Rockwell Automation 1734-PDN-B User Manual

Installation Instructions
POINT I/O DeviceNet Communication Interface Module
Catalog Number 1734-PDN, Series B

Inside…

For This Top ic See Page
Important User Information 2 Preventing Electrostatic Discharge 3 Environment and Enclosure 4 Identify Module Components 5 Install the Module 6 Install the Module in an Existing System 7 Wire the Module 8 Troubleshoot with Indicators 12 North American Hazardous Location Approval 13 European Hazardous Location Approval 14 Specifications 15 Rockwell Automation Support 20
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S
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to pers onal injury or death, property damage, or economic loss.
IMPORTANT
ATTENTION
HOCK HAZARD
BURN HAZARD
Publication
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or ci rcumstances that can lead to pe rsonal injury or death, property damage, or economic loss. Attentions help you:
identify a hazard
avoid a hazard
recognize the consequence
Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.
Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be dangerous temperatures.
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ATTENTION
Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on
component boards.
Do not touch circuit components inside the equipment.
If available, use a static-safe workstation.
When not in use, store the equipment in
appropriate static-safe packaging.
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ATTENTION
Environment and Enclosure
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as “open type” equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1 (“Industrial Automation Wiring and Grounding Guidelines”), for additional installation requirements pertaining to this equipment.
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ATTENTION
POINT I/O is grounded through the DIN rail to chassis ground. Use zinc plated yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail material (e.g., aluminum, plastic, etc.) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm.

Identify Module Components

Use the figure to identify the external features of the module.
DeviceNet Connector
Module Label
Interlocking Side Pieces
System Power Indicator
DeviceNet Power Indicator
DIN Rail Locking Screw (orange)
Safety End Cap
RTB Removable Handle
Removable Terminal Block (RTB)
31538-M
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Install the Module

To install the module on the DIN rail, proceed as follows.
ATTENTION
When you insert or remove the module while backplane power is on, an electrical arc can occur . This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. W orn contacts may create electrical resistance that can affect module operation.
1. Position the module vertically above the DIN rail
2. Press down firmly to install the module on the DIN rail.
The locking mechanism will lock the module to the DIN rail.
3. Remove the safety end cap by sliding it up to expose the backplane and power interconnections.
ATTENTION
Do not discard the end cap. Use this end cap to cover the exposed interconnections on the last mounting base on the DIN rail. Failure to do so could result in equipment damage or injury from electric shock.
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Install the Module in an Existing System

To install a replacement module in an existing system, proceed as follows.
1. To remove the module from the DIN rail, pull up on the RTB removal handle to remove the terminal block.
WARNING
When you connect or disconnect the Removable Terminal Block (RTB) with field-side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
2. Use a small-bladed screwdriver to rotate the DIN rail locking screw to a vertical position.
This releases the locking mechanism.
3. Lift straight up to remove.
4. Position the module vertically above the DIN rail.
5. Slide the module down so that the interlocking side pieces
engage the adjacent module.
6. Press firmly to seat the module on the DIN rail.
The module locking mechanism will snap into place.
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Wire the Module

WARNING
.
If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
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DeviceNet Connector
System Power DeviceNet Power
NC
CHAS GND
NC = No Connection CHAS GND = Chassis Ground C = Common V = Supply
NC
CHAS GND
C
V
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C
V
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1
2/24V dc Wiring
01
NC NC
CHAS GND
C
3
5
7
Connect this supply to the internal field-power bus.
12/24V dc Power
V dc
2
CHAS GND
4
6
C
VV
NC = No Connection CHAS GND = Chassis Ground C = Common V = Supply
43960
Connect Terminal In Ter min al Out
+V dc 6 7
-V dc 4 5 Chas Gnd 2 3 12/24V dc becomes the internal field-power bus for modules to the right.
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120/240V ac Wiring
01
NC NC
3
CHAS GND
Connect this supply to
5
the internal field-power
L2/N
bus.
7
120/240V ac
V ac
2
CHAS GND
4
L2/N
6
L1 L1
NC = No Connection L2/N = Neutral, L1 = 120/240V ac CHAS GND = Chassis Ground
Connect Terminal In Terminal Out
L1 L2/N Chas Gnd 120/240V ac becomes the internal field-power bus for modules to the right.
67 45 23
DeviceNet Wiring
Black
-V
1
DeviceNet Connection
Blue
2
CAN - Low
43961
Bare
White Red
Shield
3
CAN - High
4
+V
5
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Troubleshoot with Indicators

Use the status indicators to troubleshoot your module.
System Power
DeviceNet Power
Indicator Indication Probable Cause
System Power Off Not active
DeviceNet power is off or DC-DC converter problem.
Green System power is on.
DC-DC converter is active (5V).
DeviceNet Power Off Not active
DeviceNet power is OFF.
Green Power is on with 24V present.
41970
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North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous locations:
Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.
EXPLOSION HAZARD -
WARNING
Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
Substitution of components may impair suitability for Class I, Division
2.
If this product contains batteries, they must only be changed in an area known to be nonhazardous.
Informations sur l’utilisation de cet équipement en environnements dangereux:
Les produits marqués “CL I, DIV 2, GP A, B, C, D” ne conviennent qu’à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation.
AVERTISSEMENT
RISQUE D’EXPLOSION –
Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l'équipement.
Couper le courant ou s'assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe 1, Division 2.
S’assurer que l’environnement est classé non dangereux avant de changer les piles.
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European Hazardous Location Approval

European Zone 2 Certification (The following applies when the product bears the EEx marking.)
This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC. DEMKO certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive. The examination and test results are recorded in confidential report No 03NK30347. Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50021.
IMPORTANT
Publication
Observe the following additional Zone 2 certification requirements.
This equipment is not resistant to sunlight or other sources of UV radiation.
The secondary of a current transformer shall not be open-circuited when applied in Class I, Zone 2 environments.
Equipment of lesser Enclosure Type Rating must be installed in an enclosure providing at least IP54 protection when applied in Class I, Zone 2 environments.
This equipment shall be used within its specified ratings defined by Allen-Bradley.
Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40% when applied in Class I, Zone 2 environments.
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Specifications

Communication Interface Specifications
Expansion I/O Capacity
Up to 17 modules, dependent on backplane bus current draw (17 times 75mA = 1.275A, just under the limit of 1.3A) The actual number of modules can vary. Add up the current requirements of the modules you want to use to make sure they do not exceed the amperage limit of the 1734-PDN module.
Cat. No. POINTBus Current Requirements 1734-IB2 75mA 1734-IB4 75mA 1734-IB8 75mA 1734-IV2 75mA 1734-IV4 75mA 1734-OB2 75mA 1734-OB4 75mA 1734-OB8 75mA 1734-OB2E 75mA 1734-OB2EP 75mA 1734-OB4E 75mA 1734-OB8E 75mA 1734-OV2E 75mA 1734-OV4E 75mA 1734-OW2 80mA 1734-OW4 80mA 1734-OX2 100mA 1734-IE2C 75mA 1734-OE2C 75mA 1734-IE2V 75mA 1734-OE2V 75mA 1734-IA2 75mA 1734-IM2 75mA 1734-OA2 75mA 1734-IJ 160mA 1734-IK 160mA 1734-IR2 220mA 1734-IT2I 175mA 1734-SSI 110mA 1734-232ASC 75mA 1734-VHSC5 180mA 1734-VHSC24 180mA 1734-485ASC 75mA
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Communication Interface Specifications (continued)
Communication Rate 125K bit/s (500m maximum)
250K bit/s (250m maximum)
500K bit/s (100m maximum) DeviceNet Power Requirements 24V dc (+4% = 25V dc max) @ 400mA maximum DeviceNet Cable Allen-Bradley part number 1485C-P1-Cxxx
Module Location Starter module - left side of 1734 system
Refer to publication NETS-SG001 for more information.
DeviceNet Power Supply Specifications
Input Voltage Rating 24V dc nominal Input Voltage Range 11...25V dc DeviceNet sp ecification Input Overvoltage Protection Reverse polarity protected Inrush Current 6A for 5ms maximum Indicators 2 green power supply status indicators:
Supply Power and Current Ratings
Power Supply User supplied power should be separate from DeviceNet
System Power (POINTBus 5V power)
DeviceNet Power (24V from DeviceNet)
DeviceNet power must be supplied by a Class 2 source.
power.
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General Specifications
POINTBus Output Current 1.3A maximum @5V dc + Power Consumption 8.0W @25V dc Power Dissipation 1.2W maximum @ 25V dc Thermal Dissipation 4.1 BTU per hour, maximum @ 25V dc Isolation Voltage
(continuous-voltage
50V continuous Tested to withstand 2600V dc for 60s
withstand rating) Field Power Bus
Supply Current
Supply Voltage
10A maximum
10...28.8V dc range, 120V ac or 240V ac
Dimensions
Inches (Millimeters)
3.0H x 1.0W x 5.25L (76.2H x 25.4W x 133.4L)
Operating Temperature IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock)
o
-20...55
C (-4...131 oF)
Storage Temperature IEC60068-2-1 (Test Ab, Unpackaged Non-operating Cold)
IEC60068-2-2 (Test Bb, Unpackaged Non-operating Dry Heat) IEC60068-2-14 (Test Na, Unpackaged Non-operating Thermal Shock)
o
-40...85
C (-40...185 oF)
Relative Humidity IEC60068-2-30
(Test Db, Unpackaged Non-operating Damp Heat)
5...95% non-condensing Shock Operating IEC60068-2-27 (Test Ea, Unpackaged Shock) 30 g Shock Non-operating IEC60068-2-27 (Test Ea, Unpackaged Shock) 50 g Vibration IEC 60068-2-6 (Test Fc, Operating)
5g @ 10-500Hz Emissions CISPR 11: Group 1, Class A ESD Immunity IEC6100-4-2
6kV contact discharges
8kV air discharges
5% (4.75...5.25)
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Radiated RF Immunity IEC 61000-4-3
10V/m with 1KHz sine-wave 80%AM from 30MHz to
2000MHz
10V/m with 200Hz 50% Pulse 100%AM at 900MHz
10V/m with 200Hz 50% Pulse 100%AM at 1890 MHz EFT/B Immunity IEC 61000-4-4
Surge Transient Immunity IEC 61000-4-5
Conducted RF Immunity IEC61000-4-6
Enclosure Type Rating None (open-style) Wire Size
Wiring Category
1
Terminal Base Screw Torque 0.6 Nm (7 lb-in) Weight 0.13 kg (0.29 lb)
+4kV at 2.5kHz on power ports
+2kV at 5kHz on communication ports
+
1kV line-line (DM) and +2kV line-earth (CM) on power ports
+
2kV line-earth (CM) on communication ports
10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz
2
14AWG (2.5 mm
)...22AWG (0.34 mm2)
solid or stranded copper wire rated @ 75
3/64 inch (1.2 mm) insulation maximum
1 - on signal ports
o
C or greater
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Certification
2
(when product is marked)
c-UL-us UL Listed Industrial Control Equipment,
certified for U.S. and Canada
c-UL-us UL Listed for Class I, Division 2, Group A,B,C,D
Hazardous Locations, certified for U.S. and Canada
CE European Union 89/336/EEC EMC Directive,
compliant with:
EN 50082-2; Industrial Immunity
EN 61326; Meas./Control/Lab., Industrial
Requirements
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions European Union 72/23/EEC LVD Directive, compliant with: EN 61131-2; Programmable Controllers C-Tick Australian Radiocommunications Act, compliant with:
AS/NZS CISPR11; Industrial Emissions EE
X European Union 94/9/EC ATEX Directive,
compliant with:
EN 50021; Potentially Explosive Atmospheres,
Protection “n” (Zone 2) when used at or below 60V ac or 75V dc ODVA ODVA conformance tested to DeviceNet specifications
1 Use this Conductor Categor y information for plannin g conductor routi ng. Refer to Refer to publication
1770-4.1, Industrial Automation Wiring and Grounding Guidelines.
2 See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and
other certification details.
POINT I/O and POINTBus are trademarks of Rockwell Automation. DeviceNet is a trademark of the Open DeviceNet Vendor Association.
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Rockwell Automation Support
Rockwell Automation provides technica l information on the web to assist yo u in using its products. At http://support.r ockwell automat ion.c om, you c an find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySup po rt feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.
Installation Assistance
If you experience a problem with a hardware module wit hin the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running:
United States 1.440.646.3223 Monday – Friday, 8am – 5pm EST Outside United States Please contact your local Rockwell Automation representative for any
New Product Satisfaction Return
Rockwell tests all of its products to ensure that they are ful ly operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be retur n ed:
United States Contact your distributor. You must provide a Customer Support case number
Outside United States Please contact your local Rockwell Automation representative for return
technical support issues.
(see phone number above to obtain one) to your distributor in order to complete the return process.
procedure.
Publication 1734-IN057D-EN-P - April 2005 PN 957955-34
Supersedes Publication 1734-IN057C-EN-P - October 2004 Copyright © 2005 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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