Rockwell Automation 1746-NR4 User Manual

Installation Instructions

SLC 500™ RTD/Resistance Input Module

(Catalog Number 1746-NR4)
Inside…............................................................................................page
Hazardous Location Considerations ........................................................ 2
Environnements dangereux ..................................................................... 2
Overview.................................................................................................. 3
Electrostatic Damage............................................................................... 5
NR4 Power Requirements........................................................................ 5
Modular Chassis Considerations............................................................. 5
Fixed Expansion Chassis Considerations ................................................. 6
General Considerations ........................................................................... 6
Module Installation and Removal............................................................ 7
Terminal Block Wiring and Removal ........................................................ 8
Wiring Considerations............................................................................. 9
Wiring Resistance Devices (Potentiometers) to the NR4 Module ........ 12
Wiring Input Devices to the NR4 Module ............................................. 14
Module Addressing................................................................................ 15
Channel Configuration ........................................................................... 16
Specifications ........................................................................................ 18
For More Information............................................................................. 24
Publication 1746-IN012B-EN-P - May 2001
2 SLC 500™ RTD/Resistance Input Module

Hazardous Location Considerations

This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous locations only. The following WARNING statement applies to use in hazardous locations.
WARNING
!
EXPLOSION HAZARD
Substitution of components may impair suitability for Class
I, Division 2.
Do not replace components or disconnect equipment
unless power has been switched off or the area is known to be non-hazardous.
Do not connect or disconnect components unless power
has been switched off or the area is known to be non-hazardous.
All wiring must comply with N.E.C. article 501-4(b).

Environnements dangereux

Cet équipement est conçu pour être utilisé dans des environnements de Classe I, Division 2, Groupes A, B, C, D ou non dangereux. La mise en garde suivante s’applique à une utilisation dans des environnements dangereux.
WARNING
!
DANGER D’EXPLOSION
La substitution de composants peut rendre cet équipement
impropre à une utilisation en environnement de Classe I, Division 2.
Ne pas remplacer de composants ou déconnecter
l'équipement sans s'être assuré que l'alimentation est coupée.
Ne pas connecter ou déconnecter des composants sans
s'être assuré que l'alimentation est coupée.
Publication 1746-IN012B-EN-P - May 2001
SLC 500™ RTD/Resistance Input Module 3

Overview

The RTD module receives and stores digitally converted analog data from RTDs or other resistance inputs such as potentiometers into its image table for retrieval by all fixed and modular SLC 500 processors. An RTD consists of a temperature-sensing element connected by 2, 3 or 4 wires that provide input to the RTD module. The module supports connections from any combination of up to four RTDs of various types (for example: platinum, nickel, copper, or nickel-iron) or other resistance inputs. See the input specifications beginning on page 20 for RTD types, their associated temperature ranges, and the analog input signal ranges that each 1746-NR4 channel will support. Each input channel is individually configurable for a specific input device. Broken sensor detection (open- or short-circuit) is provided for each input channel. In addition, the module provides indication if the input signal is out-of-range.
The module contains a removable terminal block providing connection for any mix of four RTD sensors or resistance input devices. There are no output channels on the module. Module configuration is done via the user program. There are no DIP switches.
Channel Status LEDs
Channel status LEDs indicate the status for channels 0 through 3. Related error information is contained in the channel status word. This includes conditions such as:
normal operation
channel-related configuration errors
open circuit errors
out-of-range errors
All channel errors are recoverable errors.
Module Status LED
The module status LED shows diagnostic or operating errors related to the module. These non-recoverable errors may be detected during power up or during operation. Once an error has been detected, the module no longer communicates with the SLC processor. Channel states are disabled, and data words are cleared (0). Failure of any diagnostic test results in a non-recoverable error and requires the assistance of your local distributor or Rockwell Automation.
Publication 1746-IN012B-EN-P - May 2001
4 SLC 500™ RTD/Resistance Input Module
Channel Status LEDs (Green)
Module Status LED (Green)
INPUT
CHANNEL STATUS
MODULE STA TUS
RTD/resistance
012
Removable Terminal Block
Cable Tie Slots

Required Tools and Equipment

Have the following tools and equipment ready
medium blade screwdriver
medium cross-head screwdriver
RTD module (1746-NR4)
RTD sensor or resistance input
appropriate cable (if needed)
programming equipment
Door Label
3
SHIELD
SHIELD
CHL
0
RTD
CHL
1
RTD
CHL
0
SENSE
CHL
1
SENSE
CHL
0
RETRN
1
CHL
RETRN
SHIELD
SHIELD
CHL
2
RTD
CHL
3
RTD
CHL
2
SENSE
CHL
3
SENSE
CHL
2
RETRN
3
CHL RETRN
SHIELD
SHIELD
Publication 1746-IN012B-EN-P - May 2001
SLC 500™ RTD/Resistance Input Module 5

Electrostatic Damage

Electrostatic discharge can damage semiconductor devices inside this module if you touch backplane connector pins or other sensitive areas. Guard against electrostatic damage by observing the following precautions.
ATTENTION
Electrostatic discharge can degrade performance or cause permanent damage. Handle the module as stated below.
!
Wear an approved wrist strap grounding device when handling the module.
Touch a grounded object to rid yourself of electrostatic charge before
handling the module.
Handle the module from the front, away from the backplane connector. Do
not touch backplane connector pins.
Keep the module in its static-shield bag when not in use, or during
shipment.

NR4 Power Requirements

The RTD module receives its power through the SLC 500 chassis backplane from the fixed or modular +5V dc/+24V dc chassis power supply. The maximum current drawn by the module is shown in the table below.
5V dc Amps 24V dc Amps
0.050 0.050
When you are using a modular system configuration, add the values shown in the table above to the requirements of all other modules in the SLC chassis to prevent overloading the chassis power supply.
When you are using a fixed system controller, refer to the important note about module compatibility in a 2-slot fixed expansion chassis on page 6.

Modular Chassis Considerations

Place your RTD module in any slot of an SLC 500 modular chassis (except slot 0) or a modular expansion chassis. Slot 0 is reserved for the modular processor or adapter modules.
Publication 1746-IN012B-EN-P - May 2001
6 SLC 500™ RTD/Resistance Input Module

Fixed Expansion Chassis Considerations

IMPORTANT
Invalid Combinations Using the RTD Module in a Fixed Expansion Chassis
OW16 0.170 0.180
OB32 0.452 -
OB32 0.452 -
The 2-slot, SLC 500 fixed I/O expansion chassis (1746-A2) supports many combinations of modules. The combinations that are not supported by the fixed expansion chassis are shown in the table below. For a complete listing of valid combinations using the RTD module in a 2-slot expansion chassis with another SLC I/O or communication module, refer to the table in the SLC 500™ RTD/Resistance Input Module User Manual, publication 1746-6.7.
5V dc (Amps) 24V dc (Amps)

General Considerations

Most applications require installation in an industrial enclosure to reduce the effects of electrical interference. RTD inputs are susceptible to electrical noises due to the small amplitudes of their signal.
Group your modules to minimize adverse effects from radiated electrical noise and heat. Consider the following conditions when selecting a slot for the RTD module. Position the module:
in a slot away from power lines, load lines and other sources of electrical
noise such as hard-contact switches, relays, and AC motor drives
away from modules which generate significant radiated heat, such as the
32-point I/O modules
Publication 1746-IN012B-EN-P - May 2001
SLC 500™ RTD/Resistance Input Module 7

Module Installation and Removal

When installing the module in a chassis, it is not necessary to remove the terminal block from the module.
Module Installation Procedure
1. Align the circuit board of the RTD module with the card guides located at
the top and bottom of the chassis.
2. Slide the module into the chassis until both top and bottom retaining clips
are secured. Apply firm even pressure on the module to attach it to its backplane connector. Never force the module into the slot.
3. Cover all unused slots with the Card Slot Filler, Catalog Number 1746-N2.
Top and Bottom Module Release(s)
Card Guide
Module Removal Procedure
1. Press the releases at the top and bottom of the module and slide the module
out of the chassis slot.
2. Cover all unused slots with the Card Slot Filler, Catalog Number 1746-N2.
Publication 1746-IN012B-EN-P - May 2001
8 SLC 500™ RTD/Resistance Input Module

Terminal Block Wiring and Removal

The RTD module contains an 18-position, removable terminal block. The terminal pin-out is shown below.
ATTENTION
Disconnect power to the SLC before attempting to install, remove, or wire the removable terminal wiring block. To avoid cracking the removable terminal block, alternate the removal of the terminal block release screws.
!
Terminal Wiring
Terminal screws accept a maximum of two #14 AWG (2 mm2) wires. Tighten terminal screws only tight enough to immobilize wires. Maximum torque on terminal screws is 0.7 to 0.9 Nm (6 to 8 in-lb.).
Shield
Channel 0 RTD
Channel 0 Sense
Channel 0 Return
Shield
Channel 2 RTD
Channel 2 Sense
Channel 2 Return
Shield
Release Screw Max Torque = 0.7 - 0.9 Nm (6 - 8 in-lbs)
Terminal Block Spare Part
Catalog Number 1746-RT25G
Release Screw Max Torque =
0.7 - 0.9 Nm (6 - 8 in-lbs) Shield
Channel 1 RTD
Channel 1 Sense
Channel 1 Return
Shield
Channel 3 RTD
Channel 3 Sense
Channel 3 Return
Shield
Publication 1746-IN012B-EN-P - May 2001
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