Rockwell Automation 1734-IM2 User Manual

Page 1
Installation Instructions
POINT I/O 220V ac Input Module
Catalog Numbers 1734-IM2, 1734-IM4, Series C
Topic Page
Important User Information 2
North American Hazardous Location Approval 3
Environment and Enclosure 4
Before You Begin 6
Install the Mounting Base 8
Install the Module 9
Install the Removable Terminal Block (RTB) 11
Remove a Mounting Base 13
Wire the Module 14
Communicating with the Module 18
Interpret the LED Indicators 19
Specifications 21
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2 POINT I/O 220V ac Input Module

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
) describes some important differences between solid state
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Publication
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you to identify a hazard, avoid a hazard, and recognize the consequences.
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
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POINT I/O 220V ac Input Module 3

North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous locations.
Products marked CL I, DIV 2, GP A, B, C, D are sui table for use in Class I Division 2 Groups A, B, C, D, hazardous locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate ind icating the hazardous location temperatu re code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature cod e of the system. Combinations of equipment in your syst em are subject to investigation by the local Authority Having Jurisdiction at the time of installa tion.
EXPLOSION HAZARD -
WARNING
Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
Substitution of components may impair suitability for Class I, Division
2.
If this product contains batteries, they must only be changed in an area known to be nonhazardous.
Informations sur l’utilisation de cet équipement en environnements dangereux.
Les produits marqués CL I, DIV 2, GP A, B, C, D ne conviennent qu’à une utilisation en environnements de Classe I D ivision 2 Groupes A, B, C, D dangereux et non danger eux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le co de de température pour les environnements dangereux. Lorsque plusieurs prod uits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de temp érature global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation.
AVERTISSEMENT
RISQUE D’EXPLOSION –
Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l'équipement.
Couper le courant ou s'assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe 1, Division 2.
S’assurer que l’environnement est classé non dangereux avant de changer les piles.
ATTENTION
This product is grounded through the DIN rail to chassis ground. Use zinc plated, yellow-chromate steel DIN rail to be sure of proper grounding. The use of other DIN rail materials, such as aluminum and plastic, which can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.87 in.) and use end-anchors appropriately.
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4 POINT I/O 220V ac Input Module

Environment and Enclosure

ATTENTION
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters (6562 feet) without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
Besides this publication, see:
Industrial Automation Wiring and Grounding Guidelines, for additional installation requirements, Allen-Bradley publication 1770-4.1.
Publication
NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.
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Prevent Electrostatic Discharge
POINT I/O 220V ac Input Module 5
ATTENTION
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
Use a static-safe workstation, if available.
Store the equipment in appropriate static-safe packaging when
not in use.
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6 POINT I/O 220V ac Input Module

Before You Begin

Note that this series C product can be used with the following:
DeviceNet and PROFIBUS adapters
ControlNet and EtherNet/IP adapters, using RSLogix 5000
software, version 11 or later
See the figures to familiarize yourself with major parts of the module, noting that the wiring base assembly is one of the following:
1734-TB or 1734-TBS POINT I/O two-piece terminal base, which includes the 1734-RTB removable terminal block
1734-TOP or 1734-TOPS POINT I/O one-piece terminal base
odule
M
tatus
S
ork
etw
N
tatus
:
S
Module Locking Mechanism
Module Wiring Diagram
E D O
C
N
A
t
tpu
u
O
120/220V
0
1
Slide-in Writable Label
Insertable I/O Module
DIN Rail Locking Screw (orange)
Mechanical Keying (orange)
Interlocking Side Pieces
1734-TB or 1734-TBS Mounting Base
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1734-IN008C-EN-E - January 2007
Removable Terminal Block Handle
Removable Terminal Block with Screw or Spring Clamp
4182OA
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POINT I/O 220V ac Input Module 7
Module Locking Mechanism
Module Wiring Diagram
DIN Rail Locking Screw (orange)
Mechanical Keying (orange)
Interlocking Side Pieces
Slide-in Writable Label
Insertable I/O Module
Handle
1734-TOP or 1734-TOPS One-piece Terminal Base with Screw or Spring Clamp
44221
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8 POINT I/O 220V ac Input Module

Install the Mounting Base

To install the mounting base on the DIN rail, proceed as follows.
1. Position the mounting base vertically above the installed units
(adapter, power supply, or existing module).
Slide the mounting base until the interlocking side pieces engage the adjacent module or adapter.
31586
2. Slide the mounting base down so that the interlocking side
pieces engage the adjacent module or adapter.
3. Press firmly to seat the mounting base on the DIN rail so that
the mounting base snaps into place.
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POINT I/O 220V ac Input Module 9

Install the Module

The module can be installed before or after base installation. Make sure that the mounting base is correctly keyed before installing the module into the mounting base. In addition, make sure the mounting base locking screw is positioned horizontally with reference to the base.
Turn the keyswitch to align the number with the notch. Notch position 3 is shown.
Be sure the DIN-rail locking screw is in the horizontal position.
1734-TB base is shown.
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44229
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10 POINT I/O 220V ac Input Module
Be sure the DIN-rail locking screw is in the horizontal position.
Turn the keyswitch to align the number with the notch. Notch position 1 is shown.
1734-TOP base is shown.
44228
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POINT I/O 220V ac Input Module 11
WARNING
When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.
1. Using a bladed screwdriver, rotate the keyswitch on the
mounting base clockwise until the number required for the type of module being installed aligns with the notch in the base
2. Make certain the DIN-rail locking screw is in the horizontal
position, noting that you cannot insert the module if the locking mechanism is unlocked.
3. Insert the module straight down into the mounting base and
press to secure so that the module locks into place.

Install the Removable Terminal Block (RTB)

A removable terminal block (RTB) is supplied with your wiring base assembly. To remove, pull up on the RTB handle. This lets you remove and replace the mounting base without removing any of the wiring. To reinsert the RTB, proceed as follows.
1. Insert the end opposite the handle into the base unit, noting
that this end has a curved section that engages with the wiring base.
2. Rotate the terminal block into the wiring base until it locks
itself in place.
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12 POINT I/O 220V ac Input Module
3. If an I/O module is installed, snap the RTB handle into place
on the module.
Insert the module straight down into the mounting base.
Hook the RTB end into the mounting base end and rotate until it locks into place.
44011
WARNING
Publication
When you connect or disconnect the removable terminal block (RTB) with field-side power applied, an electrical arc can occur. This can cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
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POINT I/O 220V ac Input Module 13

Remove a Mounting Base

To remove a mounting base, you must remove any installed module and the module installed in the base to the right. Remove the removable terminal block (RTB), if wired.
1. Unlatch the RTB handle on the I/O module.
2. Pull on the RTB handle to remove the RTB.
WARNING
When you connect or disconnect the removable terminal block (RTB) with field-side power applied, an electrical arc can occur. This can cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
3. Press on the module lock on the top of the module.
4. Pull on the I/O module to remove from the base.
WARNING
When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.
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14 POINT I/O 220V ac Input Module
5. Repeat steps 1…4 for the module to the right.
6. Use a small-bladed screwdriver to rotate the orange
base-locking screw to a vertical position to release the locking mechanism.
7. Lift straight up to remove.
Wire the Module
To wire the module, refer to the figures and tables.
WARNING
Publication
If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
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Wiring the Module
POINT I/O 220V ac Input Module 15
1734-IM2
Channel 0
Connection
No Connection
L2/N
0
1
2
3
NODE:
220VAC
Module Status
Network Status
Input
1734
IM4
1734-IM4
Channel 1 Connection
Channel 3 Connection L1
L1
44013
Module Status
Network Status
NODE:
220VAC
Input
0
1
Module Status
Network Status
Status of Input 0
Status of Input 1
Module Status
Network Status
Status of Input 0
Status of Input 1
Status of Input 2
1734
IM2
Channel 1 Connection
No Connection
L2/N
L1
L1
42016-OA
L2/N = 220V ac Return L1 = 220V ac Supply
Status of Input 3
Channel 0
Connection
Channel 2
Connection
L1
L1
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16 POINT I/O 220V ac Input Module
Catalog Number 1734-IM2
01
Ch 0
Ch 1
Prox
Two-wire
Ch 0 = Channel 0 Input Ch 1 = Channel 1 Input NC = No Connection L2/N = 220V ac Neutral L1 = 220V ac
2
NC
4
L2/N
6
L1 L1
NC
L2/N
3
5
7
Prox
Three-wire
41966B
Channel Input Terminal Return Supply
0046
1157
Module power is supplied from the internal power bus.
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Catalog Number 1734-IM4
POINT I/O 220V ac Input Module 17
01
Ch 0
Ch 1
2
3
Ch2 Ch3
Prox
L2/N
L2/N
Prox
Prox
4
L1
6
L1 L1
Prox
5
L1
7
Ch0 = Channel 0 Input Ch1 = Channel 1 Input Ch2 = Channel 2 Input Ch3 = Channel 3 Input L2/N = 220V ac Neutral L1 = 220V ac
44230
Channel Input Terminal Common Terminal Power
00 4
11 5
22 6
33 7
Module power is supplied from the internal power bus. Use an external neutral bus or a 1734-CTM module for AC (220V) neutral connections, if required.
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18 POINT I/O 220V ac Input Module

Communicating with the Module

I/O messages are sent to (consumed) and received from (produced) the POINT I/O modules. These messages are mapped into the processor’s memory. This POINT I/O input module produces 1 byte of input data (scanner Tx) (state). It does not consume data (scanner Rx).
Refer to the table that shows the default data map.
Default Data Map for 1734-IM2 Modules
76543 2 1 0
Produces (Rx) Ch1 Ch0
Consumes (Tx) No consumed data
Where: Ch0 = channel 0, CH1 = channel 1, 0 = Off, 1 = On
Default Data Map for 1734-IM4 Modules
76543 2 1 0
Produces (Rx) Ch3 Ch2 Ch1 Ch0
Consumes (Tx) No consumed data
Where: Ch0 = channel 0, Ch1 = channel 1, Ch2 - channel 2, Ch3 = channel 3 0 = Off, 1 = On
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POINT I/O 220V ac Input Module 19

Interpret the LED Indicators

See the figures and tables for information about how to interpret LED indicators.
1734-IM2
Module Status
Network Status
Status of Input 0
Status of Input 1
44211
1734-IM4
Module Status
Network Status
Status of Input 0
Status of Input 1
Status of Input 2
Status of Input 3
44212
Interpret the LED Indicators
State Description Recommended Action
Module Status
Off No power applied to device. Apply power to device.
Solid Green Device operating normally. None.
Flashing Green Device needs commissioning due to
configuration missing, incomplete, or incorrect.
Flashing Red Recoverable fault. 1. Cycle power to device.
Configure device properly.
2. If condition persists, replace device.
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20 POINT I/O 220V ac Input Module
Interpret the LED Indicators
State Description Recommended Action
Solid Red Unrecoverable fault may require device
replacement.
Flashing Red/Green
Network Status
Off Device is not online.
Flashing Green Device is online but has no connections
Solid Green Device online and has connections in the
Flashing Red One or more I/O connections in timed-out
Solid Red Critical link failure - failed
Flashing Red/Green
I/O Status
Off Input is in the off-state. None.
Solid Yellow Input is in the on-state. None.
Device is in self-test. None.
- Device has not completed dup_MAC_id test.
- Device not powered - check module status indicator.
in the established state.
established state.
state.
communication device. Device detected error that prevents it communicating on the network.
Communication faulted device - the device has detected a network access error and is in communication faulted state. Device has received and accepted an Identify Communication Faulted Request - long protocol message.
Replace device.
Apply power to device, wait for MAC_id to complete, and correct, as needed.
None - device is in Idle or Program mode.
None.
Check for I/O module failure, and correct, as needed.
Verify that adapter and terminal bases are properly installed, and reinstall, as needed.
Verify that adapter is properly installed, and reinstall, as needed.
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POINT I/O 220V ac Input Module 21

Specifications

220V ac Input Modules - 1734-IM2 and 1734-IM4
Attribute Value
Number of Inputs 1734-IM2: 2 (1 group of 2) nonisolated, sink
1734-IM4: 2 (1 group of 4) nonisolated, sink
On-state Voltage Range, Min
On-state Voltage Range, Nom
On-state Voltage Range, Max
On-state Current, Min 6.2 mA @ 159V ac, 60 Hz
On-state Current, Nom 8.5 mA @ 220V ac, 60 Hz
On-state Current, Max 10.2 mA @ 264V ac, 60 Hz
Off-state Voltage, Max 43V ac
Off-state Current, Max 2.9 mA
Input Impedance, Nom 22.3 kΩ
Delay Time
(1)
Off to On and On to Off
Keyswitch Position 8
(1)
Input off-to-on filter time is the time from a valid input signal to recognition by the module. Input on-to-off filter time is the time from the input signal dropping below the valid level to recognition by the module. Due to the randomness of the ac line cycle measurement capture point and response time of the hardware filter, the maximum hardware delay is 20 ms plus the filter time.
159V ac
220V ac
264V ac
20 ms hardware filter plus 1…64 ms digital filter programmable in increments of 1 ms
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22 POINT I/O 220V ac Input Module
General
Attribute Value
Module Location 1734-TB, 1734-TBS, 1734-TOP, or 1734-TOPS wiring base
assembly
POINTBus Current, Max 75 mA @ 5V dc
Power Dissipation, Max 0.1 W @ 132V ac
Thermal Dissipation, Max 3.4 BTU @ 132V ac
Isolation Voltage 240V, Reinforced Insulation Type
Tested at 3250V dc for 60 s, field-side to system
External ac Power Supply Voltage, Nom
External ac Power Supply Voltage Range
Dimensions (HxWxD), Approx.
Wiring Category
Wire Size
Weight, Approx. 30.9 g (1.09 oz)
North American Temp Code T4A
Enclosure Type Rating None (open-style)
Terminal Base Screw Torque 0.8 Nm (7 lb-in)
(1)
Use this conductor category information for planning conductor routing as described in Industrial
Automation Wiring and Grounding Guidelines, publication 1770-4.1 .
220V ac, 60 Hz
159…264V dc, 47…63 Hz
56.0 x 12.0 x 75.5 mm (2.21 x 0.47 x 2.97 in.)
1 - on signal ports
0.25... 2.5 mm
(1)
2
(22...14 AWG) solid or stranded copper wire rated at 75 °C (167 °F ) or greater 1.2 mm (3/64 in.) insulation max
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POINT I/O 220V ac Input Module 23
Environmental Specifications
Attribute Value
Temperature, Operating IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20…55 °C (-4…131 °F)
Temperature, Storage IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),
IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):
-40…85 °C (-40…185 °F)
Relative Humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
5…95% noncondensing
Shock, Operating IEC 60068-2-27 (Test Ea, Unpackaged Shock): 30 g
Shock, Nonoperating IEC 60068-2-27 (Test Ea, Unpackaged Shock): 50 g
Vibration IEC 60068-2-6 (Test Fc, Operating):
5 g @ 10…500 Hz
ESD Immunity IEC 61000-4-2:
Radiated RF Immunity IEC 61000-4-3:
Conducted RF Immunity IEC 61000-4-6:
EFT/B Immunity IEC 61000-4-4:
Surge Transient Immunity
Emissions CISPR 11 Group 1, Class A
6 kV contact discharges 8 kV air discharges
10V/m with 1 kHz sine-wave 80%AM from 80…2000 MHz 10V/m with 200 Hz 50% Pulse 100%AM at 900 MHz 10V/m with 200 Hz 50% Pulse 100%AM at 1890 MHz 3V/m with 1 kHz sine-wave 80%AM from 2000…2700 MHz
10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz
±4 kV at 5 kHz on signal ports
IEC 61000-4-5: ±1 kV line-line (DM) and ±2 kV line-earth (CM) on signal ports
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Certifications
Certification Value
Certifications
(when
product is
marked)
(1)
See the Product Certification link at http://www.ab.com for Declarations of Conformity, Certificates, and other certification details.
Allen-Bradley, POINT, and POINTBus are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Allen-Bradley, POINT, and POINTBus are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
c-UL-us UL Listed Industrial Control Equipment, certified for US and
Canada. See UL File E65584. UL Listed for Class I, Division 2 Group A,B,C,D Hazardous
(1)
Locations, certified for U.S. and Canada. See UL File E194810.
CE European Union 89/336/EEC EMC Directive, compliant with:
EN 50082-2; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A and B) European Union 2006/95/EC LVD, compliant with: EN 61131-2; Programmable Controllers (Clause 11)
C-Tick Australian Radiocommunications Act, compliant with:
AS/NZS CISPR 11; Industrial Emissions
Publication 1734-IN008C-EN-E - January 2007 PN 953030-57
Supersedes publication 1734-IN008B-EN-P - May 2002 Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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