Rockwell Automation 1734-IE4S User Manual

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User Manual

POINT Guard I/O Safety Modules

Catalog Numbers 1734-IB8S, 1734-OB8S, 1734-IE4S

Important User Information

IMPORTANT

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Allen-Bradley, GuardLogix, Guardmaster, POINT Guard I/O, Rockwell Automation, Rockwell Software, RSNetWorx, SmartGuard, and Studio 5000 are trademarks of Ro ckwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

This manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this paragraph.

New and Updated Information

This table contains the changes made to this revision.

Top ic Pa ge

Added information on accessing Release Notes. 12 Added information on single -channel operation to the list of 1734-IB8S module features 18 Updated Single-channel Mode Normal Operation and Fault Detection figure. 26 Updated Dual-channel, Equivalent Normal Operation and Fault Detection figure. 28 Updated Complementary, Normal Operation and Fault Detection figure. 29 Updated Dual-channel Setting figure. 39 Added information on placing Series B modules. 48 Updated European Hazardous Location Approval information. 52 Added guidance for using the 1734-IE4S module's sensor power supply. 58 Correc ted the Cla ss ID in Ta bl e 15 Updated Appendix C: Specifications 161 Added specification for Sensor Supply Undercurrent Fault. 166 Added Safety Data for Series B modules to Appendix C. 173

Safety Analog Input Module (1734-IE4S) 158

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 3

Summary of Changes

Notes:

4 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

POINT Guard I/O Overview

Preface

Studio 5000 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Access Product Release Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 1

Understand Suitability for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installing and Replacing Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

POINT Guard I/O Modules in CIP Safety Systems. . . . . . . . . . . . . . . . . 17

1734-IB8S Digital Input Module Features. . . . . . . . . . . . . . . . . . . . . . 18

1734-OB8S Safety Digital Output Module Features. . . . . . . . . . . . . 18

1734-IE4S Safety Analog Input Module Features . . . . . . . . . . . . . . . 19

Programming Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

CIP Safety Architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Safety Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Safety Inputs, Safety Outputs, and Safety Data

Chapter 2

Safe States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

POINT Guard Digital I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

POINT Guard I/O Analog Input Module. . . . . . . . . . . . . . . . . . . . . . 24

Safety Inputs (1734-IB8S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Using a Test Output with a Safety Input . . . . . . . . . . . . . . . . . . . . . . . 24

Single-channel Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Dual-channel Mode and Discrepancy Time. . . . . . . . . . . . . . . . . . . . . 27

Dual-channel, Equivalent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Dual-channels, Complementary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Safety Input Fault Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Input Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Safety Analog Inputs (1734-IE4S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Input Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Digital Input Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Sensor Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Channel Offset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Using a Single-channel Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Dual-channel Equivalent Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Tachometer Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Safety Outputs (1734-OB8S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Safety Output with Test Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Dual-channel Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Safety Output Fault Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Muting Lamp Operation (1734-IB8S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 5

Table of Contents

Guidelines for Placing Power Supplies and Modules in a System

Install the Module

I/O Status Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Digital I/O Status Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Analog I/O Status Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Chapter 3

Choosing a Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Power Supply Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Example 1: Isolating Field Power Segments . . . . . . . . . . . . . . . . . . . . . 47

Example 2: POINT Guard I/O Used with AC I/O Modules . . . . . 47

Placing Series A Digital and Analog Modules . . . . . . . . . . . . . . . . . . . . . . . 48

Placing Series B Digital Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Chapter 4

Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

European Hazardous Location Approval . . . . . . . . . . . . . . . . . . . . . . . 52

North American Hazardous Location Approval. . . . . . . . . . . . . . . . . 53

Environment and Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Preventing Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Mount the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Install the Mounting Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Connect the Module to the Mounting Base . . . . . . . . . . . . . . . . . . . . . 55

Connect the Removable Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . 56

Remove a Mounting Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Wire Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Terminal Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Connection Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Emergency Stop Dual-channel Devices . . . . . . . . . . . . . . . . . . . . . . . . . 62

Single-channel Safety Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Dual-channel Safety Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Safety Analog Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Chapter 5

Configure the Module in a GuardLogix Controller System

6 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Setting Up the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Add and Configure the Ethernet Bridge Module . . . . . . . . . . . . . . . . . . . . 74

Add and Configure the 1734 Ethernet Adapter . . . . . . . . . . . . . . . . . . . . . 75

Add and Configure Safety Digital Input Modules . . . . . . . . . . . . . . . . . . . 77

Add the Safety Digital Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Configure the Safety Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Configure the Test Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Add and Configure Safety Digital Output Modules . . . . . . . . . . . . . . . . . 86

Add the Safety Digital Output Module . . . . . . . . . . . . . . . . . . . . . . . . . 86

Configure the Safety Digital Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Add and Configure Safety Analog Input Modules . . . . . . . . . . . . . . . . . . . 91

Add the Safety Analog Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Configure the Safety Analog Input Channel Operation . . . . . . . . . . 94

Configure the Safety Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Table of Contents

Configure Safety Analog Input Alarms (optional) . . . . . . . . . . . . . . . 96

Configure Tachometer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Values and States of Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Configure Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Configuration Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Saving and Downloading the Module Configuration. . . . . . . . . . . . . . . 104

Using ControlFLASH Software to Update POINT Guard I/O

Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Chapter 6

Configure the Module for a SmartGuard Controller

Configuring Safety Connections between a GuardLogix Controller and POINT Guard I/O Modules on a DeviceNet Network

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Set the Node Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Auto-addressing with a 1734-PDN Adapter . . . . . . . . . . . . . . . . . . . . . . . 108

Set Up Your DeviceNet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Configure the POINT Guard I/O Modules . . . . . . . . . . . . . . . . . . . . . . . 110

Configure Digital Safety Inputs and Test Outputs . . . . . . . . . . . . . 110

Configure Digital Safety Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Configure Safety Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Configure the SmartGuard Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Set Up the Input and Output Connections . . . . . . . . . . . . . . . . . . . . 119

Complete the Set Up of the SmartGuard Controller . . . . . . . . . . . 123

Save and Download Module Configuration . . . . . . . . . . . . . . . . . . . . . . . 124

Chapter 7

Configure the Module in RSNetWorx for DeviceNet Software . . . . . 125

Add the POINT Guard I/O Module to the Controller Project . . . . . 126

Complete the Safety Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Download the DeviceNet Network Configuration. . . . . . . . . . . . . . . . . 131

Verify Your DeviceNet Safety Configuration . . . . . . . . . . . . . . . . . . . . . . 131

Determine If Devices Can Be Verified. . . . . . . . . . . . . . . . . . . . . . . . . 132

Select Devices to Verify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Review the Safety Device Verification Reports . . . . . . . . . . . . . . . . . 134

Lock Safety Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Replacing POINT Guard I/O Modules

Chapter 8

The Safety Network Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Manually Setting the Safety Network Number. . . . . . . . . . . . . . . . . . . . . 138

Resetting a Module to Out-of-box Condition . . . . . . . . . . . . . . . . . . . . . 139

By Using the Logix Designer Application. . . . . . . . . . . . . . . . . . . . . . 139

By Using RSNetWorx for DeviceNet Software . . . . . . . . . . . . . . . . 140

Replacing a Module in a GuardLogix System on an EtherNet/IP

Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Replacement with ‘Configure Only When No Safety Signature

Exists’ Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Replacement with ‘Configure Always’ Enabled. . . . . . . . . . . . . . . . . 145

Replacing a Module When Using a SmartGuard or GuardLogix

Controller on a DeviceNet Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 7

Table of Contents

Appendix A

Indicators

Get I/O Diagnostic Status from Modules in Logix Systems

Specifications

Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Network Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

1734-IE4S Sensor Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

1734-IE4S Safety Analog Input Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

1734-IB8S Safety Input Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

1734-OB8S Safety Output Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Appendix B

Message Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Configure the Message Instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Class, Instance, and Attribute Data for I/O Modules . . . . . . . . . . . . . . . 157

Appendix C

Technical Specifications for Series A Modules . . . . . . . . . . . . . . . . . . . . . 161

Safety Digital Input Module Specifications. . . . . . . . . . . . . . . . . . . . . 161

Safety Digital Output Module Specifications. . . . . . . . . . . . . . . . . . . 163

Safety Analog Input Module Specifications . . . . . . . . . . . . . . . . . . . . 164

Technical Specifications for Series B Modules. . . . . . . . . . . . . . . . . . . . . . 173

Safety Digital Input Module Specifications. . . . . . . . . . . . . . . . . . . . . 173

Safety Digital Output Module Specifications. . . . . . . . . . . . . . . . . . . 176

Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Legislations and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Safety Data

Configuration Parameters

I/O Assemblies

Appendix D

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Series A Safety Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Series B Safety Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Appendix E

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Appendix F

Input Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Output Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Analog Input Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Configuration Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Using Data from Modules Configured via the Generic Profile. . . . . . . 200

8 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Appendix G

Table of Contents

History of Changes

Index

1734-UM013I-EN-P, May 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

1734-UM013H-EN-P, August 2012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

1734-UM013G-EN-P, August 2012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

1734-UM013F-EN-P, June 2012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

1734-UM013E-EN-P, March 2012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

1734-UM013D-EN-P, September 2011 . . . . . . . . . . . . . . . . . . . . . . . . . . 202

1734-UM013C-EN-P, August 2010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

1734-UM013B-EN-P, June 2009. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

1734-UM013A-EN-P, February 2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 9

Table of Contents

10 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Preface

Thoroughly read and understand this manual before installing and operating a system using POINT Guard I/O™ modules.

Always observe the following guidelines when using a module, noting that in this manual we use safety administrator to mean a person qualified, authorized, and responsible to secure safety in the design, installation, operation, maintenance, and disposal of the ‘machine’.

• Keep this manual in a safe place where personnel can refer to it when necessary.

• Use the module properly according to the installation environment, performance ratings, and functions of the machine.

Studio 5000 Environment

See Understand Suitability for Use on page 15

page 17.

Product specifications and accessories can change at any time. Consult with your Rockwell Automation representative to confirm specifications of purchased product. Dimensions and weights are nominal and are not for manufacturing purposes, even when tolerances are shown.

Consult your Rockwell Automation representative if you have any questions or comments. Also refer to the related documentation, listed in the page 13 necessary.

The Studio 5000® Automation Engineering & Design Environment combines engineering and design elements into a common environment. The first element is the Studio 5000 Logix Designer™ application. The Logix Designer application is the rebranding of RSLogix™ 5000 software and will continue to be the product to program Logix5000™ controllers for discrete, process, batch, motion, safety, and drive-based solutions.

and Safety Precautions on

, as

The Studio 5000 environment is the foundation for the future of Rockwell Automation® engineering design tools and capabilities. The Studio 5000 environment is the one place for design engineers to develop all of the elements of their control system.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 11

Preface

Terminology

Ter m Me ans

Connection Logical communication channel for communication between nodes. Connections are maintained and controlled between masters and slaves.

EDS Electronic data sheet, a template used in RSNetWorx software to display the configuration parameters, I/O data profile, and connection-type support for a

given I/O module. RSNetWorx software uses these simple text files to identify products and commission them on a network.

ODVA Open DeviceNet Vendor Association, a nonprofit association of vendors established for the promotion of CIP networks.

PFD Probability of failure on demand, the average probability of a system to fail to perform its design function on demand.

PFH Probability of failure per hour, the probability of a system to have a dangerous failure occur per hour.

Proof test Periodic test performed to detect failures in a safety-related system so that, if necessary, the system can be restored to an as-new condition or as close as

practical to this condition.

SNN Safety network number, which uniquely identifies a network across all networks in the safety system. You are responsible for assigning a unique number

for each safety network or safety sub-net within a system.

Standard Devices or portions of devices that do not participate in the safety function.

Access Product Release Notes

Refer to this table for the meaning of common terms.

Product release notes are available online within the Product Compatibility and Download Center.

1. From the Quick Links list on http://www.ab.com

, choose Product

Compatibility and Download Center.

2. From the Compatibility Scenarios tab or the Get Downloads tab, search for and choose your product.

3. Click the download icon to access product release notes.

12 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Preface

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

POINT I/O Selection Guide, publication 1734-SG001 Provides selection information for POINT I/O™ modules. Additional publication references

GuardLogix 5570 Controllers User Manual, publication 1756-UM022 Provides information on how to install, configure, program, and use GuardLogix 5570

GuardLogix 5570 Controller Systems Safety Reference Manual, publication 1756-RM099

GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093 Provides information on safety system requirements and describes the GuardLogix®

GuardLogix Controllers User Manual, publication 1756-UM020 Provides information on how to install, configure, program, and use GuardLogix

GuardLogix Safety Application Instructions Safety Reference Manual, publication 1756-RM095

SmartGuard 600 Controllers Safety Reference Manual, publication 1752-RM001 Describes SmartGuard 600-specific safety requirements and controller features.

SmartGuard 600 Controllers User Manual, publication1752-UM001 Describes how to configure, operate, and troubleshoot the controller.

Field Potential Distributor Installation Instructions, publication 1734-IN059

POINT I/O 24V DC Expansion Power Supply Installation Instructions, publication 1734-IN058

POINT I/O 120/240V AC Expansion Power Supply Installation Instructions, publication 1734-IN017

POINT I/O Wiring Base Assembly Installation Instructions, publication 1734-IN511

POINT I/O One-piece Wiring Base Assembly Installation Instructions, publication 1734-IN028

DeviceNet Modules in Logix5000 Control Systems User Manual, publication DNET-UM004 Provides information on how to connect the controller to the network.

ODVA Media Planning and Installation Guide, http://www.odva.org

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.

Describes the required media components and how to plan for and install these required

are listed as well.

controllers in Studio 5000 Logix Designer projects.

Provides information on safety application requirements for GuardLogix 5570 controllers in Studio 5000™ Logix Designer projects.

controller system.

controllers in RSLogix 5000 projects.

Provides reference information describing the GuardLogix Safety Application Instruction Set.

Provides installation information on 1734-FPD distributors.

Provides installation information on 1734-EP24DC power supplies.

Provides installation information on 1734-EPAC power supplies.

Provides installation information on 1734-TB and 1734-TBS assemblies.

Provides installation information on 1734-TOP, 1734-TOPS, 1734-TOP3, and 1734-TOP3S assemblies.

components.

You can view or download publications at

http://www.rockwellautomation.com/literature/

. To order paper copies of technical documentation, contact your local Allen-Bradley® distributor or Rockwell Automation sales representative.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 13

Preface

Notes:

14 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Chapter 1

POINT Guard I/O Overview

Top ic Pag e

Understand Suitability for Use 15

Safety Precautions 17

POINT Guard I/O Modules in CIP Safety Systems 17

Safety Application Requirements 21

Use the POINT Guard I/O safety modules in the POINT I/O platform to distribute safety I/O on a safety-control network that meets the requirements up to and including SIL CL3, and PLe, Cat. 4 as defined in IEC 61508, IEC 61511, IEC 62061, and ISO 13849-1. POINT Guard I/O modules may be used with 1756 GuardLogix, 1768 Compact GuardLogix, or SmartGuard 600 controllers.

Understand Suitability for Use

You can configure the modules for use on DeviceNet networks by using the network configuration tool, RSNetWorx™ for DeviceNet software. For EtherNet networks, use the GuardLogix programming tool, the Logix Designer application.

Rockwell Automation is not responsible for conformity with any standards, codes, or regulations that apply to the combination of the products in your application or use of the product. See Legislations and Standards more information.

Take all necessary steps to determine the suitability of the products for the systems, machine, and equipment with which it is used.

Know and observe all prohibitions of use applicable to these products.

Use this equipment within its specified ratings.

Never use these products for an application involving serious risk to life or property without making sure that the system as a whole was designed to address the risks and that the Rockwell Automation products are properly rated and installed for the intended use within the overall equipment or system.

on page 179 for

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 15

Chapter 1 POINT Guard I/O Overview

TIP

Verify that the POINT Guard I/O firmware revision is correct prior to commissioning the safety system. Firmware information for safety I/O modules is available at

http://www.rockwellautomation.com/products/certification/safety

Field power must be applied to the 1734-IE4S module when updating firmware.

Verify that a safety administrator conducts a risk assessment on the machine and determines module suitability before installation.

ATTENTION: Personnel responsible for the application of safety-related programmable electronic systems (PES) shall be aware of the safety requirements in the application of the system and shall be trained in using the system.

ATT EN TI ON : Use only appropriate components or devices complying with relevant safety standards corresponding to the required safety category and safety integrity level.

• Conformity to requirements of the safety category and safety integrity level must be determined for the entire system.

• We recommend you consult a certification body regarding assessment of conformity to the required safety integrity level or safety category.

You are responsible for confirming compliance with the applicable standards for the entire system.

Table 1 - Requirements for Controlling Devices

Device Requirement Allen-Bradley Bulletin Safety Components

Emergency stop switches Use approved devices with direct opening mechanisms complying with IEC/EN 60947-

Door interlocking switches, limit switches

Safety sensors Use approved devices complying with the relevant product standards, regulations, and

Relays with forcibly- guided contacts, contac tors

Other devices Evaluate whether devices used are appropriate to satisfy the requirements of safety

5-1. Use approved devices with direct opening mechanisms complying with IEC/EN 60947-

5-1 and capable of switching microloads of 24V DC, 3 mA.

rules in the country where used. Use approved devices with forcibly-guided contacts complying with EN 50205. For

feedback purposes, use devices with contacts capable of switching micro loads of 24V DC, 3 mA.

category levels.

Bulletin 800F, 800T

Bulletin 440K, 440G, 440H for interlock switch Bulletin 440P, 802T for limit switch

Any Guardmaster product

Bulletin 700S, 100S

16 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

POINT Guard I/O Overview Chapter 1

Safety Precautions

Observe these precautions for proper use of POINT Guard I/O modules.

ATTENTION: As serious injury may occur due to loss of required safety function, follow these safety precautions.

• Never use test outputs as safety outputs. Test outputs are not safety outputs.

• Do not use Ethernet, DeviceNet, or ControlNet standard I/O data or explicit

message data as safety data.

• Do not use LED status indicators on the I/O modules for safety operations.

• Do not connect loads beyond the rated value to the safety outputs.

• Apply properly specified voltages to the module. Applying inappropriate

voltages may cause the module to fail to perform it’s specified function, which could lead to loss of safety functions or damage to the module.

• Wire the POINT Guard I/O modules properly following the wiring requirements and guidelines in Wire Modules

on page 58.

• Set unique network node addresses before connecting devices to the network.

• Perform testing to confirm that device wiring, configuration, and operation is

correct before starting system operation.

• Do not disassemble, repair, or modify the module. This may result in loss of safety functions.

Installing and Replacing Modules

POINT Guard I/O Modules in CIP Safety Systems

ATTENTION:

• Clear previous configuration data before connecting devices to the network or

connecting input or output power to the device.

• Configure the replacement device properly and confirm that it operates correctly.

• After installation of the module, a safety administrator must confirm the installation and conduct trial operation and maintenance.

When cleaning modules, do not use the following:

• Thinner

• Benzene

• Acetone

POINT Guard I/O modules are used in the POINT I/O platform and implement CIP Safety protocol extensions over EtherNet/IP and DeviceNet networks to communicate safety messages. POINT Guard I/O modules connect to EtherNet/IP or DeviceNet networks via these network adapters.

Table 2 - Network Adapters

Network System Adapter

EtherNet/IP GuardLogix 1734-AENT (firmware revision 3 or later)

DeviceNet SmartGuard or GuardLogix 1734-PDN

(1)

1734-AENTR

(1) Not compatible with 1734-ADN, 1734-ADNX, 1734-APB, or 1734-ACNR adapters.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 17

Chapter 1 POINT Guard I/O Overview

Distributed I/O communication for safety I/O data is performed through safety connections supporting CIP Safety over an EtherNet/IP or DeviceNet network. Data processing is performed in the safety controller. The status and fault diagnostics of POINT Guard I/O modules are monitored by a controller.

In addition to I/O state data, the modules include status data for monitoring I/O faults within each circuit.

The configuration information of the modules can be protected by a password.

1734-IB8S Digital Input Module Features

• Safety digital inputs – Safety devices, such as emergency stop push buttons, gate switches, and

safety light curtains, can be connected.

– Dual-channel mode evaluates consistency between two input signals

(channels), which allows use of the module for safety Category 3 and 4 and in applications rated up to and including Performance Level e/ SIL CL3.

– Single-channel mode evaluates one input signal (channel), which allows

use of the module for safety Category 2 and in applications rated up to and including Performance Level d/SIL CL 2.

– You can configure a discrepancy time to control how long two channels

are allowed to be discrepant before a fault is declared.

– An external wiring short-circuit check is possible when inputs are wired

in combination with test outputs. The module must be wired in combination with test outputs when this function is used.

– Independently adjustable on and off delays are available per channel.

• Test outputs (digital input modules only) – Separate test outputs are provided for short-circuit detection of a safety

input (or inputs).

– Power (24V) can be supplied to devices, such as safety sensors. – Test outputs can be configured as standard outputs. – Specific test outputs can be used for broken-wire detection of a muting

lamp.

1734-OB8S Safety Digital Output Module Features

• Solid-state outputs

• Dual-channel mode provides redundant control by using two output

signals (channels), which allows use of the module for safety Category 3 and 4, and applications rated up to and including Performance Level e/ SIL CL3.

• Safety outputs can be pulse-tested to detect field wiring short circuits to 24V DC.

18 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

POINT Guard I/O Overview Chapter 1

1734-IE4S Safety Analog Input Module Features

• Connection of up to four voltage or current sensors.

• Sensor power outputs are individually current-limited and monitored.

• Measurement of process variables, such as temperature, pressure, or flow

rate.

• Seven configurable input ranges (±10V, ±5V, 0…5V, 0…10V, 4…20 mA, 0…20 mA, Tachometer).

• Tachometer mode converts 24V DC switching signals into pulses per second.

• Single-channel or dual-channel for SIL 3-rated safety devices and applications.

• Dual-channel mode evaluates the consistency between two input signals (channels), which allows use of the module in applications rated up to and including SIL CL3/PLe/Cat. 4.

• You can configure a discrepancy time to control how long two channels are allowed to be discrepant before a fault is declared.

Programming Requirements

Use the minimum software versions listed here.

Cat. No. Studio 5000 Environment

1734-IB8S, 1734-OB8S

1734-IE4S 21 18

(1) This version or later. (2) If you are using digital POINT Guard I/O modules with the analog POINT Guard I/O module, you need to update the add-on

profiles to version 2.02.004 or later for the modules to be compatible with version 18 or later of RSLogix 5000 software and the Studio 5000 environment. To find add-on profiles, go to http://www.rockwellautomation.com/support

(3) Dual-channel Analog ( DCA) safety application instruction is available in RSLogix 5000 software, version 20 or later and Studio

5000 environment, version 21 and later.

(1)

Versi on

21 17

RSLogix 5000 Software

(1)

Vers ion (EtherNet/IP Network)

(2)

(3)

RSNetWorx for DeviceNet Software Version (DeviceNet Network)

(1)

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 19

Chapter 1 POINT Guard I/O Overview

Safety Communication

GuardLogix Control ler

CompactBlock Guard I/O™

POINT Guard I/O and POINT I/O

Standard Communication

Stratix Switch

GuardLogix Control ler

Guard I/O

POINT Guard I/O and POINT I/O

Safety Communication

Standard Communication

SmartGuard Control ler

CIP Safety Architectures

Use POINT Guard I/O modules in EtherNet/IP or DeviceNet safety architectures. Safety controllers control the safety outputs. Safety or standard PLC controllers can control the standard outputs.

Figure 1 - POINT Guard I/O Modules in EtherNet/IP Safety Architecture

Figure 2 - POINT Guard I/O Modules in DeviceNet Safety Architectures

20 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

POINT Guard I/O Overview Chapter 1

Safety Application Requirements

POINT Guard I/O modules are certified for use in safety applications up to and including Performance Level e (PLe/Cat. 4) and Safety Integrity Level 3 (SIL CL3) in which the de-energized state is the safe state. Safety application requirements include evaluating probability of failure rates (PFD and PFH), system reaction time settings, and functional verification tests that fulfill SIL 3 criteria.

Creating, recording, and verifying the safety signature is also a required part of the safety application development process. Safety signatures are created by the safety controller. The safety signature consists of an identification number, date, and time that uniquely identifies the safety portion of a project. This includes all safety logic, data, and safety I/O configuration.

For safety system requirements, including information on the safety network number (SNN), verifying the safety signature, functional verification test intervals, system reaction time, and PFD/PFH calculations, refer to the following publications.

For safety requirements in Refer to

GuardLogix controller systems GuardLogix 5570 Controller Systems Safety Reference

Manual, publication 1756-RM099

SmartGuard 600 controller systems SmartGuard 600 Controllers Safety Reference Manual,

publication 1752-RM001

You must read, understand, and fulfill the requirements detailed in these publications prior to operating a safety system that uses POINT Guard I/O modules.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 21

Chapter 1 POINT Guard I/O Overview

Notes:

22 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Chapter 2

Output OFF

Input

Inputs to Network OFFNetworks

Safety Status

44076

Safety Inputs, Safety Outputs, and Safety Data

Top ic Pag e

Safe States 23

Safety Inputs (1734-IB8S) 24

Safety Analog Inputs (1734-IE4S) 31

Safety Outputs (1734-OB8S) 39

I/O Status Data 42

Safe States

POINT Guard Digital I/O Modules

ATTENTION:

• The safe state of the outputs is defined as the off state.

• The safe state of the module and its data is defined as the off state.

• Use the POINT Guard I/O module only in applications where the off state is the

safe state.

These are the safe states of the digital POINT Guard I/O modules:

• Safety outputs: OFF

• Safety input data to network: OFF (single channel and

dual-channel equivalent)

• Safety input data to network: OFF/ON for input channels n/n+1 (dual-channel complimentary)

Figure 3 - Safety Status

The module is designed for use in applications where the safe state is the off state.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 23

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

TIP

Where: T0 = Test Output 0 T1M = Test Output 1 with Muting T2 = Test Output 2 T3M = Test Output 3 with Muting I0…I7 = Safety Inputs

Safety Input Ter m in a l

External Contac t

POINT Guard I/O Analog Input Module

These are the safe states of the POINT Guard I/O analog input module:

• Safety input data to network in single-channel configuration: 0 (OFF)

• Safety input data to network in dual-channel equivalent configuration: – If a diagnostic fault occurs, the signal for the faulted channel is set to 0

(OFF).

– If a dual-channel discrepancy fault occurs, the dual-channel inputs

continue to report actual input signals.

Safety Inputs (1734-IB8S)

Safety inputs are used to monitor safety input devices.

Using a Test Output with a Safety Input

A test output can be used in combination with a safety input for short circuit, cross-channel, and open-circuit fault detection. Configure the test output as a pulse test source and associate it to a specific safety input.

The test output can also be configured as a power supply to source 24V DC to an external device, for example, a light curtain.

Figure 4 - Example Use of a POINT Guard I/O Input Module

I0 I1 I4 I5

I2 I3 I6 I7

COM COM COM COM

TO T1M T2 T3M

24 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

OUT

Off

External Contact

Short-circuit between Input Signal Lines and Power Supply (positive side)

External Contact

Short-circuit between Input Signal Lines

44079

Figure 5 - Test Pulse in a Cycle

For the 1734-IB8S module, the pulse width (X) is typically 525 μs; the pulse period (Y) is typically 144 ms.

When the external input contact is closed, a test pulse is output from the test output terminal to diagnose the field wiring and input circuitry. By using this function, short-circuits between inputs and 24V power, and between input signal lines and open circuits can be detected.

Figure 6 - Short-circuit between Input Signal Lines

24V



IN+

COM



24V 0V

IN0

IN1





Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 25

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

24V

Tes t O utp ut 0

Input Terminal 0

External Device

Faul t De tect ed

OFF

24V

OFF

Safety Input 0 Status

Fault Detection

OFF

Safety Input 0 Status

Safety Input 0 Data

Input Terminal 0

Normal Operation

External Device

Tes t O utp ut 0

Safety I/O Network Data Sent to the Control ler

Single-channel Mode

If an error is detected, safety input data and safety input status turn off.

Figure 7 - Normal Operation and Fault Detection (not to scale)

26 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

IMPORTANT

Dual-channel Mode and Discrepancy Time

To support dual-channel safety devices, the consistency between signals on two channels can be evaluated. Either equivalent or complementary can be selected.

If the length of a discrepancy between the channels exceeds the configured discrepancy time (0…65,530 ms in increments of 10 ms), the safety input data and the individual-safety input status turn off for both channels. In Dual-channel Complimentary mode, the safety input data goes to off/on for input channels n/n+1 respectively as described in Ta b l e 3

The dual-channel function is used with two consecutive inputs that are paired together, starting at an even input number, such as inputs 0 and 1, 2 and 3, and so on.

If you are using the safety application instructions with a GuardLogix controller, set the module’s inputs to Single (default). Do not use the modules’ dual-channel mode as this functionality is provided by the safety application instructions.

This table shows the relation between input terminal states and controller input data and status.

Table 3 - Terminal Input Status and Controller I/O Data

Dual-channel Mode Input Terminal Controller Input Data and Status Dual-channel

IN0 IN1 Safety

Input 0 Data

Dual-channels, Equivalent OFF OFF OFF OFF ON ON OFF Normal

OFF ON OFF OFF OFF OFF OFF Fault ON OFF OFF OFF OFF OFF OFF Fault ON ON ON ON ON ON ON Normal

Dual-channels, Complementary OFF OFF OFF ON OFF OFF OFF Fault

OFF ON OFF ON ON ON OFF Normal ON OFF ON OFF ON ON ON Normal ON ON OFF ON OFF OFF OFF Fault

Safety Input 1 Data

Safety Input 0 Status

Safety Input 1 Status

Resultant Data

Dual-channel Resultant

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 27

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

OFF

IN0

Safety Input 0 Data

IN1

Faul t Dete cted

Discrepancy Time

Safety I/O Network Data Sent to the Control ler

OFF

IN0

Safety Input 0, 1 Status

IN1

Fault Detection

OFF

Discrepancy Time

Safety Input 0, 1 Status

Safety Input 1 Data

Safety Input 0 Data

Normal Operation

Safety I/O Network Data Sent to the Contro ller

Dual-channel, Equivalent

In Equivalent mode, both inputs of a pair should be in the same (equivalent) state. When a transition occurs in one channel of the pair prior to the transition of the second channel of the pair, a discrepancy occurs. If the second channel transitions to the appropriate state prior to the discrepancy time elapsing, the inputs are considered equivalent. If the second transition does not occur before the discrepancy time elapses, the channels will fault. In the fault state, the input and status for both channels are set low (OFF). When configured as an equivalent dual pair, the data bits for both channels will always be sent to the controller as equivalent, both high or both low.

Figure 8 - Equivalent, Normal Operation and Fault Detection (not to scale)

28 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

OFF

IN0

Safety Input 0 Data

IN1

Faul t Dete cted

Discrepancy Time

OFF

IN0

Safety Input 0, 1 Status

IN1

Fault Detect ion

OFF

Discrepancy Time

Safety Input 0, 1 Status

Safety Input 1 Data

Safety Input 0 Data

Normal Operation

Safety I/O Network Data Sent to the Control ler

Dual-channels, Complementary

In Complementary mode, the inputs of a pair should be in the opposite (complementary) state. When a transition occurs in one channel of the pair prior to the transition of the second channel of the pair, a discrepancy occurs. If the second channel transitions to the appropriate state prior to the discrepancy time elapsing, the inputs are considered complementary.

If the second transition does not occur before the discrepancy time elapses, the channels will fault. The fault state of complementary inputs is the even-numbered input turned off and the odd-numbered input turned ON. Note that if faulted, both channel status bits are set low. When configured as a complementary dual-channel pair, the data bits for both channels will always be sent to the controller in complementary, or opposite states.

Figure 9 - Complementary, Normal Operation and Fault Detection (not to scale)

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 29

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

44094

On-delay

ON OFF

Input Signal

Safety Input Network Data

44095

Safety Input Network Data

Off-delay

Input Signal

ON OFF

Safety Input Fault Recovery

If an error is detected, the safety input data remains in the OFF state. Follow this procedure to activate the safety input data again.

1. Remove the cause of the error.

2. Place the safety input (or safety inputs) into the safe state.

3. Allow the input-error latch time to elapse.

After these steps are completed, the I/O indicator (red) turns off. The input data is now active.

Input Delays

On-delay—An input signal is treated as Logic 0 during the on-delay time (0…126 ms, in increments of 6 ms) after the input contact’s rising edge. The input turns on only if the input contact remains on after the on-delay time has elapsed. This helps prevent rapid changes of the input data due to contact bounce.

Figure 10 - On-delay

Off-delay—An input signal is treated as Logic 1 during the off-delay time (0…126 ms, in increments of 6 ms) after the input contact’s falling edge. The input turns off only if the input contact remains off after the off delay time has elapsed. This helps prevent rapid changes of the input data due to contact bounce.

Figure 11 - Off-delay

30 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

IMPORTANT

EXAMPLE

Safety Analog Inputs (1734-IE4S)

Safety analog-input channels can be configured for current, voltage, or tachometer inputs, and for input type: single-channel or dual-channel equivalent.

If you are using the module with a GuardLogix controller, set the module’s inputs to Single (default). Do not use the modules’ dual-channel equivalent mode with the GuardLogix dual channel safety application instructions, as dual-channel functionality is provided by the GuardLogix instructions.

Input Range

You configure the module for the following voltage or current input ranges, or for tachometer inputs.

• ±10V

• ±5V

• 0…5V

• 0…10V

• 4…20 mA

• 0…20 mA

• Tachometer (1…1000 Hz)

When ±10V and ±5V ranges are selected, you must make sure that a broken-wire condition is not a safety hazard. A broken wire causes the analog value to transition to 0, which is within the valid input range. Therefore, status bits will not indicate the broken-wire condition.

Scaling

The module converts input signals to the engineering units specified when you configure the module. You set the High Engineering value and the Low Engineering value to which the module scales the input signal before sending the data to the controller’s application program.

The module is configured as follows:

• Input Range = 0…10V

• Low Engineering value = 0

• High Engineering value = 10,000

If the incoming signal is 1V, the data is 1000. If the incoming signal is 5.5V, the data is 5500.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 31

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

Configurable Digital Filter Settings

N = 1 Hz, 5 Hz, 10 Hz, or 50 Hz

Anti-alias Filter

10 Hz

1 pole 1 pole 1 pole 1 pole 1 pole

NNNN

Digital Input Filter

A single-pole, anti-aliasing filter of 10Hz is followed by a four-pole digital filter. Choose from the following available corner frequencies.

• 1 Hz

• 5 Hz

• 10 Hz

• 50 Hz

The default input filter setting is 1Hz.

Figure 12 - Filter Operation

The filter setting affects the module’s step response. See the technical specifications for the 1734-IE4S module, beginning on page 164

For the analog input modes, the input filter settings set the low-pass filter to filter out noise that may be present on the signal. In Tachometer mode, the input filter removes noise that may be present on the calculated frequency, effectively changing how rapidly the tachometer frequency changes to provide a value with less jitter.

Sensor Power Supply

You can configure the module to supply power to the connected sensors, or you can supply power to the sensors from an external power supply. To comply with UL restrictions, field power and connected devices must be powered by a single, Class 2-complaint power supply.

We recommend that you configure the module to supply power to the sensors because this lets the module detect if a sensor loses power, if the sensor is drawing too much power, or if there is a short in the power wiring to the sensor.

At powerup or after a reconfiguration, each sensor power supply is tested by being turned on for 500 ms.

32 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

TIP

IMPORTANT

TIP

When a channel is configured for module sensor power, a sensor power diagnostic is executed on that channel at powerup to make sure that the sensors are not drawing over- or under-current and that channel-to-channel shorts are not present.

When a sensor power over-current condition occurs, it may take as much as 15 seconds longer than the configured latch time for channel status to recover after the over-current condition is cleared.

If you use an external power supply, you must monitor the system for the following:

• The supply voltage must be within the sensors’ operating range.

• The sensors’ current draw must not be over- or under-current, which could

indicate a problem with the components of the sensor.

• Channel-to-channel shorts must be detected, if they occur.

Channel Offset

You can configure an offset when differences in the sensors nominal input signals would otherwise exceed the desired discrepancy deadband. Use the Channel Offset if you are using two sensors of different types to measure the same variable; that is, sensors from two different vendors that may not give exactly the same data value for a given temperature or pressure. Use the Channel Offset to bring the data values back together. You can also use the Channel Offset with two identical sensors that are physically offset from each other.

The channel offset is applied before the channel discrepancy is evaluated.

The Channel Offset is applied only during the evaluation of discrepancy between two channels configured for Dual Channel and is not applied to any of the Process Alarms. Therefore, if you are using two sensors to measure the same process variable, and these sensors read different values, you may need to set the Process Alarms to different values based on the sensor readings.

Process Alarms

Process alarms alert you when an analog input value has exceeded the configured high or low limits for each channel. Process alarms are set at four configurable trigger points.

• High High alarm

• High alarm

• Low alarm

• Low Low alarm

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 33

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

IMPORTANT

High High alarm turns OFF. High alarm remains ON.

High High alarm turns ON. High alarm remains ON.

High alarm turns ON.

High alarm turns OFF.

Normal input range

Low alarm turns ON.

Low alarm turn s OFF.

Low Low alarm turns OFF. Low alarm remains ON.

Low Low alarm turns ON. Low alarm remains ON.

Alarm deadbands

High High Alarm

High Alarm

Low Low Alarm

Low Alar m

You can configure a tolerance range, called a deadband, to work with process alarms. This deadband lets the process alarm status bit remain set, despite the alarm condition disappearing, as long as the data remains within the deadband of the process alarm.

If you are using the safety application instructions with a GuardLogix controller, do not use the module’s process alarms. Instead, perform analog range checking in your application logic.

Figure 13 - Alarms

Using a Single-channel Sensor

You must address the following requirements to meet SIL 3 with a single-channel sensor.

• The module’s ±10V and ±5V analog input modes must not be used for SIL 3 with a single-channel sensor because 0V falls within the valid input range. Therefore, a stuck at ground fault cannot be detected.

• In a single-channel sensor system, you must use other methods to make

34 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

• If you are using a 3-wire sensor, you must verify its behavior to make sure

sure a channel-to-channel short cannot occur because these faults cannot be detected.

that if it loses its ground connection, the signal is 0 (safe state) at the module input when the fault occurs.

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

IMPORTANT

High High Alarm

High Alarm

Low Low A larm

Low Alar m

Channel A

Channel B

Discrepancy Time = 250 ms

Faul t Pre sent

Input Status

Deadband

Difference between Channel A and Channel B

Dual-channel Equivalent Mode

If you are using the module with a GuardLogix controller, set the module’s inputs to Single (default). Do not use the modules’ dual-channel mode as this functionality is provided by the GuardLogix safety application instructions.

The 1734-IE4S module supports Dual-channel Equivalent mode. In Dual-channel Equivalent mode, the values of both inputs of a pair must be within a configured tolerance range (discrepancy deadband). If the difference between the channel values exceeds the deadband for longer than the configured discrepancy time, a discrepancy fault is declared. When a dual-channel discrepancy fault occurs, the input status values for both channels are set low (off ) and the actual input values are reported. The fault is cleared when the difference between the channel’s values falls back within the discrepancy deadband tolerance range for the discrepancy time.

Figure 14

illustrates module operation in dual-channel equivalent mode. At A, the difference between the channel values exceeds the discrepancy deadband tolerance range and the discrepancy timer starts. When the timer expires at B, a dual-channel discrepancy fault occurs and the inputs status bits are set low. At C, the values fall back within the discrepancy deadband and the discrepancy timer starts again. When the timer expires at D, and the values are still within the discrepancy deadband, the fault is cleared. At E, the difference between the channels exceeds the discrepancy deadband and the discrepancy timer starts. A discrepancy fault occurs again at F, when the timer expires and the difference between the channel values remains greater than the discrepancy deadband.

Figure 14 - Timing Diagram

250 ms

A B C

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 35

E F

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

IMPORTANT

Low pulses are offset.

Sensor 1

Sensor 2

Low pulses occur at the same time, causing a fault.

Sensor 1

Sensor 2

Tachometer Mode

In Tachometer mode, the module measures digital pulses between 0 and 24V DC and converts them into a frequency or pulses per second. Therefore, you can use 24V DC proximity sensors or 5V DC encoders, for example. The Tachometer function does not sense direction, so using a differential encoder will not yield direction data. Tachometer mode could be used, for example, to measure rotational speed of an axis connected to a gear.

Tachometer mode can operate as SIL 2 single-channel. SIL 3 is achievable by using two sensors, the dual-low detection parameter, and user program logic. Safety reaction time is dependent on the signal frequency.

When using two sensors in a dual-channel configuration, position the sensors to make sure the low pulses occur at different times. If you have configured the module for dual low detection and both sensors are low at the same time, a fault will be declared.

Figure 15 - Sensor Pulses in Dual-channel Configuration

Signal Measurement

The edge-to-edge time of the pulse determines the frequency of the signal in pulses per second. The frequency range is 1 Hz…1 kHz.

In Tachometer mode, you define how the signal is measured, either on the falling (non-inverted) or rising (inverted) edge. For NPN-style sensors (sensor sinks), use falling edge. For PNP-style sensors (sensor sources), use rising edge.

36 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Depending on your application, you may need to install an appropriately-sized pull-up resistor for falling-edge signal measurements or a pull-down resistor for rising-edge signal measurements.

Figure 16 - Pulse Trains

Ideal Pulse Train Falling and rising edges are well-defined.

Rising edges are not well-defined.

Falling e dges are no t well-defined.

Falling Edge Rising Edge

Pull-down resistor helps define falling edges.

Pull-up resistor helps define rising edges.

Falling edge measurement

Rising edge measurement

Off and On Signal Levels

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

You configure the Off and On levels, in 1V increments, for the signal. When selecting these levels, you should assume a tolerance of at least ±0.5V. For example, if you set the On Level to 10V, you can expect the module to recognize a signal between 9.5 and 10.5V as On. While the module’s accuracy when measuring the analog signal is very good, Tachometer mode emphasizes a wider voltage range and speed to be able to measure pulse widths accurately.

Also consider the variance of the voltage output from your sensor when making the On and Off Level settings. If possible, we recommend selecting On Levels that are 2V below and Off Levels that are 2V above the actual thresholds of your device’s expected output voltage level.

Determining Frequency in Pulses per Second

The edge-to-edge time of either the falling or rising edge of the pulse determines the frequency in pulses per second.

A single pulse, by itself, does not generate a non-zero frequency. To report a frequency of 1 Hz, two falling or rising edge pulses must be detected within 1 second. The module reports 0 Hz until 1 Hz is detected. For example, if a falling or rising edge is not detected for 1.02 seconds after the previous edge, the module reports 0 Hz.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 37

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

A B C

1 kHz

1 Hz

Frequenc y = 0

Actual values are

repor ted.

Monitor frequency via an

alternate method.

Overfrequency

condition can be

cleared.

Frequency = 1 Hz

Overfrequency bit is set to 0. Frequency = 1000 Hz

Overfrequency Bit Operation

When the frequency exceeds 1 kHz, the module reports a data value of 1 kHz, sets the Overfrequency status bit to 0, and latches it. While the Overfrequency bit is set to 0, you must use an alternate method to monitor the frequency of the system because the value reported by the module is latched at 1 kHz. Once you have verified that the frequency is lower than 1 kHz, you may reset the Overfrequency condition by setting the Reset Tach bit, which lets the module begin measuring the frequency of field pulses again.

If you set the Reset Tach bit while the frequency is still above 1 kHz, the Tachometer Overfrequency bit transitions to 1 (within range) momentarily. However, as soon as the module begins measuring pulses, it will detect another overfrequency condition and immediately set the Tachometer Overfrequency bit to 0 again. The Reset Tach bit is edge-sensitive.

ATT EN TI ON : Before resetting the Overfrequency condition, you must use another method to verify that the actual frequency is lower than 1 kHz.

See Output Assemblies Overfrequency bit.

Figure 17 - Overfrequency Operation

In Figure 17, the module reports a frequency of 0 Hz until the frequency of the system reaches 1 Hz at A, when the module begins reporting the actual value. At B, the frequency exceeds 1 kHz, the Overfrequency bit is set to 0, and the module continues to report a data value of 1 kHz. Between B and C, you must monitor the frequency by an alternate method because the value reported by the module may not be accurate. After C, the Overfrequency condition can be cleared, provided you have used an alternate method to verify that the actual frequency is below 1 kHz.

on page 192 for more information on resetting the

38 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

IMPORTANT

44096

OUT

Off

OFF

OUT0

Safety Output 0, 1 Status

OUT0

OUT1

Safety Output 0, 1 Status

Fault Detection

Error Detected

OFF

Normal Oper ation

Safety I/O Network Data Sent to the Controller

Safety Outputs (1734-OB8S)

Read this section for information about safety outputs.

Safety Output with Test Pulse

When the safety output is on, the safety output can be configured to pulse test the safety output channel. By using this function, you can continuously test the safety output’s ability to remove power from the module’s output terminals. If an error is detected, the safety output data and individual safety output status turn off.

Figure 18 - Test Pulse in a Cycle

For the 1734-OB8S module, the pulse width (X) is typically 475 μs; the pulse period (Y) is typically 575 ms.

To prevent the test pulse from causing the connected device to malfunction, pay careful attention to the input response time of the output device.

Dual-channel Mode

When the data of both channels is in the on state, and neither channel has a fault, the outputs are turned on. The status is normal. If a fault is detected on one channel, the safety output data and individual safety output status turn off for both channels.

Figure 19 - Dual-channel Setting (not to scale)

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 39

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

IMPORTANT

TIP

Safety Output Fault Recovery

If a fault is detected, the safety outputs are switched off and remain in the off state. Follow this procedure to activate the safety output data again.

1. Remove the cause of the error.

2. Command the safety output (or safety outputs) into the safe state.

3. Allow the output-error latch time to elapse.

After these steps are completed, the I/O indicator (red) turns off. The output data can now be controlled.

Stuck high faults require a module power reset to clear the error.

Muting Lamp Operation (1734-IB8S)

Beginning with firmware revision 1.002, the operation of the muting status bits for the test outputs T1 and T3 has changed. Test outputs T1 and T3 are controlled by your PLC processor program to illuminate a muting lamp. Muting lamp status is monitored with a test that runs periodically during every test interval to detect a burned-out lamp. The test runs repeatedly when the test output is commanded on. The figure below explains how muting lamp operation, status, and fault detection are monitored.

The lamp test interval is 3 seconds. Two consecutive failed lamp tests are required to declare a burned-out lamp condition. The lamp test may not run immediately after the test output is energized. It starts at the next 3-second interval. To allow time for two consecutive test intervals, program a minimum Test Output On Time of 6 seconds.

40 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Figure 20 - Muting Lamp Timing Diagram

IMPORTANT

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

Ta b l e 4 shows the expected behavior of the muting status for test outputs T1 and

T3. Keep these points in mind as well:

• When power is applied to the 1734-IB8S module, and T1 or T3 remains commanded off, the muting status defaults to on.

This bit operation is designed to help prevent erroneous muting instruction faults from the GuardLogix controller. This bit status may not be the true indication of a burned-out lamp.

Before checking the state of the corresponding muting status, be sure the test output is commanded on. Once the test output is commanded on, a maximum time of 6 seconds is required for the module to detect a burned-out lamp.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 41

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

• If a muting lamp circuit is open when power is applied to the module, the condition is detected when the test output is commanded on.

• When a lamp burns out and is replaced, the fault (muting status bit) returns to the normal condition, independent of the state of the test output.

Table 4 - Muting Status Bit Operation

I/O Status Data

Tes t Outp ut Commanded State

ON Bad (open circuit) 0 Repair lamp.

ON Good 1 Normal condition. Lamp is operating properly.

OFF Bad (open c ircuit) 0 If lamp remains OFF after T1/ T3 output cycled, repair lamp.

OFF Good 1 Normal co ndition.

Lamp Condition Muting

Status Bit

Description

In addition to I/O data, the module provides status data for monitoring the I/O circuits. The status includes diagnostic data that can be read by the controllers with 1 = ON/Normal and 0 = OFF/Fault/Alarm.

Digital I/O Status Data

The following data is monitored:

• Individual Point Input Status

• Combined Input Status

• Individual Point Output Status

• Combined Output Status

• Individual Test Output Status

• Individual Output Monitor (actual ON/OFF state of the outputs)

Individual Point status indicates whether each safety input, safety output, or test output is normal (normal: ON, faulted: OFF). For fatal errors, communication connections may be broken, so the status data cannot be read. Status bits are OFF in the controller data table when the connection is lost.

Combined status is provided by an AND of the status of all safety inputs or all safety outputs. When all inputs or outputs are normal, the respective combined status is ON. When one or more of them has an error, the respective combined status is OFF. This is known as the combined safety input status or combined safety output status.

42 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Safety Inputs, Safety Outputs, and Safety Data Chapter 2

Analog I/O Status Data

Individual input status indicates whether each analog input point is normal (ON) or faulted (OFF). In addition, the following diagnostic data is monitored:

• User 24V Supply Overrange or Underrange

• Sensor Power Overcurrent or Undercurrent

• Channel Signal Overrange or Underrange

• Broken Wire Detected (4…20 mA current mode)

• Single-channel Discrepancy Error (channel fault)

In SIL 2 or SIL 3 operation, a single-channel discrepancy error occurs when both measurements (internal to the module) of the same input signal are not within tolerance. If a single-channel discrepancy occurs, indicating a problem with the module, input status is set to zero and a zero input value is reported for that channel.

• SIL 3 Dual-channel Discrepancy Error (channel fault)

• Alarms – High High and Low Low Alarm Overrange or Underrange – High and Low Alarms Overrange or Underrange – Dual-channel Tachometer Dual Low Inputs Detected – Tachometer Frequency Overrange or Underrange

The alarm status is reported in the Alarm Status attribute for each channel.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 43

Chapter 2 Safety Inputs, Safety Outputs, and Safety Data

Notes:

44 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Chapter 3

TIP

Guidelines for Placing Power Supplies and Modules in a System

Top ic Pag e

Choosing a Power Supply 45

Power Supply E xample s 46

Placing Series A Digital and Analog Modules 48

Choosing a Power Supply

The POINTBus™ backplane includes a 5V communication bus and field power bus that get their power from a communication adapter or expansion power supplies. All POINT I/O modules are powered from the POINTBus backplane by either the adapter or expansion power supply. POINT I/O adapters have built-in power supplies. Use the information and examples in this chapter to determine if you need an expansion power supply in your system.

ATTENTION: To comply with the CE Low Voltage Directive (LVD), this equipment and all connected I/O must be powered from a safety extra-low voltage (SELV) or protected extra-low voltage (PELV) compliant source.

To comply with UL restrictions, field power and connected devices must be powered from a single Class 2-compliant power supply.

The following Rockwell Automation 1606 power supplies are SELV- and PELV-compliant, and they meet the isolation and output hold-off time requirements of the SmartGuard 600 controller:

• 1606-XLP30E

• 1606-XLP50E

• 1606-XLP50EZ

Follow the safety precautions listed in Chapter 1 described in Chapter 4

before connecting a power supply to the system.

• 1606-XLP72E

• 1606-XLP95E

• 1606-XLDNET4

and the wiring guidelines

• 1606-XLSDNET4

To choose which types of power supplies meet your requirements, you must consider the power consumption requirements for the 5V and 24V bus when designing a POINTBus backplane.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 45

Chapter 3 Guidelines for Placing Power Supplies and Modules in a System

IMPORTANT

Choose from these power supplies for the POINTBus backplane and field power:

• Use the 1734-EP24DC expansion power supply to provide an additional 10 A of 24V DC field power and provide an additional 1.3 A of 5V current to the I/O modules to the right of the power supply.

• Use the 1734-FPD field power distributor to provide an additional 10 A of 24V DC field power, and to pass through all POINT I/O backplane signals including the 5V bus supplied to the left, without providing additional POINTBus backplane power. This lets you isolate field power segments.

• Use the 1734-EPAC expansion power supply (for standard I/O modules) to provide an additional 10 A of 120/240V AC field power and provide an additional 1.3 A of 5V current to the I/O modules to the right of the power supply.

If you use the 1734-EPAC expansion power supply to the left of the POINT Guard I/O modules, you must use a 1734-FPD field power distributor or 1734-EP24DC expansion power supply to isolate POINT Guard I/O field power from the AC field supply.

Establishing and maintaining communication (connection) between the module and the controller requires 5V POINTBus power.

Power Supply Examples

Refer to the POINT I/O Selection Guide, publication 17 information on compatible power supplies.

Use these valid power-supply example configurations to help you understand various combinations of power supplies that may fit your system:

• Example 1: Isolating Field Power Segments

• Example 2: POINT Guard I/O Used with AC I/O Modules on page 47

These examples are for illustrative purposes only, to help you understand various power sourcing concepts.

• You must define the requirements for segmenting field and bus power in your application.

• POINT Guard I/O does not require separate field-bus power usage, that is, separate power supplies for the 1734-IB8S, 1734-OB8S, or 1734-IE4S modules. This is optional.

• POINT Guard I/O does not require separate POINTBus (communication) power-supply usage, separating it from any other POINT I/O modules, except when additional POINTBus power is required.

• Do not apply AC voltage to POINT Guard I/O modules.

on page 47

34-SG001, for more

46 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Guidelines for Placing Power Supplies and Modules in a System Chapter 3

Standard I/O

1734-EPAC

1734-EP24DC

1734-AENT

EtherNet/IP Adapter

Standard I/O

1734-IB8S

1734-OB8S

1734-IE4S

5V 5V

Group 2Group 1

120V AC

5V and 120V AC

Supply

5V and 24V Supply for

Safety Inputs and Outputs

5V and 24V Supply

for Standard I/O

Modules

24V

Group 3

Example 1: Isolating Field Power Segments

This power supply example uses a 1734-EP24DC expansion power supply and 1734-FPD field power distributor to illustrate mixing standard POINT I/O and safety POINT Guard I/O modules, while creating separate groups for input and output modules, as well as digital and analog modules.

Group 2 Group 3 Group 4 Group 5Group 1

EtherNet/IP Adapter

Standard I/O

1734-AENT

5V and 24V Supply for

Standard I/O

Modules

Standard I/O

5V5V 5V

Standard I/O

5V Supply for All Safety

Modules and 24V Supply

1734-EP24DC

for Safety Inputs

1734-IB8S

24V24V 24V 24V

24V Supply for

Safety Outputs

1734-OB8S

24V

1734-FPD

1734-IB8S

1734-OB8S

24V Supply for

Analog Inputs

1734-FPD

Safety

1734-IE4S

5V and 24V Supply for

Standard I/O

1734-EP24DC

Additional I/O

Modules (option)

Standard I/O

Example 2: POINT Guard I/O Used with AC I/O Modules

This power supply example uses 1734-EP24DC and 1734-EPAC expansion power supplies to illustrate mixing standard POINT I/O and safety POINT Guard I/O modules, while creating a separate power group for AC I/O modules.

1734-IB8S

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 47

Chapter 3 Guidelines for Placing Power Supplies and Modules in a System

Placing Series A Digital and Analog Modules

Always install modules in accordance with their specified operating temperature ratings, as listed in Appendix

, and provide a minimum of 5.08 cm (2 in.)

clearance above the modules.

• Limit ambient temperature operation to 40 °C (104°F) if Series A POINT Guard I/O modules are used without 1734-CTM spacer modules.

Figure 21 - Placing Series A Digital Modules for up to 40 °C (104 °F) Operation

5.08 cm (2 in.)

1734-AENT

1734-IB8S/A

1734-OB8S/A

1734-IE4S/A

1734-IB8S/A

1734-IE4S/A

• In any system where you have any Series A POINT Guard I/O modules, use a 1734-CTM spacer between every POINT Guard I/O module with ambient operation between 40 °C (104 °F) and 55 °C (131 °F).

Insert a 1734-CTM module next to each standard I/O module (gray) if that module’s thermal dissipation specification is more than 1 W.

Figure 22 - Placing Series A Digital and Analog Modules for Operation from 40 °C (104 °F)…55°C (131°F) max.

5.08 cm (2 in.)

1734-AENT

1734-IB8S/A

1734-OB8S/A

1734-IE4S/A

1734-IB8S/A

1734-IE4S/A

Placing Series B Digital Modules

1734-CTM

• When using Series A POINT Guard I/O modules in your system limit the power supply to 24V DC maximum, to limit the Series A POINT Guard I/O module’s thermal dissipation.

See System Tem

perature Derating When a 1734-IE4S Module Is Used on

page 178 for more information.

ATTENTION: Vertical orientation requires careful attention to design details and panel layout so that all modules in the stack must operate within their rated operating temperature range.

For Vertical installations, be sure that 1734-CTM spacer modules are installed next to any Series A POINT Guard IO modules operating above 40 °C ambient.

Always install modules in accordance with their specified operating temperature ratings, as listed in Appendix C

, and provide a minimum of 5.08 cm (2 in.)

clearance above the modules.

48 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Guidelines for Placing Power Supplies and Modules in a System Chapter 3

1734-AENT

1734-OB8S/B

1734-IB8S/B

1734-OB8S/B

1734-IB8S/B

1734-OB8S/B

1734-IB8S/B

5.08 cm (2 in.)

To implement a system containing only 1734-IB8S Series B and 1734-OB8S Series B POINT Guard I/O modules (no POINT Guard I/O Series A modules used), follow these guidelines.

• Series B POINT Guard I/O modules are used without 1734-CTM spacer modules with ambient operation up to 55

°C (131 °F) See Te c h n i c a l

Specifications for Series B Modules for Series B POINT Guard I/O

module derating requirements for every module with ambient operation between 40

Figure 23 - Placing Series B Digital Modules for up to 55 °C (131 °F) Operation

°C (104 °F) and 55 °C (131 °F).

ATT EN TI ON : Vertical orientation requires careful attention to design details and panel layout so that all modules in the stack operate within their rated operating temperature range.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 49

Chapter 3 Guidelines for Placing Power Supplies and Modules in a System

Notes:

50 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Install the Module

Slide-in Writable Label

Insertable I/O Module

31867-M

Module Locking Mechanism

Mounting Base

Top ic Pag e

Precautions 52

Install the Mounting Base 54

Connect the Module to the Mounting Base 55

Connect the Removable Terminal Block 56

Remove a Mounting Base 57

Wire Modules 58

Connection Details 60

Wiring E xample s 62

Chapter 4

Figure 24 - POINT Guard I/O Modules

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 51

Chapter 4 Install the Module

Precautions

Follow these precautions for use.

European Hazardous Location Approval

This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC and has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres, given in Annex II to this Directive.

Compliance with the Essential Health and Safety Requirements is assured by compliance with EN 60079-15 and EN 60079-0.

WARNING:

• This equipment must be used within its specified ratings as defined by

Rockwell Automation.

• This equipment must be mounted in an ATEX-certified enclosure with a minimum ingress protection rating of at least IP54 ( as defined in IEC 60529) and used in an environment of not more than Pollution Degree 2 (as defined in IEC 60664-1) when applied in Zone 2 environments. The enclosure must have a tool-removable cover or door.

• Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 140% of the rated voltage when applied in Zone 2 environments.

• This device must be used only with ATEX-certified Rockwell Automation terminal bases.

• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

52 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

North American Hazardous Location Approval

Install the Module Chapter 4

The following information applies when operating this equipment in hazardous locations.

Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.

EXPLOSION HAZARD -

• Do not disconnect equipment unless power

has been removed or the area is known to be nonhazardous.

• Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

• Substitution of components may impair suitability for Class I, Division 2.

• If this product contains batteries, they must only be changed in an area known to be nonhazardous.

Informations sur l’utilisation de cet équipement en environnements dangereux.

Les produits marqués “CL I, DIV 2, GP A, B, C, D” ne conviennent qu'à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d'identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d'équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l'installation.

RISQUE D’EXPLOSION –

• Couper le courant ou s'assurer que l'environnement

est classé non dangereux avant de débrancher l'équipement.

• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.

• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.

• S'assurer que l'environnement est classé non dangereux avant de changer les piles.

Environment and Enclosure

ATT EN TI ON : This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II

applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. This equipment is not intended for use in residential environments and may not provide adequate protection to radio

communication services in such environments. This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those

specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA or be approved for the application if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

In addition to this publication, see the following:

• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

• NEMA Standard 250 and IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosures.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 53

, for additional installation requirements.

Chapter 4 Install the Module

IMPORTANT

Preventing Electrostatic Discharge

ATTENTION: This equipment is sensitive to electrostatic discharge, which can

cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• Use a static-safe workstation, if available.

• Store the equipment in appropriate static-safe packaging when not in use.

Mount the Module

Follow these guidelines when installing a module:

• Use the module in an environment that is within the general specifications.

• Use the module in an enclosure rated at IP54 (IEC60529) or higher.

• Use DIN rail that is 35 mm (1.38 in.) wide to mount the terminal base in the

control panel.

• Place other heat sources an appropriate distance away from the module to maintain ambient temperatures around the module below specified maximums.

• You can mount your module horizontally or vertically.

To mount the module, you must install the mounting base, connect the module to the mounting base, and then connect the removable terminal block.

Install the Mounting Base

The mounting base assembly (catalog number 1734-TB or 1734-TBS) consists of a mounting base and a removable terminal block. Alternatively, you can use the POINT I/O one-piece mounting base (catalog number 1734-TOP, 1734-TOPS, 1734-TOP3, or 1734-TOP3S).

You need two mounting base assemblies for each POINT Guard I/O module. Do not use 1734-TB3 or 1734-TB3S mounting base assemblies.

54 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Follow these steps to install the mounting base.

TIP

Slide the mounting base to let the interlocking side pieces engage the adjacent module or adapter.

31868-M

Install the Module Chapter 4

1. Position the mounting base as shown in the illustration below step 2

2. Slide the mounting base down, allowing the interlocking side pieces to engage the adjacent module, power supply, or adapter.

3. Press firmly to seat the mounting base on the DIN rail until the mounting base snaps into place.

In high vibration environments, install slide locks to prevent movement of the mounting base along the DIN rail.

Refer to the terminal base installation instructions for detailed information on installation and removal. Always follow instructions and torque specifications in terminal base installation instructions. See Additional Resources terminal base installation publications.

Connect the Module to the Mounting Base

Install the module before or after installing the mounting base.

on page 13 for

WARNING: When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 55

Chapter 4 Install the Module

Mounting Base Assembly

Keyswitch

Lockin g Mechanism

1. Using a screwdriver, rotate the keyswitches on the mounting base clockwise until the number required for the type of module aligns with the notch in the base.

Keep track of which mounting base gets installed on the left and right of each module.

Cat. No. Key 1 (left) Key 2 (right)

1734-IB8S 8 1

1734-OB8S 8 2

1734-IE4S 8 3

2. Make certain the DIN-rail (orange) locking screw is in the horizontal position, noting that you cannot insert the module if the mounting-base locking mechanism is unlocked.

3. Insert the module straight down into the two side-by-side mounting bases and press to secure, locking the module into place.

Connect the Removable Terminal Block

If a removable terminal block (RTB) is supplied with your mounting base assembly, you need to remove it by pulling up on the RTB handle. This lets you remove and replace the base as necessary without removing any of the wiring.

WARNING: When you connect or disconnect the removable terminal block

(RTB) with field-side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

56 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Install the Module Chapter 4

Follow these directions to reinsert the RTB.

1. Insert the RTB end opposite the handle into the base unit, noting that this end has a curved section that engages with the mounting base.

2. Rotate the terminal block into the mounting base until it locks itself in place.

3. If an I/O module is installed, snap the RTB handle into place on the module.

Remove a Mounting Base

To remove a mounting base, you must remove any installed module and the module installed in the base to the right. If the mounting base has a removable terminal base (RTB), unlatch the RTB handle on the I/O module and pull on the handle to remove the RTB.

WARNING: When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure to remove power or that the area is nonhazardous before proceeding.

1. Pull up on the I/O module to remove it from the base.

2. Remove the module to the right of the base you are removing, noting that

the interlocking portion of the base sits under the adjacent module.

3. Use a screwdriver to rotate the orange DIN-rail locking screw on the mounting base to a vertical position, noting this releases the locking mechanism.

4. Lift the mounting base off the DIN rail.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 57

Chapter 4 Install the Module

Wire Modules

Follow these guidelines when wiring the modules.

• Do not route communication, input, or output wiring with conduit

containing high voltage. Refer to the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

• Wire correctly after confirming the signal names of all terminals.

• Use shielded cable for analog and tachometer inputs.

• When using the sensor power supply on the 1734-IE4S module, do not

connect an external power supply to the sensor.

• If you use the 1734-IE4S module's sensor power supply to power your

input devices, you are responsible for verifying that your application operates properly with the diagnostic features of this output.

• Tighten screws for communication and I/O connectors correctly.

• When using analog inputs, wire only to voltage or only to current inputs,

not both. Mixing input types may induce noise on the input measurements.

ATT EN TI ON : Wire the POINT Guard I/O modules properly so that 24V DC line does not touch the safety outputs accidentally or unintentionally.

Do not connect loads beyond the rated value to safety outputs. Wire conductors correctly and verify operation of the module before placing the

system into operation. Incorrect wiring may lead to loss of safety function. Do not apply DC voltages exceeding the rated voltages to the module. Do not connect a power source to the sensor power supply in the 1734-IE4S

module or you could blow an internal fuse, rendering the module inoperative. Disconnect the module from the power supply before wiring. Devices connected to

the module may operate unexpectedly if wiring is performed while power is supplied.

WARNING: If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

This equipment shall be used within its specified ratings defined by Rockwell Automation.

ATTENTION: This product is grounded through the DIN rail to chassis ground. Use zinc plated yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately.

58 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Install the Module Chapter 4

I0 I1 I4 I5

I2 I3 I6 I7

COM COM COM COM

TO T1M T2 T3M

Where: T0 = Test Output 0 T1M = Test Output 1 with Muting T2 = Test Output 2 T3M = Test Output 3 with Muting I0…I7 = Inputs 0…7 COM = Supply Commo n

1734-TOP and 1734-TB Bases Shown

Where: O0…O7 = Safety Outputs 0…7 COM = Supply Commo n

Terminal Layout

Figure 25, Figure 26, and Figure 27 on page 60 show the field wiring connections

for the POINT Guard I/O modules.

Figure 25 - 1734-IB8S Field Connections

Figure 26 - 1734-OB8S Field Connections

O0 O1 O4 O5

O2 O3 O6 O7

COM COM COM COM

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 59

Chapter 4 Install the Module

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S0 S1 S2 S3

1734-TOP3 Base Shown

Where: V0…V3 = Voltage inputs 0…3 I0…I3 = Current inputs 0…3 COM = S upply Com mon S0…S3 = Sensor power terminals

I0 I1 T0 T1

24V DC

I0 I1 T0 T1

Figure 27 - 1734-IE4S Field Connections

Connection Details

Connected Device Test Pulse from

Push Button No Connect the push button between 24V

See the tables that show input device connection methods and their safety categories.

Tes t Ou tput

Yes Connect the push button between I0

Connection Schematic Diagram Safety

DC and I0.

and T0. T0 must be configured as test pulse.

Wiring Examples

Read this section for examples of wiring by application. See catalog number details for the appropriate module.

Emergency Stop Dual-channel Devices

This example shows wiring and controller configuration when using a digital POINT Guard I/O module with an emergency stop button and gate monitoring switch that have dual-channel contacts. When used in combination with the programs in a safety controller, this wiring is safety Category 4 (emergency stop button) and safety Category 3 (gate monitoring switch).

Figure 28 - POINT Guard I/O Module Wiring (dual-channel contacts)

Controller Configuration

Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output

Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output

Safety Input 2 Safety Input 2 Channel Mode S afety Input

Safety Input 3 Safety Input 3 Channel Mode S afety Input

Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output Test Output 2 Test Output 2 Mode Power Supply Output Test Output 3 Test Output 3 Mode Power Supply Output

Parameter Name Configuration Setting

Sa fe ty I npu t 0 Test Sour ce Test Outp ut 0 Dual-channel Safety Input 0/1 Mode Dual-channel Equivalent Dual-channel Safety Input 0/1 Discrepancy Time 100 ms (application dependent)

Sa fe ty I npu t 1 Test Sour ce Test Outp ut 1

Sa fe ty I npu t 2 Test Sour ce Test Outp ut 2 Dual-channel Safety Input 2/3 Mode Dual-channel Equivalent

Sa fe ty I npu t 3 Test Sour ce Test Outp ut 3

62 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Install the Module Chapter 4

COM COM CO MCOM

COM COM COMCOM

00 01 04 05

02 03 06 07

K1K1

Where: O0…O7 = Safety Outputs COM = Common

Single-channel Safety Contactor

This example shows wiring and controller configuration when using a digital POINT Guard I/O module with a single safety contactor.

When used in combination with the programs of the safety controller, this circuit configuration is safety Category 2.

Figure 29 - POINT Guard I/O Module Wiring (single safety contact)

Controller Configuration

Safety Output 0 Safety Output 0 Point Mode Safety Pulse Test

Parameter Name Configuration Setting

Point Operation Type Single Channel

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 63

Chapter 4 Install the Module

Where: O0…O7 = Safety Outputs COM = Common

Dual-channel Safety Contactors

This example shows wiring and controller configuration when using a digital POINT Guard I/O module with redundant safety contactors.

When used in combination with the programs of the safety controller, this circuit configuration is safety Category 4. Additional wiring, such as monitoring feedback, may be required to achieve safety Category 4.

Figure 30 - POINT Guard I/O Module Wiring (redundant safety contacts)

00 01 04 05

K1K1

K2K2

02 03 06 07

Controller Configuration

Safety Output 0 Safety Output 0 Point Mode Safety Pulse Test

Safety Output 1 Safety Output 1 Point Mode Safety Pulse Test

Parameter Name Configuration Setting

Point Operation Type Dual-channel

COM COM COMCOM

COM CO M CO MCOM

64 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Install the Module Chapter 4

IMPORTANT

Safety Analog Input Wiring

The following sections contain important guidelines for wiring safety analog inputs and wiring examples for the 1734-IE4S module.

Guidelines for Wiring Safety Analog Inputs

Follow these guidelines when wiring your safety analog inputs.

For 8 terminal connections, either the 1734-TOP or 1734-TB terminal base can be used. For all 12 terminal connections, only the 1734-TOP3 base can be used. When using a 1734-TOP3 base, both of the COM terminals and both of the Sensor Power terminals for each channel are internally connected. The FE terminal connection shown on the diagrams represents a grounding lug on the panel or terminal connection to the DIN rail.

If the sensor has a digital output for use with Tachometer mode, it must be either a push-pull type output or have appropriate pull-up or pull-down resistors for NPN or PNP sensors The analog input module does not provide the low impedance of these pull-up or pull-down resistors.

See Figure 43

and Figure 44 on page 72 for examples.

You must verify the behavior of your 3-wire sensor to make sure that if it loses its ground connection, the signal is 0 (safe state) at the module input when the fault occurs.

To obtain SIL 3, Cat. 3 or Cat.4, you must make sure that the analog input signals cannot short together or that the two sensors are installed to provide signals that are offset from one another. When the module is configured as the source for sensor power, a short-circuit is detected at powerup (Cat. 2). However, when an external power supply is used, this fault must be detected by another means.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 65

Chapter 4 Install the Module

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S1 S2 S3

SIL2 or SIL 3

2-wire Sensor

1734-TB Terminal Bases

Signal (I)

+24V

Cable Shield

For analog voltage-output sensors, the signal levels for operation for the application must be outside the signal level when the signal is not present, for example, when the wire is broken.

See Figure 43

and Figure 44 on page 72 for tachometer wiring detail.

SIL 2 3-wire Sensor

1734-TB Terminal Bases

Signal (V)

+24V

Cable Shield

Signal Return

Safety Analog Input Wiring Examples

Figure 31 - 2-wire Current (4…20 mA) Sensor (SIL2 or SIL 3)

Figure 32 - 3-wire Voltage or Tachometer Sensor (SIL 2)

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

Follow the Guidelines for Wiring Safety Analog Inputs on page 65.

S1 S2 S3

66 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Figure 33 - 3-wire Current Sensor (SIL 2)

For 0…20 mA analog current-output sensors, the signal levels for operation for the application must be outside the signal level when the signal is not present, for example, when the wire is broken.

SIL 2 3-wire Sensor

1734-TB Terminal Bases

Signal (I)

+24V

Cable Shield

Signal Return

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S0 S1 S2 S3

Signal Return and Common are at the same potential. See Figure 43

and Figure 44 on page 72 for tachometer wiring detail.

SIL 2 4-wire Sensor

1734-TOP3 Terminal Bases

Signal (V)

+24V

Cable Sh ield

Signal Return

Common

Install the Module Chapter 4

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

Figure 34 - 4-wire Voltage or Tachometer Sensor (SIL 2)

S1 S2 S3

Follow the Guidelines for Wiring Safety Analog Inputs on page 65.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 67

Chapter 4 Install the Module

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S0 S1 S2 S3

Signal Return and Common are at the same potential.

SIL 2

4-wire Sensor

1734-TOP3 Terminal Bases

Signal (I)

+24V

Cable Sh ield

Signal Return

Common

Field sensors are monitoring the same signal in a redundant configuration. You must configure a safety deadband between the two signals to achieve SIL 3.

SIL 2

2-wire

Sensor

1734-TB Terminal Bases

Signal (I)

+24V

Cable Shield

+24V

SIL 2

2-wire

Sensor

Signal (I)

Figure 35 - 4-wire Current Sensor (SIL 2)

Figure 36 - 2-wire Current (4…20 mA) Sensor (SIL 3)

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

Follow the Guidelines for Wiring Safety Analog Inputs on page 65.

S1 S2 S3

68 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Figure 37 - 3-wire Voltage or Tachometer Sensor (SIL 3)

This wiring configuration may also be used for SIL 2 redundant Tachometer mode. For analog voltage-output sensors, the signal levels for operation for the application must be outside the signal level when the signal is not present, for example, when the wire is broken. Field sensors are monitoring the same signal in a redundant configuration.

You must configure a safety discrepancy deadband between the two signals to achieve SIL 3.

SIL 2

3-wire

Sensor

1734-TB Terminal Bases

Signal (V)

+24V

Cable Shield

+24V

SIL 2

3-wire

Sensor

Signal (V)

Signal Return

See Figure 43

and Figure 44 on page 72 for tachometer wiring detail.

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S1 S2 S3

For 0…20 mA analog current-output sensors, the signal levels for operation for the application must be outside the signal level when the signal is not present, for example, when the wire is broken.

Field sensors are monitoring the same signal in a redundant configuration. You must configure a safety discrepancy deadband between the two signals to achieve SIL 3.

SIL 2 3-wire Sensor

1734-TB Terminal Bases

Signal (I)

+24V

Cable Shield

Cable Sh ield

+24V

SIL 2 3-wire Sensor

Signal (I)

Signal Return

Install the Module Chapter 4

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

Figure 38 - 3-wire Current Sensor (SIL 3)

S1 S2 S3

Follow the Guidelines for Wiring Safety Analog Inputs on page 65.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 69

Chapter 4 Install the Module

This wiring configuration may also be used for SIL 2 redundant Tachometer mode. Signal Return and Common are at the same potential. Field sensors are monitoring the same signal in a redundant configuration.

You must configure a safety discrepancy deadband between the two signals to achieve SIL 3.

SIL 2 4-wire Sensor

1734-TOP3 Terminal Bases

Signal (V)

+24V

Cable Shield

Signal Return

Common

SIL 2 4-wire Sensor

Signal (V)

+24V

Signal Return

Common

Cable Sh ield

See Figure 43 and Figure 44 on page 72 for tachometer wiring detail.

FE FE

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S0 S1 S2 S3

Signal Return and Common are at the same potential. Field sensors are monitoring the same signal in a redundant configuration. You must configure a safety discrepancy deadband between the two signals to achieve SIL 3.

SIL 2

4-wire

Sensor

1734-TOP3 Terminal Bases

Signal (I)

+24V

Cable Shield

Signal Return

Common

SIL 2 4-wire Sensor

Signal (I)

+24V

Signal Return

Common

Cable Shield

Figure 39 - 4-wire Voltage or Tachometer Sensor (SIL 3)

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S0 S1 S2 S3

COM COM COM COM

S0 S1 S2 S3

FE FE

Figure 40 - 4-wire Current Sensor (SIL 3)

Follow the Guidelines for Wiring Safety Analog Inputs on page 65.

70 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Install the Module Chapter 4

IMPORTANT

V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S1 S2 S3

Signal Return and Common are at the same potential.

1734-TB Terminal Bases

Signal (V)

+24V

Cable Sh ield

Signal Return

4-wire

Sensor

See Figure 43

and Figure 44 on page 72 for tachometer wiring detail.

V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S1 S2 S3

Signal Return and Common are at the same potential.

1734-TB Terminal Bases

Signal (V)

+24V

Cable Shield

Signal Return

4-wire

Sensor

In the following two examples, the negative terminal of the sensor power supply and that of the 1734 terminal base COMMON must be at the same potential. Use of an external power supply limits diagnostics and increases susceptibility to noise.

You are responsible for making sure that the sensor is receiving appropriate power. Safety sensors that are not properly powered may not deliver accurate signals to the analog input module.

Follow the Guidelines for Wiring Safety Analog Inputs

on page 65.

Figure 41 - 4-wire Voltage or Tachometer Sensor (SIL 2) with External Power Supply

Figure 42 - 4-wire Current Sensor (SIL 2) with External Power Supply

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 71

Chapter 4 Install the Module

Sinking Sensor

(NPN-type)

1734-TOP3 Terminal Bases

Metal Oxide or Carbon Composition

1k 2W

Edge-to-edge Time

Measured Here

1734-IE4S with Trigger = Falling Edge

Transistor Pull-down

Resistor Pull-up

Electronics

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S0 S1 S2 S3

1734-TOP3 Terminal Bases

Sourcing Sensor

(PNP-type)

Metal Oxide or Carbon Composition

1k 2W

Edge-to-edge Time

Measured Here

1734-IE4S with Trigger = Rising Edge

Resistor Pulldown

Transistor Pull-up

Electronics

Figure 43 - Safety Analog Input Wiring for Sinking Tachometer Sensor

V0 V1 V2 V3

I0 I1 I2 I3

COM COM COM COM

S0 S1 S2 S3

COM COM COM COM

S0 S1 S2 S3

Figure 44 - Safety Analog Input Wiring for Sourcing Tachometer Sensor

72 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Follow the Guidelines for Wiring Safety Analog Inputs on page 65.

Chapter 5

IMPORTANT

TIP

Configure the Module in a GuardLogix Controller System

Top ic Pag e

Setting Up the Module 73

Add and Configure the Ethernet Bridge Module 74

Add and Configure the 1734 Ethernet Adapter 74

Add and Configure Safety Digital Input Modules 77

Add and Configure Safety Digital Output Modules 86

Add and Configure Safety Analog Input Modules 91

Values and States of Tags 100

Configure Safety Connections 102

Configuration Ownership 103

Saving and Downloading the Module Configuration 104

Setting Up the Module

When using a GuardLogix controller on an EtherNet/IP network, configure the POINT

At the bottom of each dialog box, click Help for information about how to complete entries in that dialog box. At the bottom of warning dialog boxes, click Help for information about that specific error.

When first setting up your POINT Guard I/O modules on an EtherNet/IP network, perform the following steps.

Guard I/O modules by using the Logix Designer application.

Yo u must configure each point that is to be used as a safety input or output. By default, all safety input and output points are disabled.

If you need an add-on profile, visit the My Support website at

http://support.rockwellautomation.com/ControlFLASH/LogixProfiler.asp.

1. Add and Configure the Ethernet Bridge Module

2. Add and Configure the 1734 Ethernet Adapter

3. Add and Configure Safety

4. Add and Configure Safety Digital Output Modules

Add and Configure Safety Analog Input Modules

Digital Input Modules.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 73

Chapter 5 Configure the Module in a GuardLogix Controller System

Add and Configure the Ethernet Bridge Module

Follow this procedure to add and configure the Ethernet bridge module. In this example, we use a 1756 GuardLogix controller.

1. From the I/O Configuration tree, right-click 1756 Backplane, 1756-Axx and choose New Module.

2. In the Select Modules dialog box, check Communication and Allen-Bradley.

3. Choose an Ethernet module from the list and click Create.

In this example, we chose the 1756-EN2T bridge module. CIP Safety is supported by these module revisions.

Cat. No. Compatible Major Revision

1756-EN2F 1 or later

1756-EN2T 1 or later

1756-ENBT 3 or later

1756-EN2TR 3 or later

1756-EN3TR 3 or later

1768-ENBT 3 or later

4. Specify the properties for the new module.

a. In the Name field of the New Module dialog box, type the name of the

Ethernet bridge module. b. In the Description field, type an optional description. c. In the IP Address field, type the IP address. d. In the Slot field, choose the slot number.

74 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Configure the Module in a GuardLogix Controller System Chapter 5

5. Click Change to edit the Module Definition. a. In the Revision fields, choose the major and minor revisions. b. From the Electronic Keying pull-down menu, choose the appropriate

keying method.

Choose Description

Compatible Module Allows a module to determine whether it can emulate the module

Disable Keying None of the parameters in the physical module and module

Exact Match All of the parameters must match or the inserted module rejects a

defined in the configuration sent from the controller.

configured in the software must match.

Do not choose Disable Keying.

connection to the controller.

6. Click OK.

The I/O Configuration tree displays the Ethernet connection.

Add and Configure the 1734 Ethernet Adapter

1. Right-click the Ethernet connection and choose New Module.

2. On the Select Module dialog box, check Communication and

Allen-Bradley.

3. Choose an Ethernet adapter from the list and click Create.

Rockwell Automation Publication 1734-UM013J-EN-P - July 2014 75

Chapter 5 Configure the Module in a GuardLogix Controller System

IMPORTANT

4. Specify the general properties of the Ethernet adapter.

a. In the Name field of the New Module dialog box, type the name of the

1734 Ethernet adapter. b. In the Description field, type a description, if desired. c. In the IP Address field, type the IP address.

5. Click Change to edit the Ethernet Adapter’s Module Definition.

a. In the Revision fields, choose the major and minor revisions.

1734-AENT adapter firmware must be major revision 3 or later to support POINT Guard I/O modules.

b. From the Electronic Keying pull-down menu, choose the appropriate

keying method.

Choose Description

Exact Match Module and type series must exactly match or the module will be rejected by the

Compatible Module Controller will check module type and revision for compatibility. Compatible

Disable Keying Controller will check module type, but will accept any version. Do not choose

controller.

modules that match or are newer will be accepted.

Disable Keying.

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Configure the Module in a GuardLogix Controller System Chapter 5

TIP

IMPORTANT

c. From the Connection pull-down menu, choose the appropriate

connection for the 1734 Ethernet adapter.

Choose Description

Listen Only Read or verify standard digital I/O data only, but does not control the modules.

None The adapter makes a direct connection to each of the module’s listed under the

Rack Optimization

(When you have multiple controllers, one controller is used to control and the other controllers are used to monitor.)

1734-AENT adapter in the I/O Configuration tree.

Standard digital I/O data is collected into a single rack image.

POINT specialty, analog, or safety (POINT Guard I/O) modules do not use rack optimization.

If there are no standard digital I/O modules in your POINT I/O system, choose None.

d. From the Chassis Size pull-down menu, choose the number of

POINT I/O modules that will be attached to the 1734 Ethernet adapter plus 1 for the 1734 Ethernet adapter.

Do not count terminal bases. Enter only the number of physical modules installed, plus 1 for the adapter. This number must match exactly. You cannot enter a higher number anticipating future expansion.

Each POINT Guard module you configure may consume up to 2 connections of the 20 connection limit within the 1734-AENT or 1734-AENTR modules. Be sure you are aware of and design your POINT system with these limits in mind.

Add and Configure Safety Digital Input Modules

6. Click OK to return to the Module Properties dialog box.

7. Click OK again to apply your changes.

The I/O Configuration tree displays the 1734 Ethernet adapter.

To include a safety digital input module in the project, you add the module under the I/O chassis in the I/O Configuration tree, configure the module’s general properties, configure the digital inputs, and then configure test outputs as described in the following sections.

Add the Safety Digital Input Module

Follow these steps to add the POINT Guard I/O safety digital input module.

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1. Right-click the POINT I/O Chassis and choose New Module.

2. From the Select Module dialog box, check Digital and Allen-Bradley.

3. Select an input module and click Create.

4. Specify the module’s general properties.

a. In the Name field of the New Module dialog box, type a unique name

for the input module.

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b. From the Module Number pull-down menu, choose a unique module

number that corresponds to the module’s position in the chassis. c. In the Description field, type a description, if desired. d. In the Safety Network Number field, use the default setting.

For a detailed explanation of the safety network number (SNN), see the

GuardLogix Controller Systems Safety Reference Manuals listed in the

Additional Resources on page 13

, noting that in most cases, you use the

default provided by the Logix Designer application.

The purpose of the safety network number (SNN) is to make sure that

every module in a system can be uniquely identified. We suggest that all

safety modules on a network have the same SNN, to make

documentation easier. During configuration, the Logix Designer

application defaults a safety device’s SNN to match the SNN of the

lowest safety node on each network.

5. Click Change to edit the Module Definition.

a. In the Series field, choose the input module’s series letter. b. In the Revision fields, choose the input module’s revision numbers. c. From the Electronic Keying pull-down menu, choose the appropriate

keying method for the input module.

Choose Description

Exact Match All of the parameters must match or the inserted module rejects a connection to

Compatible Module

the controller.

Allows an I/O module to determine whether it can emulate the module defined in the configuration sent from the controller.

d. From the Configured By pull-down menu, choose the appropriate

method by which this module is configured.

Choose Description

This Cont roller This s election d irects the co ntroller to con figure the mo dule.

External Means This selection directs the controller to establish a safety input connec tion only,

and the controller will not configure the module or control the Test Outputs.

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IMPORTANT

e. From the Input Data pull-down menu, choose Safety or None.

Choose Description

Safety These tags are created for the target module:

• RunMode for module mode

• ConnectionFaulted for communication status

• Safety Data for safety inputs from the module

f. From the Output Data pull-down menu, choose from the following

options.

Choose Description

None Results in an input only connec tion to the module. Inputs and status are read, but no

(1)

Tes t

(1) To have this choice from the pull-down menu, you must choose ‘This Controller’ from the Configured By pull-down

menu.

outputs are written. You can still use the test outputs as pulse test outputs or a power supply. If you are not controlling the module’s test outputs via application logic, this is the recommended setting.

Creates these tags to enable application logic control of the test outputs on the module. This selection allows the test outputs to be used as standard outputs and muting outputs.

When test outputs are configured as standard outputs, they must not be used for safety purposes.

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g. From the Input Status pull-down menu, choose from the following

options.

Choose Description

None There are no status tags. Pt. Status There is one status tag for each input point.

Combined Status Muting

Pt. Status - Muting There is a muting status tag for test output T1 and T3 with point status for each

Pt. Status-Muting-Test Output

• A single BOOL tag represents an AND of the status bits for all the input points. For example, if any input channel has a fault, this bit goes LO.

• A single BOOL tag represents the Input Power Status (error bit) from the input assembly.

• A muting status tag for test output T1 and T3.

input point.

• Status tags for each of the input points.

• Muting status tag for test output T1 and T3.

• Status tags for each of the test outputs.

(1)

(1) When using combined status, use explicit messaging to read individual point status for diagnostic purposes.

h. From the Data Format pull-down menu, use the default ‘Integer’.

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2 3 4

6. Click OK to return to the Module Properties dialog box.

7. Click OK again to apply your changes.

Configure the Safety Digital Inputs

Follow this procedure to configure the safety digital inputs.

1. From the Module Properties dialog box, click the Input Configuration tab.

The I/O Configuration tree displays the module.

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IMPORTANT

2. Assign the Point Operation Type.

Choose Description

Single Inputs are treated as single channels.

Dual-channel safety inputs can be configured as two individual single channels. This does not affect pulse testing because it is handled on an individual channel basis.

IMPORTANT: Use single-channel mode when you intend to use the GuardLogix safety application instruc tions.

Equivalent Inputs are treated as a dual-channel pair. The channels must match within the

Complementary Input are treated as a dual-channel pair. They must be in opposite states within

discrepancy time or an error is generated.

the discrepancy time or an error is generated.

When you choose Equivalent or Complementary, you must also assign a Discrepancy Time.

A discrepancy time setting of 0 ms means that the channels in a dual configuration can be discrepant for an infinite amount of time without a fault being declared.

For a discrepancy time setting of 0 ms, the evaluated status of the inputs still goes to the safe state due to a ‘cycle inputs’ required condition. However, with a 0 ms discrepancy time setting, a fault is not declared.

A ‘cycle inputs’ required condition occurs when one input terminal goes from its normal Active->Inactive->Active state while the other input terminal remains in its normal Active state. Even though no fault is declared, the inputs must be cycled through the safe state before the evaluated status of the inputs can return to the Active state. When in a ‘cycle inputs’ required condition, the logical state does not necessarily match the voltage at the terminals.

Configuring discrepancy time on safety I/O modules masks input discrepancies detected by the controller safety instructions. Status can be read by the controller to obtain this fault information.

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3. Assign the Point Mode.

4. Assign a Test Source for each safety input on the module you want to pulse

Choose Description

Not Used The input is disabled. It remains logic 0 if 24V is applied to the input

Safety Pulse Test Pulse testing is performed on this input circuit. A test source on the

Safety A safety input is connected but there is no requirement for the POINT

Standard A standard device, such as a reset switch, is connected. This point

terminal.

POINT Guard I/O module must be used as the 24V source for this circuit. The test source is configured by using the test source pull-down menu. The pulse test will detect shor ts to 24V and channel-to-channel shorts to other inputs.

Guard I/O module to perform a pulse test on this circuit. An example is a safety device that performs it s own pulse tests on the input wires, such as a light curtain.

cannot be used in dual-channel operation.

test.

Choose Description

None

Tes t O ut put 0

Tes t O ut put 1

Tes t O ut put 2

Tes t O ut put 3

(1)

If pulse testing is performed on an input point, then the test source that is sourcing the 24V for the input circuit must be selected.

If the incorrect test source is entered, the result is pulse test failures on that input circuit.

(1) Test Output 1 and 3 incorporate optional muting functionality.

5. Assign the Input Delay Time, Off -> On (0…126 ms, in increments of 6ms).

Filter time is for OFF to ON transition. Input must be high after input delay has elapsed before it is set logic 1. This delay time is configured per channel with each channel specifically tuned to match the characteristics of the field device, for maximum performance.

6. Assign the Input Delay Time, Off -> On (0…126 ms, in increments of 6ms).

Filter time is ON to OFF transition. Input must be low after input delay has elapsed before it is set logic 0. This delay time is configured per channel with each channel specifically tuned to match the characteristics of the field device, for maximum performance.

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7. From the Input Error Latch Time field, enter the time the module holds an error to make sure the controller can detect it (0…65,530 ms, in increments of 10 ms - default 1000 ms).

This setting provides more reliable diagnostics. The purpose for latching input errors is to make sure that intermittent faults that may exist only for a few milliseconds are latched long enough to be read by the controller. The amount of time to latch the errors should be based on the RPI, the safety task watchdog, and other application-specific variables.

8. Click Apply.

Configure the Test Outputs

Follow this procedure to complete the test output configuration.

1. From the Module Properties dialog box, click the Test Output tab.

2. Assign the Point Mode.

Choose Description

Not Used The test output is disabled (default for T2 and T3).

Standard The test output point can be controlled programmatically by the GuardLogix

Pulse Test The test output is being used as a pulse test source (default for T0 and T1).

Power Supply A constant 24V is placed on the output terminal. It can be used to provide

Muting Lamp Output (terminals T1 and T3 only)

controller.

power to a field device.

An indicator lamp is connected to the output. When this lamp is energized, a burned-out bulb, broken wire, or short to GND error condition can be detected. Typically, the lamp is an indicator used in light curtain applications.

There is also a Test Output Fault Action parameter that can only be read or written to via explicit messaging. If communication to the module times out, you can set the test outputs to Clear OFF (default) or Hold Last State. For more information, see Appendix B

3. Click Apply.

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Add and Configure Safety Digital Output Modules

To include a POINT Guard safety digital-output module in the project, you add the module to the PointIO Chassis configure the module’s general properties, and configure the digital outputs as described in the following sections.

Add the Safety Digital Output Module

Follow these steps to add the POINT Guard I/O safety digital output module.

Follow these steps to add and configure POINT Guard I/O safety modules.

1. Right-click the POINT I/O Chassis and choose New Module.

2. On the Select Module dialog box, select a safety output module and

click OK.

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3. Specify the module’s general properties.

a. In the Name field of the New Module dialog box, type a unique name

for the output module.

b. From the Module Node pull-down menu, choose a unique module

node number that corresponds to the module’s position in the chassis. c. In the Description field, type a description, if desired. d. In the Safety Network Number field, use the default setting.

For a detailed explanation of the safety network number (SNN), see the

GuardLogix Controller Systems Safety Reference Manuals listed in the

Additional Resources on page 13

, noting that in most cases, you use the

default provided by the Logix Designer application.

4. Under Module Definition, click Change to edit the module’s settings.

a. In the Series field, choose the output module’s series letter. b. In the Revision fields, choose the output module’s revision numbers.

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c. From the Electronic Keying pull-down menu, choose the appropriate

keying method from the following options.

Choose Description

Exact Match All of the parameters must match or the inserted module rejects a

connection to the controller.

Compatible Module Lets an I/O module determine whether it can emulate the module defined

in the configuration sent from the controller.

d. From the Configured By pull-down menu, choose the method by

which this module is configured.

Choose Description

This Controller This selection directs the controller to configure and control the safety

outputs. The Output Data selection will be set to Safety.

External Means This selection directs the controller to establish a safety input connection

only, and the controller will not configure the module or be able to control the safety outputs. The Output Data selection will be set to None.

e. From the Input Data pull-down menu, choose None.

None is the only valid selection, as this is an output-only safety module.

f. From the Output Data pull-down menu, choose from the following :

Choose Description

Safety Automatically selected when Configured By = This controller. Results in an output

None Automatically selec ted when Configured By = External. Selecting None results in an

connection. Selecting Safety creates output tags and enables these output s for use in the Safety Task.

input only connection to the module. Status is read, but no outputs are written.

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g. From the Input Status pull-down menu, choose from the following.

Choose Description

None There are no status tags, only data for the outputs.

Pt. Status There is one status tag for each output point.

Pt. Status - Readback • There is one status tag for each output point.

Combined Status Readback - Power

• There is one data tag for the output readback.

• A single BOOL tag represents an AND of the status bits for all the output

points. For example, if any output channel has a fault, this bit goes LO.

• There is one data tag for the output readback.

• A single BOOL tag represents the Output Power Status (error bit) from the

input assembly.

(1)

(1) When using combined status, use explicit messaging to read individual point status for diagnostic purposes.

h. From the Data Format pull-down menu, use the default ‘Integer’.

5. Click OK to return to the Module Properties dialog box.

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6. Click OK again to apply your changes.

Configure the Safety Digital Outputs

Follow this procedure to configure the safety digital outputs.

1. From the Module Properties dialog box, click the Output Configuration

The I/O Configuration tree displays the 1734-OB8S module.

tab.

2. Assign the Point Operation Type.

Choose Description

Single The output is treated as a single channel.

Dual (default) The POINT Guard I/O module treats the outputs as a pair. It always sets them HI or LO as a

matched pair. Safety logic must set both of these outputs ON or OFF at the same time or the module declares a channel fault.

3. Assign the Point Mode.

Choose Description

Not Used The output is disabled.

Safety The output point is enabled and does not perform a pulse test on the output.

Safety Pulse Tes t

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The output point is enabled and performs a pulse test on the output. When the output is energized, the output pulses low briefly. The pulse test detects whether the output is functioning properly.

Configure the Module in a GuardLogix Controller System Chapter 5

4. In the Output Error Latch Time field, enter the time the module holds an error to make sure the controller can detect it (0…65,530 ms, in increments of 10 ms - default 1000 ms).

This provides more reliable diagnostics. The purpose for latching output errors is to make sure that intermittent faults that may exist only for a few milliseconds are latched long enough to be read by the controller. The amount of time to latch the errors is based on the RPI, the safety task watchdog, and other application-specific variables.

5. Click Apply.

Add and Configure Safety Analog Input Modules

To include a POINT Guard safety analog input module in the project, you add the module to the PointIO Chassis, configure the module’s general properties, and configure the analog inputs as described in the following sections.

Add the Safety Analog Input Module

Follow these steps to add the POINT Guard I/O safety analog input module.

1. Right-click the POINT I/O Chassis and choose New Module.

2. From the Select Module dialog box, select an analog input module and

click Create.

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3. Specify the module’s general properties.

a. In the Name field of the New Module dialog box, type a unique name

for the analog input module.

b. From the Module Number pull-down menu, choose a unique module

number that corresponds to the module’s position in the chassis. c. In the Description field, type a description, if desired. d. In the Safety Network Number field, use the default setting.

For a detailed explanation of the safety network number (SNN), see the

GuardLogix Controller Systems Safety Reference Manuals listed in the

Additional Resources on page 13

, noting that in most cases, you use the

default provided by the Logix Designer application.

The safety network number (SNN) is a unique number that identifies a

safety subnet. We suggest that all safety modules on a network have the

same SNN, to make documentation easier. During configuration, the

Logix Designer application defaults a safety device’s SNN to match the

SNN of the lowest safety node on the network.

4. Click Change to open the Module Definition dialog box.

a. In the Series field, choose the analog input module’s series letter. b. In the Revision fields, choose the module’s revision numbers.

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c. From the Electronic Keying pull-down menu, choose the appropriate

keying method for the input module.

Choose Description

Exact Match All of the parameters must match or the inserted module rejects a connection to

Compatible Module

the controller.

Allows an I/O module to determine whether it can emulate the module defined in the configuration sent from the controller.

d. From the Configured By pull-down menu, choose the appropriate

method by which this module is configured.

Choose Description

This Cont roller This s election d irects the co ntroller to con figure the In puts.

External Means This selection directs the controller to establish a safety input connec tion only,

and the controller will not configure the module.

e. From the Input Data pull-down menu, choose Safety. f. From the Output Data pull-down menu, choose from the following.

Choose Description

None An output tag is not generated.

Safety-Tachometer This option is available when the Configured By selection is This Controller. The

output tag contains data members for safety output data needed for Tachometer mode. If you are using Tachometer mode, you must choose this setting; otherwise, you will not be able to configure other Tachometer parameters.

g. From the Process Data pull-down menu, choose from the following.

Choose Description

Status The input tag contains safety analog input data from the module.

Status - Alarms These tags are created for the target module:

Status - Alarms - Faults These tags are created for the target module:

• Safety data for individual process alarms

• Safety data for safety analog inputs from the module

• Safety data for individual process alarms

• Safety data for faults

• Safety data for safety analog inputs from the module

h. From the Data Format pull-down menu, use the default ‘Integer’.

5. Click OK to return to the Module Properties dialog box.

6. Click OK again to apply your changes.

The I/O Configuration tree displays the 1734-IE4S module.

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IMPORTANT

TIP

Configure the Safety Analog Input Channel Operation

Follow this procedure to configure the safety analog input channels.

1. From the Module Properties dialog box, click the Safety Input

2. Assign the Operation Type.

Configuration tab.

Choose Description

Single Inputs are treated as single channels. Dual-channel safety inputs can be configured as two

individual, single channels. IMPORTANT: Use single-channel mode when you intend to use the GuardLogix safety

application instructions.

Equivalent Inputs are treated as a dual-channel equivalent pair. The channels must match within the

discrepancy time or an error is generated.

If you are using a Dual-channel Analog (DCA) safety instruction in your application program, you must configure the 1734-IE4S module for single-channel operation. Analog input pairs are then evaluated as pairs and compared to each other in the application logic.

3. If you chose Equivalent, you must also assign a Discrepancy Time, from 0…65,530 ms in 10 ms increments.

This is the amount of time the two channels can be different from each other (larger than the Deadband value) before a discrepancy error is declared. A discrepancy time setting of 0 ms means that the channels in a dual configuration can be discrepant for an infinite amount of time without a fault being declared, effectively eliminating the usefulness of dual channel mode.

4. Configure a Deadband for the paired safety analog inputs.

The deadband can be any value from 0…32767 (engineering units) in increments of 1. When the paired input values exceed the deadband tolerance for longer than the Discrepancy Time, a discrepancy fault occurs.

Configure a deadband value for applications that use two sensors to measure the same variable; otherwise, spurious trips may occur.

5. If desired, configure a Channel Offset for the paired safety analog inputs.

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The channel offset can be any value from -32768…32767 (engineering units) in increments of 1. Configure an offset when differences in the sensors nominal input signals would otherwise exceed the desired deadband. The channel offset is applied from the second to the first member of the channel pair, that is, from channel 1 to channel 0 or from channel 3 to channel 2.

6. In the Input Error Latch Time field, enter the time the module holds an error to make sure the controller can detect it (0…65,530 ms, in increments of 10 ms - default 1000 ms).

7. Click Apply.

Configure the Safety Analog Inputs

Follow these steps to configure the analog input points.

1. From the Module Properties dialog box, click the Input Configuration tab.

2. Assign the Point Mode.

Choose Description

Not Used The input is disabled.

Safety Safety-related analog input value

Standard Standard analog input value, not being used for a safety function

When you click Apply, channel 1 is set to the same value as channel 0 and channel 3 is set to the same value as channel 2 if the channel operation is configured as dual-channel equivalent.

3. Configure the module for current, voltage, or tachometer inputs.

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TIP

4. Configure an input filter.

5. Assign High and Low Engineering scaling values for the inputs, if desired.

A single-pole, anti-aliasing filter of 10Hz is followed by a four-pole digital filter. Choose from the following available corner frequencies.

• 1 Hz (recommended for Tachometer mode)

• 5 Hz

• 10 Hz

• 50 Hz

For more information on the filter frequencies and step response, see the technical specifications for the 1734-IE4S module, beginning on page 164 or Digital Input Filter

on page 32.

The valid range for both the High and Low Engineering settings is

-30000…30000, in increments of 1. Scaling lets the module report in engineering units such as degrees, PSI, CFM, percent, and so on, rather than in raw counts.

When you click Apply, channel 1 is set to the same value as channel 0 and channel 3 is set to the same value as channel 2 if the channel operation is configured as dual channel equivalent.

6. Set the Sensor Power Supply value to External or Module to indicate how each sensor will be powered.

Set this value to Module to supply power to the sensors connected to the POINT Guard Analog Input module. This allows the module to detect a loss of sensor power.

Configure Safety Analog Input Alarms (optional)

If you are using a Dual-channel Analog (DCA) safety instruction in your application program, we recommend that you do not configure these values on the module. Instead, to facilitate troubleshooting, use the application program to check for high and low alarm values via the Dual Channel Analog Input instruction or other data comparison instructions.

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Follow these steps to configure alarms for each of the safety analog input channels.

1. From the Module Properties dialog box, click the Alarm tab.

2. To configure each channel, click 0, 1, 2, or 3, as appropriate.

3. To enable the alarm, check the boxes:

• Enable High High - Low Low Alarms

• Enable High - Low Alarms

4. Type the alarm values from -32768…32767 in the appropriate fields,

following these guidelines:

• The High High alarm value must be greater than or equal to the High alarm value.

• The High alarm value must be greater that the Low alarm value.

• The Low Low alarm value must be less than or equal to the Low alarm

value.

• These values are based on the Engineering units configured on page 96

5. Configure a deadband value for the High High - Low Low alarms and

High - Low alarms, if desired.

The valid range is 0…32767. The deadband lets the alarm status bit remain set, despite the alarm condition disappearing, as long as the input data remains within the deadband of the alarm. These values are based on the Engineering units configured on page 96

For more information on this feature, see Process Alarms

on page 33

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Configure Tachometer Operation

You can only configure the module for tachometer operation if your Module Definition includes Output Data for Safety-Tachometer.

Follow these steps to define how the module operates in Tachometer mode.

1. From the Module Properties dialog box, click the Tachometer Configuration tab.

2. Turn Dual Low Detection ON or OFF for each channel pair.

To increase the diagnostic coverage of your speed sensing loop, you need to determine whether the two tachometer sensors you are using to sense speed are shorted together. That is, you need to be able to detect a channel-to-channel fault. One method is to implement two tachometer sensors so that, during normal operation, their pulse trains are never low at the same time. When Dual Low Detection is ON, the module detects this condition as a fault, indicating that the two sensors are shorted together.

To use this feature, you must use Channels 0 and 1 together, and Channels 2 and 3 together. Channels 0 and 1 have the same setting and channels 2 and 3 have the same setting.

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3. Configure the Trigger to indicate if the module channels should count pulses on the rising edge or falling edge.

When the module is configured as Dual, channels 0 and 1 have the same setting and channels 2 and 3 have the same setting.

4. Specify a tachometer Off Level in volts for each channel.

This is the voltage at which the module considers the tachometer sensor to be OFF for tachometer speed calculation purposes.

The valid range is 0…23V in increments of 1V. The default setting of 5V should be satisfactory for a 0...24V DC signal. For a 0...5V DC signal a setting of 1V is recommended.

See Off and On Signal Levels

on page 37 for more information on the Off

and On Levels.

When the module is configured as Dual Channel Equivalent, channels 0 and 1 have the same setting and channels 2 and 3 have the same setting.

5. Specify a tachometer On Level in volts for each channel.

This is the voltage at which the module considers the tachometer sensor to be ON for tachometer speed calculation purposes

The valid range is 1…24V in increments of 1V. The default setting of 11V should be satisfactory for a 0...24V DC signal. For a 0...5V DC signal, a setting of 4V is recommended.

See Off and On Signal Levels

on page 37 for more information on the Off

and On Levels.

When the module is configured as dual-channel Equivalent, channels 0 and 1 have the same setting and channels 2 and 3 have the same setting. The tachometer On Level must be greater than the tachometer Off Level.

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Values and States of Tags

Data Description

Run Mode STANDARD

Connectio n Faulted STANDARD

Safety Input Data SAFETY

Combined Safety Input Status SAFETY

Individual Safety Input Status SAFETY

Combined Safety Output St atus

Digital Input Data

Digital Output Data

SAFETY

Individual Safety Output Status SAFETY

Muting Lamp Status SAFETY

Output Readback STANDARD

Individual Test Output Status STANDARD

Input Power Error Bit Indicates field power supplied is within specification.

Output Power Error Bit Indicates field power supplied is within specification.

Safety Output Data SAFETY

Standard Output Data STANDARD

This table shows the values and states of the tags.

Indicates whether consumed data is actively being updated by a device that is in one of these states:

• Run mode: 1 Idle State: 0 Indicates the validity of the safety connection between the safety producer and the safety

consumer.

• Valid: 0 Faulted: 1 Indicates the ON/OFF state of each input circuit.

• ON: 1 OFF: 0 An AND of the status of all input circuits.

• All circuits are normal: 1

• An error was detected in one or more input circuits: 0

Indicates the status of each input circuit.

• Normal: 1 Fault (Alarm): 0 An AND of the status of all safety output circuits.

• All circuits are normal: 1

• An error has been detected in one or more output circuits: 0

Indicates the status of each safety output circuit.

• Normal: 1 Fault (Alarm): 0 Indicates the status when circuit T1 and T3 is configured as the muting lamp output.

• Normal: 1 Fault (Alarm): 0 Monitors the presence of 24V on the output circuit. Readback is ON (1) if 24V is on output

terminal.

• ON: 1 OFF: 0 Indicates the status of each of the test output circuits.

• Normal: 1 Fault (Alarm): 0

• Power error: 1 Power OK: 0

Controls the safety output.

• ON: 1 OFF: 0 Controls the test output when Test Output mode is set to a standard output.

• ON: 1 OFF: 0

100 Rockwell Automation Publication 1734-UM013J-EN-P - July 2014

Rockwell Automation 1734-IE4S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important User Information

Summary of Changes

New and Updated Information

Table of Contents

Preface

Studio 5000 Environment

Terminology

Access Product Release Notes

Additional Resources

Understand Suitability for Use

Safety Precautions

Installing and Replacing Modules

POINT Guard I/O Modules in CIP Safety Systems

1734-IB8S Digital Input Module Features

1734-OB8S Safety Digital Output Module Features

1734-IE4S Safety Analog Input Module Features

Programming Requirements

CIP Safety Architectures

Safety Application Requirements

Safe States

POINT Guard Digital I/O Modules

POINT Guard I/O Analog Input Module

Safety Inputs (1734-IB8S)

Using a Test Output with a Safety Input

Single-channel Mode

Dual-channel Mode and Discrepancy Time

Dual-channel, Equivalent

Dual-channels, Complementary

Safety Input Fault Recovery

Input Delays

Safety Analog Inputs (1734-IE4S)

Input Range

Scaling

Digital Input Filter

Sensor Power Supply

Channel Offset

Process Alarms

Using a Single-channel Sensor

Dual-channel Equivalent Mode

Tachometer Mode

Safety Outputs (1734-OB8S)

Safety Output with Test Pulse

Dual-channel Mode

Safety Output Fault Recovery

Muting Lamp Operation (1734-IB8S)

I/O Status Data

Digital I/O Status Data

Analog I/O Status Data

Choosing a Power Supply

Power Supply Examples

Example 1: Isolating Field Power Segments

Example 2: POINT Guard I/O Used with AC I/O Modules

Placing Series A Digital and Analog Modules

Placing Series B Digital Modules

Precautions

European Hazardous Location Approval

North American Hazardous Location Approval

Environment and Enclosure

Preventing Electrostatic Discharge

Mount the Module

Install the Mounting Base

Connect the Module to the Mounting Base

Connect the Removable Terminal Block

Remove a Mounting Base

Wire Modules

Terminal Layout

Connection Details

Wiring Examples

Emergency Stop Dual-channel Devices

Single-channel Safety Contactor

Dual-channel Safety Contactors

Safety Analog Input Wiring

Setting Up the Module

Add and Configure the Ethernet Bridge Module

Add and Configure the 1734 Ethernet Adapter

Add and Configure Safety Digital Input Modules