Different versions of the software may differ in appearance and procedures.

• The Studio 5000™ Engineering and Design Environment combines engineering and design elements into a common environment. The first element in the Studio 5000 environment is the Logix Designer application. The Logix Designer application is the rebranding of RSLogix 5000 software and will continue to be the product to program Logix 5000 controllers for discrete, process, batch, motion, safety, and drive-based solutions. The Studio 5000 environment is the foundation for the future of Rockwell Automation engineering design tools and capabilities. It is the one place for design engineers to develop all the elements of their control system.

8 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Chapter 1

Item Part Description

➊ Node Address/Rate

switches

Switches for setting the node address and network data rate. Chapter 2

, Installing the

Adapter.

➋ Communication card-

Drive header

A 40-pin, double-row shrouded female header. An interface connector is used to connect this header to a header on the drive.

➌ Status indicators Three LEDs that indicate the status of the

connected drive, adapter and network. See

Chapter 8

, Troubleshooting

➍ CS1/CS2 terminals Provides a clean ground for the

communication bus cable shields. CS1 or CS2 should be connected to a clean

ground or PE ground on the drive.

➎ DeviceNet connector A 5-pin connector to which a 5-pin linear

plug can be connected.

25-COMM-D

➊

➋

➌

➍

➎

Getting Started

The DeviceNet adapter is a communication option intended for installation into a PowerFlex 525 drive. The Multi-Drive feature (Chapter 7 means for other supported PowerFlex drives and DSI Hosts to connect to a DeviceNet network.

Top ic Pa ge

Components 9

Feature s 10

Understanding Parameter Types 10

Compatible Products 11

Required Equipment 11

Safety Precautions 12

Quick Start 13

) also provides a

Components

Components of the DeviceNet Adapter

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 9

Chapter 1 Getting Started

Features

The features of the DeviceNet adapter include:

• Mounting onto a PowerFlex 525 Control Module back cover for installation into the drive. It receives the required power from the drive and from the DeviceNet network.

• Switches to set a node address and network data rate before applying power to the PowerFlex drive. Alternatively, you can disable the switches and use parameters to configure these functions.

• Compatibility with various configuration tools to configure the DeviceNet adapter and host drive. The tools include network software such as RSNetWorx for DeviceNet, and drive-configuration software such as RSLogix 5000 (version 17 or greater), Logix Designer (version 21 or greater), and Connected Components Workbench (version 3 or greater).

• Status indicators that report the status of the DeviceNet adapter and network communications.

• Parameter-configured 16-bit Datalinks in the I/O to meet application requirements (four Datalinks to write data from the network to the drive, and four Datalinks to read data to the network from the drive).

• Explicit Messaging and UCMM (Unconnected Message Manager) support.

• Master-Slave hierarchy that can be configured to transmit data to and from a controller on the network.

• Multi-drive mode which allows up to five drives to share a single DeviceNet address node.

• User-defined fault actions to determine how the DeviceNet adapter and its host PowerFlex 525 drive respond to:

– I/O messaging communication disruptions (Comm Flt Action) – Controllers in idle mode (Idle Flt Action)

• Multiple data exchange methods, including Polled, Cyclic, and Change of

State (COS), can be used to transmit data between the network and adapter.

• Faulted node recovery is supported. You can configure a device even when it is faulted on the network if you have a configuration tool that uses faulted node recovery and have properly set the adapter node address switches and data rate switches.

Understanding Parameter Types

10 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

This manual references two types of parameters:

• Device parameters are used to configure the adapter to operate on the network. These parameters reside on the adapter.

• Host parameters are used to configure the drive, including the datalink configuration for the datalinks used by the adapter. These parameters reside on the drive.

Getting Started Chapter 1

Yo u c an vi ew ad ap te r Device parameters and Host parameters with any of the following drive configuration tools:

• PowerFlex 4-class HIM (22-HIM-A3 or 22-HIM-C2S)

• Connected Components Workbench software – click the tab for the

adapter at the bottom of the window, and click the Parameters icon in the tool bar.

Compatible Products

Required Equipment

At the time of publication, the DeviceNet adapter is compatible with AllenBradley PowerFlex 525 drives.

Equipment Shipped with the Drive

When you unpack the adapter, verify that the package includes:

❑ One PowerFlex 520-series DeviceNet communications adapter (25-COMM-D)

(installed in a PowerFlex 520-series drive control module back cover)

❑ One 5-pin inline DeviceNet plug (connected to the DeviceNet connec tor on the adapter) ❑ Two interface connectors (for connecting the Communication card-Drive header to the header on the drive) ❑ Installation leaflet (publication 520COM-IN001

)

User-Supplied Equipment

The adapter parameters can be configured using the drive keypad interface (see

Using the Drive Keypad Interface to Access Parameters

you must supply:

❑ DeviceNet cable (thin cable with an outside diameter of 6.9 mm (0.27 in.) is recommended) ❑ Controller configuration software, such as:

– RSNetWorx for DeviceNet

– RSLogix 5000 or Logix Designer

– Connected Components Workbench (version 3 or greater)

on page 23). In addition,

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 11

Chapter 1 Getting Started

Safety Precautions

Please read the following safety precautions carefully.

ATT EN TI ON : Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove all power from the PowerFlex drive, and then verify power has been removed before installing or removing an adapter.

ATT EN TI ON : Risk of injury or equipment damage exists. Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation, start up, configuration, and subsequent maintenance of the drive using this DeviceNet adapter. Failure to comply may result in injury and/or equipment damage.

ATT EN TI ON : Risk of equipment damage exists. The adapter contains ESD (Electrostatic Discharge) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the adapter. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage (publication 8000-4.5.2

ATT EN TI ON : Risk of injury or equipment damage exists. If the adapter is transmitting control I/O to the drive, the drive may fault when you reset the adapter. Determine how your drive will respond before resetting the adapter.

ATT EN TI ON : Risk of injury or equipment damage exists. Device parameters 15 [Comm Flt Actn] and 16 [Idle Flt Actn] let you determine the action of the

adapter and drive if I/O communication is disrupted, the controller is idle, or explicit messaging for drive control is disrupted. By default, these parameters fault the drive. You may configure these parameters so that the drive continues to run, however, precautions should be taken to ensure that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable or a controller in idle state).

ATT EN TI ON : Risk of injury or equipment damage exists. When a system is configured for the first time, there may be unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing.

ATT EN TI ON : Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation, Inc. does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

)

12 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Getting Started Chapter 1

Quick Start

This section is provided to help experienced users quickly start using the DeviceNet adapter. If you are unsure how to complete a step, refer to the referenced chapter.

Step Action See...

1 Review the safety precautions for the adapter. Throughout this manual

2 Verify that the PowerFlex drive is properly installed. PowerFlex 525

3 Commission the adapter.

Set a unique node address and the appropriate data rate using the switches on the adapter. If desired, you can disable the switches and use parameter settings instead.

4 Install the adapter.

Verify that the PowerFlex drive is not powered. Then, connect the adapter to the drive using the interface connector (included with adapter).

5 Connect the drive to the DeviceNet network.

Verify that the DeviceNet network is not powered. Then, connect the DeviceNet adapter to the network using a DeviceNet cable.

6 Apply power to the drive and to the network.

The adapter receives power from the drive and network.

a. The status indicators should be green. If they flash red, there is a problem. See

b. Configure/verify key drive parameters.

7 Configure the adapter for your application.

Set DeviceNet adapter parameters for the following functions as required by your application:

– Node address – Data rate – I/O configuration – Change of State, Cyclic, or polled I/O data exchange – Fault actions

8 Apply power to the DeviceNet master and other devices on the network.

Verify that the master and network are installed and functioning in accordance with DeviceNet standards, and then apply power to them.

9 Configure the scanner to communicate with the adapter.

Use a network tool such as RSNetWorx for DeviceNet to configure the scanner on the network. Make sure to:

– Set up the scan list. – Map the adapter data to the scan list. – Save your DeviceNet configuration to the scanner and a file.

10 Create a ladder logic program.

Use a controller configuration tool such as RSLogix 5000/Logix Designer to create a ladder logic program that enables you to:

– Control the adapter and drive using I/O. – Monitor or configure the drive using Explicit messages.

Chapter 8

, Troubleshooting.

Adjustable Freq uency AC Drive User Manual (publication 520-UM001

Chapter 2 Installing the Adapter

Chapter 3 Configuring the Adapter

DeviceNet Planning and Installation Manual (ODVA pub 27)

Chapter 4 Configuring the I/O

Chapter 5, Using the I/O

Chapter 6, Using Explicit Messaging

)

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 13

Chapter 1 Getting Started

Notes:

14 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Chapter 2

IMPORTANT

Installing the Adapter

Chapter 2 provides instructions for installing the DeviceNet adapter in a PowerFlex 525 drive.

Top ic Pa ge

Preparing for an Installation

Commissioning the Adapter 15

Connecting the Ad apter to the Drive 17

Connecting the Adapter to the Network 19

Applying Power 20

Preparing for an Installation

Commissioning the Adapter

Before installing the adapter, do the following:

• Read the DeviceNet Media Design and Installation Guide, publication

DNET-UM072

• Read the DeviceNet Starter Kit User Manual, publication DNET-

UM003.

• Verify that you have all required equipment. See Chapter 1

, Getting

Started.

To commission the adapter, you must set a unique node address and the data rate that is used by the network. (See the Glossary

for details about data rates and

node addresses.).

There are two methods for configuring the adapter’s Node address and data rate:

• Using the onboard DIP Switches;

• Using adapter parameters – Use adapter parameters when you want more

flexibility in setting up the node address. To set the Node address using adapter parameters, see Setting the Node Address

on page 25.

Regardless of the method used to set the adapter’s node address, each node on the network must have a unique node address. To change a node address, you must set the new value and then cycle drive power.

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 15

)

Chapter 2 Installing the Adapter

Switch Description Default

SW1 Least Significant Bit (LSB) of Node Address 1 Node 63

SW2 Bit 1 of Node Address 1

SW3 Bit 2 of Node Address 1

SW4 Bit 3 of Node Address 1

SW5 Bit 4 of Node Address 1

SW6 Most Significant Bit (MSB) of Node Address 1

SW7 Least Significant Bit (LSB) of Data Rate 1 Autobaud

SW8 Most Significant Bit (MSB) of Data Rate 1

Setting the Node Address and Data Rate Using the DIP Switches

Node Address Switch Settings (UP = ON = 1)

Switch Setting Node

SW 1 SW 2 SW 3 SW 4 SW 5 SW 6 SW 1 SW 2 SW 3 SW 4 SW 5 SW 6

0000000 00000132

1000001 10000133

0100002 01000134

1100003 11000135

0010004 00100136

1010005 10100137

0110006 01100138

1110007 11100139

0001008 00010140

1001009 10010141

01010010 01010142

11010011 11010143

00110012 00110144

10110013 10110145

01110014 01110146

11110015 11110147

00001016 00001148

10001017 10001149

01001018 01001150

11001019 11001151

00101020 00101152

10101021 10101153

01101022 01101154

11101023 11101155

00011024 00011156

10011025 10011157

01011026 01011158

16 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

11011027 11011159

00111028 00111160

10111029 10111161

01111030 01111162

11111031 11111163

Address

Switch Setting Node

Address

Installing the Adapter Chapter 2

IMPORTANT

Data Rate Switch Settings (UP = ON = 1)

Switch Setting Data Rate

SW 7 SW 8

00125 kbps

10250 kbps

01500 kbps

11Autobaud

If all switches are in the OFF position (all 0’s), then the Node Address and Data Rate are determined by parameter settings (Device parameters 07 [Net Addr

Cfg] and 09 [Net Rate Cfg]).

Setting Single-Drive or Multi-Drive Mode

To select between Single-Drive or Multi-Drive mode, see Parameter

Configuration for Multi-Drive Mode on page 73.

Connecting the Adapter to the Drive

ATT EN TI ON : Risk of injury or death exists. The PowerFlex drive may contain

high voltages that can cause injur y or death. Remove power from the drive, and then verify power has been discharged before connecting the DeviceNet adapter to the network.

1. Remove power from the drive.

2. Use static control precautions.

3. Separate the drive’s control module from the power module.

a. Press and hold down the catch on both sides of the frame cover, then

pullout and swing upwards to remove (Frames B...E only).

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 17

Chapter 2 Installing the Adapter

b. Press down and slide out the top cover of the control module to unlock

it from the power module.

c. Hold the sides and top of the control module firmly, then pull out to

separate it from the power module.

4. Insert the interface connector for the adapter into the header located at the back of the control module.

18 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Installing the Adapter Chapter 2

IMPORTANT

5. Align the Communication card-Drive header on the adapter with the interface connector. Then, press down firmly around the adapter. The adapter snaps into the back of the control module.

The CS1/CS2 terminals on the adapter provide a clean ground for the communication bus cable shields. You should connect the CS1 or CS2 terminal to a clean ground or PE ground on the drive.

Connecting the Adapter to the Network

6. Attach the control module to the power module.

ATT EN TI ON : Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injur y or death. Remove power from the drive, and then verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network.

1. Remove power from the network.

2. Use static control precautions.

3. Connect a DeviceNet cable to the network. A DeviceNet thin cable with

an outside diameter of 6.9 mm (0.29 in.) is recommended.

Maximum cable length depends on data rate. See the Glossary for Data Rate.

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 19

Chapter 2 Installing the Adapter

TIP

IMPORTANT

Terminal Color Signal Function

5RedV+Power Supply

4 White CAN_H Signal High

3 Bare SHIELD Shield

2BlueCAN_LSignal Low

1 Black V- Common

4. Connect the 5-pin linear plug to the DeviceNet cable.

5 4 3 2 1

Red White Bare Blue Black

A 5-pin linear plug is shipped with the adapter. If a replacement plug is needed, the replacement plug part number is 1799-DNETSCON.

A 10-pin linear plug is not supported.

5. Insert the 5-pin linear plug into the mating socket on the adapter and secure it with the two screws. Verify that the colors of the wires on the plug match up with the color codes on the socket.

Applying Power

1. Make sure that the adapter will have a unique address on the network and is set at the correct data rate or to autobaud. If a new data rate or address is needed, reset its switches (see Commissioning the Adapter

2. Apply power to the drive. The adapter receives its power from the connected drive and network.

3. If the parameter settings for the data rate and node address are to be used, a configuration tool such as Connected Components Workbench (version 3 or greater) can be used to adjust the respective parameters in the adapter. See Chapter 3

Start-Up Status Indication

20 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

After power has been applied, the status indicators can be viewed on the front of the drive. When you apply power to the product and network for the first time,

ATT EN TI ON : Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.

on page 15).

, Configuring the Adapter.

Installing the Adapter Chapter 2

Esc

Sel

Item Status Indicator Status

(1)

(1) If all status indicators are off, the adapter is not receiving power. If any other conditions occur, see Chapter 8, Troubleshooting.

Description

➊ PORT Green Normal operation. The adapter is properly

connected and is communicating with the drive.

Flashing green The adapter is in the process of establishing a

connection to the drive. This status indicator will turn solid green or red.

➋ MOD Green Normal operation. The adapter is operational

and is transferring I/O data.

Flashing green Normal operation. The adapter is operational

but is not transferring I/O data.

➌ NET A Green Normal operation. The adapter is properly

connected and communicating on the network.

Flashing green The adapter is properly connected but is not

communicating with any devices on the network.

➍ NET B Off Not used for DeviceNet.

➊

➋

25-COMM-D PowerFlex 525 Frame A shown

➌

➍

➊

➋

➌

➍

the status indicators should be green after an initialization. If the status indicators go red, there is a problem. See Chapter 8

Drive and Adapter Status Indicators

, Troubleshooting.

FWD

ENET LINK

EtherNet/IP

Configuring/Verifying Key Drive Parameters

The PowerFlex 525 drive can be separately configured for the control and Reference functions in various combinations. For example, you could set the drive to have its control come from a peripheral or terminal block with the Reference coming from the network. Or you could set the drive to have its control come from the network with the Reference coming from another peripheral or terminal block. Or you could set the drive to have both its control and Reference come from the network.

Configuring the Host parameters can be done using the drive’s keypad, a HIM, Logix Designer or Connected Components Workbench. In the following example, the drive will receive the Logic Command and Reference from the network.

1. Set the value of Host parameter P046 [Start Source 1]

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 21

to 4 “Network Opt”.

Chapter 2 Installing the Adapter

TIP

2. Set the value of Host parameter P047 [Speed Reference1] to 4 “Network Opt”.

The PowerFlex 525 drive supports up to three control functions and three Reference functions.

For more information on how to set different combinations of the control and Reference functions, see the PowerFlex 525 drive user manual, publication 520-UM001

22 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Chapter 3

IMPORTANT

Configuring the Adapter

Chapter 3 provides instructions and information for setting the parameters to configure the DeviceNet adapter.

Top ic Pa ge

Configurat ion Tools

Using the Drive Keypad Interface to Access Parameters 23

Using the PowerFlex 4-Class HIM to Access Parameters 25

Setting the Node Address 25

Setting the Data Rate 26

Setting the I/O Configuration 26

Using Master-Slave Hierarchy (Optional) 26

Selecting COS, Cyclic, or Polled I/O 28

Setting a Fault Action 29

Resetting the Ad apter 30

Restoring Adapter Parameters to Factory Defaults 30

Viewing the Adapter Status Using Parameters 31

Updating the Adapter Firmware 31

Configuration Tools

Using the Drive Keypad Interface to Access Parameters

For a list of parameters, see Appendix B terms in this chapter, see the Glossary

The adapter parameters can be configured using the drive keypad interface (see

page 23

RSLogix 5000/Logix Designer, Connected Components Workbench (version 3 or greater), and RSNetWorx for DeviceNet (version 21 or greater) can also be used to access the adapter parameters.

The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program a parameter.

) or a PowerFlex 4-class HIM (Human Interface Module, see page 25).

The DeviceNet adapter Device parameters can be accessed on the drive keypad via the “N” (Network) group. Note that the parameters in the “N” group will appear offset from the Device parameter numbers referenced in this manual by 1000 (decimal) on the LCD display.

, Adapter Parameters. For definitions of

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 23

Chapter 3 Configuring the Adapter

HERT

FWD

Esc

FWD

Esc

FWD

Sel

FWD

Sel

PROGRAM

FWD

PROGRAM

FWD

Sel

PROGRAM

FWD

Esc

FWD

Esc

FWD

Step Key(s) Example Display

1. When power is applied, the last user-selected Basic Display Group parameter number is briefly displayed with flashing characters. The display then defaults to that parameter’s current value. (Example shows the value of b001 [Output Freq] with the drive stopped.)

2. Press Esc to display the Basic Display Group parameter number shown on power-up. The parameter number will flash.

3. Press Esc to enter the parameter group list. The parameter group letter will flash.

4. Press the Up Ar row or Down Arrow to scroll through the group list (b, P, t, C, L, d, A, f, N, M, and Gx).

5. Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.

6. Press the Up Ar row or Down Arrow to scroll through the parameter list.

7. Press Enter to view the value of the parameter. Or Press Esc to return to the parameter list.

8. Press Enter or Sel to enter Program Mode and edit the value. The right digit will flash and the word Program on the LCD display will light up.

9. Press the Up Arrow or Down Arrow to change the parameter value.

10. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.

11. Press Esc to cancel a change and exit Program Mode.

Or Press Enter to save a change and exit Program

Mode. The digit will stop flashing and the word

Program on the LCD display will turn off.

12. Press Esc to return to the parameter list. Continue to press Esc to back out of the programming menu.

If pressing Esc does not change the display, then b001 [Output Freq] is displayed. Press Enter or Sel to enter the group list again.

24 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Configuring the Adapter Chapter 3

Para meters

Groups

Linear List Changed Params

DIAG

PAR A M DSEL MEM SEL

Sel

Device Select

DSI Devices

DIAG PARAM

DSEL MEM SEL

and

DSI Devices

PowerFlex 525

25-COMM-D

Sel

DSI Devices

PowerFlex 525

25-COMM-D

Using the PowerFlex 4-Class HIM to Access Parameters

The PowerFlex 4-class HIM can be used to access parameters in the adapter (see basic steps shown below). It is recommended that you read through the steps for your HIM before performing the sequence. For additional HIM information, refer to the HIM Quick Reference card, publication 22HIM-QR001

Step Key(s) Example Display

1. Power up the drive. Then connect the HIM to the DSI port of the drive. The Parameters tab for the drive will be displayed.

2. Press Sel until the DSEL tab is selected.

3. Select DSI Device in the DSEL tab if it is not already selected using the Up Arrow or Down Arrow.

Press Enter to selec t DSI Device.

Setting the Node Address

4. Press the Up Arrow or Down Arrow to scroll to 25-COMM.

Press Enter to reload the HIM to browse only the Communication Adapter (25COMM-D) parameters.

To display the Host parameters, repeat steps 1 through 3 and select “PowerFlex 525” at step 3.

The value of Device parameter 07 [Net Addr Cfg] determines the node address if all the adapter DIP switches are in the OFF position (all 0’s). We recommend that you do not use node address 63 because all new devices use it as the default address. Address 63 is also used for Automatic Device Recovery (ADR).

1. Set the value of Device parameter 07 [Net Addr Cfg] to a unique node address.

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 25

Chapter 3 Configuring the Adapter

TIP

2. Reset the adapter by power cycling the drive.

If you are using RSNetWorx for DeviceNet, select Network > Single Browse Path to see the new address; then delete the old address.

Setting the Data Rate

Setting the I/O Configuration

The value of Device parameter 09 [Net Rate Cfg] determines the DeviceNet data rate if all of the adapter DIP switches are in the OFF position (all 0’s). The Autobaud setting will detect the data rate used on the network if another device is setting the data rate. Your application may require a different setting.

1. Set the value of Device parameter 09 [Net Rate Cfg] to the data rate at which your network is operating.

Options 0 “125kbps” (Default)

1 “250kbps”

2 “500kbps”

3 “Autobaud”

2. Reset the adapter by power cycling the drive.

The value of Host parameter C175 [DSI I/O Cfg] determines the number of drives that will be represented on the network as one node by the adapter. Up to five drives can be represented as one node by the adapter.

1. Set the value of Host parameter C175 [DSI I/O Cfg] to the number of drives you want to be represented as one node.

Using Master-Slave Hierarchy (Optional)

Options 0“Drive 0” (Default)

1 “Drive 0-1”

2 “Drive 0-2”

3 “Drive 0-3”

4 “Drive 0-4”

Drive 0 is the PowerFlex 525 with the 25-COMM-D adapter installed. Drive 1 through 4 are other PowerFlex drives that daisy-chain to the RJ45 (RS-485) port on Drive 0. See Chapter 7

, Using Multi-Drive Mode for

further instructions.

2. Reset the adapter by power cycling the drive.

A hierarchy determines the type of device with which the adapter exchanges data. In a Master-Slave hierarchy, the adapter exchanges data with a master, such as a scanner (1769-SDN, 1756-DNB, 1771-SDN, 1747-SDN, and so forth).

26 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Configuring the Adapter Chapter 3

IMPORTANT

Configuring a Master-Slave Hierarchy

The controller I/O image can have anywhere from zero to eight (four In and four Out) additional 16-bit parameters called Datalinks. They are configured using

Host parameters C161 [Opt Data In 1] through C164 [Opt Data In 4], and C165 [Opt Data Out 1] through C168 [Opt Data Out 4]. The number of

Datalinks actively used is controlled by the connection size in the controller and the in/out parameters. See the respective controller example sections in

Chapter 4

When using a ControlLogix or CompactLogix controller and the Generic Profile, or a MicroLogix 1100/1400 controller, configure the Datalink parameters now as described in this section.

Enabling Datalinks To Write Data

for more information on setting the connection size.

Always use the Datalink parameters in consecutive numerical order, starting with the first parameter. For example, use Host parameters C161, C162, and C163 to configure three Datalinks to write data. Otherwise, the network I/O connection will be larger than necessary, which needlessly increases controller response time and memory usage.

Host parameters C161 [Opt Data In 1] through C164 [Opt Data In 4] control which parameters in the drive receive values from the network. To configure these parameters, set them to the drive parameter number you want to write them to.

The following steps are required to enable Datalinks to write data:

1. Set the values of only the required number of contiguous controller-todrive Datalinks needed to write data to the drive and that are to be included in the network I/O connection.

2. Reset the adapter by power cycling the drive.

After the above steps are complete, the adapter is ready to receive input data and transfer status data to the master (controller). Next, configure the controller to recognize and transmit I/O to the adapter. See Chapter 4

, Configuring the I/O.

Enabling Datalinks To Read Data

Always use the Datalink parameters in consecutive numerical order, starting with the first parameter. For example, use Host parameters C165, C166, and C167 to configure three Datalinks to read data. Otherwise, the network I/O connection will be larger than necessary, which needlessly increases controller response time and memory usage.

Host parameters C165 [Opt Data Out 1] through C168 [Opt Data Out 4] configure which parameters in the drive, adapter, or any other connected

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 27

Chapter 3 Configuring the Adapter

peripheral send values to the network. To configure these parameters, set them to the parameter number you wish to read over the network.

The following steps are required to enable Datalinks to read data:

1. Set the values of only the required number of contiguous drive-tocontroller Datalinks needed to read data from the drive and that are to be included in the network I/O connection.

2. Reset the adapter by power cycling the drive.

After the above steps are complete, the adapter is ready to send output data to the master (controller). Next, configure the controller to recognize and transmit I/O to the adapter. See Chapter 4

, Configuring the I/O.

Selecting COS, Cyclic, or Polled I/O

The data exchange (sometimes called allocation) is the method that the adapter uses to exchange data on the DeviceNet network. The adapter can be configured to use one of the following data exchanges:

• COS (Change of State) • Polled and COS

• Cyclic • Polled and Cyclic

• Polled

If “Polled and COS” or “Polled and Cyclic” is used, the adapter receives the I/O from the polled messages. It transmit its Logic Status and Feedback in COS or Cyclic messages. Other data is transmitted in Polled messages.

Cyclic and Polled data exchanges are configured in the scanner, so you only need to set the I/O configuration in the adapter. COS data exchange must be configured in both the adapter and the scanner. You need to set the I/O configuration and COS parameters in the adapter.

Using COS (Change of State) Data Exchange (Optional)

Set Device parameter 11 [COS Status Mask] for the bits in the Logic Status word that should be checked for changes. For the Logic Status bit definitions, see

Appendix D

or the drive documentation.

1. Edit any of the bits as required.

Value Description

0 Ignore this logic bit (Default)

1 Use the logic bit.

2. Set Device parameter 12 [COS Fdbk Change] for the amount of change to the Feedback that is required to trigger a Change of State message.

The adapter is now configured for COS data exchange. You must configure the scanner to allocate it using COS. See Chapter 4

28 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

, Configuring the I/O.

Configuring the Adapter Chapter 3

Setting a Fault Action

By default, when communications are disrupted (the network cable is disconnected) and/or the scanner is idle, the drive responds by faulting if it is using I/O from the network. You can configure a different response to:

• Disrupted I/O communication by using Device parameter 15 [Comm Flt Actn].

• An idle scanner by using Device parameter 16 [Idle Flt Actn].

ATT EN TI ON : Risk of injury or equipment damage exists. Device parameters 15 [Comm Flt Actn] and 16 [Idle Flt Actn] respectively let you determine the action of the adapter and drive if communications are disrupted or the controller is idle. By default, these parameters fault the drive. You may configure these parameters so that the drive continues to run, however, precautions should be taken to ensure that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (a disconnected network cable or a controller in idle state).

Changing the Fault Action

Set the values of Device parameters 15 [Comm Flt Actn] and 16 [Idle Flt Actn] to the desired responses:

Value Action Description

0 Fault The drive is faulted and stopped. Datalink data is no longer sent to the drive. (Default)

1 Stop The drive is stopped as per Host parameter P045 [Stop Mode] setting. Datalink data sent to

2 Zero Data The drive is sent “0” values for all Reference and Datalink data. This does not command a stop.

3 Hold Last The drive continues in its present state.

4 Send Flt Cfg The drive is sent the Reference and Datalink data that you set in the fault configuration

the drive remains unchanged.

parameters (Device parameters 17 [Flt Cfg Logic], 18 [Flt Cfg Ref], and 19 [Flt Cfg DL 1] through 22 [Flt Cfg DL 4]).

Changes to these parameters take effect immediately. A reset is not required.

If Multi-Drive mode is used, the same fault action is used by the adapter for all of the drives it controls (Drive 0...4).

Setting the Fault Configuration Parameters

When setting Device parameters 15 [Comm Flt Actn] and 16 [Idle Flt Actn] to 4 “Send Flt Cfg,” the values in the following parameters are sent to the drive after a communications fault and/or idle fault for drive control fault occurs. You must set these parameters to values required by your application.

Device Parameter Description

17 [Flt Cfg Logic] A 16-bit integer value sent to the drive for Logic Command.

18 [Flt Cfg Ref] A 16-bit integer value sent to the drive for Reference.

19 [Flt Cfg DL 1] through 22 [Flt Cfg DL 4]

A 16-bit integer value sent to the drive for a Datalink.

Changes to these parameters take effect immediately. A reset is not required.

Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 29

Chapter 3 Configuring the Adapter

IMPORTANT

Resetting the Adapter

Restoring Adapter Parameters to Factory Defaults

Changes to switch settings on some adapter parameters require that you reset the adapter before the new settings take effect. You can reset the adapter by cycling power to the drive or by using Device parameter 14 [Reset Module].

Set Device parameter 14 [Reset Module] to 1 “Reset Module”.

Value Description

0 Ready (Default)

1 Reset Module

2Set Defaults

When you enter 1 “Reset Module”, the adapter will be immediately reset. An alternate method to reset the adapter is by power cycling the drive.

Set Device parameter 14 [Reset Module] to 2 “Set Defaults”.

Value Description

0 Ready (Default)

1 Reset Module

2Set Defaults

When you enter 2 “Set Defaults”, the adapter will set all of its parameters to their factory default values.

When performing a Set Defaults action, the drive may detect a conflict and then not allow this function to occur. If this happens, first resolve the conflict and then repeat a Set Defaults action. Common reasons for a conflict include the drive running or a controller in Run mode.

After performing a Set Defaults action, you must enter 1 “Reset Module” or power cycle the drive so that the new values take effect. Thereafter, this parameter will be restored to a value of 0 “Ready”.

30 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

+ 110 hidden pages