PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
ORDER NO.
CRT3248
DVD NAVIGATION UNIT
AVIC-88D VD
This service manual should be used together with the manual(s) listed below. For the
parts numbers, adjustments, etc. which are not shown in this manual, refer to the following manual(s).
For details, refer to "Important symbols for good services".
K-ZZA. JUNE 2004 printed in Japan
1234
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
OTES : • Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List.
A
• Screw adjacent to mark on the product are used for disassembly.
• For the applying amount of lobricants or glue, follow the instructions in this manual.
(In the case of no amount instructions,apply as you think it appropriate.)
"
DVD MECHANISM MODULE
B
C
D
E
F
G
F
6
1234
AVIC-88DVD/UC
5678
DVD MECHANISM MODULE SECTION PARTS LIST
Mark No.DescriptionPart No.
1DVD Core Unit RCWX2576
2Terminal(CN1703)CKF1065
3Terminal(CN1705)CKF1065
4Connector(CN1401)CKS4052
5Connector(CN1100)CKS3749
1.The parts mounted on this PCB
include all necessary parts for
several destination.
For further information for
respective destinations, be sure
to check with the schematic dia gram.
2.Viewpoint of PCB diagrams
B
C
Connector
P.C.Board
Capacitor
Chip Part
SIDE A
SIDE B
IC,Q
D
A
C
E
RFOUT
M1
F
VHALF1
(DP4)
(SERVICE)
PICKUP UNIT
20
G
F
AVIC-88DVD/UC
1234
5678
M3
GND1
SIDE A
A
CN3251
A
B
C
(SERVICE)
M2
D
VREF1
E
56
AVIC-88DVD/UC
CN2
E
F
F
G
7
8
21
1234
DVD CORE UNIT R
F
A
B
G
C
D
E
L/E ON/OFF
F
F
G
22
1234
AVIC-88DVD/UC
5678
IC,Q
SIDE B
A
B
C
12cm DETECT
8cm DETECT
D
CLAMP
E
F
56
AVIC-88DVD/UC
F
G
7
8
23
1234
ELECTRICAL PARTS LIST
NOTE:
A
• Parts whose parts numbers are omitted are subject to being not supplied.
• The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
Circuit Symbol and No.Part No.
B
F
G
Unit Number:CWX2576
Unit Name:DVD Core Unit R
MISCELLANEOUS
IC 1100ICAN8702FH
IC 1101ICNJM2904M
IC 1200ICMN677061ZYUB
IC 1300ICBA5985FM
IC 1400ICMNZS25BDAUB
C
IC 1700ICPE5324C
IC 1701ICM5M5V216ATP-70HI
IC 1702ICPD6378D
IC 1703ICTC7SH04FU
IC 1704ICTC7SH08FU
IC 1705ICTC7SH32FU
IC 1801ICBA05SFP
IC 1802ICBA033SFP
IC 1804ICBA00BC0WFP
Q 1102Transistor2SD601A
D
Q 1104Transistor2SB1260
Q 1105Transistor2SB709A
Q 1107TransistorUN2211
Q 1108Transistor2SB1260
Q 1109Chip T r ansistor2SC2712
Q 1110Chip T r ansistor2SC2712
Q 1111Chip T r ansistor2SC2712
Q 1700TransistorDTA123JK
D 1100Diode1SS355
D 1101Diode1SS355
D 1401DiodeUDZ2R7(B)
E
D 1800DiodeS2G-6600
D 1801DiodeS2G-6600
D 1802DiodeS2G-6600
D 1803DiodeS2G-6600
L 1201InductorCTF1295
L 1202InductorCTF1295
L 1401InductorCTF1399
L 1402InductorCTF1399
L 1403InductorCTF1395
L 1404InductorCTF1410
L 1406InductorCTF1410
F
L 1407InductorCTF1410
L 1700InductorCTF1395
L 1701InductorCTF1399
24
1234
Circuit Symbol and No.Part No.
L 1702InductorCTF1473
L 1704InductorCTF1410
L 1705InductorCTF1470
L 1706InductorCTF1470
L 1707InductorCTF1470
L 1708InductorCTF1470
L 1709InductorCTF1470
L 1710InductorCTF1470
L 1711InductorCTF1470
L 1712InductorCTF1470
L 1713InductorCTF1470
L 1714InductorCTF1470
L 1715InductorCTF1470
L 1720InductorCTF1410
X 1500Radiator 33.8688MHzCSS1548
X 1700Ceramic Resonator 4.97MHz CSS1547
S 1301Spring Switch(CLAMP)CSN1051
S 1302Spring Switch(L/E ON/OFF) CSN1051
S 1303Spring Switch(8cm DETECT) CSN1051
S 1304Spring Switch(12cm DETECT)CSN1051
RESISTORS
R 1102RS1/16SS3R9J
R 1104RS1/16SS3R9J
R 1105RS1/16SS122J
R 1106RS1/16SS472J
R 1107RS1/16S6201D
R 1108RS1/16SS3R9J
R 1109RS1/16SS3R9J
R 1110RS1/16S1002D
R 1113RS1/16S2402D
R 1114RS1/16SS823J
R 1115RS1/16SS682J
R 1116RS1/16SS3R9J
R 1117RS1/16SS3R9J
R 1118RS1/16SS223J
R 1119RS1/16SS202J
R 1120RS1/16SS105J
R 1121RS1/16SS105J
R 1122RS1/16SS103J
R 1123RS1/16SS103J
R 1124RS1/16SS103J
R 1125RS1/16SS103J
R 1126RS1/16SS103J
R 1127RS1/16SS103J
R 1128RS1/16SS3R9J
R 1129RS1/16SS3R9J
R 1130RS1/16SS102J
R 1131RS1/16SS102J
AVIC-88DVD/UC
5678
Circuit Symbol and No.Part No.
R 1132RS1/16SS102J
R 1133RS1/16SS102J
R 1134RS1/16SS102J
R 1135RAB4CQ0R0J
R 1136RS1/16SS133J
R 1137RS1/16SS133J
R 1138RS1/16SS0R0J
R 1139RS1/16SS0R0J
Circuit Symbol and No.Part No.
R 1255RS1/16SS0R0J
R 1257RS1/16S221J
R 1258RAB4CQ221J
R 1262RS1/16SS273J
R 1263RS1/16SS273J
R 1264RS1/16SS104J
R 1301RS1/16S3902D
R 1302RS1/16S3902D
A
R 1140RS1/16SS0R0J
R 1141RS1/16SS0R0J
R 1142RS1/16SS183J
R 1143RS1/16SS273J
R 1144RS1/16SS273J
R 1145RS1/16SS0R0J
R 1146RS1/16SS0R0J
R 1147RS1/16SS0R0J
R 1148RS1/16SS0R0J
R 1149RS1/16SS102J
R 1150RS1/16SS102J
R 1151RS1/16SS102J
R 1152RS1/16SS154J
R 1153RS1/16SS154J
R 1154RS1/16SS154J
R 1156RS1/16SS224J
R 1157RS1/16SS0R0J
R 1158RS1/16SS330J
R 1159RS1/16SS330J
R 1201RS1/16SS203J
R 1202RS1/16SS102J
R 1203RS1/16SS471J
R 1204RS1/16S0R0J
R 1205RS1/16SS222J
R 1206RS1/16SS473J
R 1303RS1/16S3002D
R 1304RS1/16S3902D
R 1305RS1/16SS221J
R 1306RS1/16SS0R0J
R 1307RS1/16SS221J
R 1308RS1/16S3002D
R 1310RS1/16SS102J
R 1311RS1/16S3902D
R 1312RS1/16S0R0J
R 1314RS1/16SS221J
R 1321RS1/16SS221J
R 1323RS1/16SS104J
R 1324RS1/16SS473J
R 1325RS1/16SS273J
R 1402RAB4CQ103J
R 1403RS1/16SS222J
R 1404RAB4CQ820J
R 1407RAB4CQ220J
R 1408RAB4CQ220J
R 1410RAB4CQ220J
R 1411RAB4CQ220J
R 1412RAB4CQ0R0J
R 1414RS1/16SS820J
R 1415RS1/16SS100J
R 1419RS1/16SS103J
B
C
R 1207RS1/16SS101J
R 1208RS1/16SS101J
R 1209RS1/16SS473J
R 1212RS1/16SS473J
R 1213RS1/16SS101J
R 1215RS1/16SS123J
R 1216RS1/16SS473J
R 1219RS1/16SS123J
R 1220RS1/16SS105J
R 1221RS1/16SS562J
R 1222RS1/16SS273J
R 1223RS1/16SS273J
R 1226RS1/16SS153J
R 1227RS1/16SS123J
R 1228RS1/16SS472J
R 1229RS1/16SS472J
R 1230RS1/16SS472J
R 1231RS1/16SS273J
R 1232RS1/16S6801D
R 1233RS1/16SS273J
R 1234RS1/16SS183J
R 1235RS1/16SS102J
R 1242RAB4CQ221J
R 1243RAB4CQ221J
R 1245RS1/16SS562J
R 1420RS1/16SS103J
R 1421RS1/16SS820J
R 1422RS1/16SS820J
R 1423RS1/16SS103J
R 1424RS1/16SS220J
R 1429RS1/16S470J
R 1430RS1/16SS101J
R 1431RS1/16SS103J
R 1436RS1/16SS103J
R 1437RS1/16SS103J
R 1438RS1/16SS221J
R 1439RAB4CQ0R0J
R 1440RAB4CQ0R0J
R 1441RS1/16SS0R0J
R 1442RS1/16SS221J
R 1443RS1/16SS221J
R 1446RS1/16SS104J
R 1447RS1/16SS104J
R 1451RS1/16S0R0J
R 1452RS1/16SS0R0J
R 1501RS1/16SS105J
R 1701RN1/16SE1502D
R 1702RS1/16SS0R0J
R 1703RS1/16SS221J
R 1704RS1/16SS104J
D
E
F
R 1246RS1/16SS242J
R 1251RS1/16SS473J
56
R 1705RS1/16SS103J
R 1706RS1/16SS103J
AVIC-88DVD/UC
7
8
25
1234
Circuit Symbol and No.Part No.
R 1707RS1/16SS104J
R 1708RS1/16SS0R0J
R 1709RS1/16SS104J
A
R 1710RS1/16SS473J
R 1711RS1/16SS221J
R 1712RS1/16SS104J
R 1713RS1/16SS104J
R 1714RS1/16SS104J
R 1715RS1/16SS472J
R 1716RS1/16SS104J
R 1717RS1/16SS473J
R 1718RS1/16SS104J
R 1719RS1/16SS104J
B
R 1720RS1/16SS473J
R 1721RS1/16SS104J
R 1722RS1/16SS104J
R 1723RS1/16SS473J
R 1724RS1/16SS221J
R 1726RS1/16SS104J
R 1727RS1/16SS103J
R 1728RS1/16SS104J
R 1729RS1/16SS104J
R 1730RS1/16SS473J
R 1731RS1/16SS221J
C
R 1732RS1/16SS221J
R 1733RS1/16SS104J
R 1734RS1/16SS104J
R 1735RS1/16SS222J
R 1736RS1/16SS221J
R 1737RS1/16SS221J
R 1738RS1/16SS104J
R 1739RS1/16SS103J
R 1740RS1/16SS103J
R 1742RS1/16SS104J
R 1747RS1/16SS222J
D
R 1748RS1/16SS473J
R 1749RS1/16SS104J
R 1750RS1/16SS472J
R 1751RS1/16SS103J
R 1752RS1/16SS104J
R 1756RS1/16SS473J
R 1757RS1/16SS472J
R 1762RS1/16SS104J
R 1763RS1/16SS104J
R 1764RS1/16SS104J
R 1766RS1/16SS104J
E
R 1771RS1/16SS104J
R 1772RS1/16SS104J
R 1773RS1/16SS104J
R 1774RS1/16SS473J
R 1775RS1/16SS221J
R 1776RS1/16SS104J
R 1777RS1/16SS104J
R 1801RS1/16S3902D
R 1802RS1/16S3302D
R 1808RS1/16SS102J
R 1809RS1/16SS102J
F
R 1810RS1/16S0R0J
CAPACITORS
26
1234
AVIC-88DVD/UC
Circuit Symbol and No.Part No.
C 1100CKSR YB105K10
C 1101CKSR YB473K25
C 1102CKSSYB103K16
C 1103CSZSR101M6R3
C 1104CKSSYB104K10
C 1105CKSSYB104K10
C 1106CKSR YB473K25
C 1107CKSSYB103K16
C 1108CSZSR101M6R3
C 1109CKSSYB104K10
C 1110CKSR YB154K10
C 1111CCSSCH221J25
C 1114CCSSCH330J50
C 1115CKSSYB104K10
C 1116CCSSCH221J25
C 1117CKSR YB105K10
C 1118CKSSYB104K10
C 1119CKSSYB104K10
C 1120CKSSYB104K10
C 1121CKSSYB104K10
C 1122CSZSC470M16
C 1123CKSR YB273K25
C 1124CKSSYB104K10
C 1125CKSSYB104K10
C 1126CKSSYB473K10
C 1127CCSRCH561J50
C 1128CKSSYB104K10
C 1129CKSSYB104K10
C 1130CCSRCH102J50
C 1131CCSSCH120J50
C 1133CCSRCH561J50
C 1134CKSSYB104K10
C 1136CCSSCH101J50
C 1137CCSSCH101J50
C 1138CCSSCH101J50
C 1139CKSSYB104K10
C 1140CKSSYB103K16
C 1141CKSSYB104K10
C 1142CKSSYB104K10
C 1143CKSSYB473K10
C 1144CKSSYB473K10
C 1145CKSSYB103K16
C 1146CKSSYB473K10
C 1148CKSSYB103K16
C 1201CKSR YB105K10
C 1202CCSSCH101J50
C 1203CKSR YB474K10
C 1204CCSRCH561J50
C 1205CCSRCH331J50
C 1206CKSR YB105K10
C 1207CKSSYB104K10
C 1208CCSRCH471J50
C 1209CCSRCH391J50
C 1210CKSR YB105K10
C 1211CCSSCH101J50
C 1212CKSSYB104K10
C 1213CKSR YB474K10
C 1214CCSRCH102J50
C 1215CCSRCH102J50
C 1216CKSSYB562K25
5678
Circuit Symbol and No.Part No.
Circuit Symbol and No.Part No.
C 1217CCSRCH102J50
C 1218CKSSYB104K10
C 1219CKSSYB104K10
C 1220CKSR YB474K10
C 1221CCSSCH470J50
C 1222CKSR YB183K25
C 1223CCSRCH102J50
C 1224CKSSYB104K10
C 1225CKSSYB104K10
C 1227CKSSYB103K16
C 1228CKSSYB104K10
C 1229CCSRCH102J50
C 1230CKSSYB103K16
C 1231CKSSYB104K10
C 1232CKSR YB154K10
C 1233CKSSYB104K10
C 1234CKSSYB104K10
C 1235CKSSYB104K10
C 1236CKSSYB471K50
C 1241CKSSYB103K16
C 1242CKSSYB103K16
C 1243CKSSYB104K10
C 1300CKSSYB103K16
C 1301CKSSYB103K16
C 1304CKSR YB104K16
C 1305CEV101M16
C 1308CKSSYB104K10
C 1400CKSSYB104K10
C 1401CKSSYB104K10
C 1402CKSSYB104K10
C 1711CKSSYB104K10
C 1712CKSSYB103K16
C 1714CKSYB106K6R3
C 1715CKSSYB104K10
C 1719CKSSYB471K50
C 1720CKSSYB103K16
C 1721CKSSYB104K10
C 1722CKSSYB103K16
C 1728CKSSYB104K10
C 1729CKSSYB104K10
C 1730CKSSYB104K10
C 1753CKSR YB104K16
C 1801CKSR YB474K10
C 1802CKSR YB474K10
C 1803CKSR YB474K10
C 180422µF/6.3VCCH1300
C 180522µF/6.3VCCH1300
C 1808CSZSC101M10
C 1810CCSRCH102J50
C 1812CSZSC101M10
Miscellaneous Parts List
Pickup Unit(DP4)(Service)CXX1530
M 1Motor Unit(LOADING)CXC1187
M 2Motor Unit(CARRIAGE)CXC4218
M 3Motor Unit(SPINDLE)CXB6218
A
B
C
C 1403CKSSYB104K10
C 1404CKSSYB104K10
C 1405CKSSYB104K10
C 1406CKSSYB104K10
C 1407CKSSYB104K10
C 1408CKSSYB104K10
C 1409CKSSYB104K10
C 1410CKSSYB104K10
C 1411CKSSYB104K10
C 1412CKSSYB104K10
C 1413CKSSYB104K10
C 1414CKSR YB105K10
C 1415CKSSYB104K10
C 1416CKSSYB104K10
C 1417CCSSCH181J25
C 1418CKSSYB471K50
C 1419CCSSCH221J25
C 1534CCSSCH5R0C50
C 1537CCSSCH5R0C50
C 1700CKSSYB104K10
C 1701CKSSYB104K10
C 1702CKSSYB104K10
C 1703CKSSYB104K10
C 1704CKSSYB104K10
C 1705CKSSYB104K10
D
E
C 1706CKSSYB104K10
C 1707CKSR YB105K10
C 1708CKSSYB104K10
C 1709CKSSYB104K10
C 1710CKSSYB104K10
56
AVIC-88DVD/UC
F
7
8
27
1234
ADJUSTMENT
DVD ADJUSTMENT
Cautions for servicing
A
This product uses 5V and 3.3V as standard voltages.
The electrical potential that is the reference for signals,
is not GND, but VREF (approximately 2.2V) and VHALF
(approximately 1.65V).
During product adjustments, if the reference voltage is
mistakenly taken as GND, and a grounding contact is
made, not only would it be impossible to measure the
accurate electrical potential, but also the servo motor
would malfunction, resulting in the application of a
strong impact on the pick up. The following precautionary measures should be strictly adhered to, in order to
B
avoid such problems.
The reference voltage and GND should not be confused
when using the minus probe of a measurement device.
When an oscilloscope is being used special care should
be taken to make sure that the reference voltage is not
connected to the probe of ch1 (on the minus side),
while the probe of ch2 (on the minus side), is connected
to GND. Further, since the body frame of most measurement devices have the same electrical potential as
the minus side of the probe, the body frame of the measurement device should be set to floating ground.
C
If the reference voltage is connected to GND by mistake, turn the regulator OFF immediatel y, or turn the
power OFF.
• Remove the filters and wires used for measurements
only after the regulator has been turned OFF.
• After the power supply is turned on, regulator ON the
following adjustment and measurement are promptly
done.
• Whenever the product is in the test mode, the software
will not take any protective action. For this reason,
special care should be taken to make sure that no
mechanical or electrical shock could be applied to the
product when taking measurements in the test mode.
• Whenever the EJECT key is pressed to eject the disk,
no other keys, other than the EJECT key, should be
pressed until the disk eject action has been completed.
• Press the EJECT key only after the disk has stopped
completely.
• If the product hangs up turn the power OFF immediately.
• Laser didoes may be damaged, if the volume switch for
the laser power adjustment of the pick up unit, is turned.
• Test mode starting procedure
The test mode can be selected from the navigation
test mode.
Please use the " remote control unit of the product
accessory" after the test mode starts.
D
E
F
28
1234
AVIC-88DVD/UC
5678
- Front-End test mode flow chart
FE offset coefficient
TE offset coefficient
AS offset coefficient
ENV offset coefficient
TG offset coefficient
DBALt coefficient
FE MAX level
FE MIN level
AS MAX level
ENV MAX level
FE normalization feature
Spindle gain coefficient
TBAL Coefficient
GBAL Coefficient
TE normalization feature
FBAL Coefficient
Focus Gain Coefficient
Tracking Gain Coefficient
AS normalization adjustment feature
Test mode In
Start test mode
Note 1: At this stage select the media type. Various settings are carried out
according to the media selection made here.
Note 2: While measurements are being taken, only the operation, for which
Set source to DVD
the measurement is being taken, is allowed.
Note 3: Reproduction (play) speed is selectable from: DVD x 1CAV ↔ x 1CLV,
TEST
CD x 2CLV ↔x 1CLV
123
FE
test mode
0000 0000
1
Power On
EDC1
mode
2~5EJECT
Disc T ype
EDC2
mode
Power off condition
Eject
(Note 1)
0FFF 00000FFF 0000
1X00 0000
81
Power OffCRG +
Focus close
adjustment
1FFF 0000
1A00 0000
1100 0000
0X00 0000
2
Focus Search
2
Focus Search
Stop
34
CRG —LD_ON
81234
Power OffCRG +
T.Bal and
other
Focus Jump
CRG —
adjustments
2FFF 0000
8134
3000 0000
Power OffCRG —
Tracking close
Layer L0:2000 0000
Layer L1:2100 0000
CRG +
Operation while key is being pushed.
2B00 00002C00 0000
Operation while key is being pushed.
Focus close condition 2
adjustment
3FFF 0000
4000 0000
4X00 0000
812 5 6 73, 4
Power Off
Error Rate
measurement
(Note 2)
Error Rate
Focus Gain Coefficient
Tracking Gain Coefficient
AS normalization adjustment feature
3B00 0000
Reproduction
speed switching
(Note 3)
DVD x CAV
orCD x 2CLV:
4X00 0000
DVD x 1CAV
orCD x 1CLV:
4X00 0000
Layer L0:4X00 0000
Layer L1:4X00 0000
*Please refer to the next page for the
method of specfying ID.
Operation while key is being pushed.Operation while key is being pushed.
F-close and F-search cannot be executed, unless LD-ON is set.
[If F-close isn't executed within 9 seconds after LD-ON,
it switches to LD-OFF automatically. And even if F-search is executed
within 9 seconds after LD-ON, it also switches to LD-OFF
.]
Focus close condition 1
Tracking close condition
T. Jump
+/—
Jump+:
3
4B00 0000
Track number
specification
Track
number
display
4
Open
The track number designation is selected
from the track numbers already prepared
for selection.
Switching to cyclic operation is made at step
4, 3, and the decision is finalized (entered)
in step For CD: Tracks 1, 4, 10, 11 and 32.
For DVD: Tracks 1, 4, 10, 11, 32, 64 and 100.
Jump start
A
B
C
D
E
56
AVIC-88DVD/UC
F
7
8
29
1234
EDC1
mode
0000 00000000 0000
A
1212
Layer 0
selected
0000 0000
1003 0000
Layer 1
selected
0100 0000
1103 0000
1~4
ID
designation
Layer0:10** ****
Layer1:11** ****
** ****: ID specification value
5
B
EDC1 start
Layer0:20** ****
Layer1:21** ****
** ****: Present ID value
1~4
designation
5
EDC2
mode
Layer 0
selected
0000 0000
1003 0000
ID
EDC2 start
Layer 1
selected
0100 0000
1103 0000
Layer0:10** ****
Layer1:11** ****
** ****: ID specification value
Layer0:20** ****
Layer1:21** ****
** ****: Present ID value
Method for designating an ID address:
C
• A number of digits are determined through commands 1 and 2. Numerical UP/DOWN operations are performed
through commands 3 and 4. The decision is finalized (entered) with command 5.
OSD display
Error Code List
Error status from
DVD micurocomputer Contents Display
0X50 Mecha. error No dislay
0X40 No disc No dislay
0X30 The temperature is abnormal Thermal Protection in Motion
0X20 Read error Error-02-XX
Error Code Contents Display
0X99 Data cannot read Please condirm the disc
0X80 The address cannot be found Please condirm the disc
E
0X90 Focus error Please condirm the disc
0X91 Spindle lock NG DVD is stopping because mechanism detected abnormality
0X92 Carrige home NG DVD is stopping because mechanism detected abnormality
0X93 FOK error Please condirm the disc
0X94 ID/Subcode cannot be read Please condirm the disc
0X95 High spindle rotation Please condirm the disc
0X96 Row spindle rotation DVD is stopping because mechanism detected abnormality
0X98 TOC cannot be found Please condirm the disc
0X9A AV chip error DVD is stopping because mechanism detected abnormality
0X9B RecaveryNG(BE) DVD is stopping because mechanism detected abnormality
Drrerent region disc
DFFERENT REGION DISC
F
30
1234
AVIC-88DVD/UC
5678
- Skew adjustment
If any of the following replacements have been performed on the system, adjustments for pick up, must be conducted:
1. Pick up unit replacement
2. Spindle motor replacement
3. Carriage chassis replacement
4. Pick up unit main shaft replacement
5. Pick up unit sub-shaft replacement
Measurement device and tools : Oscilloscope
Allen key wrench
40-pin flexible extension
Adhesive material(GEM1033)
Screw rock(GYL1001)
Disk used : GGV1018
Measurement reference : GND1
Measurement point : RFOUT
A
B
C
Skew adjustment connection diagram
• DVD Core Unit R
IC1100
RFOUT
GND1
D
OSCILLOSCOPE
E
56
AVIC-88DVD/UC
F
7
8
31
1234
-4
Symptoms that can occur if proper adjustments are not made: Error rate reaches 10 (10 or less under normal condi-
-3
tions).
The RF jitter becomes more pronounced - the RF waveform becomes deformed.
Retraction of the tracking and the servo motor, become unstable.
A
Cautions for performing adjustments: Do not look directly into the laser beam for any prolonged periods of time.
Procedure:
1. Replace the cable, connecting the product's main unit and the DVD mechanical module, with a 40-pin extended flexible cable (GGD1170), and turn the DVD mechanical module upside down, in order to proceed with pick-up unit adjustments.
2. Remove adhesive materials from the pick-up unit, using tweezers.
(Note) Make sure that adhesive material fragments are not scattered while removing the adhesive from the unit. Be
also very careful not to exert excessive force on the actuator.
3. Connect the unit to an oscilloscope, referring to the connection diagram.
4. Turn the product power ON, and load the disk for adjustments (GGV1018).
5. Set the disk type to single-layer DVD in the front-end test mode, turn the power ON and then move the pick-up to
B
the middle radius.
6. LD ON.
7. Close in the focus(Do not carry out 'T.Bal adjustment' and 'Tracking close'.)
8. Maximize the level by slightly turning the skew adjustment screw A, while looking at the RF waveform level on the
oscilloscope.
Next, maximize the level by turning the skew adjustment screw B, slightly. Repeat this procedure three times and
adjust the unit to attain a maximum level.
9. Turn the power OFF in the test mode, and eject the disk after verifying that it has stopped spinning.
10. Apply adhesive and screw lock materials, to the locations specified in the pick-up diagram (shown below).
Apply the adhesive material to secure the resin components on the pick-up chassis.
Apply the screw lock material to secure the screws on the pick-up chassis.
Do not apply any of these materials to the pick-up section or mechanical sections, which are not specified.
C
Keep the unit away from vibration or shock until the materials securely fix the components and screws in place.
PU diagram
Skew adjustment screw A
Screw rock(GYL1001)
D
Adhesive material
(GEM1033)
E
Skew adjustment screw B
Screw rock(GYL1001)
F
32
1234
AVIC-88DVD/UC
5678
GENERAL INFORMATION
DIAGNOSIS
DISASSEMBLY
- Handling the mechanical module
1. The mechanical module should be handled by holding
the upper frame and main frame of the mechanical module.
2. The front section of the upper frame is not very sturdy,
so this section should not be held too firmly (see fig.1).
A
B
- Removing the DVD Core Unit R
1. Bring the mechanism to a locked position (disk load
standby position).
2. Turn the mechanical module upside down.
3. Set the pick-up flexible cable to a shorted position on
the land end (the other is auxiliary), and turn the SW
knob in the direction opposite to OP (see fig.2).
4. Remove the pick-up flexible cable and the CRG flexible
cable from the connector. Remove the solder on the
lead wires of the load motor.
5. Remove screws at two locations, and remove the DVD
Core Unit R (lift the board in the direction of the white
arrow shown in fig.3, and remove it out diagonally).
Do not hold onto this area.
Auxiliary
land
DVD Core Unit R
Fig.1
Short
C
Fig.2
D
Fig.3
- Removing the PU unit (see fig.4)
1. Lift the pick-up rack to the center of the axis of the rack,
turn it 90 degrees first, then press on it lightly, and fix it
in place temporarily.
2. Remove the screw that keeps the main shaft clamp
spring in place, and remove the main shaft clamp
spring.
3. Remove the PU unit with the main shaft attached.