Rockwell Automation 25B-160 User Manual

Installation Instructions
Input power supply
(L1, L2, L3)
Optional for braking (BR+, BR-)
Protective Earth ( )
Frame A 25-MAP-FA
Frame B 25-MAP-FB
L1 L2 L3
O
I
Wait three minutes after shutdown for capacitors to discharge to safe voltage levels.
1
2
3
Assemble the 25-MAP-FB Adapter PlateAssemble the 25-MAP-FA Adapter Plate
4 x M4
1.37...1.57 Nm
(12.15...14.8 lb-in)
M4
2 x M4
1.37...1.57 Nm
(12.15...14.8 lb-in)
M4
If no brake resistor is connected, detach the BR+ and BR- wires from the terminal block.
a
b
a
b
c
c
Bulletin 160 to PowerFlex 520-Series Adapter Plate Installation
Catalog Numbers: 25-MAP-FA, 25-MAP-FB
Series B design includes two additional wires for dynamic brake resistor connection (BR+, BR-).
Input power supply
(L1, L2, L3)
Protective Earth ( )
Optional for braking (BR+, BR-)
DC+ DC–
0V
0V
M4
2 x M4
1.37...1.57 Nm
(12.15...14.8 lb-in)
M5
4 x M5
1.56...1.96 Nm (14...17 lb-in)
Publication 520-IN001C-EN-P - November 2013
If no brake resistor is connected, detach the BR+ and BR- wires from the terminal block.
Bulletin 160 to PowerFlex 520-Series Adapter Plate Installation
4
Install the PowerFlex 520-Series Drive
5
Separate the Control Module and Power Module
2 x M5
1.56...1.96 Nm (14...17 lb-in)
M5
DC-
L1 L2 L3
BR+
DC+
BR-
Note: Four screws (supplied) are required to mount Frame B.
a
Powerflex 520-Series Power Module Terminal Block Wiring
Frame Wire Rating Min...Max Torque
A 0.8...5.3 mm
2
(18...10 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in)
B 2.1...8.4 mm
2
(14...8 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in)
6
b
c
a
c
d
e
Frame A shown Frame A shown
Wire the Adapter Plate to the Power Module
Frame A shown
Dimensions
All measurements are in mm (in.)
92.0 (3.62) 39.2 (1.54)
240.0 (9.45)
20.2 (0.80)
39.2 (1.54)80.0 (3.15)
198.0 (7.80)
20.2 (0.80)
Bulletin 160 to PowerFlex 520-Series Adapter Plate Terminal Block Wiring
Catalog No. Frame Wire Rating Min...Max Torque
25-MAP-FA A 0.32...8.4 mm
2
(22...8 AWG)
1.59...1.94 Nm (14.1...17.2 lb-in)
25-MAP-FB B
Frame A 25-MAP-FA
Frame B 25-MAP-FB
b
U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: support@drives.ra.rockwell.com Online: http://www.ab.com/support/abdrives
Allen-Bradley, Rockwell Software, Rockwell Automation, Powerflex and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 520-IN001C-EN-P - November 2013
Supersedes Publication 520-IN001B-EN-P - September 2013 Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
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