ST115
Operation & Maintenance Manual
ST 115 Systems
TABLE OF CONTENTS
i
TITLE PAGE
General Information ............................................................................................... 2
Introduction .................................................................................................. 2
Specifications ............................................................................................... 2
Parts Identification ...................................................................................... 4
Safety ....................................................................................................................... 5
Safety Guidelines, English Language ....................................................... 5
Safety Guidelines, French Language......................................................... 6
Safety Guidelines, German Language ....................................................... 7
Safety Guidelines, Italian Language ......................................................... 8
Safety Guidelines, Portuguese Language .................................................. 9
Safety Guidelines, Spanish Language ..................................................... 10
Safety Guidelines, Swedish Language .................................................... 11
Set-Up .................................................................................................................... 12
Tip & Tool Stand ..................................................................................... 12
Handpiece Vacuum/Pressure ..................................................................... 13
Handpiece Connection .............................................................................. 14
System Power Up ...................................................................................... 14
Heater Burn In ........................................................................................... 14
Quick Start - Basic Operation ............................................................................ 16
Introduction ................................................................................................ 16
Quick Start Procedure ............................................................................... 16
Operation ............................................................................................................... 17
Definitions .................................................................................................. 17
Password ..................................................................................................... 18
Auto Tip Temperature Compensation ..................................................... 18
LED Display, Normal Operation .............................................................. 19
LED Display, Temperature Adjust Mode ................................................ 20
Temperature Setback ................................................................................. 21
Auto Off Safety System ............................................................................ 22
Quick Tour ................................................................................................. 23
Factory Settings ......................................................................................... 25
Set-Up Mode......................................................................................................... 26
Introduction ................................................................................................ 26
Entering Set-Up Mode .............................................................................. 26
Operation .................................................................................................... 27
Repair .................................................................................................................... 31
Repair Procedure ....................................................................................... 31
LED Display Accuracy.............................................................................. 32
LED Display Message Codes .................................................................. 32
Corrective Maintenance ............................................................................ 33
Disassembly/Assembly............................................................................... 35
TABLE OF CONTENTS
ii
Assembly Detail ......................................................................................... 37
Wiring Diagram .......................................................................................... 3 8
Schematic ................................................................................................... 39
Packing List/Spare Parts ...................................................................................... 41
Packing List ............................................................................................... 41
Spare Parts .................................................................................................. 41
Limited Warranty Registration ............................................................................ 42
TABLE PAGE
Table 1 Factory Settings.................................................................................... 25
Table 2 LED Display Message Codes ............................................................. 32
Table 3 Power Source Corrective Maintenance .............................................. 33
Table 4 Heater Assembly Checkout Procedures.............................................. 34
Table 5 Packing List.......................................................................................... 41
Table 6 Spare Parts ............................................................................................ 41
TITLE PAGE
© 2000 P ACE Incorporated, Laurel MD. All rights reserved. Printed in the U.S.A.
iii
For any questions regarding this Operation & Maintenance Manual,
contact your local authorized P ACE distributor or contact PACE
directly at the appropriate address listed below.
P ACE USA 9893 Brewers Court
Laurel, Maryland 20723-1990
Tel.: (301) 490-9860
(888) 535-7223 (PACE)
Fax (301) 498-3252
PACE EUROPE Sherbourne House, Sherbourne Drive
Tilbrook, Milton Keynes
MK7 8HX
United Kingdom
Tel.: (44)1908 277666
Fax: (44)1908 277777
or
www .paceworldwide.com
PACE Incorporated retains the right to make changes to specifications contained
herein at any time, without notice.
Contact your local authorized P ACE Distributor or PACE Incorporated to obtain the
latest specifications.
The following are registered trademarks and/or servicemarks of P ACE Incorporated,
Laurel Maryland U.S.A. and may only be used to identify genuine P ACE products or
services:
Arm-Evac, Flo-D-Sodr , Mini-Wave, P ACE, SensaTemp, Snap-V ac, Sodrtek,
Sodr-X-T ractor, ThermoFlo, ThermoJet, ThermoT weez, Toolnet, Visifilter.
1
SYSTEM QUICK START
The ST 115 system is very easy to operate and can be
quickly set up for use in standard desoldering/soldering
operations. To begin operation of your new system
quickly, perform the "Set-Up" and "Quick Start -
Basic Operation" procedures detailed on pages 12-16 of
this manual. A shaded title bar on each of these pages
highlight their location.
MANUAL NUMBER 5050-0460
REV. D
2
Introduction
Thank you for purchasing the P ACE model ST 1 15 Digital Desoldering System. This
manual will provide you with the information necessary to properly set up, operate
and maintain the ST 115 system.
The ST 115 systems are available in either the 1 15 VAC, or 230 VAC version
which incorporates a highly responsive SensaTemp (closed loop) control system
providing up to 80 Watts of total power to a single output channel. The systems
package the power source with a selection of accessories and functional aids.
The Sodr-X-Tractor handpiece provides thermally enhanced thru-hole desoldering,
safe removal of TQFP (Thin Quad FlatPack) and TSOP (Thin Small Outline Package)
surface mount components and continuous removal of old solder from surface
mount lands.
Other P ACE SensaTemp handpieces may be used with the ST 1 15 system to perform a
wide variety of advanced surface mount & thru-hole component removal/replacement
operations.
Specifications
System power sources are available in either the 115 VAC or 230 V AC version.
The 115 VAC version system conforms to all the requirements of FCC Emission Control
Standard, Title 47, Subpart B, Class A. This system has been tested and found to
comply with the limits for a Class A digital device, pursuant to part 15 of FCC rules.
These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with this manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause interference in which
case the user will be required to correct the interference at his own expense.
The 230 volt system bears the Conformity Marking which assures the user that it
conforms to all the requirements of (EU) directive EMC 89/336/EEC & 73/23/EEC.
General Information
3
General Information
T emperature Specifications:
Tip T emperature Range: 204°C to 482°C (400°F to 900°F) nominal.
T emperature Stability: ±1.1°C (±2°F) at idle from set tip temp.
NOTE
Actual minimum and maximum Operating Tip Temperatures may vary depending on
Handpiece, Tip selection and application.
Vacuum And Air
Measurements at front panel Vacuum and Contr ollable Pressure Ports.
V acuum Rise Time: ------- 200 ms average as measured by PACE
PPM 100 Process Monitor.
V acuum: ............................ 51 cm Hg. (20 in. Hg.) (nominal)
Pressure:.......................... 1.44 Bar (21 P .S.I.) (nominal at MAX setting)
Air Flow: ........................... 6 SLPM (0.22 SCFM) maximum
EOS/ESD Specifications:
The specifications shown below apply except on "Soft Ground Systems" which have
a 1 meg ohm current limiting resistance and a label placed on the power source front
panel referring to EN 100015-1.
Tip-T o-Gr ound
Resistance: ...................... Less than 2 ohms.
AC Leakage:.................... Less than 2 millivolts RMS from 50Hz to 10MHz.
T ransient Level: ............... Less than 500mV peak, out to 100MHz.
System Power Source Power Requirements:
ST 115 .........Operates on 97-127 V AC, 50/60Hz
120 W atts maximum at 115 V AC, 60Hz
ST 1 15E ......Operates on 197-253 V AC 50/60Hz
120 W atts maximum at 230 V AC, 50Hz
4
General Information
Parts Identification
1 - Power Receptacle
2 - Power Switch
3 - LED Display
4 - Program Key
5 - Scroll Up Key
6 - Scroll Down Key
7 - V acuum Port
8 - Controllable Pressure Port
9/10 - AC Power Receptacle/Fuse
Holder
* - Earth Ground Receptacle
(230 V AC sytems only)
5
Safety
Safety Guidelines - English Language
The following are safety precautions which personnel must understand and follow
when using or servicing PACE products.
1. POTENTIAL SHOCK HAZARD - Repair procedures on PACE
products should be performed by Qualified Service Personnel only.
Line voltage parts may be exposed when the equipment is disassembled.
Service personnel must avoid contact with these parts when
troubleshooting the product.
2. To prevent personnel injury, adhere to safety guidelines in accordance
with OSHA and other applicable safety standards.
3. SensaTemp handpiece heaters and installed tips are hot when the
handpiece is powered on. DO NOT touch either the heater or the tip.
Severe burns may result.
4. PACE Tip & Tool Stands and handpiece cubbies are designed
specifically for use with the associated handpiece and houses it in a
manner which protects the user from accidental burns. Always store the
handpiece in its holder. Be sure to place the handpiece in its holder after
use and allow to cool before storing.
5. Always use PACE systems in a well ventilated area. A fume extraction
system such as those available from PACE are highly recommended to
help protect personnel from solder flux fumes.
6. Exercise proper precautions when using chemicals (e.g., solder paste).
Refer to the Material Safety Data Sheet (MSDS) supplied with each
chemical and adhere to all safety precautions recommended by the
manufacturer.
6
Sécurité
Directives de Sécurité, Française Langue
Les précautions suivantes, sont celles que le personnel doit comprendre et suivre
lorsqu'il utilise, effectue la maintenance ou se sert d'un produit PACE.
1. Danger potentiel de choc èlectrique - Les procédures de réparation sur
les produits PACE doivent être effectuées seulement par du personnel
qualifié. Des parties de l'équipement désassemblées peuvent être sous
tension. Le personnel de maintenance doit éviter tout contact avec ces
parties en réparant le produit.
2. Pour prévenir tout préjudice, le personnel adhère au guide de sécurité en
accord avec OSHA (équivalent à des normes françaises de sécurité) et
d'autres standards de sécurité applicable.
3. La mise sous tension des outils SensaTemp comporte des éléments
chauffants (buse). Ces derniers, gardent la chaleur même après la mise
hors tension pendant un certain temps. Ne pas toucher les parties
chaudes aux extrémités des outils. Des brûlures sévères peuvent en
résulter.
4. Les outils PACE et leurs pannes ainsi que le support sont dessinés de
manière spécifique afin de protéger l'utilisateur/opérateur de brûlures
accidentelles. Reposer toujours les outils après chaque utilisation dans
leurs étuis/supports afin de permettre leur refroidissement.
5. Utiliser toujours les stations Pace dans unlieu bien ventilé. Des
extracteurs de fumée Pace sont hautement recommandés pour protéger
votre personnel des vapeurs de soudure/flux.
6. Prenez les mesures nécessaires quand vous utilisez des produits (ex:
solder paste) chimiques. Reportez-vous au document (fiche technique/
sécurité) du fabricant fourni avec chaque produit. Respectez toutes les
procédures de sécurité recommandées par le constructeur.
7
Sicherheit
Sicherheit Korrekturlinien, Deutsche Sprache
Die nachfolgenden Sicherheitsvorschriften sollten vom Bedien- un Servicepersonal
verstanden und befolgt werden.
1. Entladung spannungsfuehrender Teile - Reparaturen an PACE
Produkten sollten nur von qualifizierten Personal durchgefuehrt werden.
Spannungsfuehrende Teile koennen sich bei gezogenen Netzstecker
entladen. Servicepersonal muss den Kontakt dieser Teile vermeiden.
2. Um moegliche Gefahren fuer Personen auszuschliessen, muessen alle
Sicherheitsvorschriften in Uebereinstimmung mit OSHA und anderen
anwendbaren Sicherheitsstandards eingehalten werden.
3. Angeschlossene SensaTemp Heizelemente von Handwerkzeugen und
installierte Loetspitzen sind heiss wenn das System eingeschaltet ist oder
erst vor kurzer Zeit ausgeschaltet wurde. Heizelement und Loetspitze
nicht beruehren. Verbrennungsgefahr.
4. PACE Tip & Tool und andere Handwerkzeugablagen sind so konstruiert,
dass ein versehentliches Beruehren des dazugehoerendes
Handwerkzeuges vermieden wird. Bewahren Sie das Handwerkzeug nach
Gebrauch stets in der Ablage auf. Bevor das Handwerkzeug an einem
anderen Ort gelagert werden muss, lassen Sie es in der Werkzeugablage
vollstaendig abkuehlen.
5. Benutze PACE Systeme nur in gut beluefteten Raeumen. Ein
Loetrauchabsaugsystem, wie es z.B. von PACE erhaeltlich ist, hilft
Bedienpersonen von den Gefahren von Loetrauch zu schuetzen.
6. Wenn Chemikalien (z.B.: Lotpaste) verwendet werden, muessen alle die
in den Sicherheitsdatenblaettern des Herstellers ausgewiesenen
Sicherheitsvorschriften eingehalten werden.
8
Sicurezza
Misure di Sicurezza, Italiana Lingua
Le seguenti instruzioni sono misure di sicurezza che il personale deve comprendere e
seguire quando utilizza o ripara I prodotti PACE.
1. EVENTUALI RISCHI DI SHOCK ELETTRICO- Si consiglia di far
eseguire le operazioni di riparazione dei prodotti PACE, da un servizio di
personale qualificato. Quando la stazione non é assemblata le parti
sottoposte alla tensione di linea potrebbero essere scoperte. Il personale
deve evitare il contatto con queste parti durante manutenzione del
prodotto.
2. Per evitare eventuali pericoli al personale, attenersi alle norme di sicurezza
previste dalla guida, in conformitá all’OSHA e agli altri Standard di
Sicurezza applicabili.
3. Le resistenze PACE Sensatemp e le punte installate sono calde quando la
stazione é accesa e per un periodo successivo allo spegnimento. Non
toccare la resistenza e la punta. Puó comportare gravi ustioni.
4. I supporti PACE sono specificamente costruiti insieme alla
corrispondente impugnatura e progettati per un uso che protegge gli
utenti da ustioni accidentali. Mettere sempre l’impugnatura nel propio
supporto dopo l’utilizzo e lasciarla raffredare prima di riporla.
5. Utilizzare sempre I stazioni PACE in una zona be aerata per proteggere il
personale dai fumi. É fortemente raccomandato un sistema di aspirazione
(dei fumi) come quello disposta dalla PACE.
6. Usare precauzioni quando si utilizzano sotanze chimiche (es. Pasta di
stagno). Fare riferimento al Material Safety Data Sheet (MSDS) fornita
con ogni sostanza chimica e seguire tutte le misure di sicurezza
raccomandate dal fabbricante.
9
Segurança
Guidelines de Segurança, Portuguese Lingua
Segeum-se precauções de segurança que os operadores devem compreender e seguir
ao utilizar ou reparar produtos PACE.
1. Perigo de choque eléctrico - Os procedimentos de reparação em
produtos PACE, devem ser apenas efectuados por pessoal qualificado.
Linhas de alimentação podem ficar expostas ao desmontar o
equipamento. Pessoal de reparação deve evitar o contacto com essas
partes ao reparar o produto.
2. Para evitar danos pessoais, siga as normas de segurança OSHA ou outras
normas aplicáveis.
3. Resistencias de aquecimento dos ferros e as pontas instaladas estão
quentesquando o ferro está alimentado, e mesmo durante algum tempo
após ser desligado. NUNCA TOCAR nem na resistencia de
aquecimento nem na ponta. Pode resultar em queimaduras severas.
4. Os suportes para pontas e ferros da PACE, foram concebidos para uso
especifico, e para proteger o operador de queimaduras acidentais.
Coloque sempre os ferros nos respectivos suportes. Tenha a certeza de
colocar sempre o ferro no respectivo suporte após cada utilização e deixe-
o arrefecer antes de o guardar.
5. Utilize sempre os sistemas da PACE em locais bem ventilados. Um Sistema de
extracção de fumos, como os Sistemas disponiveis na PACE, são altamente
recomendados para a protecção dos utilizadores contra os fumos produzidos pela
solda e fluxo.
6. Tenha precauções apropriadas ao utilizar produtos quimicos (ex. pasta de soldar).
Lêr sempre atentamente os normas de segurança fornecidas com cada produto
químico e siga sempre todas as precauções de segurança recomendadas pelo
fabricante.
10
Seguridad
Guias de Consulta de Seguridad, Espãnol Lenguaje
Lo siguiente es precauciones de seguridad que el personal debe entender y debe
seguir al usar o reparar productos de PACE.
1. RIESGO de SHOCK POTENCIAL - Los procedimientos de la
Reparación en productos de PACE sólo deben ser realizados por Personal de
Servicio Calificado. Pueden exponerse partes de voltaje de línea cuando el
equipo se desmonta. El personal de servicio debe evitar contacto con estas
partes al arreglar el producto.
2. Para prevenir lesión del personal, adhiera a las reglas de seguridad de
acuerdo con OSHA y otras normas de seguridad aplicables.
3. Las herramientas SensaTemp tienen sus calentadores y las puntas
instaladas calientes cuando la herramienta esta encendida y por un
periodo de tiempo después de apagar el equipo. No toque el calentador
o la punta. Las quemaduras severas pueden resultar.
4. El Soporte de punta y Herramienta PACE se diseñan específicamente
para el uso con las herramientas asociadas y las almacena de una manera
que protege al usuario de las quemaduras accidentales. Siempre guarde
la herramienta en su soporte. Esté seguro de poner la herramienta en su
soporte después del uso y permita que la herramienta enfríe antes de
guardar.
5. Siempre use sistemas de PACE en una área bien ventilada. Un sistema de
extraccíon de humo como esos disponibles de PACE se recomiendan para
ayudar a protejer al personal contra los humos de flujo de soldadura.
6. Ejercicie las precauciones apropiadas al usar químicos (ej., pasta de la soldadura).
Refiérase a la Hoja de Datos de Seguridad de Material (MSDS) proporcionadó
con cada químico y adhiere a todas las precauciones de seguridad recomendadas
por el fabricante.
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