Rockwell Automation 25B-525 User Manual

User Manual

PowerFlex 525 Embedded EtherNet/IP Adapter

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from

) describes some

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Roc kwell Automation, Rockwell Sof tware, PowerFlex, Studio 5000 and C onnected Components Workbench are trademarks of Ro ckwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

This manual contains new and updated information.

Summary of Changes

New and Updated Information

This table contains the changes made to this revision.

Top ic Pag e

Parameter Groups N and M added. 24

Configuring a Master-Slave Hierarchy updated. 31

Enabling Datalinks to Write Data updated. 32

Enabling Datalinks to Read Data updated. 32

Changing the Fault Action table updated. 33

Setting the Fault Configuration Parameters table updated. 33

Description of Drive Rating setting of the Module Definition window updated. 43

Tip for Using ADC with RSLogix 5000/Logix Designer updated. 49

Version of RSLogix 5000 for use with drive generic profile updated. 55

Settings for Connection Parameters table updated. 56

Input Image Controller Tag graphic updated. 58

Output Image Controller Tag graphic updated. 58

I/O Image for PowerFlex 525 Drives table updated. 62

Compac tLogix Cont roller for Drive Generic Profile Ladder Logic Program Example graphic updated.

CompactLogix Example Ladder Logic Program Using a Drive Generic Profile for Logic Command/Reference diagram updated.

Important table for CompactLogix Examples updated. 71

Example Ladder Logic to Read a Single Parameter diagram updated. 71

Fifth footnote of Scattered Read Message Configuration Screens updated. 76

Tag Tab entry for Scattered Write Multiple Messages Configuration Screens table updated.

Drive 0 Control Routine diagram updated. 102

Extra table under Instances for Identity Object removed. 126

Description of Device Type entry in Instances Attribute table for Identity Object updated.

Instance Attribute table for Parameter Object updated. 133

Instances table for DPI Device Object updated. 138

Instances table for DPI Parameter Object updated. 141

Instances table for DPI Fault Object updated. 147

127

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 3

Summary of Changes

Notes:

4 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Summary of Changes

Overview

Getting Started

Setting Up the Adapter

New and Updated Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Preface

Recommended Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Chapter 2

Preparing for Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Setting the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Configuring the Adapter

Configuring the I/O

Using the I/O

Chapter 3

Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Using the Drive Keypad Interface to Access Parameters . . . . . . . . . . . . . 24

Using the PowerFlex 4-Class HIM to Access Parameters. . . . . . . . . . . . . 25

Using BOOTP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Setting the IP Address, Subnet Mask, and Gateway Address. . . . . . . . . . 29

Setting the Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Using Master-Slave Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . 34

Chapter 4

Using RSLinx Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Limitations in Using MicroLogix 1100/1400 . . . . . . . . . . . . . . . . . . . . . . . 60

Chapter 5

About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 5

Table of Contents

Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Example Ladder Logic Program Information . . . . . . . . . . . . . . . . . . . . . . . 64

CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Chapter 6

Using Explicit Messaging

Using Multi-Drive Mode

Troubleshooting

About Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Performing Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

CompactLogix Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Chapter 7

Single-Drive Mode vs. Multi-Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 83

System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Configuring the RS-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Using Multi-Drive Add-On Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Multi-Drive Ladder Logic Program for Generic Profile . . . . . . . . . . . . . . 97

CompactLogix Example Using Generic Profile . . . . . . . . . . . . . . . . . . . . . 99

Multi-Drive Mode Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Chapter 8

Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

ENET Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

LINK Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Viewing Adapter Diagnostic Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Appendix A

Specifications

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Regulatory Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Appendix B

Adapter Parameters

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Appendix C

EtherNet/IP Objects

6 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Supported Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

PCCC Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Logic Command/Status Words: PowerFlex 525 Drives

Table of Contents

DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

DPI Fault Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

TCP/IP Interface Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Ethernet Link Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Appendix D

Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Glossary

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 7

Table of Contents

Notes:

8 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Overview

For information on… See page…

Recommended Documentation Manual Conventions 9

Preface

Manual Conventions

This manual provides information about the EtherNet/IP adapter embedded on the Main Control Board in PowerFlex 525 drives, and using it for network communication.

The following conventions are used throughout this manual:

• Parameter names are shown in the format axxx [*]. The a represents the parameter group. The xxx represents the parameter number. The * represents the parameter name— for example C141 [EN Rate Cfg].

• Menu commands are shown in bold type face and follow the format Menu > Command. For example, if you read “Select File > Open,” yo u s ho ul d click the File menu and then click the Open command.

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 9

Preface Overview

• The Studio 5000™ Engineering and Design Environment combines engineering and design elements into a common environment. The first element in the Studio 5000 environment is the Logix Designer application. The Logix Designer application is the rebranding of RSLogix 5000 software and will continue to be the product to program Logix 5000 controllers for discrete, process, batch, motion, safety, and drive-based solutions. The Studio 5000 environment is the foundation for the future of Rockwell Automation engineering design tools and capabilities. It is the one place for design engineers to develop all the elements of their control system.

• RSLogix 5000 (version 20) was used for the screen captures in this manual. Different versions of the software may differ in appearance and procedures.

10 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Chapter 1

Esc

Sel

Item Part Description

➊ ENET status

indicator

Two LEDs that indicate the status of the embedded EtherNet/IP adapter and network communications.

LINK status indicator

➋ Ethernet port An RJ-45 connector for the

Ethernet cable. It is CAT-5 compliant to ensure reliable data transfer on 100Base-Tx Ethernet connections.

➌ DSI port An RS485 cable connection for

handheld and remote options.

Shown with control module cover removed

➊

➋➌

Getting Started

The EtherNet/IP adapter, embedded on the Main Control Board in PowerFlex 525 drives, is used for network communication.

Top ic Pa ge

Components Feature s 12 Compatible Products 12 Required Equipment 12 Safety Precautions 14 Quick Start 14 Status Indicators 15

Components

Components of the Embedded EtherNet/IP Adapter

FWD

ENET LINK

EtherNet/IP

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 11

Chapter 1 Getting Started

Features

The features of the embedded EtherNet/IP adapter include:

• Drive parameters to set an IP address – or you can use a BOOTP server to configure the IP address.

• Compatibility with various configuration tools to configure the embedded EtherNet/IP adapter and host drive. The tools include the PowerFlex 4/ 40-class HIM (Human Interface Module 22-HIM-A3 or 22-HIM-C2S), and drive-configuration software such as RSLogix 5000 (version 17 or greater), Logix Designer (version 21 or greater), and Connected Components Workbench (version 3 or greater).

• Status indicators on the drive’s LCD display that report the status of the embedded EtherNet/IP adapter and network communications.

• Parameter-configured 16-bit Datalinks in the I/O to meet application requirements (four Datalinks to write data from the network to the drive, and four Datalinks to read data to the network from the drive).

• Explicit Messaging support.

• Master-Slave hierarchy that can be configured to transmit data to and from

a controller on the network.

• Multi-drive mode which allows up to five drives to share a single EtherNet/IP node.

• User-defined fault actions to determine how the embedded EtherNet/IP adapter and its host PowerFlex 525 drive respond to:

– I/O messaging communication disruptions (Comm Flt Action) – Controllers in idle mode (Idle Flt Action)

• Automatic Device Configuration (ADC) is an RSLogix 5000 (version 20

or greater), and Logix Designer (version 21 or greater) feature that supports the automatic download of configuration data upon the Logix controller establishing an EtherNet/IP network connection to a PowerFlex 525 drive and its associated peripherals.

Compatible Products

Required Equipment

12 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

At the time of publication, the embedded EtherNet/IP adapter is compatible with Allen-Bradley PowerFlex 525 drives.

Equipment Shipped with the Drive

Since the EtherNet/IP adapter is embedded on the Main Control Board in the PowerFlex 525 drive, it is always an integral part of the drive and, therefore, is not shipped with installation instructions.

Getting Started Chapter 1

User-Supplied Equipment

The embedded EtherNet/IP adapter can be configured using the built-in keypad interface on the drive. In addition, you must supply:

❑ Ethernet cable (see the EtherNet/IP Media Planning and Installation Manual, ODVA publication 148 available on the

ODVA web site at http://odva.org/Home/ODVATECHNOLOGIES/EtherNetIP/EtherNetIPLibrary/tabid/76/Default.aspx for details)

❑ Ethernet switch (see the Ethernet Design Considerations Reference Manual, Rockwell Automation publication

ENET-RM002

❑ Optional configuration tool, such as:

– PowerFlex 22-HIM-A3/-C2S HIM – DHCP/BOOTP Utilities

❑ Controller configuration software, such as:

– RSLinx Classic (version 2.50 or later) – RSLogix 5000 (version 17 or greater) or Logix Designer (version 21 or greater) when using drive-specific Add-On

– Connected Components Workbench (version 3 or greater)

❑ A PC connection to the EtherNet/IP network

for details)

Profile (AOP)

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 13

Chapter 1 Getting Started

Safety Precautions

Please read the following safety precautions carefully.

ATT EN TI ON : Risk of injury or equipment damage exists. Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation, start up, configuration, and subsequent maintenance of the drive using this embedded adapter. Failure to comply may result in injury and/or equipment damage.

ATT EN TI ON : Risk of equipment damage exists. The embedded adapter contains ESD (Electrostatic Discharge) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the adapter. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage (publication 8000-

4.5.2)

ATT EN TI ON : Risk of injury or equipment damage exists. If the adapter is transmitting control I/O to the drive, the drive may fault when you reset the adapter. Determine how your drive will respond before resetting the adapter.

ATT EN TI ON : Risk of injury or equipment damage exists. Drive parameters C143 [EN Comm Flt Actn] and C144 [EN Idle Flt Actn] let you determine the

action of the embedded EtherNet/IP adapter and drive if I/O communication is disrupted, the controller is idle, or explicit messaging for drive control is disrupted. By default, these parameters fault the drive. You may configure these parameters so that the drive continues to run, however, precautions should be taken to ensure that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable or a controller in idle state).

ATT EN TI ON : Risk of injury or equipment damage exists. When a system is configured for the first time, there may be unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing.

ATT EN TI ON : Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation, Inc. does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

Quick Start

This section is provided to help experienced users quickly start using the embedded EtherNet/IP adapter. If you are unsure how to complete a step, refer to the referenced chapter.

Step Action See... 1 Review the safety precautions for the adapter. Throughout this manual 2 Verify that the PowerFlex drive is properly installed. PowerFlex 525

3 Connect the drive to the EtherNet/IP network.

Verify that the PowerFlex drive is not powered. Then, connect the embedded EtherNet/ IP adapter to the network using an Ethernet cable.

14 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Adjustable Freq uency AC Drive User Manual (publication 520-UM001

Chapter 2 Setting Up the Adapter

)

Getting Started Chapter 1

Esc

Sel

Item Name

➊ ENET indicator ➋ LINK indicator

➊➋

Step Action See...

4 Apply power to the drive.

a. Replace the control module cover. b. The embedded EtherNet/IP adapter receives power from the drive. Apply power

to the drive. The ENET/LINK status indicators on the drive’s LCD display should light up and remain steady or flash. If the drive’s Fault LED lights up, there is a problem. See Chapter 8, Troubleshooting.

c. Configure/verify key drive parameters.

5 Configure the adapter for your application.

Set drive parameters for the following functions as required by your application:

– IP address, subnet mask, and gateway address – Data rate – I/O configuration – Master-Slave hierarchy – Fault actions

6 Configure the controller to communicate with the adapter.

Use a controller configuration tool such as RSLogix 5000/Logix Designer to configure the master on the EtherNet/IP network to recognize the embedded EtherNet/IP adapter and drive.

7 Create a ladder logic program.

Use a controller configuration tool such as RSLogix 5000/Logix Designer to create a ladder logic program that enables you to:

– Control the embedded EtherNet/IP adapter and drive using I/O. – Monitor or configure the drive using Explicit messages.

Chapter 2, Setting Up the Adapter

Chapter 3, Configuring the Adapter

Chapter 4, Configuring the I/O

Chapter 5, Using the I/O

Chapter 6, Using Explicit Messaging

Status Indicators

The embedded EtherNet/IP adapter uses two status indicators to report its operating status.

FWD

ENET LINK

EtherNet/IP

ENET LINK

EtherNet/IP

After connecting the embedded EtherNet/IP adapter to the network and applying power to the drive, see Startup Status Indication

on page 19 for possible

start-up status indications and their descriptions.

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 15

Chapter 1 Getting Started

Notes:

16 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Chapter 2

Setting Up the Adapter

Since the EtherNet/IP adapter is embedded on the Main Control Board in the PowerFlex 525 drive, the only required step is setting its IP address and connecting it to the network.

Top ic Pa ge

Preparing for Set-Up 17 Setting the IP Address 18 Connecting the Adapter to the Network 18 Applying Power 19 Commissioning the Adapter 21

Preparing for Set-Up

Before setting up the embedded EtherNet/IP adapter:

• Make sure the Ethernet switch is the correct type. A “managed” switch that supports IGMP snooping is usually recommended. An “unmanaged” switch can be used instead if RSLogix 5000 (version 18 or greater) is used and all devices on the network are configured for “unicast” I/O. For more details, see the following documents:

– EtherNet/IP Media Planning and Installation Manual

(ODVA publication 148)

– EtherNet/IP Network Infrastructure Guidelines

(ODVA publication 35)

– Ethernet Design Considerations Reference Manual

(Rockwell Automation publication ENET-RM002

• Understand IGMP Snooping/Ethernet Switches

The embedded EtherNet/IP adapter is a multicast device. In most situations, an IGMP snooping (managed) switch is required. If more than one or two embedded EtherNet/IP adapters are connected to the switch, a managed switch is required—otherwise the drive may fault on a Net I/O Timeout network loss. The embedded EtherNet/IP adapter, RSLogix 5000 (version 18 or greater), and a ControlLogix or CompactLogix controller will support unicast. Unicast setup is required when adding the drive to the I/O. When all embedded EtherNet/IP adapters are set up as unicast devices, then an IGMP snooping (managed) switch is not needed.

)

Much of EtherNet/IP implicit (I/O) messaging uses IP multicast to distribute I/O control data, which is consistent with the CIP producer/ consumer model. Historically, most switches have treated multicast packets the same as broadcast packets. That is, all multicast packets are retransmitted to all ports.

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 17

Chapter 2 Setting Up the Adapter

IMPORTANT

IGMP snooping constrains the flooding of multicast traffic by dynamically configuring switch ports so that multicast traffic is forwarded only to ports associated with a particular IP multicast group.

Switches that support IGMP snooping (managed switches) “learn” which ports have devices that are part of a particular multicast group and only forward the multicast packets to the ports that are part of the multicast group.

Be careful as to what level of support a switch has of IGMP snooping. Some layer 2 switches that support IGMP snooping require a router (which could be a layer 3 switch) to send out IGMP polls to learn what devices are part of the multicast group. Some layer 2 switches can use IGMP snooping without a router sending polls. If your control system is a stand-alone network or is required to continue performing if the router is out of service, make sure the switch you are using supports IGMP snooping without a router being present.

• See Appendix A embedded EtherNet/IP adapter.

• Verify that you have all required equipment. See Required Equipment

page 12.

for the number of CIP connections supported by the

Setting the IP Address

Connecting the Adapter to the Network

There are two methods for configuring the embedded EtherNet/IP adapter’s IP address:

• BOOTP Server – Use BOOTP if you prefer to control the IP addresses of devices using a BOOTP server. The IP address, subnet mask, and gateway addresses will then be provided by the BOOTP server. This is enabled by default.

• Parameters – Use parameters when you want more flexibility in setting up the IP address, or need to communicate outside the control network using a gateway. The IP address, subnet mask, and gateway addresses will then come from the parameters you set.

Regardless of the method used to set the adapter’s IP address, each node on the network must have a unique IP address. To change an IP address, you must set the new value and then remove and reapply power to (or reset) the drive.

ATT EN TI ON : Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injur y or death. Remove power from the drive, and then verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network.

1. Remove power from the drive.

2. Remove the drive control module cover.

18 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Setting Up the Adapter Chapter 2

1 (Front)1 (Front)1 (Front) 2 (Rear)

00:00:BC:2E:69:F6

Esc

Sel

Ethernet switch

1769-L36ERM CompactLogix controller

with embedded EtherNet/IP bridge

PowerFlex 525 drive with

embedded EtherNet/IP

adapter (Frame A shown)

3. Use static control precautions.

4. Connect one end of an Ethernet cable to the EtherNet/IP network.

5. Route the other end of the Ethernet cable through the bottom of the

PowerFlex 525 drive, and insert the cable’s plug into the embedded EtherNet/IP adapter’s mating socket (item 2 in Components of the

Embedded EtherNet/IP Adapter on page 11).

Applying Power

ATT EN TI ON : Risk of equipment damage, injury, or death exists. Unpredictable

operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.

Install the control module cover, and apply power to the drive. The embedded EtherNet/IP adapter receives its power from the drive. When you apply power to the embedded EtherNet/IP adapter for the first time, the “ENET” status indicator on the drive LCD display should remain steady after an initialization. If it does not light up or is flashing, there is a problem. See Chapter 8

Troubleshooting

Startup Status Indication

After power has been applied, status indicators for the PowerFlex 525 drive and embedded EtherNet/IP adapter can be viewed on the drive LCD display. See

Drive and Adapter Status Indicators

status indications.

on page 20 for their location and possible

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 19

Chapter 2 Setting Up the Adapter

TIP

Esc

Sel

Item Name State Description

➊ ENET Off Adapter is not connected to the network.

Steady Adapter is connected to the network and drive is controlled through Ethernet. Flashing Adapter is connected to the network but drive is not controlled through Ethernet.

➋ LINK Off Adapter is not connected to the network

Steady Adapter is connected to the network but not transmitting data. Flashing Adapter is connected to the network and transmitting data.

➌ FAULT Flashing Red Indicates drive is faulted.

➊➋

➌

Drive and Adapter Status Indicators

FWD

ENET LINK

EtherNet/IP

ENET LINK

EtherNet/IP

20 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

For more details on status indicator operation see Understanding the Status

Indicators on page 111.

Configuring/Verifying Key Drive Parameters

The PowerFlex 525 drive can be separately configured for the control and Reference functions in various combinations. For example, you could set the drive to have its control come from a peripheral or terminal block with the Reference coming from the network. Or you could set the drive to have its control come from the network with the Reference coming from another peripheral or terminal block. Or you could set the drive to have both its control and Reference come from the network.

Configuring the drive parameters can be done using the drive’s keypad, a HIM, RSLogix 5000/Logix Designer, or Connected Components Workbench. In the following example, the drive will receive the Logic Command and Reference from the network.

1. Set the value of drive parameter P046 [Start Source 1] to 5 “EtherNet/IP”.

2. Set the value of drive parameter P047 [Speed Reference1] to 15 “EtherNet/IP”.

The PowerFlex 525 drive supports up to three control functions and three Reference functions.

Setting Up the Adapter Chapter 2

IMPORTANT

For more information on how to set different combinations of the control and Reference functions, see the PowerFlex 525 drive user manual, publication 520-UM001

Commissioning the Adapter

To commission the embedded EtherNet/IP adapter, you must set a unique IP address. See the Glossary server or parameters to set the IP address after connecting the adapter to the network and applying power to the drive.

By default, the adapter is configured to accept an IP address from a BOOTP server. For details, see Using BOOTP parameters, see Setting the IP Address, Subnet Mask, and Gateway Address

page 29.

New settings for some parameters (for example, parameters C129 [EN IP Addr Cfg 1] through C132 [EN IP Addr Cfg 4]) are recognized only when

power is applied to the adapter. After you change parameter settings, cycle drive power.

for details about IP addresses. Use either a BOOTP

on page 26. To set the IP address using

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 21

Chapter 2 Setting Up the Adapter

Notes:

22 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Chapter 3

Configuring the Adapter

This chapter provides instructions and information for setting the parameters to configure the embedded EtherNet/IP adapter.

Top ic Pa ge

Configurat ion Tools Using the Drive Keypad Interface to Access Parameters 24 Using the PowerFlex 4-Class HIM to Access Parameters 25 Using BOOTP 26 Setting the IP Address, Subnet Mask, and Gateway Address 29 Setting the Data Rate 30 Using Master-Slave Hierarchy 31 Setting a Fault Action 33 Resetting the Ad apter 34 Viewing the Adapter Status Using Parameters 34

Configuration Tools

For a list of parameters, see Appendix B terms in this chapter, see the Glossary

, Adapter Parameters. For definitions of

The parameters can be configured using the drive keypad interface (see page 24) or a PowerFlex 4-class HIM (Human Interface Module, see page 25

RSLogix 5000 (version 17 or greater), Logix Designer (version 21 or greater), and Connected Components Workbench (version 3 or greater) can also be used to access the parameters.

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 23

Chapter 3 Configuring the Adapter

HERT

FWD

Esc

FWD

Esc

FWD

Sel

FWD

Sel

PROGRAM

FWD

PROGRAM

FWD

Sel

PROGRAM

FWD

Esc

FWD

Esc

FWD

Using the Drive Keypad Interface to Access Parameters

The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program a parameter.

Step Key(s) Example Display

1. When power is applied, the last user-selected Basic Display Group parameter number is briefly displayed with flashing characters. The display then defaults to that parameter’s current value. (Example shows the value of b001 [Output Freq] with the drive stopped.)

2. Press Esc to display the Basic Display Group parameter number shown on power-up. The parameter number will flash.

3. Press Esc to enter the parameter group list. The parameter group letter will flash.

4. Press the Up Ar row or Down Arrow to scroll through the group list (b, P, t, C, L, d, A, f, N, M, and Gx).

5. Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.

6. Press the Up Ar row or Down Arrow to scroll through the parameter list.

7. Press Enter to view the value of the parameter. Or Press Esc to return to the parameter list.

8. Press Enter or Sel to enter Program Mode and edit the value. The right digit will flash and the word Program on the LCD display will light up.

9. Press the Up Arrow or Down Arrow to change the parameter value.

10. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.

11. Press Esc to cancel a change and exit Program Mode.

Or Press Enter to save a change and exit Program

Mode. The digit will stop flashing and the word

Program on the LCD display will turn off.

12. Press Esc to return to the parameter list. Continue to press Esc to back out of the programming menu.

If pressing Esc does not change the display, then b001 [Output Freq] is displayed. Press Enter or Sel to enter the group list again.

24 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Configuring the Adapter Chapter 3

Para meters

Groups

Linear List Changed Params

DIAG

PAR A M DSEL MEM SEL

and

Basic Display

001 Output Freq

002 Commanded Freq 003 Output Current 004 Output Voltage 005 DC Bus Voltage

B PTCSEL

Sel

Communications

121 Comm Write Mode

122 Cmd Stat Select 123 RS485 Data Rate 124 RS485 Node Addr 125 Comm Loss Ac tion

BPTC SEL

and

Communications

121 Comm Write Mode 122 Cmd Stat Select

123 RS485 Data Rate

124 RS485 Node Addr 125 Comm Loss Ac tion

BPTC SEL

RS485 Data Rate

Para meter: # 123

9600

VALU E LIMITS SEL

Using the PowerFlex 4-Class HIM to Access Parameters

The PowerFlex 4-class HIM can be used to access parameters in the drive (see basic steps shown below). It is recommended that you read through the steps for your HIM before performing the sequence. For additional HIM information, refer to the HIM Quick Reference card, publication 22HIM-QR001

Step Key(s) Example Display

1. Power up the drive. Then connect the HIM to the DSI port of the drive. The Parameters tab for the drive will be displayed.

2. Select Groups in the Parameters tab if it is not already selected using the Up Arrow or Down Arrow.

Press Enter to selec t Groups.

3. Press Sel repeatedly until the C tab (Communications parameters) is selected.

4. Press the Up Arrow or Down Arrow to scroll to the Communications parameter you wish to display or modify, then press Enter.

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 25

Chapter 3 Configuring the Adapter

RS485 Data Rate

Para meter: # 123

9600

VALU E LIMITS SEL

RS485 Data Rate

Para meter: # 123

19,200

VALU E LIMITS SEL

RS485 Data Rate

Para meter: # 123

19,200

VALU E LIMITS SEL

and

Esc

TIP

Step Key(s) Example Display

5. Press Enter to select the current parameter value and the numeric keys to enter a new value.

6 Press Enter to write the new value to the

parameter and the parameter number will be selected again.

Using BOOTP

7 While the parameter number is selected,

you may:

a. use the arrow keys to select

additional parameters you wish to modify.

b. press Enter to go to the para meter

number you have input using the keypad.

c. press Esc to return to the group

parameter list.

By default, the adapter is configured to accept an IP address, subnet mask, and gateway address from a BOOTP server. You can select from a variety of BOOTP utilities.

The instructions below use the DHCP/BOOTP Utility (version 2.3 or greater), a free stand-alone program from Rockwell Automation that incorporates the functionality of standard DHCP/BOOTP utilities with a graphical interface. It is available from http://www.ab.com/networks/ethernet/bootp.html

. See the

Readme file and online Help for directions and more information.

If desired, you can disable BOOTP and configure the IP address, subnet mask, and gateway address using parameters. For details, see Setting the IP Address,

Subnet Mask, and Gateway Address on page 29.

26 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Configuring the Adapter Chapter 3

Ethernet Address label example

Configuring the Adapter Using DHCP/BOOTP Utility

1. Verify and note the adapter’s hardware Ethernet Address (MAC), which will be used in Step 6. There are two ways to do this:

• Use the PowerFlex 525 drive’s keypad or a HIM to access the diagnostic

parameters of the drive. Scroll to parameters F687 [HW Addr 1] through F692 [HW Addr 6] to view the adapter’s hardware Ethernet Address (MAC). Finally, convert these decimal values to a hex value.

• Remove the PowerFlex 525 control module front cover and locate the

adapter’s hardware Ethernet Address (MAC) label.

2. On a computer connected to the EtherNet/IP network, start the BOOTP/DHCP software. The BOOTP/DHCP Server window appears.

3. To properly configure devices on your EtherNet/IP network, you must configure settings in the BOOTP/DHCP software to match the network. Select To o l s > Network Settings to display the Network Settings window.

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 27

Chapter 3 Configuring the Adapter

4. Edit the following:

Box Type

Subnet Mask Gateway Primary DNS The address of the primary DNS server to be used on the local end of the link for

Secondary DNS Optional – the address of the secondary DNS server to be used on the local end of the

Domain Name The text name corresponding to the numeric IP address that was assigned to the server

(1) For definitions of these terms, see the Glossary.

(1)

The subnet mask for the adapter’s network. The IP address of the gateway device on the adapter’s net work.

negotiating with remote devices.

link for negotiating with remote devices when the primary DNS server is unavailable.

that controls the network.

5. Click OK to apply the settings. Devices on the network issuing BOOTP/ DHCP requests appear in the BOOTP/DHCP Request History list.

6. In the BOOTP/DHCP Request History list, either double-click the adapter’s Ethernet Address (MAC) noted in Step 1, or click New in the Relation List. The New Entry window appears. In the first case, the Ethernet Address (MAC) is automatically entered. In the latter case, you must manually enter it.

7. Edit the following:

Box Type

(1)

IP Address Host Name Optional Description Optional

(1) For definitions of these terms, see the Glossary.

A unique IP address for the adapter

8. Click OK to apply the settings. The adapter appears in the Relation List with the new settings.

28 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

Configuring the Adapter Chapter 3

TIP

192.168.1.62

[EN IP Addr Cfg 1]

[EN IP Addr Cfg 2]

[EN IP Addr Cfg 3]

[EN IP Addr Cfg 4]

Default = 0.0.0.0

9. To assign this configuration to the adapter, select the device in the Relation List and click Disable BOOTP/DHCP. When power is cycled on the drive, the adapter will use the configuration you assigned it and not issue new BOOTP/DHCP requests.

To enable BOOTP for an embedded adapter that has had BOOTP disabled, first select the adapter in the Relation List. Then click Enable BOOTP and power cycle the drive.

10. To save the Relation List, select File > Save.

Setting the IP Address, Subnet Mask, and Gateway Address

By default, the adapter is configured to accept an IP address, subnet mask, and gateway address from a BOOTP server. If you want to set these attributes using parameters instead, you must first disable BOOTP and then set these network address parameters in the drive.

Disabling the BOOTP Feature

1. Set the value of parameter C128 [EN Addr Sel] to 1“Parameters”.

Options 1“Parameters”

2“BOOTP” (Default)

2. Reset the adapter by power cycling the drive.

After disabling the BOOTP feature, you can then configure the IP address, subnet mask, and gateway address using parameters.

Setting an IP Address Using Parameters

1. Verify that parameter C128 [EN Addr Sel] is set to 1“Parameters”. This parameter must be set to “Parameters” to configure the IP address using parameters.

2. Set the value of parameters C129 [EN IP Addr Cfg 1] through C132 [EN IP Addr Cfg 4] to a unique IP address.

3. Reset the adapter by power cycling the drive.

Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013 29

Chapter 3 Configuring the Adapter

Default = 0.0.0.0 255.255.255.0

[EN Subnet Cfg 1]

[EN Subnet Cfg 2]

[EN Subnet Cfg 3]

[EN Subnet Cfg 4]

Default = 0.0.0.0 192.168.1.1

[EN Gateway Cfg 1]

[EN Gateway Cfg 2]

[EN Gateway Cfg 3]

[EN Gateway Cfg 4]

Setting a Subnet Mask Using Parameters

1. Verify that parameter C128 [EN EN Addr Sel] is set to 1“Parameters”. This parameter must be set to “Parameters” to configure the subnet mask using parameters.

2. Set the value of parameters C133 [EN Subnet Cfg 1] through C136 [EN Subnet Cfg 4] to the desired value for the subnet mask.

3. Reset the adapter by power cycling the drive.

Setting a Gateway Address Using Parameters

Setting the Data Rate

1. Verify that parameter C128 [EN EN Addr Sel] is set to 1“Parameters”. This parameter must be set to “Parameters” to configure the gateway address using parameters.

2. Set the value of parameters C137 [EN Gateway Cfg 1] through C140 [EN Gateway Cfg 4] to the desired value for the gateway address.

3. Reset the adapter by power cycling the drive.

By default, the adapter automatically detects the data (baud) rate and duplex setting used on the network. If you need to set a specific data rate and duplex setting, the value of parameter C141 [EN Rate Cfg] determines the Ethernet data rate and duplex setting that the adapter will use to communicate. For definitions of data rate and duplex, see the Glossary

1. Set the value of parameter C141 [EN Rate Cfg] to the data rate at which your network is operating.

Options 0 “Auto detect” (Default)

1 “10Mbps Full” 2 “10Mbps Half” 3 “100Mbps Full” 4 “100Mbps Half”

30 Rockwell Automation Publication 520COM-UM001B-EN-E - March 2013

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