Rockwell Automation 1757-SWKIT3200 User Manual

ProcessLogix R320.0 Installation and Upgrade Guide

1757-SWKIT3200

Installation Instructions

Important User Information

Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets al l performance and safety requirements, including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Allen-Bradley does not assume responsibility or liabilit y (to include intellectual property liability) for actual use based upon the examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Allen-Bradley office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety considerations:

ATTENTION

Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss

Attention statements help you to:

• identify a hazard

• avoid a hazard

• recognize the consequences

IMPORTANT

Allen-Bradley is a trademark of Rockwell Automation.

Identifies information that is critical for successful application and understanding of the product.

European Communities (EC) Directive Compliance

If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.

EMC Directive

This product is tested to meet the Council Directive 89/336/EC Electromagnetic Compatibility (EMC) by applying the following standards, in whole or in part, documented in a technical construction file:

• EN 50081-2 EMC — Generic Emission Standard, Part 2 —

Industrial Environment

• EN 50082-2 EMC — Generic Immunity Standard, Part 2 —

Industrial Environment

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of EN 61131-2 Programmable Controllers, Part 2 - Equipment Requirements and Tests. For specific information required by EN 61131-2, see the appropriate sections in this publication, as well as the Allen-Bradley publication Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.

This equipment is classified as open equipment and must be mounted in an enclosure during operation to provide safety protection.

Important User Information. . . . . . . . . . . . . . . . . . . . . . . . . . ii

European Communities (EC) Directive Compliance . . . . . . . iii

EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Preface

Our Assumptions About Readers . . . . . . . . . . . . . . . . . . . . P-1

Starting Conditions and Assumptions . . . . . . . . . . . . . . P-1

Minimum Hardware Requirements. . . . . . . . . . . . . . . . . . . P-2

Rockwell Automation Technical Support . . . . . . . . . . . . . . P-3

Local Product Support . . . . . . . . . . . . . . . . . . . . . . . . . P-3

Technical Product Assistance . . . . . . . . . . . . . . . . . . . . P-3

Your Questions or Comments about This Manual . . . . . P-3

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-4

Terms and Type Representations . . . . . . . . . . . . . . . . . P-4

Related Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5

ProcessLogix R320.0 Installation and Upgrade Guide. . . P-5

ProcessLogix Online User Documentation/Knowledge

Builder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-6

Contents of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-6

Acronyms and Abbreviations. . . . . . . . . . . . . . . . . . . . . . . P-7

Chapter 1

Preparing for a ProcessLogix Software Upgrade . . . . . . . . . 1-1

Things to consider before upgrading . . . . . . . . . . . . . . 1-1

Saving Current Controller Data (optional) . . . . . . . . . . . 1-3

Determining Your Hard Drive Free Space Requirements 1-4

Backing Up a ProcessLogix Server to Tape . . . . . . . . . . 1-6

Stopping ProcessLogix Applications and Services . . . . . . . . 1-8

Installing Service Pack 6a for Windows NT 4.0. . . . . . . . . . 1-11

Installing Internet Explorer 5.01. . . . . . . . . . . . . . . . . . . . . 1-12

Upgrading Data Access Components . . . . . . . . . . . . . . . . . 1-13

Uninstalling ProcessLogix Knowledge Builder Software . . . 1-14

Recording the NT System Path Value . . . . . . . . . . . . . . 1-14

Uninstall Knowledge Builder . . . . . . . . . . . . . . . . . . . . 1-14

Verifying the NT System Path Value . . . . . . . . . . . . . . . 1-15

Uninstalling Adobe Acrobat Reader 3.01 . . . . . . . . . . . . 1-15

Installing ProcessLogix Knowledge Builder Software . . . . . 1-16

Removing the 9904/1784-KTCX15 Card

and Installing the 1784-PCIC Card . . . . . . . . . . . . . . . . . 1-18

Upgrading ProcessLogix Software

on a Non-redundant Server Only. . . . . . . . . . . . . . . . . . . 1-19

About Upgrading Software on the Server . . . . . . . . . . . 1-19

Installing Server Software. . . . . . . . . . . . . . . . . . . . . . . 1-20

Installing RSLinx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

Installing Engineering Tools . . . . . . . . . . . . . . . . . . . . . 1-22

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Migrating the ERDB. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

Installing the ProcessLogix Server . . . . . . . . . . . . . . . . 1-23

Setting Up User Accounts . . . . . . . . . . . . . . . . . . . . . . 1-25

Moving the RSLinx Activation File. . . . . . . . . . . . . . . . . . . 1-26

About the Activation File. . . . . . . . . . . . . . . . . . . . . . . 1-26

Determining the Current RSLinx Version . . . . . . . . . . . 1-26

Installing the Activation File. . . . . . . . . . . . . . . . . . . . . 1-27

Configuring RSLinx Drivers for ControlNet

Supervisory Network. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

Installing the 1784-PCIC Driver . . . . . . . . . . . . . . . . . . 1-29

Updating the 1784-PCIC Card Firmware . . . . . . . . . . . . 1-30

Re-installing the 1784-PCIC Driver . . . . . . . . . . . . . . . . 1-34

Updating the 1784-PCIC Network Address . . . . . . . . . . 1-36

Configuring RSLinx Drivers for Ethernet

Supervisory Network. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38

Upgrading Hardware Component Firmware . . . . . . . . . . . 1-39

Making Post ProcessLogix Software Installation

Checks for a Non-redundant Server . . . . . . . . . . . . . . . . 1-39

Things to check after the upgrade . . . . . . . . . . . . . . . . 1-39

Reconfiguring Other RSLinx Clients . . . . . . . . . . . . . . . 1-40

Reloading the 1757-PLX52 Database. . . . . . . . . . . . . . . 1-40

Initiating Redundant Controller Switchover. . . . . . . . . . 1-41

Enabling the ProcessLogix OPC Server. . . . . . . . . . . . . 1-42

Backing up a ProcessLogix Server to Tape . . . . . . . . . . 1-43

Creating an Emergency Repair Disk . . . . . . . . . . . . . . . 1-43

Upgrading ProcessLogix Software

on a Redundant Server Pair. . . . . . . . . . . . . . . . . . . . . . 1-45

About Upgrading Software on the Server . . . . . . . . . . . 1-45

Installing Server Software . . . . . . . . . . . . . . . . . . . . . . 1-47

Installing RSLinx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49

Installing Engineering Tools . . . . . . . . . . . . . . . . . . . . 1-50

Migrating the ERDB (on SERVERB only). . . . . . . . . . . . 1-50

Installing the ProcessLogix Server . . . . . . . . . . . . . . . . 1-51

Setting Up User Accounts . . . . . . . . . . . . . . . . . . . . . . 1-52

Configuring RSLinx Drivers for ControlNet

Supervisory Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54

Installing the 1784-PCIC Driver . . . . . . . . . . . . . . . . . . 1-54

Updating the 1784-PCIC Card Firmware . . . . . . . . . . . . 1-55

Re-installing the 1784-PCIC Driver . . . . . . . . . . . . . . . . 1-55

Configuring the ControlNet Supervisory Network. . . . . . . . 1-57

Updating the 1784-PCIC Network Address . . . . . . . . . . 1-58

Configuring RSLinx Drivers for Ethernet

Supervisory Network. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

Upgrading Hardware Component Firmware . . . . . . . . . . . 1-61

Making Post ProcessLogix Software Installation

Checks for a Redundant Server Pair. . . . . . . . . . . . . . . . 1-62

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Things to Check after the Upgrade. . . . . . . . . . . . . . . . 1-62

Creating the Secondary ERDB . . . . . . . . . . . . . . . . . . . 1-62

Synchronizing ERDB on Redundant Servers . . . . . . . . . 1-63

Setting Up Station on SERVERB . . . . . . . . . . . . . . . . . . 1-64

Setting Up Station on SERVERA . . . . . . . . . . . . . . . . . . 1-67

Synchronizing Server Databases on Redundant Servers . 1-71

Synchronizing Other Files . . . . . . . . . . . . . . . . . . . . . . 1-72

Reconfiguring Other RSLinx Clients . . . . . . . . . . . . . . . 1-72

Reloading the 1757-PLX52 Database. . . . . . . . . . . . . . . 1-72

Initiating Redundant Controller Switchover. . . . . . . . . . 1-72

Enabling the ProcessLogix OPC Server . . . . . . . . . . . . . 1-72

Backing up a ProcessLogix Server to Tape . . . . . . . . . . 1-72

Creating an Emergency Repair Disk . . . . . . . . . . . . . . . 1-72

Installing ProcessLogix Client Software . . . . . . . . . . . . . . . 1-73

Configuring an Operator Workstation . . . . . . . . . . . . . . . . 1-73

Installing Service Pack 6a for Windows NT 4.0 . . . . . . . 1-74

Installing Internet Explorer 5.01 . . . . . . . . . . . . . . . . . . 1-74

Upgrading Data Access Components . . . . . . . . . . . . . . 1-74

Uninstalling ProcessLogix Knowledge Builder Software. 1-74

Installing ProcessLogix Knowledge Builder Software. . . 1-74

Installing ProcessLogix Operator Workstation Software . 1-74

Configuring an Engineering Workstation . . . . . . . . . . . . . . 1-78

Installing Service Pack 6a for Windows NT 4.0 . . . . . . . 1-78

Installing Internet Explorer 5.01 . . . . . . . . . . . . . . . . . . 1-78

Upgrading Data Access Components . . . . . . . . . . . . . . 1-78

Uninstalling ProcessLogix Knowledge Builder Software. 1-78

Installing ProcessLogix Knowledge Builder Software. . . 1-78

Installing ProcessLogix Engineering

Workstation Software . . . . . . . . . . . . . . . . . . . . . . . . 1-79

Verifying ProcessLogix Client Installation. . . . . . . . . . . . . . 1-83

Things To Consider After The Installation. . . . . . . . . . . 1-83

Setting Up a ProcessLogix Client

With a Non-redundant Server . . . . . . . . . . . . . . . . . . 1-84

Setting Up a ProcessLogix Client

With Redundant Servers . . . . . . . . . . . . . . . . . . . . . . 1-86

Checking Control Builder Operation and Logging On . . 1-89

Creating an Emergency Repair Disk . . . . . . . . . . . . . . . 1-89

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Chapter 2

Upgrading Hardware Component Firmware . . . . . . . . . . . . 2-1

About firmware upgrades . . . . . . . . . . . . . . . . . . . . . . . 2-1

Firmware revision level reference . . . . . . . . . . . . . . . . . 2-2

Important Usage Considerations . . . . . . . . . . . . . . . . . . 2-4

Updating the 1784-PCIC Card Firmware . . . . . . . . . . . . . 2-5

Loading 1757-PLX52 and TC-MUX021

Boot and Personality Images . . . . . . . . . . . . . . . . . . . 2-10

Updating Firmware in CNB, ENET, IOM, SRM, PIM

or ControlNet Adapter. . . . . . . . . . . . . . . . . . . . . . . . 2-15

Setting CNB Module NUT Timing. . . . . . . . . . . . . . . . . 2-16

Chapter 3

Installing Windows NT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Starting the Windows NT Installation . . . . . . . . . . . . . . . 3-2

Setting Up Windows NT . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Installing TCP/IP Networking Software. . . . . . . . . . . . . . 3-5

Setting the Date and Time . . . . . . . . . . . . . . . . . . . . . . . 3-8

Setting Up the Display Driver . . . . . . . . . . . . . . . . . . . . 3-9

Completing Installation . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Installing Service Pack 6a for Windows NT 4.0. . . . . . . . 3-9

Setting Up Additional Drivers after

the Service Pack Installation . . . . . . . . . . . . . . . . . . . 3-10

Configuring System Properties . . . . . . . . . . . . . . . . . . . 3-11

Converting to NTFS after Installing Windows NT . . . . . 3-12

Creating the plx_user Account. . . . . . . . . . . . . . . . . . . 3-12

Installing Internet Explorer 5.01. . . . . . . . . . . . . . . . . . 3-12

Upgrading Data Access Components . . . . . . . . . . . . . . 3-12

Checking Required System Settings. . . . . . . . . . . . . . . . . . 3-13

Creating an Emergency Repair Disk . . . . . . . . . . . . . . . . . 3-14

Installing ProcessLogix Knowledge Builder Software . . . . . 3-15

Installing the 1784-PCIC Card . . . . . . . . . . . . . . . . . . . . . . 3-15

Installing ProcessLogix Software on a Clean PC . . . . . . . . . 3-16

Installing Server Software . . . . . . . . . . . . . . . . . . . . . . 3-17

Installing RSLinx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Installing Engineering Tools . . . . . . . . . . . . . . . . . . . . 3-19

Installing the ProcessLogix Server . . . . . . . . . . . . . . . . 3-19

Setting up User Accounts. . . . . . . . . . . . . . . . . . . . . . . 3-23

Completing ProcessLogix Install

on a Non-Redundant Server . . . . . . . . . . . . . . . . . . . . 3-23

Configuring RSLinx Drivers for ControlNet

Supervisory Network. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Installing the 1784-PCIC Driver . . . . . . . . . . . . . . . . . . 3-25

Updating the 1784-PCIC Card Firmware . . . . . . . . . . . 3-26

Re-installing the 1784-PCIC Driver . . . . . . . . . . . . . . . . 3-30

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Configuring the ControlNet Supervisory Network . . . . . 3-31

Updating the 1784-PCIC Network Address . . . . . . . . . . 3-32

Configuring RSLinx Drivers for Ethernet

Supervisory Network. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33

Upgrading Hardware Component Firmware. . . . . . . . . . . . 3-34

Making Post ProcessLogix Software Installation

Checks for a Non-redundant Server . . . . . . . . . . . . . . . . 3-34

Checking Control Builder Operation and Logging On . . 3-34

Enabling the ProcessLogix OPC Server . . . . . . . . . . . . . 3-34

Backing Up a ProcessLogix Server Hard Drive to Tape . 3-34

Creating the Emergency Repair Disk . . . . . . . . . . . . . . 3-35

Installing ProcessLogix Client Software on a Clean PC . . . . 3-35

Checking Required System Settings . . . . . . . . . . . . . . . 3-35

Installing ProcessLogix Client software . . . . . . . . . . . . . 3-35

Verifying ProcessLogix Client Installation. . . . . . . . . . . . . . 3-36

Setting Up a ProcessLogix Client

with a Non-redundant Server . . . . . . . . . . . . . . . . . . 3-36

Setting up a ProcessLogix Client

with Redundant Servers . . . . . . . . . . . . . . . . . . . . . . 3-36

Checking Control Builder Operation and Logging On . . 3-36

Creating an Emergency Repair Disk . . . . . . . . . . . . . . . 3-36

Chapter 4

Completing ProcessLogix Install on a Redundant Server Pair and Adding Redundancy to R320.0

Non-Redundant Server Systems . . . . . . . . . . . . . . . . . . . . 4-1

Changing Hosts File Entries . . . . . . . . . . . . . . . . . . . . . . 4-1

Changing TCP/IP address on a Secondary

Server (SERVERB) Node . . . . . . . . . . . . . . . . . . . . . . . 4-4

Changing the Computer Name. . . . . . . . . . . . . . . . . . . . 4-5

Updating the Registry . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Changing the ProcessLogix License . . . . . . . . . . . . . . . . 4-6

Re-installing ProcessLogix Engineering Tools . . . . . . . . . 4-6

Configuring RSLinx Drivers for ControlNet

Supervisory Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Installing the 1784-PCIC Driver . . . . . . . . . . . . . . . . . . . 4-9

Updating the 1784-PCIC Card Firmware . . . . . . . . . . . . 4-10

Configuring the ControlNet Supervisory Network . . . . . 4-10

Updating the 1784-PCIC Network Address . . . . . . . . . . 4-11

Configuring RSLinx Drivers for Ethernet

Supervisory Network. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Restarting Redundant Servers . . . . . . . . . . . . . . . . . . . . . . 4-13

Setting up Secondary Server (SERVERB) node . . . . . . . . . . 4-13

Setting Up Primary Server (SERVERA) Node. . . . . . . . . . . . 4-19

Upgrading Hardware Component Firmware. . . . . . . . . . . . 4-20

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Making Post ProcessLogix Software Installation

Checks for a Redundant Server Pair. . . . . . . . . . . . . . . . 4-20

Synchronizing ERDB on Redundant Servers . . . . . . . . . 4-20

Synchronizing Server Databases on Redundant Servers. 4-20

Synchronizing Other Files . . . . . . . . . . . . . . . . . . . . . . 4-21

Checking Control Builder Operation and Logging On. . 4-21

Enabling the ProcessLogix OPC Server. . . . . . . . . . . . . 4-21

Backing Up a ProcessLogix Server to Tape. . . . . . . . . . 4-21

Creating an Emergency Repair Disk . . . . . . . . . . . . . . . 4-21

Chapter 5

Launching ProcessLogix Knowledge Builder . . . . . . . . . . . . 5-1

Cancelling a Software Component Installation . . . . . . . . . . . 5-1

Removing ProcessLogix Software Components . . . . . . . . . . 5-1

Uninstalling ProcessLogix Knowledge Builder Software . 5-2

Removing the ProcessLogix Server. . . . . . . . . . . . . . . . . 5-2

Removing ProcessLogix Client Software . . . . . . . . . . . . . 5-3

Removing Engineering Tools. . . . . . . . . . . . . . . . . . . . . 5-3

Removing RSLinx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Upgrading an Engineering Database to R320.0. . . . . . . . . . . 5-7

Recovering from Failure of an Automatic

ER Database Migration . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Manual System Backup/Restore Procedures. . . . . . . . . . . . 5-10

Backing Up a ProcessLogix Server to Tape. . . . . . . . . . 5-10

Restoring a ProcessLogix Server System

From a Backup Tape . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Using Network Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

About Network Tools . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Usage guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Online help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Making First Time Network Tools Settings . . . . . . . . . . 5-15

Installing and Running VirusScan with ProcessLogix . . . . . 5-20

About VirusScan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Removing Existing VirusScan NT Program . . . . . . . . . . 5-20

Installing VirusScan NT and Configuring Directories

for Scan Exclusion . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

Changing the Computer Name . . . . . . . . . . . . . . . . . . . . . 5-22

Procedure for Configuring a Non-redundant Server . . . 5-22

Procedure for Configuring a ProcessLogix Client . . . . . 5-23

Adding 1757-PLX52 Controller Redundancy to R320.0 Non-Redundant 1757-PLX52 Controller Configurations . . 5-23

Deleting a Non-Redundant 1757-PLX52

and Unassigning its Contents . . . . . . . . . . . . . . . . . . 5-23

Installing and connecting Redundant Chassis

Pair (RCP) hardware . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Checking firmware revision levels . . . . . . . . . . . . . . . . 5-26

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Creating a Redundant 1757-PLX52 . . . . . . . . . . . . . . . . 5-26

Setting Up User Accounts . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

Creating the plx_user Account . . . . . . . . . . . . . . . . . . . 5-27

Setting up erserver and/or mngr user accounts. . . . . . . 5-28

Setting Up User Accounts to Logon as a Service . . . . . . 5-28

Setting up mngr Account on a ProcessLogix Server

to Logon as a Batch Job . . . . . . . . . . . . . . . . . . . . . . 5-29

Chapter 6

ProcessLogix System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Ethernet Supervisory Network . . . . . . . . . . . . . . . . . . . . 6-1

CCL Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Controller & I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Expanded ControlNet Interoperability . . . . . . . . . . . . . . 6-2

1794 FLEX I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Common SCM’s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

10 1757-PLX52s per Server. . . . . . . . . . . . . . . . . . . . . . . 6-3

1784-PCIC Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Control Builder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Chart Visualization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Printing Enhancements . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Data Base Import/Export. . . . . . . . . . . . . . . . . . . . . . . . 6-5

CB Change Journaling . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Engineering Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Network Diagnostic Manager. . . . . . . . . . . . . . . . . . . . . 6-6

Interrupt Usage Note. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

20 Stations per Server (NT Server) . . . . . . . . . . . . . . . . . 6-8

FSC (Fail Safe Controller) Ethernet . . . . . . . . . . . . . . . . . 6-9

Support for Windows NT v4.0 Service Pack 6a . . . . . . . . 6-9

Support for Internet Explorer v5.01 . . . . . . . . . . . . . . . . 6-9

New Station and Display Builder . . . . . . . . . . . . . . . . . . 6-9

New Quick Builder . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Bristol Babcock OpenBSI Interface. . . . . . . . . . . . . . . . 6-11

Additional Modicon Data Formats . . . . . . . . . . . . . . . . 6-11

Modbus Plus SA85 Adapter Selectable for a Channel. . . 6-12

Support for Siemens S5 TF Driver v5.2 . . . . . . . . . . . . . 6-14

Support for the 1784-PCIC card

on Allen-Bradley SCADA channels . . . . . . . . . . . . . . 6-14

Support for Redundant PLC-5 Controllers on ControlNet 6-15

Improved Industrial Shape Files. . . . . . . . . . . . . . . . . . 6-18

Alarm Pager support for UCP Protocols . . . . . . . . . . . . 6-19

Optional Failover of Redundant Servers On Process

Controller Communications Subsystem Failure. . . . . . 6-19

Station Object Model Extensions . . . . . . . . . . . . . . . . . 6-20

RSLinx 2.2 Service Pack 1 . . . . . . . . . . . . . . . . . . . . . . 6-20

New Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

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Table of Contents viii

Chapter 7

PC/NT Platform Requirements . . . . . . . . . . . . . . . . . . . . . . 7-1

Server Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Platform System Configuration Definitions . . . . . . . . . . . 7-2

User Interface Capacity and Performance . . . . . . . . . . . . . . 7-9

Control Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Server Redundancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Server Notifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Communications Capacity and Performance . . . . . . . . . . . 7-11

Controller Communications . . . . . . . . . . . . . . . . . . . . . 7-11

Client/Server Communication Capacity. . . . . . . . . . . . . 7-12

Controller Notifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

Controller Redundancy. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

I/O Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

Input Module Sample Periods . . . . . . . . . . . . . . . . . . . 7-15

Output Module Sample Periods . . . . . . . . . . . . . . . . . . 7-15

I/O Network Configuration Rules . . . . . . . . . . . . . . . . 7-16

1757-PLX52 Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

Engineering Tools Resources. . . . . . . . . . . . . . . . . . . . 7-20

Chapter 8

Major ProcessLogix FTW Software Revisions . . . . . . . . . 8-1

Major ProcessLogix Server Software Revisions . . . . . . . . 8-2

Embedded Software Components . . . . . . . . . . . . . . . . . 8-3

External, Third Party Qualified Software Components. . . 8-5

Miscellaneous SCADA Component Revisions . . . . . . . . . 8-7

Controller/Communication/I/O Firmware. . . . . . . . . . . . 8-7

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Preface

Our Assumptions About Readers

We assume that you are familiar with navigating and running applications in a Microsoft Windows NT environment. Y ou have some experience in loading software applications on a personal computer and are somewhat familiar with ProcessLogix hardware components as well as the Control Builder application. If you have no software loading experience and are not familiar with ProcessLogix hardware components and Control Builder, we recommend that you find someone who does have experience to assist you in loading the ProcessLogix software and making hardware and firmware changes in associated ProcessLogix hardware components.

Starting Conditions and Assumptions

You have the following items on hand:

• ProcessLogix R320.0 Software Ch ange Not e is now incorporated

into the Installation and Upgrade Guide. Refer to Chapters 5, 6, and 7 in this publication.

• ProcessLogix R320.0 compact disc (CD) containing all

ProcessLogix software components

• ProcessLogix R320.0 Kno wledge Builder CD containing the lat est

version of the online documentation

• Windows NT 4.0 Workstation CD (Microsoft CD, including boot

diskettes)

• RSLinx OEM Master (Activation) Disk

• Your PC meets the minimum hardware requirements for a

ProcessLogix Server or ProcessLogix Client.

1 Publication 1757-IN032B-EN-P - April 2001

Preface 2

Minimum Hardware Requirements

ProcessLogix Server Software must be installed on a PC that is specifically qualified. Use of any other PC variations will render the standard warranty and support agreement null and void .

IMPORTANT

End users purchasing ProcessLogix 1757-PLXSYS KIT are not eligible for the standard 90 day technical support, unless the software is installed by personnel trained specifically for ProcessLogix installation.

Please refer to the table below to review the hardware requirements for a new R320.0 ProcessLogix server or client system. ProcessLogix Clients require a Windows NT operating system to support the multiple-user configuration nodes architecture that is possible with R320.0 ProcessLogix systems See Table 7.C on page 7-4 for minimum hardware requirements for upgrading an existing system to R320.0.

Component Description

Base Dell OptiPlex GX200 Processor 800Mhz,Pentium III, 133Mhz Front Side Bus Integrated Functions 4X AGP Video w/8MB of Memory

Audio, 512KB Cache 10/100 NIC Mouse Microsoft Intellimouse Keyboard Quietkey Spacesaver 104-Key, US System RAM 256MB, ECC PC700, 1 RIMM CD-ROM 40X SCSI Floppy Drive 1.44MB, 3.5" SCSI Controller Adaptec 29160N Controller Hard Drive 9.1GB Minimum U2W, 10,000 RPM, SCSI

GX1/M, w/T erm inated Cabl e Tape Drive 10/20 G, SCSI, TR-5, Tape Backup Unit Network Integrated 3COM

3C90SC with 1 RJ45 connector I/O Expansion 5 PCI, 2 ISA/PCI shared slots Software Microsoft Windows NT4.0 (Service Pack 6a), NTFS

All hardware component drivers

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Preface 3

Rockwell Automation Technical Support

Rockwell Automation offers support services worldwide, with over 75 sales/support offices, 512 authorized distributors, and 260 authorized systems integrators located throughout the United States alone, plus Rockwell Automation representatives in every major country in the world.

Local Product Support

Contact your local Rockwell Automation representative for:

• sales and order support

• product technical training

• warranty support

• support service agreements

Technical Product Assistance

If you need to contact Rockwell Automation for technical assistance, first call your local Rockwell Auto mation representative, then:

• Network Pre-sales Hotline, 440.646.3638 (3NET)

• Post-sales Technical Support, 440.646.5800

• Web Links

http://www.ab.com — as a registered member, open to http://www.ab.com/mem/technotes/techmain.html

Your Questions or Comments about This Manual

If you find a problem or have a comment about this manual, please notify us of it on the enclosed Publication Problem Report (at the back of this manual).

If you have any suggestions about how we can make this manual more useful to you, please contact us at the following address:

Rockwell Automation, Allen-Bradley Company, Inc. Control and Information Group Technical Communication 1 Allen-Bradley Drive Mayfield Heights, OH 44124-6118

Publication 1757-IN032B-EN-P - April 2001

Preface 4

Conventions

Term s and Type Representations

The following table summarizes the terms and type representation conventions used in this Guide.

Term/Type Representation

click, click on, click [button name]

double-click Click left mouse button twice in

drag Press and hold left mouse button

right-click Click right mouse button once.

select click to highlight a menu item or

<F1> Keys to be pressed are shown in

Meaning Example

Click left mouse button once. (Assumes cursor is positioned on object or selection.)

quick succession. (Assumes cursor is positioned on object or selection.)

while dragging cursor to new screen location and then release the button. (Assumes cursor is positioned on object or selection to be moved.)

(Assumes cursor is positioned on object or selection.)

list choice, or click on a button.

angle brackets.

Click Browse.

Double-click the Station icon.

Drag the PID function block onto the Control Drawing.

Right-click the AND function block.

Select Configure Allen-Bradley drivers from the list box.

Press <F1> to view the online Help.

<Ctrl>+<C> Keys to be pressed together are

shown with a plus sign.

⇒New

File

>D:\setup.exe< Data to be keyed in at prompt or in

Shows menu selection as menu name followed by menu selection.

an entry field.

Press <Ctrl>+<C> to close the window.

Click File⇒New to start new drawing.

Key in this path location >D:\setup.exe<.

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Preface 5

Contents of Release

The following software and documentation components are included in the ProcessLogix R320.0 Software/documentation kit (1757-SWKIT3200).

Release Component s Catalog and part numbers

ProcessLogix CD

ProcessLogix Engineering Tools ProcessLogix Server Software RSLinx 2.2

ProcessLogix Knowledge Builder CD 1757-SWKIT3200

ProcessLogix R320.0 Installation and Upgrade Guide

1757-SWKIT3200 957445-88

957536-40 1757-IN032B-EN-P

957536-31

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Acronyms and Abbreviations

AI — AO

— Analog Output

— Control Builder

CCL — Control Component Library

— Compact Disc

CDA CD-ROM CEE CM

— Control Module

1756-CNB or CNB CPM CPU DI

— Digital Input

Analog Input

— Control Data Access

— Compact Disc Read Only Memory

— Control Execution Environment

— ControlNet Bridge module

— Control Processor Module

— Central Processing Unit

LAN

— Local Area Network

LED

— Light Emitting Diode

MAC

— Media Access Control

— Megabytes

NTFS

— Windows NT File System

NUT

— Network Update Time

NTFS

— Windows NT File System

NUT

— Network Update Time

ODBC

— Open Database Communications

OEM

— Original Equipment Manufacturer

— Personal Computer

1784-PCIC or PCIC 1757-PIM

— Pulse Input Module

— PCI ControlNet Interface Module

Preface 7

DNS

— Domain Name System

— Digital Output

DOS

— Disk Operating System

— Engineering Repository

ERDB

— Engineering Repository Database

— Function Block

FSC

— Fail Safe Controller

HTML

— HyperText Markup Language

I/O

— Input/Output

IOM

— Input/Output Module

IRQ

— Interrupt Request

ISA

— Industry-Standard Architecture

PLC

— Programmable Logic Controller

RAM

— Random Access Memory

RCP

— Redundant Chassis Pair

RTU

— Remote Terminal Unit

SCADA

— Supervisory Control and Data Access

SCM

— Sequential Control Module

SCSI

— Small Computer System Interface

1757-SRM or SRM TC-MUX01 TCP/IP

— Transmission Control Protocol/Internet Protocol

VGA

— Video Graphics Array

WINS

— Windows Internet Name Service

— System Redundancy Module

— Serial Interface Module

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Preface 8

Publication 1757-IN032B-EN-P - April 2001

Preparing for a ProcessLogix Software Upgrade

Chapter

System Software Upgrade Procedures

ATTENTION

This section assumes that you are currently running ProcessLogix software version R300.1 or 310.0 and Service Pack 5 for Windows NT 4.0. The tasks associated with upgrading from an earlier release are beyond the scope of this docu ment.

If you are migrating a system from R300.0 or earlier, you must upgrade to R300.1 or R310.0 before proceeding with the R320.0 upgrade.

Refer to the documentation supplied with R300 .1 or R310.0 ProcessLogix software for instructions on upgrading from an earlier release to R300.1 or R310.0.

• Refer to Installing ProcessLogix Client Software on page 1-73 to

upgrade the Client software on a networked ProcessLogix Client system.

• Refer to Full PC Software Installation Procedures on page 3-1 to

install ProcessLogix software on a clean PC.

Things to consider before upgrading

ATTENTION

Be certain that your process is off control before you begin any upgrade procedure. This means the 1757-PLX52 should be in the Idle state.

ATTENTION

Before upgrading to this release, be certain that the ProcessLogix user accounts exist and are set up correctly. Refer to Setting Up User Accounts on page 5-27.

1 Publication 1757-I N0 32B-EN-P - April 2001

1-2 System Software Upgrade Procedures

The following table summarizes some upgrade related functions that you should consider before upgrading the existing system to R320.0.

Consider this: Because:

New license with R320.0 ProcessLogix software

Localization • The localization of an existing system is lost during an

Save Controller Data • This updates the database with current Controller data.

Back Up R300.0 Server Data

• Your existing R300.1 or 310.0 license will not work with R320.0.

• Be certain that you have the R320.0 license numbers on hand before starting the software installation.

upgrade.

• Before starting an upgrade, be certain that you have the localization toolkit in your language for R320.0.

• Remove the current localization update using the Control Panel Add/Remove Programs function.

• Select R200 Language Update to change the language for the Control Builder application back to the default of US English.

• This is recommended if you plan to make a backup of your current database.

• Refer to Saving Current Controller Data (optional) on page 1-3.

• This provides a path for recovering your current system as a standard precaution.

• Refer to Installing Service Pack 6a for Windows NT 4.0 on page 1-11.

Have at least 400MB of Free Disk Space

• This allows sufficient disk space to automatically backup selected system data during the installation process.

• Refer to Determining Your Hard Drive Free Space Requirements on page 1-4.

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System Software Upgrade Pr ocedures 1-3

Saving Current Controller Data (optional)

IMPORTANT

While not required, we suggest that you use this procedure to update the ERDB with the most current Controller data before the upgrade. This procedure assumes that the Control Builder (CB) application is running and communicating with 1757-P LX52 Controllers in your ProcessLogix system.

1. If Control Builder isn’t running, start it.

2. Close any open Control Module and/or Sequential Control

Module.

3. For a system with redundant ProcessLogix Servers, be certain that

the databases are synchronized. Refer to Synchronizing ERDB on Redundant Servers on page 1-63.

4. In Monitoring tab, click the plus s ign in the t ree root path t o the

CPM icon for the controller to display the CEE fo lder icon.

5. Click the CEE folder icon. Click Tools

and then click Continue to upload the existing controller database. This may take considerable time to complete, depending on the

amount of CM/SCMs (and their number of FBs and/or number of Steps/Transitions) currently assigned to this CEE.

If you have redundant Servers, you only need to perform this procedure on the SERVERB node.

⇒Upload with Contents

6. Click the CEE folder icon. Click Tools

Project) and then click Continue to save the existing controller database.

This may take considerable time to complete, depending on the amount of CM/SCMs (and their number of FBs and/or number of Steps/Transitions) currently assigned to this CEE.

7. Repeat Step 4 to Step 6 for each controller (CPM icon) in your

system.

8. In preparation for the software upgrade, inactivate the CMs, SCMs,

and IOMs, and put the CEE in its Idle mode.

9. Close Control Builder.

⇒Update with Contents (to

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1-4 System Software Upgrade Procedures

TIP

W e recommend that you make a backup copy of your erdb_a.mdb database after you save th e curr en t controller data. The default direct ory location for the erdb_a.mdb database is:

C:\Honeywell\TPS50\System\ER. W e recommend that you create a new folder in the C:

directory for this purpose and then rename the database after it is copied to the folder.

For example, you could name the folder erbackup and rename the file erdb_a_bu.mdb to readily identify this as the backup database copy.

Determining Your Hard Drive Free Space Requirements

A base requirement for ProcessLogix software releases is that they fit on older PCs having 4 GB hard drives. This means that the R320.0 rele ase needs to fit within a 4 GB partition, regardless of the overall size of the hard drive. For example, if your PC has an 8 GB hard drive partitioned into two 4 GB partitions, then all ProcessLogix applications and the entire operating system (the swap file, Service Pack 6a, etc.) will reside on the C: partition, while the other partition will be empty.

This means you must provide sufficient space on the C: partition before you begin an upgrade, or the upgrade will fail at several points due to insufficient disk space. The software installation routine requires additional disk space to automatically back up selected system data during the installation process.

ATTENTION

We recommend that you have free space equal to at least 1.5 times the size of your C:\Honeywel l directory and its subdirectories (minimum of 400 MB) before you begin an upg rade.

Use the following steps to compute the minimum free space requirements for your PC.

1. Open Windows NT Explorer.

2. Right-click the C:\Honeywell folder in the left pane and click

Properties. W ait until the Size number stops updating.

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System Software Upgrade Pr ocedures 1-5

3. Take this number and multiply it by 1.5 to find your free space

requirements. If the result is le ss than 400 MB, make the result 400 MB. Click Cance l to clos e th e H one y we l l Properties dialog box .

EXAMPLE

In the following example, the C:\Honeywell tree size is 458 MB. Multiplying 458 MB by 1.5 results in 687 MB. This means you would need at least 687 MB of free disk space before beginning your upgrade.

4. In Windows NT Explorer, right-click the (C:) drive icon in the left

pane and click properties. Check the free space size listed for the C drive in the open dialog box. Click Cancel to close the dialog box. If there is not enough free disk space, refer to the following paragraph for suggestions on how to increase it.

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1-6 System Software Upgrade Procedures

What should you do if you do not meet the recommended memory requirements:

If you do not me et the minimum free disk space requirement, you can try one or more of the follow ing actions to increase your free disk space:

• Compact the ERD B ( Use the Db Adm i n uti lit y :

⇒Programs⇒ProcessLogix Engineering Tools⇒

Start DBADMIN

• Remove old error logs in directory C:\ErrorHandling,

• Remove old backups you have of the ERDB.

• Remove the Service Pack Uninstall directory C:\WINNT\

$NtServicePackUninstall$.

• Move any of your application files not residing in the

C:\Honeywell tree to the oth er partition, if you have another partition.

⇒Tools⇒Compact Database.)

Backing Up a P r ocessLogix Server to Tape

Use the following procedure to back up your current ProcessLogix Server data to tape.

1. If the Server to be backed up is a member of a redundant Server

pair, synchronize the ER and Server databases.

a. Refer to Synchronizing ERDB on Redundant Servers on

page 1-63.

b. Refer to Synchronizing Server Databases on Redundant

Servers on page 1-71.

ATTENTION

2. Insert a tape into the PC’s tape drive.

Before continuing, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

Publication 1757-IN032B-EN-P - April 2001

Wait for the tape to mount (stop making noise).

3. Click Start

⇒Run.

System Software Upgrade Pr ocedures 1-7

4. Key in this command in the Open entry field:

>cmd<

and click OK to open the DOS window.

5. At the DOS prompt, key in this command:

>fullbkup<

and press >Enter<

This initiates some file copying and then the backup dialog box appears. No further interaction is needed until the backup completes. This process may take considerable ti me to complete, depending on the Server.

TIP

For more information on backup procedures, refer to the Windows documentation and/or online help that accompanied your system.

TIP

You may see errors such as: “file xxx skipped”. These errors are normal and will not affect the validity of your backup tape.

6. When the backup completes, remove the backup tape from the tape

drive.

7. Exit the DOS window.

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1-8 System Software Upgrade Procedures

Stopping ProcessLogix Applications and Services

ATTENTION

Before installing or uninstalling any software component, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

IMPORTANT

Use the following procedure to exit all ProcessLogix applications and stop all ProcessLogix services.

1. Exit all running ProcessLogix applications, such as Control Builder,

Station, and Network Tools (NTOOLS).

2. Stop the following ProcessLogix services through the Services icon

in Control Panel. When finished, close the Services dialog box.

TIP

• ProcessLogix ER Replicator (redundant SERVERB node only)

• ProcessLogix ER Server

• ProcessLogix System Repository

• ProcessLogix Control Data Access Server

If you have redundant servers, you must complete this procedure on the SERVERB node first. Then complete the entire procedure again for the SERVERA node.

Some software services may interact. For example, stopping the ProcessLogix System Repository automatically stops the ProcessLogix Control Data Access Server, if it is running.

Observe the on-screen prompts for details.

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System Software Upgrade Pr ocedures 1-9

3. Click Start⇒Programs⇒ProcessLogix Server⇒Start-Stop

ProcessLogix Server to call up the ProcessLogix Server dialog box.

TIP

To display the “Full Mode” version of the ProcessLogix Server dialog box, click the icon on the left of the title bar and click Advanced

⇒Full Mode.

A checkmark will now appear in front of the Full Mode selection to show that it is active.

a. With the Full Mode version of the dial og box act ive, cl ick the

Database Unloaded option.

b. Click Yes to confirm the action and wait for the Server to

change its state.

c. Close the ProcessLogix Server dialog box.

4. Click Start

⇒Programs⇒Rockw e ll Software⇒RSLinx⇒RSLinx

Service Control Panel to call up the RSLinx Service Control dialog box.

a. Click Stop.

TIP

The ProcessLogix Control Data Acces s Server service must be stopped before you can stop RSLinx through its control panel.

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1-10 System Software Upgrade Procedures

b. Wait for the message RSLinx Service is not running to appear.

Close the dialog box.

5. Skip to Step 9 if NI-FBUS is not running. Otherwise, close the

NI-FBUS configurator.

6. Wait until the FCS shutdown window disappears before

proceeding.

7. Right-click the NI-FBUS 2.3 icon in the taskbar and select Open.

8. Close the NI-FBUS window and click Yes to confirm.

9. Right-click an open space in the taskbar and click Task Manager to

open the Windows NT Task Manager window.

10. Click the Processes tab, scroll through the list box and select any

process with the Image Name of EXCEL.EXE.

11. Click End Process.

12. Close Task Manager.

Stopping the 1784-PCIC(S) devices

After you have installed the 1784-PCIC card and installed the ProcessLogix R320.0 sof tware, use the foll owing procedure to st op the PCIC(S) devices.

13. Click Start

14. Double-click the Devices icon.

⇒Settings⇒Control Panel.

Publication 1757-IN032B-EN-P - April 2001

15. Select the A-B Virtual Backplane device driver.

16. Click Stop.

17. Click OK to also stop the A-B 1784-PCIC(S) device driver.

18. Close the Devices dialog box.

Installing Service Pack 6a for Windows NT 4.0

System Software Upgrade Procedur es 1-11

IMPORTANT

For your convenience, we have included Service Pack 6a for Windows NT 4.0 on the ProcessLogix R320.0 software CD. This is also avail able as a free download from the Microsoft we b site (www.microsoft.com/downloads/search.asp?)

Use the following procedure to install Service Pack 6a.

Y our system should be running Service Pack 6a. If it is not running Service Pack 6a, follow this procedure to install it.

ATTENTION

1. Insert the ProcessLogix R320.0 software CD into the CD-ROM

drive.

2. Click Start

3. Key in this path location in the Op en entry field or use Bro wse to

navigate to the sp 6i 3 86. e x e fil e on the CD .

>D: (or your CD-ROM drive letter)\nt_sp6a\sp6i386.exe<

4. Click OK to launch the Service Pack 6a setup application.

5. If a third-party system utilities message appears, click OK.

6. At the Setup window, check the boxes:

• Accept the License Agreement

• Backup files necessary to uninstall the Service Pack at a later

time.

Before installing or uninstalling any software component, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

⇒Run.

7. Click Install to initiate the Service Pack 6a update.

8. If a window appears requesting you to replace a vendor installed

file, click Yes to replace the file with the one provided by the Service Pack Setup.

9. At the Setup complete window, remove the CD and then click

Restart. The PC automatically restarts.

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1-12 System Software Upgrade Procedures

Installing Internet Explorer 5.01

ATTENTION

For your convenience, we have included Internet Explor er 5.01 on the ProcessLogix R320.0 software CD. Use the following procedure to install Internet Explorer 5.01 on a PC with Windows NT.

If installing on a PC with Windows 95 or 98, complete Steps 1 through 4 and then follow on-screen prompts. If you need help, call Rockwell Automation Technical Support. Refer to Rockwell Automation Technical Support in the Preface.

Before installing or uninstalling any software component, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

1. Insert the ProcessLogix R320.0 software CD into the CD-ROM

drive.

2. Click Start

3. Key in this path location in the Op en entry field or use Bro wse to

navigate to the ie5setup.exe file on the CD.

>D: (or your CD-ROM drive letter)\IEXP_5_0_1\ie5setup.exe<

4. Click OK to launch Internet Explorer setup.

5. Accept the license agreement and click Next.

6. Select the Install Now-Typical option and click Next.

7. When installation completes, click Finish.

The PC automatically restarts.

8. Remo v e th e CD.

⇒Run.

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Upgrading Data Access Components

System Software Upgrade Procedur es 1-13

ATTENTION

For your convenience, we have included MDAC 2.1 on the ProcessLogix R320.0 software CD. Use the following procedure to install MDAC 2.1 on the PC.

1. Insert the ProcessLogix R320.0 software CD into the CD-ROM

drive.

Before installing or uninstalling any software component, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

2. Click Start

3. Key in this path location in the Open entry field or use Browse

to navigate to the mdac_typ.exe file on the CD.

>D: (or your CD-ROM drive letter)\Mdac21\Mdac_typ.exe<

4. Click OK to launch the MDAC 2.1 setup.

5. Click Yes to accept the license agreement.

6. Click Continue.

7. At the MDAC 2.1 Setup window, click to start the

installation.

8. At the Restart Windows dialog box, remove the CD and click

Restart Windows for the changes to take effect.

If you don’t get a Restart Windows dialog box, click OK, remove the CD and manually restart the PC for changes to take effect.

⇒Run.

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1-14 System Software Upgrade Procedures

Uninstalling ProcessLogix Knowledge Builder Software

If you have a previous version of Knowledge Bu ilder on your PC , you must first record the system path and uninstall the installed version before attempting to install the lat est version. Follow the steps below to record the system path and uninstall the Knowledge Builder software.

Recording the NT System Path Value

If you are running Windows NT, you must record the NT System Path before uninstalling Knowledge Builder.

1. Click Start

2. Double-click the System icon.

3. Click the Environment tab.

4. Select the Path from the System Variables list.

5. Record the Path Value.

⇒Settings⇒Control Panel.

TIP

Use Notepad to create a file c:\path. txt. Copy the path value into this file and save.

Uninstall Knowledge Buil der

ATTENTION

1. Click Start⇒Settings⇒Contro l Panel.

2. Double-click the Add/Remove Programs icon.

Before installing or uninstalling any software component, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

Publication 1757-IN032B-EN-P - April 2001

3. Select Knowledge Builder.

4. Click Add/Remove.

System Software Upgrade Procedur es 1-15

5. Click Yes to confirm file deletion.

6. When prompted to remove shared files, click Yes to All and click

Yes to continue.

7. When the uninstall completes, click OK.

You can ignore details for any items that were not removed.

8. Close the Add/Remove window.

9. Close the Control Panel.

Verifying the NT System Path Value

1. Click Start⇒Settings⇒Control Panel.

2. Double-click the Syst em icon.

3. Click the Environment tab.

4. Select the Path from the System Variables list.

5. If the Path Value does not match the recorded path value from

before the uninstall, change the path value t o the recorded value.

6. Click Set and then click OK.

7. Close the Control Panel.

Uninstalling Adobe Acrobat Reader 3.01

1. Click Start⇒Programs⇒Adobe Acrobat⇒Uninstall Acrobat

Reader 3.01.

2. Click Yes to confirm file deletion.

3. When the uninstall completes, click OK.

4. Resta rt the PC.

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1-16 System Software Upgrade Procedures

Installing ProcessLogix Knowledge Builder Software

Knowledge Builder is the software application used to display ProcessLogix online documentation. Knowledge Builder (KB) requires several other software applications and Microsoft components to function properly. These components include:

Knowledge Builder requires this component:

Service Pack 6a for Windows NT • refer to Installing Service Pack 6a

Internet Explorer 5.01 • refer to Installing Internet Explorer

Microsoft MDAC 2.1 • refer to Upgrading Data Access

Adobe Acrobat 4.05 • refer to Uninstalling Adobe

DCOM95 or 98 • automatically installed during the

VB Runtime files • automatically installed during the

You MUST:

for Windows NT 4.0 on page 1-11

5.01 on page 1-12

Components on page 1-13

Acrobat Reader 3.01 on page1-15

• Adobe Acrobat 4.05 will be installed during the Knowledge Builder install

Knowledge Builder install

Since Knowledge Builder is provided on a separate CD, use the following procedure to install the soft ware and update the online doc umentation database.

ATTENTION

1. Insert the ProcessLogix R320.0 Knowledge Builder CD into the

CD-ROM drive.

2. Click Start

3. Key in this path location in the Op en entry field or use Bro wse to

navigate to the Setup.exe file on the CD.

>D: (or your CD-ROM drive letter)\Knowledge_Builder\Setup.exe<

4. Click OK.

Before installing or uninstalling any software component, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

⇒Run.

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5. Follow the on-screen prompts to load the software.

System Software Upgrade Procedur es 1-17

Accept the defaults for the program and the directory path location selections. The defaults are:

• Next at the Welcome window

• Yes to accept license agreement

• Full Install and Next

6. At the Acrobat Reader 4.05 Setup window, click Next.

7. Accept the default directory location for Acrobat and click Next.

8. Click OK at the Thank you for choosing Acrobat Reader window.

9. Select No, I will restart my computer later and click OK.

10. Rem ove the CD.

11. Res t a r t th e PC .

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1-18 System Software Upgrade Procedures

Removing the 9904/1784-KTCX15 Card and Installing the 1784-PCIC Card

Use the following procedure as a general guide to remove the 9904/1784-KTCX15 drivers for RSLinx from an R300.1 or R310.0 ProcessLogix Server. If you already have a 1784-PCIC card installed, skip this section.

ATTENTION

IMPORTANT

1. Click Start⇒Programs⇒Rockwell Software⇒RSLinx⇒RSLinx

2. Click Communications

Before continuing, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

If you have redundant servers, you must complete this procedure on the SERVERB node first. Then complete the entire procedure again for the SERVERA node.

to call up the Rockwell Software RSLinx window.

⇒Configure Drivers to call up the

Configure Drivers dialog box.

3. Select the AB_KTC-1 in the Configure d Drivers list bo x and click

Configure.

4. Record the AB_KTC-1 Network Address.

5. Click Delete.

6. Close RSLinx and power down the PC.

7. Remove ControlNet cables from the KTCX15 card and remove the

KTCX15 card from the PC.

8. Install the 1784-PCIC card and attach the ControlNet cables.

Refer to the installation instructions, Publication 1784-IN003A-EN-P for details.

ATTENTION

In order to perform correctly, the 1784-PCIC card MUST have the PAL part number 99640604. If the 1784-PCIC card does not have this PAL, you must return your card for the update.

Contact Rockwell Automation Technical Support for more information. Refer to Rockwell Automation Technical Support in th e Preface.

Publication 1757-IN032B-EN-P - April 2001

Upgrading ProcessLogix Software on a Non-redundant Server Only

System Software Upgrade Procedur es 1-19

IMPORTANT

ATTENTION

If you are upgrading a redundant Server pair, refer to Upgrading ProcessLogix Software on a Redundant Server Pair on page 1-45.

Be certain that your process is off control before you begin any upgrade procedure. This means the 1757-PLX52 should be in the Idle state.

About Upgrading Soft wa r e on the Ser ve r

ProcessLogix now automates most of the migration tasks from a previous version of the system to the current version. The migration enhancements support error handling and recovery from migration problems.

While the ProcessLogix R320.0 soft ware CD supports several platforms, this procedure covers upgrading the ProcessLogix Software from R300.1 or R310.0 to R320.0 on the Server . In this case, the following components are installed in succession once you start the installation setup.

• RSLinx OEM 2.2

• Engineering Tools

• Server/Client (Display Builder, Station, and Server)

• ProcessLogix Server Upgrade

All files included with the migration wizard will be included as part of the installation package for the Engineering Tools media included in the Engineering Tools directory of the ProcessLogix CD. The files that comprise this utility will be installed into the default location C:\Honeywell\TPS50\System\ER\Migrate.

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1-20 System Software Upgrade Procedures

The following table lists the items that you MUST complete before attempting to upgrade the ProcessLogix software on a non-redundant Server pair

Step Item: Refer to page:

Software

1-14

7 Installing ProcessLogix Knowledge Builder

Software

8 Removing the 9904/1784-KTCX15 Card and

Installing the 1784-PCIC Card

9 Setting Up User Accounts 5-27

ATTENTION

Be certain that your current NT logon is through an administrator account, such as plx_user, and not an engr or mngr account.

IMPORTANT

Although not recommended, if you do not want to install a software component, just click Cancel on the Welcome display to abort the installation.

1-16

1-18

Publication 1757-IN032B-EN-P - April 2001

Installing Server Software

ATTENTION

Before installing or uninstalling any software component, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

System Software Upgrade Procedur es 1-21

1. If the following pre-upgrade directories exist from a previous Server

migration, delete them:

• C:\Honeywell\ips.preupgrade

• C:\Honeywell\server.preupgrade

2. Insert the ProcessLogix R320.0 software CD into the CD-ROM

drive.

3. Click Start

4. Key in this path location in the Op en entry field or use Bro wse to

navigate to the setup.exe file on the CD.

>D: (or your CD-ROM drive letter)\SETUP.EXE<

5. Click OK to launch the software setup application.

6. Click the ProcessLogix Server option and click Next.

7. At the ProcessLogix R320.0 Welcome window, click Next.

8. Click Yes to accept the license agreement.

IMPORTANT

9. At the Before installing window, click Yes.

⇒Run.

You must have either a 1784-PCIC or Ethernet card installed in your ProcessLogix Server to install R320.0.

Installing RSLinx

1. At the RSLinx Welcome window, click Next.

2. Click Yes to accept the license agreement.

3. At the Verify System Files window, click Next.

TIP

If a Read only File Detected message appears during

software installation, check the Don’t display again checkbox and click Yes to acknowledge the message.

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1-22 System Software Upgrade Procedures

4. Enter the name, company to whom the RSLinx package is

registered, and the RSLinx OEM serial number (located on the RSLinx box and/or Master Disk).

5. Click Next.

6. At the Select Components window, be certain that all the

components are checked, including any sublevel listings. Expand the items to display the sublevels and be certain that all the components are selected.

7. Click Next.

8. Click the Upgrade the existing version option and click Next.

9. At the Choose Destination Location window, click Next.

TIP

You must not change the directory name or the ProcessLogix system will not operate properly.

10. At the RSLinx Configuration Security Setting window, click the

Disable option and click Next.

11. At the Setup Complete window, uncheck these checkboxes:

• Activate RSLinx

• View the ReadMe file now

12. Click Finish.

Installing Engineering Tools

1. Engineering Tools is automatically installed. This takes a few

minutes to complete.

Installing PsAxCtl Document EXE

Publication 1757-IN032B-EN-P - April 2001

a. Click OK to acknowledge the change directory warning. b. At the PsAxCtl Document EXE Set up Welcome window,

click OK.

c. Verify that the destination directory is

C:\Honeywell\TPS50\System\Bin.

System Software Upgrade Procedur es 1-23

d. Click the large install button (PC icon). e. At the Setup complete window, click OK.

Installing CCL Deployment

a. At the Welcome window, click Next. b. At the CCL Deployment Installation Complete window,

click Finish.

2. At the Engineering Tools Setup Complete window, click Finish.

Migrating the ERDB

1. Wait wh ile the automatic ERDB migrat ion from R300.1 or R310.0

to R320.0 is executed.

The migration activity appears in a DOS window. This may take some time to complete, depending on the size of your database.

2. When the ERDB Migration is complete, click OK.

If ERDB Migration fails, refer to ref er to Recovering from Failure of an Automatic ER Database Migration on page 5-8.

Installing the ProcessLogix Server

1. At the Welcome to ProcessLogix Server Setup window, click Next.

2. Click Y es in the Question box t o upgrade the ProcessLogix S erver

to R320.0.

3. Click Y es to replace the detected versions of Display Builder,

Quick Builder, and Station.

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1-24 System Software Upgrade Procedures

4. Skip to Step 6 if the Specify Microsoft Excel Directory window

does not appear. Otherwise, click Nex t to accept the default directory for Microsoft Excel.

ATTENTION

5. Click No in response to the question:

Do you want Microsoft Excel Data Exchange to be allowed to write to a ProcessLogix Server database?

to disable the Microsoft Excel Data Exchange write option.

6. At the Choose point mode acronyms window, click the Default

acronyms option and click Next.

7. Review the software installation details summarized in the

Confirmation window.

• If you need to make changes, click Back to access any previous

entries.

• If the details are okay, click Next to begin the Server setup. This

may take 10 to 15 minutes to complete.

We recommend that you answer No to the question:

Do you want Microsoft Exc el Data Exchange to be allowed to write to a ProcessLogix Server database?

If you answer Y es, the write option is enabled and it is possible for anyone with access to the machine to write to the Server database.

Publication 1757-IN032B-EN-P - April 2001

8. Skip this step if the system does not include Excel Da ta Exchange.

Otherwise, click Enable Macros when requested.

TIP

If a Microsoft Excel dialog box appears, check the Do not show this dialog again checkbox and click OK.

TIP

If a Read only File Detected message appears during

software installation, check the Don’t display again checkbox and click Yes to acknowledge the message.

System Software Upgrade Procedur es 1-25

9. At the Setup Complete window, click the No, I will restart my

computer later option and click Finish.

IMPORTANT

If the message “Dr. Watson has been installed as default application debugger,” appears during software installation, click OK.

10. The ProcessLogix Server Update is automatically installed. At the

ProcessLogix Setup Complete window, click Finish.

11. Rem ove the CD.

IMPORTANT

Do not restart the Server! Before restarting the PC, you must have all user

accounts configured correctly.

Setting Up User Accounts

1. Configure the plx_user, mngr, and erserver accounts.

Refer to Setting Up User Accounts on page 5-27.

2. Resta rt the PC.

IMPORTANT

TIP

You must restart the PC after all user accounts have been changed.

If you see any “end task” and “failure to start at least one service; see Event Viewer” prompts during reboot, click OK to continue. Logon as plx_user and verify that all user accounts have been properly configured .

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1-26 System Software Upgrade Procedures

Moving the RSLinx Activation File

About the Activation File

Use the following proced ure to move the activation file (evrsi .sys) from the RSLinx software Master Disk to the hard drive where RSLinx is to be operated. The PC cannot execute the full OEM version of the RSLinx application if the activation file is not present on its hard drive.

IMPORTANT

ATTENTION

Complete Step 1 and Step 2 in the following procedure to determine your current RSLinx version.

If you need to reformat the hard d rive, you must first move the activation file back to the RSLinx Master Disk using the same general procedure as follows. Otherwise, the file wil l be corrupted and you will no t be able to run RSLinx in the OEM mode.

Before you attempt to move the activation file, you MUST exit all ProcessLogix applications and stop all ProcessLogix services. Refer to Stopping ProcessLogix Applications and Services on page 1-8.

Do not manually copy or move the evrsi.sys file. Moving/coping the evrsi.sys file will disable the OEM version of RSLinx.

Always use the EVMOVE.EXE program to move the evrsi.sys file. If the evrsi.sys file is corrupted or manually moved, resulting in RSLinx changing to Lite version, you can visit the Rockwell web site (http://suppport.automation.rockwell.com/resetcodes /) to recover the RSLinx activation.

Determining the Current RSLinx Version

1. Click Start⇒Programs⇒Rockwell Software⇒RSLinx⇒RSLinx

to open the RSLinx application.

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System Software Upgrade Procedur es 1-27

2. Check the application title in the title bar.

• If the title is RSLinx Lite, go to Step 3.

• If the title is RSLinx OEM you already ha ve the O EM versi on

installed and you do not have to install the activation file.

– For ControlNet Supervisory Networks, skip to Configuring

RSLinx Drivers for ControlNet Supervisory Network on page 1-29.

– For Ethernet Supervisory Networks, skip to Configuring

RSLinx Drivers for Ethernet Supervisory Network on page 1-38.

3. Close RSLinx.

Installing the Activation File

1. Locate the RSLinx Master Disk and insert it into the floppy drive.

2. Click Start

3. Key in this path location in the Op en entry field or use Bro wse to

navigate to the evm o ve . e xe fil e on the di sk et t e.

>A: (or your floppy drive letter)\EVMOVE.EXE<.

4. Click OK to launch the move executive.

⇒Run.

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1-28 System Software Upgrade Procedures

5. Confirm that the floppy drive letter A:, for example, appears in the

From Drive field and the hard drive letter C:, for example, appears in the To Drive field in the dialog box.

6. Click OK to initiate the move.

7. Click Move to move the file to the hard drive. W ait for a dialog box

to give a successful move indication, and click OK to exit.

8. Remove the Master Disk from your floppy drive and store it in a

safe place

TIP

If you need to reformat the hard d rive, you must first move the evrsi.sys file back to this Master Disk using this same general procedure; otherwise, the file will be corrupted.

Publication 1757-IN032B-EN-P - April 2001

System Software Upgrade Procedur es 1-29

Configuring RSLinx Drivers for ControlNet Supervisory Network

Use the following procedure t o co nfigure the ControlNet 1784-PCIC drivers for RSLinx.

IMPORTANT

If you are using Ethernet for your Supervisory Network, skip to Configuring RSLinx Drivers for Ethernet Supervisory Network on page 1-38.

Installing the 1784-PCIC Driver

1. Click Start⇒Programs⇒Rock w ell Software⇒RSLinx⇒RSLinx

to call up the Rockwell Software RSLinx window.

2. Click Communications

Configure Drivers dialog box.

3. Click the 1784-PCIC(S) for ControlNet devices selection in the

Available Drivers list box and click Add New to call up the Add New RSLinx Driver dialog box.

⇒Configure Drivers to call up the

4. Click OK to accept the default name AB_PCIC-1 for the driver.

5. In the Configure 1784-PCIC window, enter the following:

• Serial Number(hex): This value is read from the PCIC card and

does not change.

• Network Address(dec): Change the default of 99 to 20.

6. Click OK to close the dialog box and start the 1784-PCIC driver.

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1-30 System Software Upgrade Procedures

7. In the Configure Drivers dialog box, you should see AB_PCIC-1

listed in the Configured Drivers lis t with the status Running. If the AB_PCIC-1 driver status is not Running, call Rockwell Automation Technical Support. Refer to Rockwell Automation Technical Support in the Preface.

8. Click Close to close the Configure Drivers dialog box.

9. Close RSLinx.

IMPORTANT

10. Res t a r t th e PC .

Whenever the 1784-PCIC Network Address is changed, the 1784-PCIC driv er must be stopped and restarted to complete the change.

Updating the 1784-PCIC Card Firmware

ATTENTION

IMPORTANT

In order to perform correctly, the 1784-PCIC card MUST have the PAL part number 99640604. If the 1784-PCIC card does not have this PAL, you must return your card for the update.

Contact Rockwell Automation Technical Support for more information. Refer to Rockwell Automation Technical Support in th e Preface.

The 1784-PCIC card’s driver mus t be listed as available in RSLinx before running the ControlFLASH update.

Publication 1757-IN032B-EN-P - April 2001

If you have not installed the 1784-PCIC driver, refer to Installing the 1784-PCIC Driver on page 1-29.

Determining the 1784-PCIC Firmware Revision

If your 1784-PCIC card is not at 3.3 Q28 firmware revision, you will need to flash update the card.

If you have ControlNet devices attached to the 1784-P CIC card, do th e followi ng:

1. Click Start

to call up the Rockwell Software RSLinx window.

2. Click Communications

⇒Programs⇒Rockwell Software⇒RSLinx⇒RSLinx

⇒RSWho.

System Software Upgrade Procedur es 1-31

3. Click the + (plus) sign next to AB_PCIC-1 to expand the

ControlNet tree.

4. Confirm that the 1784-PCIC Workstation icon is listed with 3.3

Q28 firmware.

If the revision is at 3.3 Q28, skip to Configuring the ControlNet Supervisory Network on page 1-35, if not go to Stop All ProcessLogix Applications and Services on page 1-31.

If you do not ha ve ControlNet devices con nected to the 1784-PCIC, you can verify the firmware revision using the virtual backplane. Do the following:

1. Click Start

to call up the Rockwell Software RSLinx window.

2. Click Communications

3. Click the Virtual Backplane (SoftLogix 58XX) selection in the

Available Drivers list box and click Add New to call up the Add New RSLinx Driver dialog box.

4. Click OK to accept the default name AB_VBP-1 for the dr iver.

5. Click Close to close the Configure Drivers dialog box.

6. Click the + (pl us ) si gn nex t to AB_ VB P-1 to e xpa nd the Virtual

Backplane tree.

7. Confirm that the 1784-PCIC icon is listed with 3.3 Q28 firmware.

If the revision is at 3.3 Q28, skip to Configuring the ControlNet Supervisory Network on page 1-35, if not continue with the n ext section Stop All ProcessLogix Applications and Services on page 1-31.

⇒Programs⇒Rockw e ll Software⇒RSLinx⇒RSLinx

⇒Configure Drivers

Stop All ProcessLogix Applications and Services

1. Exit all running ProcessLogix applications, such as Control Builder,

Station, and Network Tools (NTOOLS).

2. Click Start

3. Double-click the Services icon.

4. Change ALL the ProcessLogix Services Startup Type to Manual.

To change a Service Startup Type to Manual:

⇒Settings⇒Control Panel.

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1-32 System Software Upgrade Procedures

a. Select the Service and click Startup. b. In the Startup Type field, click the Manual option and click OK.

The following Services should be changed to Manual Startup:

• ProcessLogix ER Replicator (redundant SERVERB node only)

• ProcessLogix ER Server

• ProcessLogix System Repository

• ProcessLogix Control Data Access Server

• ProcessLogix Server Daemon

• ProcessLogix Server Database

• ProcessLogix Server System

5. Click Start

⇒Shut Down and select the shutdown the computer

option.

6. Power down the PC.

Continue with the updating of the 1784-PCIC card firmware.

1. Turn on the PC and logon as plx_user.

2. Click Start

3. Key in this command in the Open entry field:

>C:\Honeywell\TPS50\System\Firmware\1784-PCIC\3_3\Setup.exe.<

4. Click OK.

5. At the Welcome to ControlFLASH Setup window, click Next.

6. Click Next to accept the default location.

7. Uncheck the Yes, I want to view the ControlFLASH readme file.

⇒Run.

Publication 1757-IN032B-EN-P - April 2001

8. Check Yes, I want to launch ControlFLASH and click Finish.

9. At the Welcome to ControlFLASH window, click Next.

10. Click 1784-PCIC and click Next.

11. Do uble-click on AB _PCI C1.

12. Confirm that the update revision is 3.3 and click Next.

13. At the Summary window, click Finish.

System Software Upgrade Procedur es 1-33

14. Click Yes to confirm flash.

The card will now execute the 3.3 firmware.

15. Click OK.

When the update is completed, ControlFLASH will report that the 1784-PCIC card failed to report the new revision number. Since the

3.3 firmware requires a different driver than the 1.4 card, ControlFLASH does not reset the card when the update is completed. This allows the card to continue functioning as a 1.4 card.

16. Click OK, and then click Cancel at the Welcome to

ControlFLASH Setup window.

17. Click Yes to end the configuration session.

18. Click Start

⇒Programs⇒Rockw e ll Software⇒RSLinx⇒RSLinx

to call up the Rockwell Software RSLinx window.

19. Click Communicat ions

⇒Configure Drivers to call up the

Configure Drivers dialog box.

20. Click AB_PCIC-1 selection in the Configured Drivers list and click

Delete.

21. Click Close to close the Configure Drivers dialog box.

22. Close RSLinx.

23. Click Start

⇒Settings⇒Control Panel.

24. Double-click the Services icon.

25. Change ALL the ProcessLogix Services Startup Type to Automatic.

To change a Service Startup Type to Automatic: a. Select the Service and click Startup. b. In the Startup Type field, click the Automatic option and click

OK.

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1-34 System Software Upgrade Procedures

The following Services should be changed to Automatic Startup:

• ProcessLogix ER Replicator (redundant SERVERB node only)

• ProcessLogix ER Server

• ProcessLogix System Repository

• ProcessLogix Control Data Access Server

• ProcessLogix Server Daemon

• ProcessLogix Server Database

• ProcessLogix Server System

26. Click Start

option.

27. Pow er dow n the PC.

IMPORTANT

⇒Shut Down and select the shutdown the computer

If you are configuring a redundant server pair, configure both SERVERA and SERVERB.

Do not restart the Servers. Return to Re-installing the 1784-PCIC Driver on page 1-55.

Re-installing the 1784-PCIC Driver

1. Turn on the PC and logon as plx_user.

2. Click Start

to call up the Rockwell Software RSLinx window.

3. Click Communications

Configure Drivers dialog box.

⇒Programs⇒Rockwell Software⇒RSLinx⇒RSLinx

⇒Configure Drivers to call up the

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System Software Upgrade Procedur es 1-35

4. Click the 1784-PCIC(S) for ControlNet devices selection in the

Available Drivers list box and click Add New to call up the Add New RSLinx Driver dialog box.

5. Click OK to accept the default name AB_PCIC-1 for the driver.

6. In the Configure 1784-PCIC window, enter 20 for the Network

Address and click OK.

7. In the Configure Drivers dialog box, you should see AB_PCIC-1

listed in the Configured Drivers li st with the stat us Running. If t he AB_PCIC-1 driver status is not Running, call Rockwell Automation Technical Support. Refer to Rockwell Automation Technical Support in the Preface.

8. Click Close to close the Configure Drivers dialog box.

9. Close RSLinx.

IMPORTANT

10. Res t a r t th e PC .

Whenever the 1784-PCIC Network Address is changed, the 1784-PCIC dri ver must be stopped and restarted to complete the change.

Configuring the ControlNet Supervisory Network

If this is th e first time you have used Network Tools on this PC, refer to Making First Time Network Tools Settings on page 5-15 and then continue with this procedure beginning at Step 5.

1. Click Start

⇒Run.

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1-36 System Software Upgrade Procedures

2. Key in this command in the Open entry field:

>ntools -25 -c -nl -pit -pg -u<

and click OK to launch Network Tools.

3. Click OK to acknowledge the warning about monitoring through

Control Builder.

4. Click Resume to initiate network scan.

5. When network nodes appear under the Desktop tree icon, click the

01 CNB icon.

6. In the graphic pane, select the Supervisory Uplink CNB and click

Change ControlNet Parameters .

7. Change UMax to 24 and click OK.

8. Click Yes to confirm the action.

9. Click OK.

10. Close NTOOLS.

Updating the 1784-PCIC Network Address

ATTENTION

Before continuing, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Publication 1757-IN032B-EN-P - April 2001

Refer to Stopping ProcessLogix Applications and

1. Click Start⇒Programs⇒Rockwell Software⇒RSLinx⇒RSLinx

to call up the Rockwell Software RSLinx window.

Services on page 1-8.

System Software Upgrade Procedur es 1-37

2. Click Communications⇒Configure Drivers to call up the

Configure Drivers dialog box.

3. Select AB_PCIC-1 in the Configured Drivers list box and click

Configure.

4. In the Configure 1784-PCIC window, enter 24 for the new

Network Address for the 1784-PCIC and click OK.

5. Resta rt the PC.

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1-38 System Software Upgrade Procedures

Configuring RSLinx Drivers for Ethernet Supervisory Network

IMPORTANT

1. Verify the settings of the Ethernet Network Interface card to be

used to communicate with the controller.

Navigate in Knowledge Builder to:

Ethernet Implementation Guide Drivers and IP Addresses for more information.

2. Configure the IP Address for each controller.

Navigate in Knowledge Builder to:

Ethernet Implementation Guide Drivers and IP Addresses Ethernet module section for more information.

If you are using ControlNet for your Supervisory Network, skip this section.

Refer to Configuring RSLinx Drivers for ControlNet Supervisory Network on page 1-29.

⇒Configuration⇒Setting Up

⇒Configuring an d setting IP address for

3. Configure RSLinx drivers.

TIP

A driver must be configured for each controller.

Navigate in Knowledge Builder to:

Ethernet Implementation Guide additional RSLinx drivers for more information.

⇒Configuration⇒Configuring

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System Software Upgrade Procedur es 1-39

Upgrading Hardware Component Firmware

Making Post ProcessLogix Software Installation Checks for a Non-redundant Server

1. Refer to Loading 1757-PLX52 and TC-MUX021 Boot and Personality Images on page 2-10 to upgrade the 1757-PLX52 bo ot and personality images to the current release level.

2. After upgrading the 1757-PLX52, refer to Upgrading Hardware Component Firmware on page 2-1 to check if other hardware components require upgrades.

IMPORTANT

Stop! It is mandatory that you check the firmware revision levels for ALL ProcessLogix hardware components after a ProcessLogix software installation and/or a component addition or replacement.

Do not proceed until you have upgraded the firmware. Then go to the next section, Making Post ProcessLogix Software Installation Checks for a Non-redundant Server.

Things to check after the upgrade

The following table summarizes some items that should be checked before you begin operating your upgraded ProcessLogix system.

Check this: Because:

Station Configuration File

Station Menu A new Station menu (menu.txt) is installed. This means any

The original station.ini file is renamed old_station.ini and is replaced by a new station.ini in the changes made to the original file (old_station.ini) need to be made to the new file (station.ini).

The old default.stn file in the C:\Honeywell\client\station directory will be overwritten. Any changes made to the original file will need to be made to the new file.

configurations made to the original Station menu will be lost and will need to be reconfigured for the new Station menu through Station.

C:\WINNT

directory. Any

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1-40 System Software Upgrade Procedures

Reconfiguring Other RSLinx Clients

Other applications which utilized th e deleted 9904-KTCX15 driver must be reconfigured for the 1784-PCIC driver.

If using: You must:

NI-FBUS

• reconfigure the NI-FBUS communications software to use the new 1784-PCIC card

navigate in Knowledge Builder to Linking

•

Device Implementation Guide

⇒Installation

⇒Configur e the NI-FBUS Interface for more

information

• use AB_PCIC-1 for the Driver name

SCADA points

• reconfigure the Channel for the 1784-PCIC

• navigate in Knowledge Builder to

Allen-Bradley Controller Reference Allen-Bradley Channel

• use AB_PCIC-1 for the Driver name

for more information.

Controller References⇒

⇒

Defining a

Reloading the 1757-PLX52 Database

Use the following procedure to log on and check Control Builder operation after the R320.0 software is installed.

1. Click Start

Tools

⇒Programs⇒ProcessLogix Engineering

⇒Control Builder.

Publication 1757-IN032B-EN-P - April 2001

2. In the Login dialog box, make these entries:

a. Key in >mngr< as the default User Name. b. Key in >mngr1< as the default Password. c. Key in >localhost< in the Server Name field.

3. Click OK.

4. In the Project tab, confirm that the components of your configured

control strategy are listed in the Root direct ory.

ATTENTION

If you also upgraded from a non-redundant 1757-PLX52 to a redundant 1757-PLX52, you must delete the existing CPM and its associated CEE from the Project tab, reconfigur e a new 1757-PLX52 and its associated CEE, and reassign the components before you download the CPM to the Controller.

System Software Upgrade Procedur es 1-41

5. Download each CPM and SRM to its given Controller.

6. Download the database (contents of each CPM’s CEE) to the

Controller.

7. In the Monitoring tab, activate the CEE and all of its components

in a given Controller.

Initiating Redundant Controller Switchover

For ProcessLogix system with redundant Controllers, use the following procedure to initiate a Backup (Secondary) Controller switchover to Primary Controller in a Redundant Chassis Pair (RCP).

ATTENTION

This procedure assumes that you have at least loaded the CPM/CEE and SRM Control Builder configurations to the 1757-PLX52s and 1757-SRMs in the RCP and that the RCP is powered.

1. Click Start

Tools

2. In the Login dialog box, make these entries:

a. Key in >mngr< as the default User Name. b. Key in >mngr1< as the default Password. c. Key in >localhost< in the Server Name field.

3. Click OK.

4. Click the Monitoring tab. Click the Root director y to ope n it.

5. Double-click the Primary SRM icon to call up the SRM block

form.

⇒Programs⇒ProcessLogix Engineering

⇒Control Builder.

6. Click the Summary tab, if it is not already on display.

7. Confirm that the displayed Secondary Readiness status is

SYNCHRONIZED.

• If the status is Synch r oniz e d, go to Step 8.

• If the status is something other than Synchronized, contact

Rockwell Automation Technical Support for help in determining why the status is not Synchronized.

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1-42 System Software Upgrade Procedures

The chassis information listed in the Primary and Secondary data boxes.

8. Click Initiate Switchover to initiate a Primary to Secondary

Controller switchover. Click Yes to acknowledge the action.

9. V erify th at th e chassis information in the Primary and Se condary

data boxes have switched positions. The names do not change .

10. Click Synchronize Secondary and click Yes to acknowledge the

action.

11. Wait a minute or two for the Secondary Readiness status to change

from DISQUALIFIED to SYNCHRONIZED.

If the status does not change, contact Rockwell Automation Technical Support for help in determining why the Secondary will not Synchronize.

12. Click OK to close the block form.

13. Close Control Builder.

Enabling the ProcessLogix OPC Server

To use the ProcessLogix OPC Server, you must manually enable the OPC Server after you install ProcessLogix R320.0 software.

1. Insert the ProcessLogix R320.0 software CD into the CD-ROM

drive.

2. Click Start

3. Key in this path location in the Op en entry field or use Bro wse to

navigate to the setup.exe file on the CD.

>D: (or your CD-ROM drive letter)\server-client\hci\hci_cdrive.bat

4. Click OK.

5. Click Start

⇒Run.

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6. Key in this command in the Open entry field:

>cmd<

and click OK to open the DOS window.

System Software Upgrade Procedur es 1-43

7. At DOS prompt, key in:

>cd\Honeywell\server\run<

and press <Enter>.

8. Key in this command:

>hscopcserv.exe /r /s<

and press <Enter>.

9. Key in this command:

>copy d:\server-client\hci\gopc.dll “c:\Program Files\Honeywell\TPS\hci”<

and press <Enter>.

10. At DOS prompt, key in:

>cd\Program Files\Honeywell\TPS\hci<

and press <Enter>.

11. Key in this command:

>regsvr32 gopc.dll< and press <Enter>.

12. A gopc.dll registration succeeded message appears. Click OK.

13. Close the DOS window.

Backing up a ProcessLogix Server to Tape

If your PC has a tape drive, refer to Backing Up a ProcessLogix Server to Tape on page 1-6 to back up your Server to tape.

Creating an Emergency Repair Disk

After all installations and drivers are installed, create your Emergency Repair Disk. Use the following procedure to create an emergency repair disk for your Windows NT installation.

1. Insert a blank diskette into the floppy drive.

2. Click Start

⇒Run.

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1-44 System Software Upgrade Procedures

3. Key in this command in the open entry field:

>rdisk /s<

and click OK.

4. Click Yes to create the Repair Disk.

5. Click OK to confirm the diskette is in the floppy drive.

IMPORTANT All data on the floppy disk will be erased.

6. Click OK to exit.

7. Label the Emergency Repair Disk and place the diskette in a secure

area.

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Upgrading ProcessLogix Software on

System Software Upgrade Procedur es 1-45

a Redundant Server Pair

ATTENTION

IMPORTANT

Due to the changes in the communications protocol between redundant servers in th is release it is not possible to synchronize a server loaded with this version of ProcessLogix with a server loaded with an earlier version of ProcessLogix (including R300.0, R300.1 and R310.0). This means that redundant servers should be upgraded to this release at the same time.

Y ou must install the ProcessLogix S erver on the same partition on both the primary and backup servers and that their directory structures match.

For example, if you install the ProcessLogix Server to c:\honeywell\server on the primary server then it should be installed to the same location on the backup server.

Synchronization problems have been encountered by customers installing the ProcessLogix Server to c:\honeywell\server on the primary server and to d:\honeywell\server on th e backu p serve r.

ATTENTION

Be certain that your process is off control before you begin any upgrade procedure. This means the 1757-PLX52 should be in the Idle state.

About Upgrading Soft wa r e on the Ser ve r

• RSLinx OEM 2.2

• Engineering Tools

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1-46 System Software Upgrade Procedures

• Server/Client (Display Builder, Station, and Server)

• ProcessLogix Server Upgrade

The following table lists the items that you MUST complete on both SERVERA and SERVERB before attempting to upgrade the ProcessLogix software on a redundant Server pair.

Step Item: Refer to page:

1 Preparing for a ProcessLogix Software Upgrade 1-1 2 Stopping ProcessLogix Applications and Services 1-8 3 Installing Service Pack 6a for Windows NT 4.0 1-11 4 Installing Internet Explorer 5.01 1-12 5 Upgrading Data Access Components 1-13 6 Uninstalling ProcessLogix Knowledge Builder Software 1-14 7 Installing ProcessLogix Knowledge Builder Software 1-16 8 Removing the 9904/1784-KTCX15 Card and Installing

the 1784-PCIC Card

9 Setting Up User Accounts 5-27

ATTENTION

Be certain that your current NT logon is through an administrator account, such as plx_user, and not an engr or mngr account.

IMPORTANT

Although not recommended, if you do not want to install a software component, just click Cancel on the Welcome display to abort the installation.

1-18

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System Software Upgrade Procedur es 1-47

IMPORTANT

If you have redundant Servers, you must install software on the SERVERA node first. Then complete the software installation process again for the SERVERB node.

The Secondary or SERVERB node has the Primary or erdb_a database file. The Primary or SERVERA node has the Secondary or erdb_b database file.

This procedure assumes that the ERDB and Servers have been synchronized.

Installing Server Software

ATTENTION

Before installing or uninstalling any software component, you MUST exit all ProcessLogix applications and stop all ProcessLogix services.

Be certain to shutdown the services on SERVERB first and then on SERVERA.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

1. If the following pre-upgrade directories exist from a previous Server

migration, delete them:

• C:\Honeywell\ips.preupgrade

• C:\Honeywell\server.preupgrade

2. Insert the ProcessLogix R320.0 software CD into the CD-ROM

drive.

3. Click Start

4. Key in this path location in the Op en entry field or use Bro wse to

navigate to the setup.exe file on the CD.

>D: (or your CD-ROM drive letter)\SETUP.EXE<

5. Click OK to launch the software setup application.

6. Click the ProcessLogix Server option and click Next.

7. At the ProcessLogix R320.0 Welcome window, click Next.

⇒Run.

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1-48 System Software Upgrade Procedures

8. Click Yes to accept the license agreement.

IMPORTANT

You must have either a 1784-PCIC or Ethernet card installed in your ProcessLogix Server to install R320.0.

9. At the Before installing window, click Yes.

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System Software Upgrade Procedur es 1-49

Installing RSLinx

1. At the RSLinx Welcome window, click Next.

2. Click Yes to accept the license agreement.

3. At the Verify System Files window, click Next.

TIP

If a Read only File Detected message appears during

software installation, check the Don’t display again checkbox and click Yes to acknowledge the message.

4. Enter the name, company to whom the RSLinx package is

registered, and the RSLinx OEM serial number (located on the RSLinx box and/or Master Disk).

5. Click Next.

6. At the Select Components window, be certain that all the

components are checked, including any sublevel listings. Expand the items to display the sublevels and be certain that all the components are selected.

7. Click Next.

8. Click the Upgrade the existing version option and click Next.

9. At the Choose Destination Location window, click Next.

TIP

You must not change the directory name or the ProcessLogix system will not operate properly.

10. At the RSLinx Configuration Security Setting window, click the

Disable option and click Next.

11. At the Setup Complete window, uncheck these checkboxes:

• Activate RSLinx

• View the ReadMe file now

12. Click Finish.

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1-50 System Software Upgrade Procedures

Installing Engineering Tools

1. Engineering Tools is automatically installed. This takes a few

minutes to complete.

Installing PsAxCtl Document EXE

a. Click OK to acknowledge the change directory warning. b. At the PsAxCtl Document EXE Set up Welcome window,

click OK.

c. Verify that the destination directory is

C:\Honeywell\TPS50\System\Bin. d. Click the large install button (PC icon). e. At the Setup complete window, click OK.

Installing CCL Deployment

a. At the Welcome window, click Next. b. At the CCL Deployment Installation Complete window,

click Finish.

2. At the Engineering Tools Setup Complete window, click Finish.

Migrating the ERDB (on SERVERB only)

ERDB migration only occurs on SERVERB. If you are upgrading SERVERA, skip to Installing the ProcessLogix Server on page 1-51.

1. Wait while the a utomatic ERDB migrati on fro m R300.1 o r R310.0

to R320.0 is executed.

The migration activity appears in a DOS window. This may take some time to complete, depending on the size of your database.

2. When the ERDB Migration is complete, click OK.

If ERDB Migration fails, refer to Recovering from Failure of an Automatic ER Database Migration on page 5-8.

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System Software Upgrade Procedur es 1-51

Installing the ProcessLogix Server

1. At the Welcome to ProcessLogix Server Setup window, click Next.

2. Click Y es in the Question box t o upgrade the ProcessLogix S erver

to R320.0.

3. Click Y es to replace the detected versions of Display Builder,

Quick Builder, and Station.

4. Skip to Step 6 if the Specify Microsoft Excel Directory window

does not appear. Otherwise, click Next to accept the default directory for Microsoft Excel.

ATTENTION

5. Click No in response to the question:

Do you want Microsoft Excel Data Exchange to be allowed to write to a ProcessLogix Server database?

to disable the Microsoft Excel Data Exchange write option.

6. At the Choose point mode acronyms window, click the Default

acronyms option and click Next.

7. Review the software installation details summarized in the

Confirmation window.

• If you need to make changes, click Back to access any previous

entries.

• If the details are okay, click Next to begin the Server setup. This

may take 10 to 15 minutes to complete.

We recommend that you answer No to the question:

Do you want Microsoft Exc el Data Exchange to b e allowed to write to a ProcessLogix Server database?

If you answer Yes, the write option is enabled and it is possible for anyone with access to the machine to write to the Server database.

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1-52 System Software Upgrade Procedures

8. Skip this step if the system does not include Excel Da ta Exchange.

Otherwise, click Enable Macros when requested.

TIP

If a Microsoft Excel dialog box appears, check the Do not show this dialog again checkbox and click OK.

TIP

If a Read only File Detected message appears during

software installation, check the Don’t display again checkbox and click Yes to acknowledge the message.

9. At the Setup Complete window, click the No, I will restart my

computer later option and click Finish.

IMPORTANT

If the message “Dr. Watson has been installed as default application debugger,” appears during software installation, click OK.

10. The ProcessLogix Server Update is automatically installed. At the

ProcessLogix Setup Complete window, click Finish.

11. Remove the CD.

IMPORTANT

Do not restart the Server! Before restarting the PC, you must have all user

accounts configured correctly.

Setting Up User Accounts

Configure the plx_user, mngr, and erserver accounts.

Refer to Setting Up User Accounts on page 5-27.

Publication 1757-IN032B-EN-P - April 2001

IMPORTANT

Do not restart the Server at this time. Continue with the next section.

Moving the RSLinx Activation File

System Software Upgrade Procedur es 1-53

IMPORTANT

ATTENTION

Complete Step 1 and Step 2 in the following procedure to determine your current RSLinx version.

If you need to reformat the ha rd drive, you must first move the activation file back to the RSLinx Master Disk using the same general procedure as follows. Otherwise, the file will be corrupted and you will not be able to run RSLinx in the OEM mode.

Before you attempt to move the activation file, you MUST exit all ProcessLogix applications and stop all ProcessLogix services. Refer to Stopping ProcessLogix Applications and Services on page 1-8.

Do not manually copy or move the evrsi.sys file. Moving/coping the evrsi.sys file will disable the OEM version of RSLinx.

Always use the EVMOVE.EX E pro gram to move the evrsi.sys file. If the evrsi.sys file is corrupted or manually moved, resulting in RSLinx changing to Lite version, you can visit the Rockwell web site (http://suppport. /) to recover the RSLinx activation.

automation.rockwell.com/resetcodes

1. Click Start⇒Programs⇒Rock w ell Software⇒RSLinx⇒RSLinx

to open the RSLinx application.

2. Check the application title in the title bar:

• If the title is RSLinx Lite, refer to Installing the Activation File

on page 1-27.

• If the title is RSLinx OEM you already ha ve the O EM versi on

installed and you do not have to install the activation file.

– For ControlNet Supervisory Networks, skip to Configuring

RSLinx Drivers for ControlNet Supervisory Network on

page 1-54.

– For Ethernet Supervisory Networks, skip to Configuring

RSLinx Drivers for Ethernet Supervisory Network on

page 1-60.

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1-54 System Software Upgrade Procedures

Configuring RSLinx Drivers for ControlNet Supervisory Network

Use the following procedure t o co nfigure the ControlNet 1784-PCIC drivers for RSLinx.

IMPORTANT

If you are using Ethernet for your Supervisory Network, do not restart SERVERA. Return to the beginning of Upgrading ProcessLogix Software on a Redundant Server Pair on page 1-45 and repeat for SERVERB.

Once you have completed these procedures for both SERVERA and SERVERB, you can skip to Configuring RSLinx Drivers for Ethernet Supervisory Network on page 1-60.

Installing the 1784-PCIC Driver

1. Click Start⇒Programs⇒Rockwell Software⇒RSLinx⇒RSLinx

to call up the Rockwell Software RSLinx window.

2. Click Communications

Configure Drivers dialog box.

⇒Configure Drivers to call up the

3. Click the 1784-PCIC(S) for ControlNet devices selection in the

Available Drivers lis t box and click Add New to call up the Add New RSLinx Driver dialog box.

4. Click OK to accept the default name AB_PCIC-1 for the driver.

5. In the Configure 1784-PCIC(S) window, enter the following:

• Serial Number(hex): This value is read from the 1784-PCIC card

and does not change.

• Network Address(dec):

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System Software Upgrade Procedur es 1-55

– For SERVERA change the default of 99 to 20 – For SERVERB change the default of 99 to 19

6. Click OK to close the dialog box and start the 1784-PCIC driver.

7. In the Configure Drivers dialog box, you should see AB_PCIC-1

listed in the Configured Drivers lis t with the status running. If t he AB_PCIC-1 driver status is not running, call Rockwell Automation Technical Support. Refer to Rockwell Automation Technical Support in th e Pre f a c e.

8. Click Close to close the Configure Drivers dialog box.

9. Close RSLinx.

IMPORTANT

Do not restart SERVERA. Return to the beginning of Upgrading ProcessLogix Software on a Redundant Server Pair on page 1-45 and repeat for SERVERB.

Once you have completed these procedures for both SERVERA and SERVERB, you can continue with Updating the 1784-PCIC Card Firm war e on page 1-55.

Updating the 1784-PCIC Card Firmware

Refer to Updating the 1784-PCIC Card Firmware on page 1-30.

IMPORTANT

Be certain to update the 1784-PCIC firmware for both SERVERA and SERVERB.

Re-installing the 1784-PCIC Driver

1. Turn on the PC and logon as plx_user.

2. Click Start

to call up the Rockwell Software RSLinx window.

3. Click Communications

Configure Drivers dialog box.

⇒Programs⇒Rockw e ll Software⇒RSLinx⇒RSLinx

⇒Configure Drivers to call up the

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1-56 System Software Upgrade Procedures

4. Click the 1784-PCIC(S) for ControlNet devices selection in the

Available Drivers lis t box and click Add New to call up the Add New RSLinx Driver dialog box.

5. Click OK to accept the default name AB_PCIC-1 for the driver.

6. In the Configure 1784-PCIC(S) window, enter the following:

• Serial Number(hex): This value is read from the 1784-PCIC card

and does not change.

• Network Address(dec):

– For SERVERA change the default of 99 to 20 – For SERVERB change the default of 99 to 19

7. Click OK to close the dialog box and start the 1784-PCIC driver.

8. In the Configure Drivers dialog box, you should see AB_PCIC-1

listed in the Configu red Drivers list with the stat us running. If the AB_PCIC-1 driver status is not running, call Rockwell Automation Technical Support. Refer to Rockwell Automation Technical Support in the Preface.

9. Click Close to close the Configure Drivers dialog box.

10. Close RSLinx.

IMPORTANT

Whenever the 1784-PCIC Network Address is changed, the 1784-PCIC driv er must be stopped and restarted to complete the change.

Publication 1757-IN032B-EN-P - April 2001

11. Res t a r t th e PC .

System Software Upgrade Procedur es 1-57

Configuring the ControlNet Supervisory Network

IMPORTANT

If this is th e first time you have used Network Tools on this PC, refer to Making First Time Network Tools Settings on page 5-15 and then continue with this procedure beginning at Step 6.

1. Restart SERVERB.

2. On SERVERB, click Start

3. Key in this command in the Open entry field:

>ntools -25 -c -nl -pit -pg -u<

Be certain to update the 1784-PCIC firmware for both SERVERA and SERVERB.

Once you have completed these procedures for both SERVERA and SERVERB, you can continue with the next section, Configuring the ControlNet Supervisory Network.

⇒Run.

and click OK to launch Network Tools.

4. Click OK to acknowledge the warning about monitoring through

Control Builder.

5. Click Resume to initiate network scan.

6. When network nodes appear under the Desktop tree icon, click the

01 CNB icon.

7. In the graphic pane, select the Supervisory Uplink CNB and click

Change ControlNet Parameters .

8. Change UMax to 24 and click OK.

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1-58 System Software Upgrade Procedures

9. Click Yes to confirm the action.

10. Click OK.

11. Close NTOOLS.

Updating the 1784-PCIC Network Address

ATTENTION

1. On SERVERB, click Start⇒Programs⇒Rockwell

Software RSLinx window.

2. Click Communications

Configure Drivers dialog box.

3. Select AB_PCIC-1 in the Configured Drivers list box and click

Configure.

4. In the Configure 1784-PCIC window, enter 23 for the new

Network Address for the 1784-PCIC and click OK.

5. Restart SERVERB.

Before continuing, you MUST exit all ProcessLogix applications and stop all ProcessLogix services on t he SERVERB node.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

⇒RSLinx⇒RSLinx to call up the Rockwell Software

⇒Configure Drivers to call up the

Publication 1757-IN032B-EN-P - April 2001

ATTENTION

6. On SERVERA, click Start

Software RSLinx window.

7. Click Communications

Configure Drivers dialog box.

Before continuing, you MUST exit all ProcessLogix applications and stop all ProcessLogix services on t he SERVERA node.

Refer to Stopping ProcessLogix Applications and Services on page 1-8.

⇒RSLinx⇒RSLinx to call up the Rockwell Software

⇒Programs⇒Rockwell

⇒Configure Drivers to call up the

System Software Upgrade Procedur es 1-59

8. Select AB_PCIC-1 in the Configured Drivers list box and click

Configure.

9. In the Configure 1784-PCIC window, enter 24 for the new

Network Address for the 1784-PCIC and click OK.

10. Restart SERVERA.

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1-60 System Software Upgrade Procedures

Configuring RSLinx Drivers for Ethernet Supervisory Network

IMPORTANT

Do not restart SERVERA. Return to the beginning of Upgrading ProcessLogix Software on a Redundant Server Pair on page 1-45 and repeat for SERVERB.

Once you have completed these procedures for both SERVERA and SERVERB, you can continue with this section.

IMPORTANT

1. Verify the settings of the Ethernet Network Interface card to be

used to communicate with the controller.

Navigate in Knowledge Builder to:

Ethernet Implementation Guide Drivers and IP Addresses for more information.

2. Configure the IP Address for each controller.

Navigate in Knowledge Builder to:

Ethernet Implementation Guide Drivers and IP Addresses Ethernet module section for more information.

3. Configure RSLinx drivers.

TIP

If you are using ControlNet for your Supervisory Network, skip this section.

Refer to Configuring RSLinx Drivers for ControlNet Supervisory Network on page 1-54.

⇒Configuration⇒Setting Up

⇒Configuring an d setting IP address for

Publication 1757-IN032B-EN-P - April 2001

A driver must be configured for each controller.

Navigate in Knowledge Builder to:

Ethernet Implementation Guide additional RSLinx drivers for more information.

⇒Configuration⇒Configuring

System Software Upgrade Procedur es 1-61

Upgrading Hardware Component Firmware

1. Refer to Loading 1757-PLX52 and TC-MUX021 Boot and Personality Images on page 2-10 to upgrade the 1757-PLX52 bo ot and personality images to the current release level.

2. After upgrading the 1757-PLX52, refer to Upgrading Hardware Component Firmware on page 2-1 to check if other hardware components require upgrades.

IMPORTANT

Stop! It is mandatory that you check the firmware revision levels for ALL ProcessLogix hardware components after a ProcessLogix software installation and/or a component addition or replacement.

Do not proceed until you have upgraded the firmware. Then go to the next section, Making Post ProcessLogix Software Installation Checks for a Redundant Server Pair.

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1-62 System Software Upgrade Procedures

Making Post ProcessLogix Software Installation Checks for a Redundant Server Pair

Things to Check after the Upgrade

The following table summarizes some items that should be checked before you begin operating your upgraded ProcessLogix system.

Check this. Because.

Station Configuration File

Station Menu A new Station menu (menu.txt) is installed. This means any

The original station.ini file is renamed old_station.ini and is replaced by a new station.ini in the changes made to the original file (old_station.ini) need to be made to the new file (station.ini).

The old default.stn file in the C:\Honeywell\client\station directory will be overwritten. Any changes made to the original file will need to be made to the new file.

configurations made to the original Station menu will be lost and will need to be reconfigured for the new Station menu through Station.

C:\WINNT

directory. Any

Creating the Secondary ERDB

After updating the 1784-PCIC or Ethernet card (on SERVERA and SERVERB), complete the following procedure on SERVERB only:

1. Click Start

DBADMIN.

2. Click Tools a. Click OK to Make Replica of ERDB at the Primary Server. b. If prompted to stop the ER Replicator service, click Yes. c. If prompted to overwrite any existing files, click Yes.

4. Click OK at Stopping ER Replication Service.

The replicate window appears:

Created Secondary ERDB Successfully at: \\severname\Hybrid\System\ER\erdb_b.mdb

TIP

⇒Programs⇒ProcessLogix Engineering Tools⇒

⇒Create a New Replica.

If the File Already Exists window appears, click OK to replace it with a new replica file.

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System Software Upgrade Procedur es 1-63

5. When the replica creation has completed, click Y es to start the ER Replicator service.

6. Close DbAdmin.

Synchroniz ing ERDB on Redundant Servers

Use the following procedure t o synchronize the ERDB after the redundant Servers are restarted as noted in the previous section.

1. On the SERVERB node, click Start Engineering Tools

2. In the Login dialog box, make these entries: a. Key in >mngr< as the default User Name. b. Key in >mngr1< as the default Password. c. Key in the name of the SERVERB node in the Server Name

field.

3. Click OK.

4. Does the synchronization status field on the right side of the status

bar at the bottom of the display read “SYNC”.

• If answer is Yes, go to Step 9.

• If answer is No, go to Step 5.

5. Click Tools to open the pulldown menu.

• Confirm that a checkmark appears before Enable Engineering

Database Synchronization selection.

• If a checkmark does not appear, click Enable Engineering

Database Synchronization to enable it and display the checkmark.

⇒Control Builder.

⇒Programs⇒ProcessLogix

6. Click OK to acknowledge the warning prompt.

7. Verify that the synchronization status field on the right side of the

status bar at the bottom of the display now reads “SYNC”.

8. Click Tools and confirm that a checkmark appears by the Enable Engineering Database Synchronization selection.

9. Click Tools

10. Read the warning prompt message and click OK to start ERDB

synchronization.

⇒Synchronize Engineering Database Now.

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1-64 System Software Upgrade Procedures

11. Check that the synchronization status field indication changes to

“SYNCING”. It may take a few seconds before the status field changes.

12. If the status field indication changes to “SYNCERR” with a red

background, and/or an error message is displayed, please call Rockwell Automation Technical Support for help in determining the cause of the synchronization proble m .

13. Wait for the st atus field indication to return to “SYNC”, which

means the database synchronization is complete.

14. Close Control Builder.

Setting Up Station on SERVERB

Use the following procedure to connect a ProcessLogix Client Station to the Secondary Server (SERVERB).

1. On the SERVERB node, click Start

⇒Station.

Server

2. Click Cancel at the Unable to connect prompt, if applicable.

3. Click Station

4. Click the down arrow button in the Server Connection field and

select Network (TCP/IP).

5. Click Setup in the Server Connection field to call up the TCP/IP Setup dialog box. Make these entries:

a. Key in the name or IP address o f the SERVERB (PLX1B) node

specified in the Hosts file in the Server Name field. This sets up the correct file reference for SERVERB on the

SERVERB node.

b. Select the Static option. c. Key in >2< as the Station number.

⇒Setup to call up the Station Setup dialog box.

⇒Programs⇒ProcessLogix

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System Software Upgrade Procedur es 1-65

d. Key in >default.stn< in the Auxiliary Setup File field.

6. Click OK to close the TCP/IP dialog box.

7. Click Save to open the Save Setup dialog box.

8. Key in >defaultb.stn< in the File name field and click Save.

9. Click Yes to replace the existing file, if applicable.

10. Click Cancel at the Unable to connect prompt, if applicable.

11. Click Station

⇒Setup to call up the Station Setup dialog box.

12. Click the down arrow button in the Server Connection field and

select Network (TCP/IP).

13. Click Setup in the Server Connection field to call up the

TCP/IP Setup dialog box. Make these entries: a. Key in the name or IP address of the SERVERA (PLX1A) node

specified in the Hosts file in the Server Name field. This function sets up the correct file reference for SERVERA on

the SERVERB node.

b. Select the Static option. c. Key in >2< as the Station number.

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1-66 System Software Upgrade Procedures

d. Key in >defaultb.stn< in the Auxiliary Setup File field.

14. Click OK to close the TCP/IP dialog box.

15. Click Save to open the Save Setup dialog box.

16. Key in >default.stn< the File name field and click Save.

17. Click Yes to replace the exis ting file.

18. Click Cancel at the Unable to connect prompt, if applicable.

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System Software Upgrade Procedur es 1-67

19. If yo u have red und ant LANs , you must repe at Step 3 throug h

Step 18 to set up files for the second LAN using the name or IP address of the SERVERA and SERVERB nodes specified in the Hosts file for the second LAN.

EXAMPLE

20. Click Station

21. Click OK to exit Station.

For example, the Secondary Server (SER VERB) name would be PLX1B1 based on a Server name of PLX1B in Step 5 and the Primary (SERVERA) name would be PLX1A1 based on a Server name of PLX1A in Step 13.

Refer to the Server/Client Configuration Guide in Knowledge Builder for more information.

The Server names used are for example purposes only and must not be used in place of your actual Server names.

⇒Exit.

Setting Up Station on SERVERA

Use the following procedure to connect a ProcessLogix Client Station to the Primary Server (SERVERA).

1. On the SERVERA node, click Start

⇒Station.

Server

2. Click Cancel at the Unable to connect prompt, if applicable.

3. Click Station

4. Click the down arrow in the Server Connection field and select

Network (TCP/IP).

5. Click Setup in the Server Connection field to call up the TCP/IP Setup dialog box. Make these entries:

a. Key in the name or IP address of the SERVERB (PLX1B) node

specified in the Hosts file in the Server Name field. This function sets up the correct file reference for SER VERB on the SERVERA node.

b. Select the Static option. c. Key in >1< as the Station number.

⇒Setup to call up the Station Setup dialog box.

⇒Programs⇒ProcessLogix

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1-68 System Software Upgrade Procedures

d. Key in >default.stn< in the Auxiliary Setup File field.

6. Click OK to close the TCP/IP dialog box.

7. Click Save to open the Save Setup dialog box.

8. Key in >defaultb.stn< in the File name field and click Save.

9. Click Yes to replace the existing file, if applicable.

10. Click Cancel at the Unable to connect prompt, if applicable.

11. Click Station

⇒Setup to call up the Station Setup dialog box.

12. Click the down arrow button in the Server Connection field and

select Network (TCP/IP).

13. Click Setup in the Server Connection field to call up the

TCP/IP Setup dialog box. Make these entries. a. Key in the name or IP address of the SERVERA (PLX1A) node

specified in the Hosts file in the Server Name field. This sets up the correct file reference for SERVERA on the

SERVERA node.

Publication 1757-IN032B-EN-P - April 2001

b. Select the Static option.

System Software Upgrade Procedur es 1-69

c. Key in >1< as the Station number. d. Key in >defaultb.stn< in the Auxiliary Setup File field.

14. Click OK to close the TCP/IP dialog box.

15. Click Save to open the Save Setup dialog box.

16. Key in >default.stn< the File name field and click Save.

17. Click Yes to replace the existing file.

18. Click Cancel at the Unable to connect prompt, if applicable.

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19. If yo u have re dund ant LANs , you must repe at Step 3 thr ough

Step 18 to set up files for the second LAN using the name or IP address of the SERVERA and SERVERB nodes specified in the Hosts file for the second LAN.

EXAMPLE

20. Click Station

21. Click OK to exit Station.

22. Click Start

23. Click View

Server redundancy display.

24. Verify that the n ame of the P rimary Server (SERVERA) specified

in the HOSTS file is listed in the lower right half of the st atus bar at the bottom of the Station display as the Server to which this Station is pointing.

• If the Primary Server is listed, go to Step 33.

• If the Primary Server is not listed, go to Step 25.

For example, the Secondary Server (SER VERB) name would be PLX1B1 based on a Server name of PLX1B in Step 5 and the Primary (SERVERA) name would be PLX1A1 based on a Server name of PLX1A in Step 13.

Refer to the Server/Client Configuration Guide in Knowledge Builder for more information.

The Server names used are for example purposes only and must not be used in place of your actual Server names.

⇒Exit.

⇒Programs⇒ProcessLogix Server⇒Station.

⇒System Status⇒Server Redundancy to call up the

Publication 1757-IN032B-EN-P - April 2001

25. Click the Oper field in the lower right corner of the display.

26. Key in >mngr< in the open Enter password field above the

display and press <Enter>.

27. Click the Manual Failover button. When the Failover to backup

(Y/N) prompt appears, key in >Y< in the entry field above the display and press <Enter>.

28. Wait for failover to occur and verify that this Station now points to

the Primary Server as noted in Step 24.

29. Click Station

30. Click OK to exit Station.

⇒Exit.

System Software Upgrade Procedur es 1-71

Synchronizing Server Databases on Redundant Servers

31. Click Start⇒Programs⇒ProcessLogix Server⇒Station.

32. Click View

Server redundancy display.

33. Click the Oper field in the lower right corner of the display.

34. Key in >mngr< in the open Enter password field above the

display and press <Enter>.

35. Click Synchronize. When the Synchronize Databases (Y/N)

prompt appears, key in >Y< in the entry field ab ov e the displ ay and press <Enter>.

36. Wait for the synchronization to complete (“Synchronization

Complete” prompt appears) and verify that the display shows simulated Green LED indications for the following states:

Primary Server

• Running

Backup Server

• Synchronized

• Running

⇒System Status⇒Server Redundancy to call up the

Link Status

• Link 0 (LNK00) - In use for control & data information

37. Click Station

38. Click OK to exit Station.

⇒Exit.

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1-72 System Software Upgrade Procedures

Synchronizing Other Files

The Primary SERVERA node automatically transfers ProcessLogix database information to the Secondary SERVERB node. This transfer includes any changes in configuration data, such as points and displa ys.

Navigate in Knowledge Builder to Server/Client Configuration Guide

Configuring and Monitoring a Redundant Server System Other Files for more information.

If you previously configured the flbkup.def file for an earlier release, you must re-configure it for R320.0.

⇒Synchronizing

⇒

Reconfiguring Other RSLinx Clients

Refer to Reconfiguring Other RSLinx Clients on page 1-40.

Reloading the 1757-PLX52 Database

Refer to Reloading the 1757-PLX52 Database on page 1-40 to check Control Builder operation and to download the database to the 1757-PLX52.

Initiating Redundant Controller Switchover

Publication 1757-IN032B-EN-P - April 2001

For ProcessLogix systems with redundant controllers, refer to Initiating Redundant Controller Switchover on page 1-41.

Enabling the ProcessLogix OPC Server

Refer to Enabling the ProcessLogix OPC Server on page 1-42. Be sure to enable the OPC Server on both SERVERA and SERVERB.

Backing up a ProcessLogix Server to Tape

If your PC has a tape drive, refer to Backing Up a ProcessLogix Server to Tape on page 1-6 to back up your server to tape.

Creating an Emergency Repair Disk

Refer to Creating an Emergency Repair Disk on page 1-43.

Installing ProcessLogix Client Software

System Software Upgrade Procedur es 1-73

IMPORTANT

Two levels of the ProcessLogix Client software installation are available:

• Operator Workstation

• Engineering Workstation

Operator Workstation allows remote connections to the ProcessLogix Server.

Engineering Workstation has all the functionality of the Operator W orkstation but also includes the ProcessLogix Engineering Tools. From the Engineering Workstation, an engineer using Control Builder can remotely access and modify the 1757-PLX52 ERDB database.

The ProcessLogix Server(s) must be upgraded before the ProcessLogix Client upgrade is performed.

Configuring an Operator Workstation

ATTENTION

This procedure assumes that you are installing software on an Operator Workstation that can be used in an R320.0 ProcessLogix system. This means that the Operator Workstation must be running on a system with Windows 95,98, or NT 4.0 with Service Pack 6a installed.

Navigate in Knowledge Buil der to Server and Client

Installation Guide

for details on installing a Windows 95 or 98 operating system on an Operator Workstation.

Refer to Configuring an Engineering Workstation on page 1-78 to install the Engineering version of ProcessLogix Client software.

If you are installing on Windows 95 or 98 and you encounter errors, call Rockwell Automation Technical Support. Refer to Rockwell Automation Technical Support in the Preface.

⇒ Setting up ProcessLogix Client PCs

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Installing Service Pack 6a for Windows NT 4.0

If you are installing Operator Workstation Software on a system with Windows NT, re fer to Installing Service Pack 6a for Windows NT 4.0 on page 1-11.

Installing Internet Explorer 5.01

Refer to Installing Internet Explorer 5.01 on page 1-12.

Upgrading Data Access Components

Refer to Upgrading Data Access Components on page 1-13.

Uninstalling ProcessLogix Knowledge Builder Software

If you have a previous version of Knowledge Bu ilder on your PC , you must uninstall Knowledge Builder before attempting to install the latest version. Refer to Uninstalling ProcessLogix Knowledge Builder Software on page 1-14.

If you do not have Knowledge Builder on your PC, go to Installing ProcessLogix Knowledge Builder Software on page 1-16.

Installing ProcessLogix Knowledge Builder Software

Refer to Installing ProcessLogix Knowledge Builder Software on page 1-16.

Installing ProcessLogix Operator Workstation Software

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System Software Upgrade Procedur es 1-75

1. Be certain that the current logon account is plx_user.

TIP

If you are installing Operator W orkstation Software on a system with Windows NT and you do not have a plx_user account, refer to Creating the plx_user Account on page 3-12.

2. Confir m that the PC ’s dat e and time settings are corr ec t.

3. Insert the ProcessLogix R320.0 software CD into the CD-ROM

drive.

4. Click Start

⇒Run.

5. Key in this path location in the Op en entry field or use Bro wse to navigate to the setup.exe file on the CD.

>D: (or your CD-ROM drive letter)\SETUP.EXE<

6. Click OK.

7. Click the ProcessLogix Operator Workstation option and click

Next.

8. At the ProcessLogix R320.0 Welcome window, click Next.

9. Click Yes to accept the license agreement.

10. At the W elcome to ProcessLogix Server Setup window, click Next.

11. At the Choose Setup Type window, click the ProcessLogix Server

Client setup button (laptop computer icon).

TIP

You must install Microsoft Excel prior to installing Microsoft Excel Data Exchange.

12. At the Choose ProcessLogix Client Software window, confirm that

the checkboxes for the following Client s oftware components are checked, as appropriate for your application. Click the box to check or uncheck it, or click Select All.

• Display Builder

• Quick Builder

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1-76 System Software Upgrade Procedures

• Station

• System Shapes

• Microsoft Excel Data Exchange

Uncheck this selection if Microsoft Excel is not currently installed on this PC.

• Network API for Windows

• ODBC Client

• Standard Displays

• HCI Runtime toolkit (Windows NT only)

• OPC Server Connect (Windows NT only)

13. Click Next to confirm the settings.

14. Click Next to accept the default direct ory for t he Clie nt So ft ware.

15. If you see a Directory Already Exists window, click Yes.

16. Skip to Step 18 if the Specify Microsoft Excel Directory window

doesn’t appear. Otherwise, click Next to accept the default directory for Microsoft Excel.

ATTENTION

We recommend that you answer No to the question:

Do you want Microsoft Exc el Data Exchange to be allowed to write to a ProcessLogix Server database?

Click No in response to the question:

Do you want Microsoft Excel Data Exchange to be allowed to write to a ProcessLogix Server database?

to disable the Microsoft Excel Data Exchange write option.

17. Skip this step if the Choose ProcessLogix Client Software folder

window doesn’t appear. Otherwise, click Next to accept PlantScape Client Software as the default Program Folder for the Client Software.

18. Review the software installation details summarized in the

Confirmation window.

• If you need to make changes, use the Back but ton to access any

previous entries.

If you answer Y es, the write option is enabled and it is possible for anyone with access to the machine to write to the Server database.

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System Software Upgrade Procedur es 1-77

• If the details are okay, click Next to begin Client setup. This

takes a few minutes to complete.

TIP

If a Read only File Detected message appears during

software installation, check the Don’t display again checkbox and click Yes to acknowledge the message.

19. Skip this step if the system does not includ e Excel Data Exchange.

Otherwise, click Enable Macros when requested.

TIP

If a Microsoft Excel dialog box appears, check the Do not show this dialog again checkbox and click OK.

20. At the Setup Complete window, click the No, I will restart my

computer later option and click Finish.

21. The ProcessLogix Operator Workstation Update is automatically

installed.

TIP

In Windows 95/98, if blank DOS windows appear periodically, simply close the windows to continue.

22. At the ProcessLogix Setup Complete window, click the No, I will

restart my computer later option and click Finish.

23. Rem ove the CD.

24. Res t a r t th e PC .

25. Go to Verifying ProcessLogix Client Installation on page 1-83.

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Configuring an Engineering Workstation

ATTENTION

This procedure assumes that you are installing software on an Engineering Workstation that can be used as a configuration node in an R320.0 ProcessLogix system. This means that the Engineering Workstation must be running on a system with Windows NT 4.0 with Service Pack 6a installed.

Refer to Configuring an Operator Workstation on page 1-73 to install the Operator version of ProcessLogix Client software.

Installing Service Pack 6a for Windows NT 4.0

Refer to Installing Service Pack 6a for Windows NT 4.0 on page 1-11.

Installing Internet Explorer 5.01

Refer to Installing Internet Explorer 5.01 on page 1-12.

Upgrading Data Access Components

Refer to Upgrading Data Access Components on page 1-13.

Uninstalling ProcessLogix Knowledge Builder Software

If you do not have Knowledge Builder on your PC, go to Installing ProcessLogix Knowledge Builder Software on page 1-16.

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Installing ProcessLogix Knowledge Builder Software

System Software Upgrade Procedur es 1-79

Refer to Installing ProcessLogix Knowledge Builder Software on page 1-16.

Installing ProcessLogix Engineering Workstation Software

1. Be certain that the current logon account is plx_user.

TIP

If you do not have a plx_user account, refer to Creating the plx_user Account on page 3-12.

2. Confir m that th e PC ’s date and time sett ings are correct.

3. Insert the ProcessLogix R320.0 software CD into the CD-ROM

drive.

4. Click Start

5. Key in this path location in the Op en entry field or use Bro wse to

navigate to the setup.exe file on the CD.

>D: (or your CD-ROM drive letter)\SETUP.EXE<

6. Click OK.

7. Click the ProcessLogix Engineering Works tation option and click

Next.

8. At the ProcessLogix R320.0 Welcome window, click Next.

9. Click Yes to accept the license agreement.

TIP

⇒Run.

If you see a DOS window that asks if you are sure you want to unload the database, type y and press Enter.

Installing Engineering Tools

10. Engineering Tools is automatically installed. This takes a few

minutes to complete.

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Installing PsAxCtl Document EXE

a. Click OK to acknowledge the change directory warning. b. At the PsAxCtl Document EXE Setup Welcome window, click

OK.

c. Verify that the destination directory is:

C:\Honeywell\TPS50\System\Bin. d. Click the large install button (PC icon). e. At the Setup Complete window, click OK.

Installing CCL Deployment

a. At the Welcome window, click Next. b. At the CCL Deployment Installation Complete window, click

Finish.

11. At the Engineering Tools Setup Complete window, click the No, I

will restart my computer later option and click Finish.

TIP

You do not install ERDB on the client. Cancel out of migrate and continue.

12. At the Choose ERDB File Location window, click Cancel.

13. At the Exit Setup window, click Exit Setup.

Installing ProcessLogix Client Software

14. At the W elcome to ProcessLogix Server Setup window, click Next.

15. At the Choose Setup Type window, click the ProcessLogix Server

Client setup button (laptop computer icon).

TIP

You must install Microsoft Excel prior to installing Microsoft Excel Data Exchange.

Publication 1757-IN032B-EN-P - April 2001

Rockwell Automation 1757-SWKIT3200 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important User Information

European Communities (EC) Directive Compliance

EMC Directive

Low Voltage Directive

Table of Contents

Preface

Our Assumptions About Readers

Starting Conditions and Assumptions

Minimum Hardware Requirements

Rockwell Automation Technical Support

Local Product Support

Technical Product Assistance

Your Questions or Comments about This Manual

Conventions

Term s and Type Representations

Related Documents

ProcessLogix R320.0 Installation and Upgrade Guide

ProcessLogix Online User Documentation/Knowledge Builder

Contents of Release

Acronyms and Abbreviations

Preparing for a ProcessLogix Software Upgrade

Things to consider before upgrading

Saving Current Controller Data (optional)

Determining Your Hard Drive Free Space Requirements

Backing Up a P r ocessLogix Server to Tape

Stopping ProcessLogix Applications and Services

Installing Service Pack 6a for Windows NT 4.0

Installing Internet Explorer 5.01

Upgrading Data Access Components

Uninstalling ProcessLogix Knowledge Builder Software

Recording the NT System Path Value

Uninstall Knowledge Buil der

Verifying the NT System Path Value

Uninstalling Adobe Acrobat Reader 3.01

Installing ProcessLogix Knowledge Builder Software

Removing the 9904/1784-KTCX15 Card and Installing the 1784-PCIC Card

Upgrading ProcessLogix Software on a Non-redundant Server Only

About Upgrading Soft wa r e on the Ser ve r

Installing Server Software

Installing RSLinx

Installing Engineering Tools

Migrating the ERDB

Installing the ProcessLogix Server

Setting Up User Accounts

Moving the RSLinx Activation File

About the Activation File

Determining the Current RSLinx Version

Installing the Activation File

Configuring RSLinx Drivers for ControlNet Supervisory Network

Installing the 1784-PCIC Driver

Updating the 1784-PCIC Card Firmware

Re-installing the 1784-PCIC Driver

Updating the 1784-PCIC Network Address

Configuring RSLinx Drivers for Ethernet Supervisory Network

Upgrading Hardware Component Firmware

Making Post ProcessLogix Software Installation Checks for a Non-redundant Server

Things to check after the upgrade

Reconfiguring Other RSLinx Clients

Reloading the 1757-PLX52 Database

Initiating Redundant Controller Switchover

Enabling the ProcessLogix OPC Server

Backing up a ProcessLogix Server to Tape

Creating an Emergency Repair Disk

About Upgrading Soft wa r e on the Ser ve r

Installing Server Software

Installing RSLinx

Installing Engineering Tools

Migrating the ERDB (on SERVERB only)

Installing the ProcessLogix Server

Setting Up User Accounts

Configuring RSLinx Drivers for ControlNet Supervisory Network

Installing the 1784-PCIC Driver

Updating the 1784-PCIC Card Firmware

Re-installing the 1784-PCIC Driver

Configuring the ControlNet Supervisory Network

Updating the 1784-PCIC Network Address