ProcessLogix
R400.0 Installation
and Upgrade Guide
1757-SWKIT4000
Installation Instructions
Important User Information
Because of the variety of uses for the products described in this
publication, those responsible for the application and use of these
products must satisfy themselves that all necessary steps have been
taken to assure that each application and use meets all performance
and safety requirements, including any applicable laws, regulations,
codes and standards. In no event will Allen-Bradley be responsible or
liable for indirect or consequential damage resulting from the use or
application of these products.
Any illustrations, charts, sample programs, and layout examples
shown in this publication are intended solely for purposes of
example. Since there are many variables and requirements associated
with any particular installation, Allen-Bradley does not assume
responsibility or liability (to include intellectual property liability) for
actual use based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the
Application, Installation and Maintenance of Solid-State Control
(available from your local Allen-Bradley office), describes some
important differences between solid-state equipment and
electromechanical devices that should be taken into consideration
when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole
or part, without written permission of Rockwell Automation, is
prohibited.
Throughout this publication, notes may be used to make you aware of
safety considerations. The following annotations and their
accompanying statements help you to identify a potential hazard,
avoid a potential hazard, and recognize the consequences of a
potential hazard:
ATTENTION
Identifies information about practices or
circumstances that can lead to personal injury or
death, property damage, or economic loss.
!
IMPORTANT
Allen-Bradley is a trademark of Rockwell Automation
Identifies information that is critical for successful
application and understanding of the product.
Rockwell Automation
Support
Before you contact Rockwell Automation for technical assistance, we
suggest you please review the t roubles hooting inf ormation contained
in this publication first.
If the problem persists, call your local Rockwell Automation
representative or contact Rockwell Automation in one of the
following ways:
PhoneUnited
States/Canada
Outside United
States/Canada
Internet
⇒
1.440.646.5800
You can access the phone number for your
country via the Internet:
1. Go to http://www.ab.com
2. Click on
(http://support.automation.rockwell.com)
3. Under
Information
1. Go to http://www.ab.com
2. Click on
(http://support.automation.rockwell.com)
Product Support
Support Centers
Product Support
, click on
Contact
Your Questions or Comments on this Manual
If you find a problem with this manual, please notify us of it on the
enclosed How Are We Doing form.
Before configuring a ProcessLogix R400.0 systrem you MUST:
Be familar with navigating and running applications in a
•
Microsoft Windows NT/2000 environm ent.
Have some experience in loading software applications on a
•
personnal computer (PC).
Be familar with ProcessLogix hardware components.
•
Be familar with ControlNet configuration.
•
Be trained on ProcessLogix R400.0, including Control Buil der
•
and Server components.
If applicable to your system, you must also have appropriate
•
training on other Rockwell Automation products such as
ControlLogix and RSNetworks.
ATTENTION
!
If you have not received ProcessLogix R400.0
training we recommend that you find someone who
does have experience to assist you in loading the
ProcessLogix software and making hardware and
firmware changes in associated ProcessLogix
hardware components.
Contact your local sales offfice for more information
about training schedules and available trained
personnel.
Starting Conditions and Assumptions
You have the following items on hand:
• ProcessLogix R400.0 Software Change Note is incorporated into
this Installation and Upgrade Guide: Chapter 10, New Functions
and Features and Chapter 11, Performance and Capacity
Specifications.
• ProcessLogix R400.0 System Software CD 1 containing process
software such as SQL.
• ProcessLogix R400.0 Syst em Software CD 2 containing
ProcessLogix applications software.
• Proc essLogix R400.0 Knowledge Build er CD containing the latest
version of the online documentation.
1Publication 1757-IN040B- EN-P - March 2002
Preface 2
Windows 2000 Server CD (Microsoft CD, including boot
•
diskettes).
RSLinx OEM Master (Activation) Disk.
•
The Factory CD containing default system drivers for backup
Support before using this CD. This CD is only supplied with new
ProcessLogix R400.0 servers.
You must be certain that your PC meets the minimum hardware
requirements for a ProcessLogix Server or ProcessLogix Client.
ProcessLogix Servers require a Windows 2000 Server operating
•
system. See Table 11.C on page 11-6 to review the minimum
platform requirements for the ProcessLogix Serve r.
ProcessLogix Client Stations require either a Windows 2000 or
•
Windows NT 4.0 operating sys tem. See T ab le 11.B on page 11-5
to review the minimum platform requirements for a
ProcessLogix Client.
Publication 1757-IN040B-EN-P - March 2002
Preface 3
Minimum Hardware
Requirements
ProcessLogix R400.0 Server Software must be installed on a PC that is
specifically qualified. Use of any other PC variations will render the
standard warranty and support agreement null and void.
Refer to Table P.1: Supported Hardware for ProcessLogix R400.0 on
page P-3 to review the hardware requirements for a new R400.0
ProcessLogix Server. See Table 11.B on page 11-5 and Table 11.C on
page 11-6. for minimum hardware requirements for upgrading an
existing system to R400.0.
Only the hardware listed in
Table P.1 below is supported for
ProcessLogix R400.0 Servers. Upgrading from R320.0 requires
new hardware.
Table P.1: Supported Hardware for ProcessLogix R400.0
ComponentDescription
BaseDell PowerEdge 1400
Processor1 GHz/133 256K Cache, Pentium III
MouseLogitec System Mouse
KeyboardQuietkey 104-Key, 6 Pin
System RAM384MB, DIMM, 133MHz 16x72, 168
CD-ROM20/48X Black, Compact Disk Drive, IDE
Floppy Drive1.44MB, F3, NEC P 1400
Hard Drive18GB 10K, 68P
Tape Drive20/40G, Tape Backup Unit, Power Vault 100T, DD54
NetworkIntel Pro 100 Plus, NIC
I/O Expansion6 PCI
Operating SystemMicrosoft Windows 2000 Server, 5 Client Access Licenses, NTFS,
All hardware component drivers
Publication 1757-IN040B-EN-P - March 2002
Preface 4
Rockwell Automation
Technical Support
Rockwell Automation offers support services worldwide, with over 75
sales/support offices, 512 authorized distributors, and 260 authorized
systems integrators located throughout the United States alone, plus
Rockwell Automation representatives in every major country in the
world.
Local Prod uct Support
Contact your loca l Ro ckwell Automation r e pr e s en ta t iv e for:
sales and order support
•
product technical training
•
warranty support
•
support service agreements
•
Technical Product Assistance
If you need to contact Rockwell Automation for technical assistance,
first call your local Rockwell Automation representative, then:
Network Pre-sales Hotline, 440.646.3638 (3NET)
•
Post-sales Technical Support, 440.646.5800
•
Web Links
•
• http://www.ab.com — as a registered member and open to
If you find a problem or have a comment about this manual, please
notify us of it on the enclosed How Are We Doing Form, at the back
of this manual. This form is also available in Knowledge Builder.
If you have any suggestions about how we can make this manual
more useful to you, please contact us at the following address:
Rockwell Automation, Inc.
Automation Control and Information Group
Technical Communication
1 Allen-Bradley Drive
Mayfield Heights, OH 44124-6118
Publication 1757-IN040B-EN-P - March 2002
Preface 5
Conventions
Terms and Type Representations
The following table summarizes the terms and type representation
conventions used in this Guide.
Term/Type
Representation
click, click on, click
[button name]
double-clickClick left mouse button twice in
dragPress and hold left mouse button
right-clickClick right mouse button once.
selectclick to highlight a menu item or
<F1>Keys to be pressed are shown in
MeaningExample
Click left mouse button once.
(Assumes cursor is positioned on
object or selection.)
quick succession. (Assumes cursor
is positioned on object or
selection.)
while dragging cursor to new
screen location and then release
the button. (Assumes cursor is
positioned on object or selection to
be moved.)
(Assumes cursor is positioned on
object or selection.)
list choice, or click on a button.
angle brackets.
Click Browse.
Double-click the Station icon.
Drag the PID function block
onto the Control Drawing.
Right-click the AND function
block.
Select Configure
Allen-Bradley drivers from the
list box.
Press <F1> to view the online
Help.
<Ctrl>+<C>Keys to be pressed together are
shown with a plus sign.
⇒New
File
>D:\setup.exe<Data to be keyed in at prompt or in
Shows menu selection as menu
name followed by menu selection.
an entry field.
Press <Ctrl>+<C> to close the
window.
Click File⇒New to start new
drawing.
Key in this path location
>D:\setup.exe<.
Publication 1757-IN040B-EN-P - March 2002
Preface 6
Contents of Release
The following software and documentation components are included
in the ProcessLogix R400.0 Software/documentation kit
(1757-SWKIT4000).
Release Component sCatalog and part numbers
ProcessLogix R400.0 CD 1 and CD 2
ProcessLogix Engineering Tools
ProcessLogix Server Software
RSLinx 2.3
ProcessLogix Knowledge Builder CD1757-SWKIT4000
ProcessLogix R400.0 Documentation Set
Including:
The ProcessLogix R400.0 Installation
and Upgrade Guide
1757-SWKIT4000
CD 1 957555-50
CD 2 95760375
957555-41
957555-51
1757-IN040B-EN-P
957678-48
ProcessLogix Online User Documentation/Knowledge Builder
ProcessLogix online user documen tati on is included with yo ur
ProcessLogix system in browser format through the Knowledge Builder. Most of the documents may also b e ordered individually
through Rockwell Automation in print format, visit us at:
www.theautomationbookstore.com
Knowledge Builder provides the user with task-based documentation
within the Server and Client stations and may be accessed while using
any of ProcessLogix’s software programs. Knowledge Builder’s internal
links and search functions allow the user to access process relevant
information and references.
References to Knowledge Builder throughout this document are
illustrated as:
Navigate in Knowledge Builder to Ethernet Implementation
⇒Configuration⇒Setting Up Drivers and IP Addresses for
Guide
more information.
Publication 1757-IN040B-EN-P - March 2002
Preface 7
ProcessLogix R400.0 Installation and Upgrade Guide
The ProcessLogix R400.0 Installation and Upgrade Guide is shipped
with a ProcessLogix system and provides:
procedures for upgrading an R320.0 system to R400.0
•
procedures for updating the firmware to R400.0 levels
•
procedures for installing the software on a clean PC
•
procedures for tasks associated with migrating to redundant
•
Server and/or redundant Controller architecture.
The following items used to be included in the SCN Software Change
Notice in previous releases but are now provided in this guide:
descriptions of new features and functions
•
descriptions of performance and capacity specifications
•
listings of major ProcessLogix software components
•
Publication 1757-IN040B-EN-P - March 2002
Preface 8
Acronyms and
Abbreviations
AI —
AO
— Analog Output
CB
— Control Builder
CCL — Control Component Library
CD
— Compact Disc
CDA
CD-ROM
CEE
— Control Execution Environment
CM
— Control Module
1756-CNB or CNB
CPM
CPU
DI
— Digital Input
Analog Input
— Control Data Access
— Compact Disc Read Only Memory
— ControlNet Bridge module
— Control Processor Module
— Central Processing Unit
LAN
— Local Area Network
LED
— Light Emitting Diode
MAC
— Media Access Control
MB
— Megabytes
NTFS
— Windows NT File System
NUT
— Network Update Time
NTFS
— Windows NT File System
NUT
— Network Update Time
ODBC
— Open Database Communications
OEM
— Original Equipment Manufacturer
PC
— Personal Computer
1784-PCIC or PCIC
1757-PIM
— Pulse Input Module
— PCI ControlNet Interface Module
DNS
— Domain Name System
DO
— Digital Output
DOS
— Disk Operating System
ER
— Engineering Repository
ERDB
— Engineering Repository Database
FB
— Function Block
FSC
— Fail Safe Controller
HTML
— HyperText Markup Language
I/O
— Input/Output
IOM
— Input/Output Module
IRQ
— Interrupt Request
ISA
— Industry-Standard Architecture
PLC
— Programmable Logic Controller
RAM
— Random Access Memory
RCP
— Redundant Chassis Pair
RTU
— Remote Terminal Unit
SCADA
— Supervisory Control and Data Access
SCM
— Sequential Control Module
SCSI
— Small Computer System Interface
1757-SRM or SRM
TC-MUX01
TCP/IP
VGA
WINS
— Serial Interface Module
— Transmission Control Protocol/Internet Protocol
— Video Graphics Array
— Windows Internet Name Service
— System Redundancy Module
Publication 1757-IN040B-EN-P - March 2002
Chapter
1
ProcessLogix R400.0 Installation Introduction
Operating System Support
Operating System Options
ProcessLogix Component Configuration Table
The following table shows the supported operating systems for
ProcessLogix.
Table 1.A ProcessLogix Component Configuration Ta ble
ProcessLogixNT 4.0Windows 2000
Workstation ServerProfessionalServer
Server
Client
The hardware platform and all devices contained within it designated
for running the ProcessLogix R400.0 Software should be evaluated for
compatibility with the Window s 2000 operating system.
Systems designated to run Pro cessLogix R400.0 Server software shou ld
be Server Class and certified to run the Windows 2000 Serve r
Operating System.
✔✔✔✔
✔
Systems designated to run Pro cessLogix R400.0 Clien t Software should
be W orkstation/Desktop Class and certified to run the Windows NT4.0
Workstation or Windows 2000 Professional Operating System.
To check to see which certifications your computer and hardware
components have, consult the Microsoft Hardware Compatibility List
Review the scenarios below for your curren t operating system
installation and upgrade options.
ProcessLogix Server
Supported Installations
IMPORTANT
1Publication 1757-IN040B-EN-P - March 2002
A PCIC card must already be installed in the
ProcessLogix Server(s).
1-2 ProcessLogix R400.0 Installation Introduction
IMPORTANT
If you plan to use Microsoft Excel Data Exchange,
Microsoft Excel 2000 must be installed before
installing ProcessLogix.
Clean Install
The Clean Install is a clean machine installed with ProcessLogix
R400.0 Server software. That is, the installation begins with formatting
the hard disk and installing Windows 2000 Server. Refer to Installing
ProcessLogix Software on a Clean PC on page 3-1.
Upgrade from ProcessLogix R320.0 Server Currently Running
Windows NT 4.0 Workstation
ATTENTION
Upgrading to ProcessLogix R400.0 Server requires
that the system be running Windows 2000 Server.
!
IMPORTANT
ProcessLogix R400.0 requires that you replace your current installation
with new hardware and operating software for the Server.
After using the techniques outlined in Saving Important Data on page
4-5 to back up all data or trans fe r th e da ta to anothe r sy s tem , r efe r to
Installing ProcessLogix Software on a Clean PC on page 3-1.
Re-Deployment Options
After using the techniques outlined in Saving Important Data on page
4-5 to back up all data or trans fe r th e da ta to anothe r sy s tem , the
system can be setup to be used as an R400.0 Client. Follow the
instructions in Installing ProcessLogix R400.0 Client Software on page
5-18.
You must upgrade to Rockwell Automation
recommended hardware specifications to be eligible
for Rockwell Automation Technical support.
ProcessLogix R400.0 installations onto R320.0
hardware specifications is not supported.
If you have a new client system, refer to ProcessLogix Client
Installation and Upgrade Procedures on page 5-1.
A clean install is not required for upgrading R320.0 Client software to
R400.0. If performing this option, backup all the data on the system,
then follow the instructions in Saving Important Data on page 5-6.
Upgrade: Currently Running Windows NT 4.0 Workstation with
ProcessLogix Clie nt Software
Upgrading the operating system is not required for ProcessLogix
Client software. If your R320.0 system utilized the Windows NT 4.0
Workstation software on a certified system, you have the option of
performing an operating system upgrade to Windows 2000
Professional. Refer to Upgrading the Windows NT 4.0 Workstation
Operating System to Windows 2000 Professional on page 5-10.
After the operating system upgrade, it is required to upgrade the
ProcessLogix Client software to the R400.0 Version.
Publication 1757-IN040B-EN-P - March 2002
1-4 ProcessLogix R400.0 Installation Introduction
Publication 1757-IN040B-EN-P - March 2002
Chapter
2
Operating System Installation Procedures
Clean System Windows
2000 Server Installation
ATTENTION
!
IMPORTANT
These installation scenarios use a “clean” PC
installation method in which all data on the system
will be removed/erased. This is an irrecoverable
action. All data must be first “backed up” or
transferred to another system before proceeding.
R400.0 ProcessLogix Servers require the Windows
2000 Server operating system.
R400.0 ProcessLogix Client Stations may use
Windows 2000 Professional, Windows 2000 Server,
Windows NT 4.0 Workstation, or Windows NT 4.0
Server operating systems.
If you purchased a new ProcessLogix R400.0 Server
from Rockwell Automation, the operating system has
already been installed. Do not try to reinstall it.
Other Windows 2000 Installation Methods:
Unattended Installation
•
Remote Installation Services
•
Over the Network Installation
•
SysPrep
•
Systems Management Server
•
Consult the Microso f t Docu mentati on s et incl ud ed w ith t he Ope rating
System for these methods.
Installing Windows 2000 Server on a New System
Y o u must install W indows 2000 Server on your s ystem bef ore you can
install or run the ProcessLogix R400.0 software. The current required
Operating System components are Windows 2 000 Server with
Windows 2000 Service Pack 2 applied and Internet Explorer 5.5
Service Pack 1. The Windows 2000 Server software, Service Packs, and
Internet Explorer are licensed products of Microsoft Co rporation.
1Publication 1757-IN040B-EN-P - March 2002
2-2 Operating System Installation Procedures
Copies of the Service Packs and Internet Explorer are included on the
ProcessLogix software CD for your convenience.
The following instructions guide you through the installation of
Windows 2000 Server:
Starting the Windows 2000 Server Installation
•
Creating the Boot Floppies (i f necessary)
•
Perform the installation using one of the following methods:
•
– Starting the installation from the Boot Floppies
– Starting the installation from the CD-ROM
Starting the Windows 2000 Server Installation
This procedure assumes:
All network cards are installed in the PC and they are set to the
•
correct IRQs.
All supporting ProcessLogix system hardware is installed and
•
connected to the PC.
The PC meets specified hardware and software requirements.
•
Navigate in Knowledge Builder to Server and Client Installation
⇒Hardware and Software Requirements for more
Guide
information.
All manufacturers related driver diskettes are available to
•
complete the installation.
If you received your PC from the manufacturer with Windows 2000
Server pre-installed, skip to Installing Service Pack 2 for Windows
2000 on page 2-17.
ATTENTION
Consult the PC Manufacturer for any specialized
instructions/procedures related to the installation of
the Microsoft Windows 2000 Server operating
system.
Publication 1757-IN040B-EN-P - March 2002
!
This procedure lists only the generic installation
procedure. It does not contain any special
instructions for any manufacturer specific driver
installation requirements.
Operating System Instal lation Procedures 2-3
Creating Boot Floppies
If your system does not support booting from a CD-ROM, follow these
instructions to create the required Boot Floppies. Otherwise, skip
to Starting the Installation from the CD-ROM on page 2-4.
IMPORTANT
You will need:
4 blank 3.5” 1.44 Mb (High Density) Floppy Disks
•
1.44 MB Floppy Drive
•
CD-ROM Drive
•
DOS or Windows based Operating System with access to
•
CD-ROM and floppy devices.
1. Insert the Windows 2000 Server CD into the CD-ROM drive.
2. Click Start
3. Key in this command in the Open entry field:
>cmd<
and click OK to open the DOS window.
If your installation requires additional Drivers to be
installed for access to the Hard Disk Controller , Disk
Device, or CD-ROM, it may be necessary to start the
installation via the Boot Floppies. (Even if your
system supports booting off of a CD-R OM.).
⇒Run.
4. At the DOS prompt, key in: >D:< and press Enter.
5. Key in this command:
>cd bootdisk<
and press Enter.
6. Key in this command:
>makeboot<
and press Enter.
7. Enter the letter of your floppy disk drive. >A<
Publication 1757-IN040B-EN-P - March 2002
2-4 Operating System Installation Procedures
8. Follow the on-screen prompts for inserting, labeling, and
creating the four floppy disks.
IMPORTANT
9. When all the boot floppies have been made, shut down the PC.
Server Boot floppies and Professional Boot floppies
are different.
Starting the Installation from the Boot Floppies
1. With the PCs’ power off, ins ert the dis ke tte tit led W indow s 2000
Setup Boot Disk into the floppy disk drive.
2. Turn on the PC.
3. Insert the Microsoft Windows 2000 Server CD into the CD-ROM
drive.
4. Follow the on-screen prompts to remove and insert the
Windows 2000 Se rver Setup Disk s 2, 3, and 4 when inst ructed to
do so.
5. Continue with Completing the Windows 2000 Server Installation
on page 2-5.
Publication 1757-IN040B-EN-P - March 2002
Starting the Installation from the CD-ROM
1. Turn on the PC.
2. Insert the Microsoft Windows 2000 Server CD into the CD-ROM
drive.
3. When prompted, enter into the computer’s BIOS setup program.
4. Verify that the Boot Priority has the CD-ROM de vice listed first.
(Before the floppy or hard disk devices.)
5. Exit the BIOS and save the setting.
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