PIONEER vsx d607s Service Manual

	TV
	FUNC
VOL	VOL

ORDER NO.

RRV1897

AUDIO/VIDEO MULTI-CHANNEL RECEIVER

VSX-D607S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

	Type	Model	Power Requirement	The voltage can be converted by the
		VSX-D607S		following method.
	KUXJI		AC120V
	KCXJI		AC120V
	SDXJI		AC110V/120-127V/220V/240V	With the voltage selector

CONTENTS

1. SAFETY INFORMATION ......................................	2	7. GENERAL INFORMATION ................................	53
2. EXPLODED VIEWS AND PARTS LIST ................	3	7.1 DISPLAY .......................................................	53
3. SCHEMATIC DIAGRAM .......................................	8	7.2 PCB LOCATION ...........................................	55
4. PCB CONNECTION DIAGRAM ..........................	32	7.3 BLOCK DIAGRAM ........................................	56
5. PCB PARTS LIST ...............................................	44	7.4 REMOTE CONTROL UNIT ..........................	58
6. ADJUSTMENT ....................................................	51	[CU-VSX128 (AXD7153)]
		8. PANEL FACILITIES AND SPECIFICATIONS ....	62

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923 c PIONEER ELECTRONIC CORPORATION 1998

T - IZK JAN. 1998 Printed in Japan

VSX-D607S

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).

When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.

		Reading should
	Leakage	not be above
Device	current	0.5mA
under	tester
test
Test all
exposed metal
surfaces
Also test with
plug reversed		Earth
(Using AC adapter		ground
plug as required)

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

2

VSX-D607S

2. EXPLODED VIEWS AND PARTS LIST

∙

∙The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

∙Screws adjacent to mark on the product are used for disassembly.

2.1PACKINGParts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.NOTES:

2		(1) PACKING PARTS LIST
		Mark	No.	Description	Part No.
	6	NSP	1	Dry Cell Battery (LR6,AA)	AEX1007
	SDXJI Type Only		2	FM Antenna	ADH7004
			3	Operating Instructions	See Contrast table (2)
	15		4	Sub Instruction Manual	ARH7015
Refer to				(Remote Control Unit)(English)
"7.4 REMOTE CONTROL UNIT".
9	8	NSP	5	Warranty Card	See Contrast table (2)
	KCXJI Type Only		6	AM Loop Antenna	ATB7009
			7	Sub Instruction Manual	ARH7030
	5
				(AC-3) (English)
1	7		8	Operating Instructions	See Contrast table (2)
	4			(French)
	3		9	Remote Control Unit	AXD7153
				(CU-VSX128)
11			10	Front Pad	AHA7137
			11	Rear Pad	AHA7140
			12	Packing Case	See Contrast table (2)
			13	Packing Sheet	AHG7010
			14	Sub Pad B	AHB7027
			15	Caution 220V Label	See Contrast table (2)
13

14	10

12

(2) CONTRAST TABLE

VSX-D607S/KUXJI, KCXJI and SDXJI are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			VSX-D607S	VSX-D607S	VSX-D607S
			/KUXJI	/KCXJI	/SDXJI
	3	Operating Instructions (English)	ARB7140	ARB7140	Not used
	3	Operating Instructions (English/Chinese/Spanish)	Not used	Not used	ARE7155
NSP	5	Warranty Card	ARY1051	ARY1075	ARY1077
	8	Operating Instructions (French)	Not used	ARC7189	Not used
	12	Packing Case	AHD7570	AHD7570	AHD7571
	15	Caution 220V Label	Not used	Not used	ARR1003

3

VSX-D607S

2.2 EXTERIOR

50	50	14		45	50			3
19	27	27			45	5
	2
		13					50	16
45		32			14
	13	33						56
14					13
	45
					33
		14			11
33								50
	33				25	50
								SDXJI Type
								Only
			43	50		17		64
						51
48	48				50	36		51
			48
					4
						57	7
						58
							59
						34	30
								34
				34
	20				50
			50	50
	50
55	46							34
			21
42					50	60
								60
50
39						21		50
50						50
						55
40			50					9
	38					Refer to

50	"2.3 FRONT PANEL SECTION".

56

15

41

53

22

61

20

4

VSX-D607S

50

24

50

31

51

51

31

50

1

51	28	50
	35
29
29	62	18
23	50	SDXJI Type
	50	Only
		50 37
		54
63		50
		50

10
51	50

44

50

26

12

6

8

5

VSX-D607S

(1) EXTERIOR PARTS LIST

Mark No.		Description		Part No.	Mark No.		Description		Part No.

	1	INPUT Assy	See Contrast table (2)
NSP	2	MOS FET Assy	AWZ8497
	3	TRANS Assy	AWZ8496
	4	REG.1 Assy	AWZ8507
	5	R/C AMP Assy	AWZ8504
	6	FM/AM TUNER Module	See Contrast table (2)
NSP	7	PRIMARY Assy	See Contrast table (2)
	8	VIDEO/SR Assy	AWZ8509
	9	VOLUME Assy	AWZ8047
	10	R/C SPEAKER Assy	See Contrast table (2)
	11	REG.2 Assy	AWZ8498
	12	DOLBY DIGITAL Assy	AWX7042
	13	Transistor(Q3,Q4,Q7,Q8,Q10)	2SA1962
	14	Transistor(Q1,Q2,Q5,Q6,Q9)	2SC5242
	15	Power Transformer	See Contrast table (2)
	16	Fuse (FU3-FU5 : 1.6A)	REK1077
	17	Fuse (FU1)	See Contrast table (2)
	18	AC Power Cord	See Contrast table (2)
	19	FET Plate	ANG7124
	20	Insulator	AMR7198
	21	Insulator	PNW2766
	22	Chassis	ANA7052
	23	Rear Panel	See Contrast table (2)
	24	Bonnet Case	ANE7136
	25	Radiator	ANH7050
	26	Shield Case	ANK7037
NSP	27	Bushing	AEC1402
NSP	28	Cushion	AEB7076
	29	PCB Support	AEC1581
	30	PCB Support	AEC7006
	31	PCB Support	AEC7056
	32	Sheet	AEE1028
	33	Sheet	AEE7010
	34	PCB Mold	AMR2533
	35	Cord Stopper	See Contrast table (2)

NSP	36	Clamper	RNE1277
	37	Washer	AEC7110
	38	Round Knob L	AAB7082
	39	Round Knob S	AAB7106
	40	Jog Knob	AAB7048
	41	Trans Frame	ANG7140
	42	Name Plate	PAM1755
NSP	43	Cord with Plug (J105)	DE012CD0
	44	Cushion Rubber	AEB7081
	45	Screw	ABA1037
	46	PCB Stopper	ANG7136
	47	.• • • • •
	48	Screw	ABA7019
	49	• • • • •
	50	Screw	BBZ30P080FZK
	51	Screw	BBZ30P180FMC
	52	• • • • •
NSP	53	Binder	ZCA-BK1
	54	Screw	ABA7035
	55	Screw	ABA-298
	56	Screw	ABA1147
	57	Barrier	See Contrast table (2)
	58	Push Rivet	See Contrast table (2)
	59	Spacer	AEE7024
NSP	60	Spacer	AEB7092
NSP	61	Spacer B	AEB7086
	62	Voltage Selector (S1)	See Contrast table (2)
	63	Voltage Selector (S2)	See Contrast table (2)
	64	Fuse (FU2 : 3.15A)	See Contrast table (2)

(2) CONTRAST TABLE

VSX-D607S/KUXJI, KCXJI and SDXJI are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			VSX-D607S	VSX-D607S	VSX-D607S
			/KUXJI	/KCXJI	/SDXJI
	1	INPUT Assy	AWX7148	AWX7148	AWX7149
	6	FM/AM TUNER Module	AXQ7219	AXQ7219	AXQ3112
NSP	7	PRIMARY Assy	AWZ8865	AWZ8865	AWZ8866
	10	R/C SPEAKER Assy	AWZ8505	AWZ8505	AWZ8613
	15	Power transformer (AC120V)	ATS7161	ATS7161	Not used
	15	Power transformer (AC110V/120-127V/220V/240V)	Not used	Not used	ATS7163
	17	Fuse (FU1 : 6.3A)	REK1085	REK1085	Not used
	17	Fuse (FU1 : 3.15A)	Not used	Not used	REK1064
	18	AC Power Cord	PDG1015	PDG1015	ADG1157
	23	Rear Panel	ANC7650	ANC7650	ANC7652
	35	Cord Stopper	CM-22C	CM-22C	CM-22B
	57	Barrier	Not used	Not used	AEC7137
	58	Push Rivet	Not used	Not used	AEC7138
	62	Voltage Selector (S1)	Not used	Not used	AKX-507
	63	Voltage Selector (S2)	Not used	Not used	AKX1004
	64	Fuse (FU2 : 3.15A)	Not used	Not used	REK1064

6

VSX-D607S

2.3 FRONT PANEL SECTION

	15
	3	15	15
		15
			15
			15
9
5	15		15
	1		15
		15
	15		15
			14
			14
	11		4
		2
			8

7

6

12

13

16	10

∙ FRONT PANEL SECTION PARTS LIST

Mark	No.	Description		Part No.	Mark No.		Description		Part No.
NSP	1	POWER SWITCH Assy		AWZ8501		11	FL Filter		AAK7294
NSP	2	FRONT INPUT Assy		AWZ8502	12		Sub Panel		AAP7042
	3	FL/U-COM Assy		AWZ8043	13		Front Panel		AMB7501
NSP	4	Housing 5P Shield (J27)		ADX1653	14		Screw		ABA7009
	5	Power Button		AAD7325	15		Screw		BPZ30P080FMC
	6	Tuner Button		AAD7326	16		Screw		BBZ30P080FZK
	7	Input Button		AAD7327
	8	Func. Button		AAD7328
	9	SFC Button		AAD7329
	10	FL Panel		AAK7295

7

	1		2		3		4

VSX-D607S

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

A

H ( H 1/3, H 2/3, H 3/3 )

DOLBY DIGITAL ASSY (AWX7042)

FM/AM TUNER MODULE O (AXQ7219:KUXJI,KCXJI)

(AXQ3112:SDXJI)

B

L

VIDEO/SR

ASSY

C (AWZ8509)

F	CN1993

FRONT INPUT

ASSY

(AWZ8502)

D

CN1992

	I	K
		R/C AMP ASSY	E
VOLUME ASSY		(AWZ8504)
	(AWZ8047)		MOS FET
KM200TA6 KP200TA6L
			ASSY
			(AWZ8497)
		J16
J165	J16		N
DE012CD0
AKC-082			REG.2
			ASSY
			(AWZ8498)

J

R/C SPEAKER ASSY (AWZ8505:KUXJI,KCXJI) (AWZ8613:SDXJI)

8

	1		2		3		4

	5		6		7		8

VSX-D607S

A

A

FL/U-COM ASSY (AWZ8043)

C ( C 1/3, C 2/3, C 3/3 )

INPUT ASSY (AWX7148:KUXJI,KCXJI) (AWX7149:SDXJI)

G

REG.1

ASSY (AWZ8507)

INPUT ASSY

FL/U-COM ASSY

B

POWER SWITCH ASSY (AWZ8501)

		SDXJI ONLY
		S1
		VOLTAGE
		SELECTOR
		240V
	D	120–
		127V
		110V
	TRANS	220V
	ASSY
		B

(AWZ8496)

INPUT

ASSY

REK1077 1.6A 125V

REK1077 1.6A 125V

REK1077 1.6A 125V

POWER

TRANSFORMER

ATS7161 (KUXJI,KCXJI)

ATS7163 (SDXJI)

C

REK1085	56

6.3A 125V	REK1064
(KUXJI,KCXJI)
REK1064	3.15A 250V
3.15A 250V	57
(SDXJI)
		S2
		VOLTAGE
	55	SELECTOR

M
PRIMARY ASSY	AC POWER CORD
(AWZ8865:KUXJI,KCXJI)	KUXJI and KCXJI :
(AWZ8866:SDXJI)	PDG1015
	AC120V 60Hz
	SDXJI : ADG1157
	AC110V/120-127V/220V/240V
	50/60HZ
LIVE
NEUTRAL

D

9

	5		6		7		8

	1		2		3

VSX-D607S

3.2 FL/U-COM AND POWER SWITCH ASSEMBLIES

C 2/3 CN206

A

B

L CN802

C		CN9301
		2/3
		H

POWER SWITCH ASSY

B (AWZ8501)

D

10 A B

POWER SWITCH ASSY

S981 : DSP MODE

S982 : POWER

S983 : DOLBY PRO LOGIC

S984 : LOUDNESS

S985 : VIDEO

S986 : INPUT MODE

4

C 1/3 CN409

	1		2		3		4

	5		6		7		8

VSX-D607S

: AUDIO SIGNAL ROUTE

A

	A	FL/U-COM ASSY
		(AWZ8043)
					B
					CN411
BASS	TREBLE				C 1/3
		BALANCE
					C
		FL/U-COM ASSY
		S901	: RESET	S914	: FM/AM
		S903	: SELECT	S915	: MEMORY
		S904	: ENTER	S916	: MPX
		S905	: TAPE2	S918	: DIRECT
		S906	: CD	S919	: RETURN
		S907	: TUNER	S920	: SPEAKERS B
		S908	: PHONO	S921	: SPEAKERS A
		S909	: VCR/TAPE1	S922	: MULTI JOG
		S910	: DVD/TV	VR1901 : BASS ( / )
		S911	: LD/SAT	VR1902 : TREBLE ( / )
		S913	: CLASS	VR1903 : BALANCE (L/R)
					D
			7		A 11
5	6				8

	1		2		3		4

VSX-D607S

3.3 INPUT ASSY (1/3)

		L	CN804			F	CN1993			CN6201
									O

A

ADG [J19 (CN207) 5 pin]

(REC)

(T)

IN)-(F

(T)

			VCR OUT
	(P)	(T)	IN)-(F
B
(P)			(REC)
			FUNCTION SW
C
C 1/3	INPUT ASSY
	(AWX7148:KUXJI,KCXJI)
	(AWX7149:SDXJI)
D
			A J10

12 C 1/3

	1		2		3		4

	5		6

A J14

7		8

VSX-D607S

: AUDIO SIGNAL ROUTE

(SL) : AUDIO SIGNAL ROUTE (REAR)

(C) : AUDIO SIGNAL ROUTE (CENTER)

	(T)	: AUDIO SIGNAL ROUTE (TUNER)	A
	(P)	: AUDIO SIGNAL ROUTE (PHONO)
	(REC)	: AUDIO SIGNAL ROUTE (REC)
	(F-IN)	: AUDIO SIGNAL ROUTE (F.IN)

	CN9661
(SL)	3/3
	H
	B
(C)

(SL)

(C)

(SL)

(SL)

(SL)

I J20

C

	(C)
	(C)
(C)
	C 3/3	D
(C)

C 1/3 13

	5		6		7		8

	1		2		3		4

VSX-D607S

3.4 INPUT (2/3), TRANS AND MOS FET ASSEMBLIES

G J18

H 1/3 CN9801

G J19

A

B

C

D

FCN1992		C 2/3
	J15	(H.P)
		(H.P)
J17		C 3/3

J
CN51	J3
M

C216,C217

KUXJI,KCXJI:

ACH7018(8200/71)

SDXJI:

C ACH7019(8200/80)

3/3

C 3/3

14 C 2/3	A J9	C 3/3 J CN155
		K CN502

	1		2		3		4

	5		6		7		8

VSX-D607S

N J8

J8

: AUDIO SIGNAL ROUTE

(H.P)	: AUDIO SIGNAL ROUTE (HEADPHONE)

A

C 2/3	INPUT ASSY
	(AWX7148:

KUXJI,KCXJI)

(AWX7149:

SDXJI)

TRANS ASSY D (AWZ8496)

C 2/3

C 2/3

B

TO POWER TRANS FORMER

C

C 2/3 C 2/3

C 2/3

FET DRIVER

C 3/3

C 2/3

E

MOS FET ASSY	D
(AWZ8497)

OUTPUT PEAK DETECTOR

C 2/3 D E 15

	5		6		7		8

	1		2		3		4

VSX-D607S

3.5 INPUT (3/3), FRONT INPUT AND REG.1 ASSEMBLIES

A

CN702

B I

C

D

C 3/3	INPUT ASSY
	(AWX7148:KUXJI,KCXJI)

(AWX7149:SDXJI)

C 1/3

REG.1 ASSY

G (AWZ8507)

2/3 CN207	C 2/3 CN210
C

16 C 3/3 G

	1		2		3		4

C 2/3 J15 C 1/3 CN413

5		6		7		8

VSX-D607S

: AUDIO SIGNAL ROUTE

(H.P) : AUDIO SIGNAL ROUTE (HEADPHONE) (F-IN) : AUDIO SIGNAL ROUTE (F.IN)

A

2SC5242

C 2/3

2SA1962

C 2/3

	C 2/3	C 2/3
		B

2SA1962	C	2/3

2SC5242

C

F

FRONT INPUT ASSY (AWZ8502)

(F-IN)

(F-IN)

D

(H.P)

(H.P)

C 3/3 F 17

	5		6		7		8

	1		2		3		4

VSX-D607S

3.6 DOLBY DIGITAL ASSY (1/3)

A

H 1/3	DOLBY DIGITAL ASSY			H 2/3
		(AWX7042)
TORX176			VTL1019
JA9104
			L9108
	R9111	YF
	100
		C9110	C9111
		0.1	47/6.3

6.2k

3.9k

B

	H 3/3
	0
	3.9k
JA9000	6.2k
(2/2)
AKB7095

C

	JA9000
	(1/2)	H	2/3
	AKB7095

R9039

0

D	R9038
	0

18 H 1/3

	1		2		3		4

	5		6		7		8

VSX-D607S

A

B

H 2/3

H 2/3

C

D

C 2/3 CN212

H 1/3 19

	5		6		7		8

	1		2		3		4

VSX-D607S

3.7 DOLBY DIGITAL ASSY (2/3)

A

H	2/3	DOLBY DIGITAL ASSY
		(AWX7042)

H 1/3

H 3/3

B

C

D

20 H 2/3

	1		2		3		4

	5		6		7		8

VSX-D607S

A

H 1/3

H 3/3

B

C

R9702

0

D

A J23

H 2/3 21

	5		6		7		8