okuma OSP-P200L Instruction Manual

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OSP-U100L/U10L/ E100L/E10L/P200L/P20L

GAUGING SYSTEMS

INSTRUCTION MANUAL

(2nd Edition) -APPLICATION-

Pub No. 5327-E-R1 (LE61-129-R2) Feb. 2007

5327-E P-(i)

SAFETY PRECAUTIONS

The machine is equipped with safety devices which serve to protect personnel and the machine itself from hazards arising from unforeseen accidents. However, operators must not rely exclusively on these safety devices: they must also become fully familiar with the safety guidelines presented below to ensure accidentfree operation. This instruction manual and the warning signs attached to the machine cover only those hazards which Okuma can predict. Be aware that they do not cover all possible hazards.

1. Precautions Relating to Installation

(1) Please be noted about a primary power supply as follows.

• Do not draw the primary power supply from a distribution panel that also supplies a major

noise source (for example, an electric welder or electric discharge machine) since this could cause malfunction of the CNC unit.

• If possible, connect the machine to a ground not used by any other equipment. If there is

no choice but to use a common ground, the other equipment must not generate a large amount of noise (such as an electric welder or electric discharge machine).

(2) Installation Environment

Observe the following points when installing the control enclosure.

• Make sure that the CNC unit will not be subject to direct sunlight.

• Make sure that the control enclosure will not be splashed with chips, water, or oil.

• Make sure that the control enclosure and operation panel are not subject to excessive

vibrations or shock.

• The permissible ambient temperature range for the control enclosure is 5 to 40°C.

• The permissible ambient humidity range for the control enclosure is relative humidity 50%

or less at 40°C (no condensation).

• The maximum altitude at which the control enclosure can be used is 1000 m (3281ft.).

2. Points to Check before Turning on the Power

(1) Close all the doors of the control enclosure and operation panel to prevent the entry of water,

chips, and dust.

(2) Make absolutely sure that there is nobody near the moving parts of the machine, and that there

are no obstacles around the machine, before starting machine operation.

(3) When turning on the power, turn on the main power disconnect switch first, then the CONTROL

ON switch on the operation panel.

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SAFETY PRECAUTIONS

3. Precautions Relating to Manual/Continuous Operation

(1) Follow the instruction manual during operation.

(2) Do not operate the machine with the front cover, chuck cover, or another protective cover

removed.

(3) Close the front cover before starting the machine.

(4) When machining the initial workpiece, check for machine operations, run the machine under no

load to check for interference among components, cut the workpiece in the single block mode, and then start continuous operation.

(5) Ensure your safety before rotating the spindle or moving a machine part.

(6) Do not touch chips or workpiece while the spindle is rotating.

(7) Do not stop a rotating part with hand or another means.

(8) Check that the condition of hydraulic chuck jaws as mounted, operating pressure, and

maximum permissible revolving speed.

(9) Check the condition and location of the cutting tool as mounted.

(10) Check the tool offset value.

(11) Check the zero offset value.

(12) Check that the SPINDLE OVERRIDE and FEEDRATE OVERRIDE dials on the NC operation

panel are set to 100%.

(13) When moving the turret, check the software limits for X- and Z-axes or the locations of limit

switch dogs to prevent interference with the chuck and tailstock.

(14) Check the location of the turret.

(15) Check the location of the tailstock.

(16) Cut workpieces with a transmitted power and torque within the permissible range.

(17) Chuck each workpiece firmly.

(18) Check that the coolant nozzle is properly located.

4. On Finishing Work

(1) On finishing work, clean the vicinity of the machine.

(2) Return the ATC, APC and other equipment to the predetermined retraction position.

(3) Always turn off the power to the machine before leaving it.

(4) To turn off the power, turn off the CONTROL ON switch on the operation panel first, then the

main power disconnect switch.

5327-E P-(iii)

SAFETY PRECAUTIONS

5. Precautions during Maintenance Inspection and When Trouble Occurs

In order to prevent unforeseen accidents, damage to the machine, etc., it is essential to observe the following points when performing maitenance inspections or during checking when trouble has occurred.

(1) When trouble occurs, press the emergency stop button on the operation panel to stop the

machine.

(2) Consult the person responsible for maintenance to determine what corrective measures need

to be taken.

(3) If two or more persons must work together, establish signals so that they can communicate to

confirm safety before proceeding to each new step.

(4) Use only the specified replacement parts and fuses.

(5) Always turn the power off before starting inspection or changing parts.

(6) When parts are removed during inspection or repair work, always replace them as they were

and secure them properly with their screws, etc.

(7) When carrying out inspections in which measuring instruments are used - for example voltage

checks - make sure the instrument is properly calibrated.

(8) Do not keep combustible materials or metals inside the control enclosure or terminal box.

(9) Check that cables and wires are free of damage: damaged cables and wires will cause current

leakage and electric shocks.

(10) Maintenance inside the Control Enclosure

a. Switch the main power disconnect switch OFF before opening the control enclosure door.

b. Even when the main power disconnect switch is OFF, there may some residual charge in

the MCS drive unit (servo/spindle), and for this reason only service personnel are permitted to perform any work on this unit. Even then, they must observe the following precautions.

• MCS drive unit (servo/spindle)

The residual voltage discharges two minutes after the main switch is turned OFF.

c. The control enclosure contains the NC unit, and the NC unit has a printed circuit board

whose memory stores the machining programs, parameters, etc. In order to ensure that the contents of this memory will be retained even when the power is switched off, the memory is supplied with power by a battery. Depending on how the printed circuit boards are handled, the contents of the memory may be destroyed and for this reason only service personnel should handle these boards.

(11) Periodic Inspection of the Control Enclosure

a. Cleaning the cooling unit

The cooling unit in the door of the control enclosure serves to prevent excessive temperature rise inside the control enclosure and increase the reliability of the NC unit. Inspect the following points every three months.

• Is the fan motor inside the cooling unit working?

The motor is normal if there is a strong draft from the unit.

• Is the external air inlet blocked?

If it is blocked, clean it with compressed air.

6. General Precautions

(1) Keep the vicinity of the machine clean and tidy.

(2) Wear appropriate clothing while working, and follow the instructions of someone with sufficient

training.

(3) Make sure that your clothes and hair cannot become entangled in the machine. Machine

operators must wear safety equipment such as safety shoes and goggles.

5327-E P-(iv)

SAFETY PRECAUTIONS

(4) Machine operators must read the instruction manual carefully and make sure of the correct

procedure before operating the machine.

(5) Memorize the position of the emergency stop button so that you can press it immediately at any

time and from any position.

(6) Do not access the inside of the control panel, transformer, motor, etc., since they contain high-

voltage terminals and other components which are extremely dangerous.

(7) If two or more persons must work together, establish signals so that they can communicate to

confirm safety before proceeding to each new step.

7. Symbols Used in This Manual

The following warning indications are used in this manual to draw attention to information of particular importance. Read the instructions marked with these symbols carefully and follow them.

DANGER

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

5327-E P-(v)

SAFETY PRECAUTIONS

indicates a potentially hazardous situation which, if not avoided, may result in damage to your property.

SAFETY INSTRUCTIONS

indicates general instructions for safe operation.

5327-E P-(i)

INTRODUCTION

Thank you very much for purchasing our numerical control unit OSP-E100L/E10L. Before using this NC unit (hereafter simply called NC), thoroughly read this programming manual (hereafter called this manual) in order to ensure correct use. This manual explains how to use and maintain the NC so that it will deliver its full performance and maintain accuracy over a long term. You must pay particular attention to the cautions given in this manual, read them carefully, and make sure you fully understand them before operating the NC.

Display Screens

The NC display screens vary with the selected NC specifications. The screens shown in this manual, therefore, may not exactly the same with those displayed on your NC.

5327-E P-(i)

TABLE OF CONTENTS

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB) .................................1

1. Notes for Using Gauging MSB................................................................................................. 1

1-1. Notes ................................................................................................................................ 1

1-2. Control Statements........................................................................................................... 3

2. Touch Setter Gauging and Touch Sensor Gauging................................................................. 8

2-1. Overview........................................................................................................................... 8

2-2. Variable Tables................................................................................................................. 8

2-3. Print ................................................................................................................................ 17

2-4. Program.......................................................................................................................... 21

2-5. Flow Charts .................................................................................................................... 24

2-6. Program List ................................................................................................................... 60

3. Touch Sensor Gauging (Automatic Zero Offset Function)..................................................... 75

3-1. General Description of MSB ........................................................................................... 75

3-2. Variable Tables............................................................................................................... 75

3-3. Program.......................................................................................................................... 79

4. Automatic C-axis Zero Offset Function.................................................................................. 82

4-1. General Description of MSB ........................................................................................... 82

4-2. Variable Tables............................................................................................................... 82

4-3. Programs ........................................................................................................................ 86

5. Y-axis Gauging Function ..................................................................................................... 107

5-1. Outline of MSB ............................................................................................................. 107

5-2. Variables Table.............................................................................................................107

5-3. Programs ...................................................................................................................... 110

6. Automatic Gauging System Using Five Level Signals (BCD System)................................. 135

6-1. General Description of MSB ......................................................................................... 135

6-2. Variable Tables.............................................................................................................136

6-3. Program........................................................................................................................ 140

7. Automatic Gauging System Using Five Level Signals......................................................... 146

7-1. General Description of MSB ......................................................................................... 146

7-2. Variable Tables.............................................................................................................146

7-3. Program........................................................................................................................ 151

8. Automatic Gauging System by Seven Level Signals........................................................... 157

8-1. General Description of MSB ......................................................................................... 157

8-2. Variable Tables.............................................................................................................157

8-3. Program........................................................................................................................ 162

9. CEJ MATIC Gauging MSB .................................................................................................. 168

9-1. CEJ MATIC Gauging Subprograms ............................................................................. 168

9-2. Common Variables ....................................................................................................... 168

9-3. System Variables.......................................................................................................... 168

9-4. Program........................................................................................................................ 169

10.MSB for Post-process Gauging Using RS-232C ................................................................. 172

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TABLE OF CONTENTS

10-1.Gauging Subprogram .................................................................................................. 172

10-2.System Variables......................................................................................................... 172

10-3.Common Variables ...................................................................................................... 172

10-4.Program....................................................................................................................... 173

5327-E P-1

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING

(MSB)

1. Notes for Using Gauging MSB

1-1. Notes

General notes for using maker subprograms (MSB) for gauging are presented below.

1-1-1. NOEX Command

In the single block mode, sequences preceded by NOEX are excluded in single block operation. This speeds up internal processing for checking and correcting the program in single block operation. When specifying the NOEX command, the restrictions stated below apply.

• NOEX cannot be specified before axis movement commands.

NOEX G00 Z100......................×

• NOEX cannot be specified before an IF statement.

NOEX IF [AA EQ 0] N004........×

• NOEX cannot be specified before a GOTO statement.

NOEX GOTO N004..................×

• NOEX cannot be specified before a sequence number/label.

NOEX can be specified after a sequence number/label.

NOEX N001 V1 = 100..............×

N001 NOEX V1 = 100.............{

• NOEX cannot be specified before a CALL statement.

NOEX CALL OWMXA...............×

In modes other than the single block mode, NOEX has no influence on the execution of a program. If NOEX is specified in a variable setting sequence, the execution time is shortened since the sequence is excluded from single block processing. The operation itself does not vary regardless of whether or not NOEX is specified.

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

1-1-2. Judging Local Variable Definition Using IF Statement

N2 IF Local-variable-name N3

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(1)

(2)

(3) (4)

LE61129R0200700030001

(1) Specify the sequence name of this block.

(2) This indicates that this sequence is the IF statement sequence.

(3) Specify the local variable name whose defined/undefined status is to be checked. Note that a

local variable name may not be enclosed by brackets ([ ]).

(4) Specify the sequence name of the destination block to which the program jumps if the specified

local variable has been defined.

The IF statement judges whether or not the specified local variable has been defined and causes a jump to the N3 block if it has been defined. If it has not been defined, the next block is executed. Example:N1000 IF ABC N2000 If local variable ABC has been defined, the program jumps to the N2000 block. If not, the program proceeds to the next block.

1-1-3. Calculating the Measured Value (Sensor Contact Point, Program Coordinate

System) (Gauging in the Z-axis Direction)

Measured value = VSKPZ [*] - VZOFZ - VZSHZ - VETFZ (* = 1 or 2) After the execution of the G30 gauging cycle, the coordinate value of the contact point (in the machine coordinate system) is set at VSKPZ.

Machine zero

Contact point VSKPZ [*]

Measured

Zero offset

Zero shift

value

Tool offset value

value

LE61129R0200700040001

Measured value - Target value (MSP): The difference between the “measured value” and the “target value (MSP)” is calculated as the amount of variation and judgment is carried out based on this amount of variation.

[Supplement]

The coordinate value of the contact point is set at either variable VSKPZ [1] or VSKPZ [2]. In the touch setter gauging cycle, the contact point coordinate value is set at VSKPZ [2]. In the touch sensor gauging cycle (master ring gauging cycle, work gauging cycle), it is set at VSKPZ [1]. This is also true for VSKPX [1] and VSKPX [2].

1-2. Control Statements

In gauging programs, the following control statements are used:

(1) GOTO statement

(2) IF statement

(3) CALL statement

(4) RTS statement

These control statements are all entered at the beginning of a block or immediately after the “sequence name” which comes first in a block. They must be followed by a space or a tab code. If no space or tab code is entered following a control statement, an alarm occurs. However, note that since a left bracket “[“ is specified following IF statement, no space or tab code is required after an IF instruction. Example:

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SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

N1001 GOTO N2000

Enter a space or a tab code

NLAP1 GOTO NLAP2

LE61129R0200700050001

Specify either a space or a tab code immediately after an element consisting of two or more consecutive address characters such as a sequence name or control code.

[Supplement]

A sequence name means a code that is used to identify a block in a program. It consists of four alphanumeric digits following address N. Sequence names can be expressed in two ways: [N] [4-digit number] and [N] [Alphabet] [3-digit alphanumerics] In this manual, sequence names include both of these two types of expression.

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

1-2-1. GOTO Statement (Unconditional Branch)

(1) Programming format

N0 GOTO N1

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(a)

(b)

(c)

(a) Sequence name of this block. The sequence name may be omitted. (b) Indicates a GOTO statement. (c) Sequence name of the destination of branching. A branch destination sequence name must always be specified.

LE61129R0200700060001

[Supplement]

The branch destination sequence name “N1” must be present in the same block where the control statement (GOTO) is specified.

(2) Function

Program branches to the specified block (N1) unconditionally. With a two-saddle model, branching from the turret A side program to the turret B side program or from the turret B side program to the turret A side program is not allowed.

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

1-2-2. IF Statement (Conditional Branch)

(1) Programming format

N0 IF [Qualification] N1

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(a)

(b)

(a) Sequence name of this block. The sequence name may be omitted. (b) Indicates an IF statement. (c) There are two qualification states resulting from the comparison operation: "true" and "false." The qualification must be enclosed by brackets ([ ]). (d) The sequence name of the destination of branching that occurs if the result of qualification is "true". The branch destination sequence name must always be specified.

LE61129R0200700070001

(2) Function

The program jumps to the specified block if the result of [qualification] is true. If the result if false, the next block is executed. Example:

N1000 IF [V1 EQ 10] N2000

This stands for "EQUAL".

LE61129R0200700070002

In the example program above, if “10” is set for variable V1 (V1 = 10), the program jumps to the N2000 block. In other cases, the next block is executed.

(3) Evaluation of defined or undefined local variables by IF statement

N2 IF Local-variable name N3

(a)

(b)

(a) Sequence name of this block. (b) Indicates an IF statement. (c) Local variable name whose defined/not defined status is to be evaluated. A variable name may not be enclosed by brackets ([ ]). (d) Sequence name of the destination of branching that occurs if the specified local variable

has been defined.

Whether the specified local variable has been defined or not is judged; if it has been

defined, the program jumps to the N3 block.

If it has not been defined, the next block is executed.

LE61129R0200700070003

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Example:

: N1000 IF ABC N2000 : : N2000

In the example program above, if local variable ABC has been defined, the program jumps to the N2000 block. If it has not been defined, the next block is executed.

1-2-3. CALL Statement (Program Call)

(1) Programming format

N0 CALL O1 Q1 Variable-setting-part

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LE61129R0200700070004

(a)

(b)

(d)

(a) Sequence name of this block. The sequence name may be omitted. (b) Indicates a CALL statement. (c) Program name of the subprogram to be called. The program name must always be specified. (d) The number of times the called subprogram should be repeated. The programmable range of

this repetition is from 1 to 9999. If the Q word is omitted, "Q1" is assumed.

(e) Set variables that are used in the subprogram to be called.

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(2) Function

The CALL statement calls and executes the specified subprogram (O1). If variables are set in “variable setting set”, the specified variables are all registered. Example: N1000 CALL O1234 XP1=150 ZP1=100 Calls and executes subprogram O1234 and registers variables XP1 and ZP1.

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

1-2-4. RTS Statement (Subprogram End Code)

(1) Programming format

N0 RST

(b)

(a)

(a) Sequence name of this block. The sequence name may be omitted. (b) Indicates the end of the subprogram (RTS statement).

(2) Function

The RTS statement must always be specified at the end of a subprogram. When this block is executed, the called subprogram ends and the program returns to the block next to the CALL statement block. Variables registered by the execution of the CALL statement and those registered in the called subprogram are discarded. Example:

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LE61129R0200700090001

Main program N1000 CALL O1234 XP1=150

ZP1=100 N1001 G00 X Z : : :

Subprogram

O1234 N001 G00 X=XP1 Z=ZP1 N002 : : N050 RTS

LE61129R0200700090002

When N1000 in the main program is executed, program execution jumps to O1234 in the subprogram and that subprogram is executed. After that, when the RTS statement in N050 is executed, program execution jumps to the N1001 block and the blocks in the main program are executed from N1001. Variables XP1 and ZP1 are discarded. program sequence

N1000 O1234

→

→→

N001 N050

→

N1001

LE61129R0200700090003

The sequence name specified as the jump destination must be present in the same subprogram. Designation of G13 and G14 is not allowed in a subprogram.

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

2. Touch Setter Gauging and Touch Sensor Gauging

2-1. Overview

2-1-1. General Description of MSB

This section covers the list, flow chart, variable table and other information relating to the touch setter M/A and touch sensor gauging function, taking the following maker subprogram (MSB) as an example.

LMSA300A.MSB

The name of the gauging control software is expressed as indicated below.

LMS*????.MSB

*: Indicates the content of the gauging software.

????: Indicates the gauging software version.

In this manual, the gauging control software is represented by “MSB”. MSBs largely differ from other control software in their contents. Other control software is used to control signals from the machine and also input/output of part programs and/or user’s commands. In contrast, MSBs have the same format as part programs, and they may be considered to be control software that executes gauging cycles instead of an operator. In the explanation below, LMSA300A.MSB (tool nose gauging using a touch sensor) is used as an example. A variety of MSBs exist in addition to this program and the internal specification is specific to the individual programs. However, the basic programming format, variables to be used, etc. are common to all MSBs.

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2-2. Variable Tables

The variables used in MSBs are explained in this section.

(1) Common variables (different from common variables V1 to V200 used for parameter setting)

(2) System variables 1 (used for reading and correcting various types of data)

(3) System variables 2 (used for transmitting data between turret A and turret)

(4) System variables 3 (used as counter for gauging functions)

(5) System variables 4 (used for screen display)

(6) Input/output variables (used for input/output)

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

2-2-1. Common Variables (VS01 to VS32)

Differing from common variables (V1 to V200) used for parameter setting, common variables VS01 to VS32 are not displayed on the screen.

5327-E P-9

Variable

No.

VS01 Tool offset number For printer output VS17 Not used

VS02 Target value For printer output VS18

VS03

VS04

VS05 Offset value (new) For printer output VS21

VS06 Result of judgment For printer output VS22

VS07 Not used VS23 Tool number Work gauging

VS08 Not used VS24

VS09 Not used VS25

VS10 Not used VS26 NG processing flag

VS11

VS12 Not used VS28

VS13 Not used VS29 Target point

VS14 Not used VS30 Compensation data

VS15

VS16 Not used VS32 Result of judgment

Function Remark

Gauging (measured) value

Offset value (previous)

Absplite value of amount of varition

Gauging cycle starting point X (Z) coordinate value

For printer output VS19

For printer output VS20

Work/touch setter gauging

Master ring/work/ touch setter gauging

Variable

No.

VS27

VS31

Function Remark

Absolute value of judgment result

Sensor input number (1 or 2)

Touch setter gauging cycle start condition judgment (=1: Gauging)

Diameter gauging, diameter gauging value

Diameter gauging, upper diameter gauging value

Diameter gauging, OD/ID judgment flag (=0: OD, =1: ID)

NG double-contact flag

Gauging direction judgment flag (=0: Xaxis, =1: Z-axis)

Tool offset read-out, tool breakage detection cycle judgment flag (=0: Read-out cycle, =1: Tool breakage detection cycle)

Gauging (measured) value

Work/touch setter gauging

Master ring/work/ touch setter gauging

Touch setter gauging

Work gauging

Work/touch setter gauging

Touch setter gauging

Work/touch setter gauging

Touch setter gauging

Master ring/work/ touch setter gauging

Work/touch setter gauging

Master ring/work/ touch setter gauging

Work/touch setter gauging

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SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

(1) Common variables V1 to V200 used for setting parameters are used in common for turrets A

and B. On the other hand, the common variables VS01 to VS32 indicated above are turret dependent. That is, turrets A and B have an independent VS01, for example, and the VS01 for turret A must be specified and called out from turret A, while the VS01 for turret B must be specified and called out from turret B.

(2) Note that these common variables (VS01 to VS32) will be used in other MSBs in addition to the

gauging cycle discussed here. Therefore, if these common variables are used as variables transferred between subprograms, numerical values might be changed during the transfer. When these common variables are used, their processing must end within the same subprogram.

G13 N1 NOEX VS01=100

Variables used in common in G13 side program

N2 NOEX VS02=10 VS03=20 N3 CALL OSUB1

Within a subprogram, they can be used as desired. N4 N5 N6 N7 CALL OSUB2 N8

Do not use common variables for transferring

numerical values from OSUB1 to OSUB2. N9 N10 G14

N1 NOEX VS01=100 VS02=50

N2 CALL OSUB1 N3 N4

* Not used for transferring numerical values

N5 N6 NOEX VS01=100 VS03=60 N7 CALL OSUB3 N8 N9 M02

When calling more than one subprogram from a subprogram,

pay attention to the transfer of variables between

subprograms.

Variables used in common in G14 side program

LE61129R0200700120001

2-2-2. System Variables

System variables 1 are used in in-process gauging operations. They have numerical values automatically determined by the CNC and are used for reading, writing, and altering various types of data. * The subscript expression is the numerical value that can be specified following a variable name in the format [*].

5327-E P-11

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

VSIOX

VSIOZ

VSKPX

VSKPZ

VETFX Presently used tool offset data (X-axis) -99999.999 to 99999.999

VETFZ Presently used tool offset data (Z-axis) -99999.999 to 99999.999

VETON Presently used tool offset number 1 to 32

VETLN Presently used tool number 1 to 12

VRNGX

VRNGZ

VSNX

VSNZ

VGRSL Tool number selected within a tool group 0 to 12 1 to 12

VGRID

VTLNG

VTLOA Offset number (group 1) 0 to 32 1 to 12

VTLGN Group number the tool belongs to 0 to 12 1 to 12

VTLSN Tool life - preset count number 0 to 9999 1 to 12

VTLCN Actual machined number 0 to 9999 1 to 12

VTLST Tool life - preset time 0 to 359999 1 to 12

VTLCT Actual cutting time 0 to 359999 1 to 12

VTLSA Tool life - preset wear amount 0 to 999.999 1 to 12

VTLCA Actual tool wear amount 0 to 99999.999 1 to 12

VTLLF Flag indicating the tool life status 0 to 1 1 to 12

VTLOB Offset number (group 2) 0 to 32 1 to 12

VTLOC Offset number (group 3) 0 to 32 1 to 12

VZOFX X-axis zero offset data -99999.999 to 99999.999

VZOFZ Z-axis zero offset data -99999.999 to 99999.999

VZSHX X-axis zero shift data -99999.999 to 99999.999

Actual position of X-axis (program coordinate system)

Actual position of Z-axis (program coordinate system)

Sensor contact position of X-axis (machine coordinate system)

Sensor contact position of Z-axis (machine coordinate system)

Master ring position (X-axis) (program coordinate system)

Master ring position (Z-axis) (program coordinate system)

Sensor position (X-axis) (machine coordinate system)

Sensor position (Z-axis) (machine coordinate system)

Flag indicating an occurrence of automatic indexing in a tool group

Flag indicating the result in a gauging cycle was NG

Function Min - Max. - Values

-99999.999 to 99999.999

-99999.999 to 99999.999 1 to 2

-99999.999 to 99999.999

-99999.999 to 99999.999 1 to 2

0 to 1 1 to 12

Subscript

Expression

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SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

VZSHZ Z-axis zero shift data -99999.999 to 99999.999

VTOFX Tool offset data (X-axis) -99999.999 to 99999.999 1 to 32

VTOFZ Tool offset data (Z-axis) -99999.999 to 99999.999 1 to 32

Setting for OPTIONAL PARAMETER (GAUGING)

VSKFA

VSKFB

VNSRX Nose radius compensation data (X-axis) -99999.999 to 99999.999 1 to 32

VNSRZ Nose radius compensation data (Z-axis) -99999.999 to 99999.999 1 to 32

Feedrate in gauging cycle 2 (Feedrate for the first contact detection in double-contact gauging cycle)

Setting for OPTIONAL PARAMETER (GAUGING) Feedrate in gauging cycle 1 (Feedrate for the second contact detection in a double-contact gauging cycle; feedrate for the contact detection in a single-contact gauging cycle)

Function Min - Max. - Values

1 to 500

Subscript

Expression

2-2-3. System Variables 2

System variables 2 are used for transferring data between turret A and turret B. They cannot be displayed on the screen. They are used in common for the two turrets.

Variable

Name

VMDT [1] Compensation data Master ring gauging

VMDT [2] Target value Work gauging

VMDT [3] Gauging (measured value) Work gauging

VMDT [4] Judgment Work gauging

VMDT [5] Compensation data Work gauging

Tool life management specification flag

VMDT [6]

VMDT [7] Diameter gauging, upper diameter gauging value

VMDT [8] Diameter gauging, lower diameter gauging value

VMDT [9] Diameter gauging, diameter gauging value

VMDT [10] Not used

VMDT [11] Not used

VMDT [12] Not used

The system variables for data transfer, indicated above, may be used in programs other than gauging subprograms. They can be used in the same manner as parameter setting common variables.

(=1: Specification supported, =0: Specification not supported)

Function Remarks

Tool nose gauging,

Work gauging

2-2-4. System Variables 3

System variables 3 are used as counters for gauging cycles. They are used for counting the specified events and also for setting the intervals between gauging cycle executions. They are used in common for turret A and turret B.

5327-E P-13

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

Function

Variable

Name

Function

VMCN [1] Master ring gauging cycle ON preset value Setting VMCN [17] Not used

VMCN [2] Master ring gauging cycle ON counter Counter VMCN [18] Not used

VMCN [3] Work gauging cycle ON preset value Setting VMCN [19] Not used

VMCN [4] Work gauging cycle ON counter Counter VMCN [20] Not used

VMCN [5] Read-out cycle ON preset value Setting VMCN [21] Not used

VMCN [6] Read-out cycle ON counter Counter VMCN [22] Not used

VMCN [7] Tool breakage detection cycle ON preset value Setting VMCN [23] Not used

VMCN [8] Tool breakage detection cycle ON counter Counter VMCN [24] Not used

VMCN [9] Not used VMCN [25] Not used

VMCN [10] Not used VMCN [26] Not used

VMCN [11] Not used VMCN [27] Not used

VMCN [12] Not used VMCN [28] Not used

VMCN [13] Not used VMCN [29] Not used

VMCN [14] Not used VMCN [30] Not used

VMCN [15] Not used VMCN [31] Not used

VMCN [16] Not used VMCN [32] Not used

Subprogram OCNCK is used for automatically incrementing a counter; when the counter data reaches the preset value, it is cleared. When the setting is “0”, the corresponding counter does not operate. System variables VMCN[1] to VMCN[32] correspond to counters No. 1 to No. 32, respectively.

LE61129R0200700150001

System variables not assigned specific functions may be used and displayed in the same manner as common variables. Note that the range of numerical values that can be handled by these parameters is 0 to 9999 (positive integer).

2-2-5. System Variables 4

System variables 4 are used for display. When a numerical value is set for the system variables indicated below, the set numerical value is displayed at the specified field in the display screen. They are independent for each of the turrets.

5327-E P-14

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

ID master ring gauging, Upper surface gauging

VIMDX [1]

VIMDX [2]

VIMDX [3]

VIMDX [4]

VIMDX [5]

VIMDX [6]

VIMDX [7]

VIMDX [8]

VIMDX [9] Not used Display available

VIMDX [10] Not used Display available

VIMDX [11] Spare

VIMDX [12] Spare

value OD master ring gauging, X gauging value

ID master ring gauging, Lower surface gauging value

Zero offset, Compensation data in the X-axis direction (amount of variation)

Work gauging, Gauging (measured) value in the Xaxis direction

Touch setter gauging, Gauging (measured) value in the X-axis direction

Tool offset, Compensation data in the X-axis direction (amount of variation)

Diameter gauging, Upper diameter gauging (measured) value in the X-axis direction

Diameter gauging, Lower diameter gauging (measured) value in the X-axis direction

Function Remarks

Master ring gauging

Work gauging

Touch setter gauging

Work/touch setter

gauging

Work gauging

No display with standard

specification

No display with standard

specification

5327-E P-15

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

VIMDZ [1]

Master ring gauging, Gauging (measured) value in the Z-axis direction

Function Remarks

Master ring gauging

VIMDZ [2] Not used Display available

VIMDZ [3]

VIMDZ [4]

VIMDZ [5]

VIMDZ [6]

Zero offset, Gauging (measured) value in the -Z direction

Work gauging, Gauging (measured) value in the Zaxis direction

Touch setter gauging, Gauging (measured) value in the Z-axis direction

Tool offset, Compensation data in the Z-axis direction (amount of variation)

Master ring gauging

Work gauging

Touch setter gauging

Work/touch setter

gauging

VIMDZ [7] Not used Display available

VIMDZ [8] Not used Display available

VIMDZ [9] Not used Display available

VIMDZ [10] Not used Display available

VIMDZ [11] Spare

VIMDZ[12] Spare

No display with standard

specification

No display with standard

specification

The data is displayed by selecting the IN-PROCESS GAUGING screen in the operation mode (automatic, MDI, manual).

LE61129R0200700160001

The data set for VIMDX [*] and VIMDZ [*] (*: 1 to 10) is displayed on the screen shown above. For VIMDX [*] and VIMDZ [*] (*: 11 and 12), data is not displayed with the standard specification. The data input at the turret A side is displayed in the XA and ZA columns and the data input at the turret B side is displayed in the XB and ZB columns. Variables VIMDX [*] and VIMDZ [*] (*: 11, 12), which are not displayed on the screen, can be used as variables.

2-2-6. Input/Output Variables

These variables are used to input and output signals to and from the MSB. VDOUT is used for outputs and VDIN is used for inputs. The subscript determines the contents of the inputs and outputs.

Output Variables

5327-E P-16

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

VDOUT [1] = 1:+NG indicating lamp is turned ON.

VDOUT [2] = 1:+OK indicating lamp is turned ON.

VDOUT [3] = 1:OK indicating lamp is turned ON.

VDOUT [4] = 1:-OK indication lamp is turned ON.

VDOUT [5] = 1:-NG indicating lamp is turned ON.

VDOUT [9] = 0:All judgment indicating lamps are turned OFF.

VDOUT [991] = ####: Outputs “ALARM C user reserve code ####”.

VDOUT [992] = ####: Outputs “ALARM B user reserve code ####”

VDOUT [993] = ####: Outputs “ALARM A user reserve code ####”.

Function

Special Input/Output Variables

The inputs and outputs of the input/output variables indicated below correspond to each other and when the output variable is set ON (=1), the corresponding input is also set ON.

Variable

Name

VDOUT [31] = 1:The master ring gauging cycle ON lamp is turned on and “1” is set for VDIN [31].

VDOUT [32] = 1:The work gauging cycle ON lamp is turned on and “1” is set for VDIN [32].

VDOUT [33] = 1:The trial-cut gauging cycle ON lamp is turned on and “1” is set for VDIN [33].

VDOUT [34] = 1:The touch setter gauging cycle ON lamp is turned on and “1” is set for VDIN [34].

VDOUT [35]

VDIN [31]

VDIN [32] = 1:The work gauging cycle is turned ON. This is not checked within a subprogram.

VDIN [33]

VDIN [34]

VDIN [35]

= 1:The touch setter breakage detection cycle ON lamp is turned on and “1” is set for VDIN [35].

= 1:The master ring gauging cycle is turned ON. This is checked within a subprogram.

= 1:The trial-cut gauging cycle is turned ON. This is not checked within a subprogram.

= 1:The touch setter gauging cycle is turned ON. This is checked within a subprogram.

= 1:The touch setter breakage detection cycle is turned ON. This is checked within a subprogram.

Function

2-3. Print

The print (PRNT) command can be used when the gauging data print function is selected. When PRNT* (*: 1 to 14) is specified, the measured data is output to the printer. The number to be specified with the PRNT command is fixed for each type of data to be output.

5327-E P-17

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Command

No.

PRNT 1 Work gauging cycle; turret A, X-axis

PRNT 2 Work gauging cycle; turret A, Z-axis

PRNT 3 Work gauging cycle; turret B, X-axis

PRNT 4 Work gauging cycle; turret B, Z-axis

PRNT 5 Master ring gauging cycle; turret A, X-axis

PRNT 6 Master ring gauging cycle; turret A, Z-axis

PRNT 7 Master ring gauging cycle; turret B, X-axis

PRNT 8 Master ring gauging cycle; turret B, Z-axis

PRNT 9 Touch setter gauging cycle; X-axis; data of the designated turret

PRNT 10 Touch setter gauging cycle; Z-axis; data of the designated turret

PRNT 11 Work gauging cycle; X-axis; data of the designated turret

PRNT 12 Work gauging cycle; Z-axis data of the designated turret

PRNT 13 Master ring gauging cycle; X-axis; data of the designated turret

PRNT 14 Master ring gauging cycle; Z-axis; data of the designated turret

2-3-1. Print Out Data

Set the measured data at the corresponding common variables (VS01 to VS06). Items indicated by “{” are printed.

Function

Output

Variable

VS01

VS02 Target value {{{

VS03 Measured value {{{

VS04 Offset data before compensation {{ ×

VS05 Offset data after compensation {{ ×

VS06

Tool offset number whose tool offset data is corrected

Result of judgment: 0 for ±OK, ±1 for OK, ±2 for ±NG

Function

Master

Ring

Gauging

× {{

Work

Gauging

Touch

Setter

Gauging

2-3-2. Print Format

Output format is indicated below.

Master ring gauging cycle

5327-E P-18

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

(1)

* * * MASTER RING GAUGING * * *

A.MIN A-TURRET X-AXIS

COMMAND

ACTUAL LAST-DATA NEW-DATA JUDGE

50.000 50.050 1568.000 1568.050 +OK

1997.8.28 THURSDAY 16:18:20

(2) (3) (4) (5)

(1) Name of file in which gauging cycle has been called (2) Data set at VS02 (0 for turret B) (3) Data set at VS03 (0 for turret B) (4) Data set at VS04 (5) Data set at VS05

A-TURRET X-AXIS for PRNT5 (PRNT13 for turret A) A-TURRET Z-AXIS for PRNT6 (PRNT14 for turret A) B-TURRET X-AXIS for PRNT7 (PRNT13 for turret B) B-TURRET Z-AXIS for PRNT8 (PRNT14 for turret B)

LE61129R0200700200001

In the printout of the data for turret B, the data for COMMAND and ACTUAL are both “0”. This is because the actual gauging cycle is carried out by turret A and the data for turret B tools is corrected using these data. For the measured value in the X-axis direction in the ID master ring gauging cycle, the target value with the amount of variation added is output to facilitate checking of the amount of variation.

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Work gauging cycle

PRNT1 (PRNT11 on turret A)A-TURRET X-AXIS PRNT2 (PRNT12 on turret A)A-TURRET Z-AXIS PRNT3 (PRNT11 on turret B)B-TURRET X-AXIS PRNT4 (PRNT12 on turret B)B-TURRET Z-AXIS

* * * WORK GAUGING * * *

B.MIN A-TURRET X-AXIS

TOFF.NO. COMMAND ACTUAL LAST-DATA NEW-DATA JUDGE

7 50.000 50.050 10.000 9.950 +OK

1997.8.28 THURSDAY 16:18:20

5327-E P-19

(1) (2) (3) (4) (5)

(1) Data set at VS01 (2) Data set at VS02 (3) Data set at VS03 (4) Data set at VS04 (5) Data set at VS05 (6) Data set at VS06

Set any of 0, ±1 and ±2 for VS06, the variable for judgment. The output is as indicated below according to this setting.

Setting Output Result

0OK

+1 +OK

+2 +NG

-1 -OK

-2 -NG

(6)

LE61129R0200700200002

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Touch setter gauging cycle

Turret A

•

PRNT9..........A-TURRET X-AXIS

PRNT10.........A-TURRET Z-AXIS

• Turret B

PRNT9...........B-TURRET X-AXIS

PRNT10.........B-TURRET Z-AXIS

* * * TOUCH SETTER GAUGING * * *

B.MIN A-TURRET X-AXIS

TOFF.NO. COMMAND ACTUAL JUDGE

8 50.000 50.050 +OK

5327-E P-20

1997.3.24 THURSDAY 17:25:31

(1) (2) (3) (4)

(1) Data set at VS01 (2) Data set at VS02 (3) Data set at VS03 (4) Data set at VS06 (The judgment result is displayed in the same manner as in the work gauging cycle.)

LE61129R0200700200003

2-4. Program

2-4-1. Table of Subprograms

The subprograms and their functions are briefly described below.

5327-E P-21

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Subprogram No.

(1) ORGIA

(2) ORGOA

(3) ORNGB

(25) OZTM

(4) OWMXA

(5) OWMZA

(6) OWXBA

(7) OWZBA

(8) OWXBB

(9) OWZBB

(10) OWXZ

(12) OTNSL

(14) OMSSF

Subprogram

Name

Function

Master ring gauging ID: To be called from turret A If called while the chuck is closed, an alarm occurs.

Master ring gauging OD: To be called from turret A Used for correcting the zero offset data of the X- and Z-axis for turret A.

Master ring gauging - processing at turret B: To be called from turret B Used for correcting the zero offset data of the X- and Z-axis for turret B based on the data for turret A.

Judgment cycle for master ring gauging cycle To be called within a gauging subprogram The result of measurement is classified into five levels: OK, ±OK and ±NG.

Work gauging - Turret A in the X-axis direction: To be called from turret A Measures the dimension of a workpiece machined by a tool on turret A in the X-axis direction and corrects the X offset data.

Work gauging - Turret A in the Z-axis direction: To be called from turret A Measures the dimension of a workpiece machined by a tool on turret A in the Z-axis direction and corrects the Z offset data.

Work gauging - Turret B in the X-axis direction: To be called from turret A Measures the dimension of a workpiece machined by a tool on turret B in the X-axis direction For turret B, OWXBB must be called.

Work gauging - Turret B in the Z-axis direction: To be called from turret A Measures the dimension of a workpiece machined by a tool on turret B in the Z-axis direction For turret B, OWZBB must be called.

Work gauging - Turret B in the X-axis direction: To be called from turret B To be called from turret B when OWXBA is called at turret A. Based on the data measured at turret A, the X direction tool offset data is corrected for tools on turret B.

Work gauging - Turret B in the Z-axis direction: To be called from turret B To be called from turret B when OWZBA is called at turret A. Based on the data measured at turret A, the Z direction tool offset data is corrected for tools on turret B.

Work gauging - processing of measured data: To be called within the gauging cycle subprogram Measured data is processed according to the result of judgment.

Checks ATG and AOG commands, and selects the tool number and tool offset number. To be called within a subprogram. Determines whether the tool life management function is used or not. An alarm occurs if an ATG or AOG command is not correct.

Cancels the gauging cycle START conditions: To be called from both turrets A and B Turns off all gauging cycle START conditions.

5327-E P-22

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Subprogram No.

(15) OTRCK

(16) OTST

(13) OCNCK

(17) OTLLS

(18) OTFRD

(19) OTMXZ

(20) OSKPX

(21) OSKPZ Executes the same processing as OSKPX in the direction of Z-axis.

(22) OSPCX

(23) OSPCZ Executes the same processing as OSPCX in the Z-axis direction.

(24) OT1ME Executes a 0.1 sec dwell.

(11) OWTM

(26) ODOAA

(27) ODIAA

Subprogram

Name

Function

Checks conditions for starting the trial-cut gauging cycle: To be called from both turrets A and B Turns ON the conditions for starting the trial-cut gauging cycle when automatic tool indexing is conducted by the tool life management function.

Checks conditions for starting the touch setter gauging cycle: To be called in the block before the tool gauging cycle block. Turns ON the conditions for starting the touch setter gauging cycle when they are turned on by the counter or when automatic tool indexing has been executed by the tool life management function.

Counter for checking the gauging cycle START conditions: To be called from either turret A or turret B. Compares the value set at the gauging cycle counter with the counter data and turns on the gauging cycle START conditions if the counter data has reached the preset value.

Touch setter gauging - tool breakage detection cycle: To be called from the turret on which the tool to be measured is set. Checks chipping or breakage of the tool both in the X- and Z-axis directions.

Touch setter gauging - tool offset data read-out cycle: To be called from the turret on which the tool to be measured is set. Checks the wear amount of the tool both in the X- and Z-axis direction and corrects the tool offset data.

Touch setter gauging cycle - processing cycle: To be called from OTFRD or OTLLS. Executes a gauging cycle by calling OWTM and processes the obtained data.

Executes an actual gauging cycle in the X-axis direction with the gauging cycle start command (G30). This subprogram also determines whether the cycle programmed is the “single-contact” cycle or the “double-contact” cycle. This determination is based on whether argument APPS (argument that specifies the second approach point in the double-contact gauging cycle) is specified or not. This subprogram is called from a gauging cycle subprogram.

Converts the coordinate value of the X-axis direction sensor “touch” point, which is read in terms of the machine coordinate system, into the coordinate value in the program coordinate system.

Work gauging/Touch setter gauging - Measuring and judgment cycle: To be called from a gauging subprogram The result of actual measurement is classified into five levels: OK, ±OK and ±NG.

Diameter gauging - OD by turret A: To be called from turret A Measures the dimension (OD in the X-axis direction) of the workpiece machined by a tool on turret A and corrects the X-axis tool offset data.

Diameter gauging - ID by turret A: To be called from turret A Measures the dimension (ID in the X-axis direction) of the workpiece machined by a tool on turret A and corrects the X-axis tool offset data.

5327-E P-23

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Subprogram No.

(28) ODOBA

(29) ODIBA

(30) ODMBB

(31) ODWTM

(32) OTGNM Obtains the maximum value of the tool group No.

(33) OSNCA

(34) OSNMZ

(35) OSNMX

Subprogram

Name

Function

Diameter gauging - OD by turret B: To be called from turret B Measures the dimension (OD in the X-axis direction) of the workpiece machined by a tool on turret B. For turret B, ODMBB must be called.

Diameter gauging - ID by turret B: To be called from turret B Measures the dimension (ID in the X-axis direction) of the workpiece machined by a tool on turret B. For turret B, ODMBB must be called.

Diameter gauging - Turret B: To be called from turret B Based on the data measured at turret A, the tool offset data on turret B is corrected.

Measuring and judgment cycle for diameter gauging: To be called from a gauging subprogram The result of actual measurement is classified into five levels: OK, ±OK and ±NG.

Touch setter gauging for correcting the sensor position. This subprogram measures and compensates the sensor position.

Touch setter gauging called by OSNCA. This subprogram measures and corrects the sensor position in the Z-axis direction.

Touch setter gauging called by OSNCA. This subprogram measures and corrects the sensor position in the X-axis direction.

2-5. Flow Charts

2-5-1. Master Ring Gauging

Master ring ID gauging cycle

This subprogram is called from turret A

ORGIA

5327-E P-24

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VRSTT=0

YES

M100

VDIN[31]=0

Is chuck NO.1 open?

YES

XSTP=VSIOX

ZSTP=VSIOZ

VDIN[1255]AND32≠32

NA1

YES GOO X=-[TOFX[TOF1]-VTOFX[TOF2]/2 Z=ZP1 T=TLN*100+TOF1 M155

NA2

Z=ZP2

VS29=VRNGX

VS19=1

Waiting for synchronization with turret B

YES

Storing the start position

Moving the sensor to P2 Setting the gauging target value

(X-coordinate of ring upper face) Determining the sensor input number

Sequence restart OFF?

Gauging cycle is not ON

GOO X=-[[VTOFX[TOF1]+VTWOX[TOF1]]

-[VTOFX[TOF2]+VTWOX[TOF2]]]/2 Z=ZP1 T=TLN*100+TOF1 M155

Bringing the sensor to the center of master ring TLN: tool number only

OSKPX

VIMDX[1]=VS31

VDIN[1255]AND32≠32

YESNA3

GOO X=[TOFX[TOF1]-VTOFX[TOF2]]/2 T=TOF2

NA4

Calling the X-direction gauging subprogram

CRT display (measured value 1)

Setting the sensor offset value at TOF2

GOO X=[[VTOFX[TOF1]+VTWOX[TOF1]]

-[VTOFX[TOF2]+VTWOX[TOF2]]]/2 T=TOF2

LE61129R0200700220001

5327-E P-25

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VS29=-VRNGX

OSKPX

VIMDX[2]=VS31 VS32=[VIMDX[1]+VS31]/2

VS27=0

OZTM

VIMDX[3]=VS32

VS02=VRNGX VS03=VIMDX[3]+VS02 VS04=VZOFX VS06=VS30

VZOFX=VZOFX+VIMDX[3] VS05=VZOFX

PRNT 13

VMDT[1]=-VIMDX[3]

Setting the gauging target value (X-coordinate of ring lower face)

Calling the X-direction gauging subprogram

Measured value 2 Variation in zero offset X

Judging the gauging result

Compensation data in X direction

Target value 2 Measured value Previous zero offset value Result of judgment

Zero offset in X direction New zero offset value

Print command

Setting the variation at the system variable common to turrets A and B (to transfer the variation to turret B)

M100

G00 Z=ZP3

X=XP3 T=TOF1

VS29=VRNGZ

OSKPZ

Waiting for synchronization with turret B Moving the sensor to P3 Setting the sensor offset value at TOF1

Setting the target value (Z-coordinate of master ring) Calling the Z - direction gauging subprogram

LE61129R0200700220002

5327-E P-26

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VMIRZ=0

YES

Do machine coordinate system and program coordinate system have the same Z-axis direction?

VS31=-VS31

NA5

CRT display

VIMDZ[1]=VS31 VS32=VS31-VRNGZ

Measured value Variation

VS27=1

OZTM

Judging the gauging result

VIMDZ[3]=VS32

VS06=VS30

Setting the printing data

VS02=VRNGZ VS03=VS31 VS04=VZOFZ

Target value Measured value Previous zero offset value

VZOFZ=VS04+VIMDZ[3] VS05=VZOFZ

PRNT 14

Print command

VMDT[1]=VIMDZ[3]

M100

VDIN[1255]AND32≠32

Waiting for synchronization with turret B

Zero offset in Z direction New zero offset value

Setting the variation at the system variable common to turrets A and B (to transfer the variation to turret B)

NA6 YES

G00 X=-[TOFX[TOF1]-VTOFX[TOF2]]/2 G00 X=[[VTOFX[TOF1]+VTWOX[TOF1]]

-[VTOFX[TOF2]+VTWOX[TOF2]]]/2

NA7

NA8

VMDT[1]=0 VDOUT[992]=1100

Alarm B chuck is not closed

Z=ZP1

X=XSTP Z=ZSTP M154

NA9

M100

Terminating the gauging cycle after synchronization with turret B

NA10

RTS

Retracting the sensor to the start point M154: air blow OFF

LE61129R0200700220003

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Master ring OD gauging cycle

This subprogram is called from turret A.

ORGOA

5327-E P-27

VRSTT=0

YES

M100

VDIN[31]=0

Waiting for synchronization with turret B

YES

NO Storing the start position

XSTP=VSIOX

ZSTP=VSIOZ

G00 X=XP1 Z=ZP1 T=TLN*100+TOF M155

X=XP2 Z=ZP2

Z=ZP3

VS29=VRNGX

VS19=1

OSKPX

VIMDX[1]=VS31

Moving the sensor to P2 Setting the gauging target value (X-coordinate of ring upper face) Determining the sensor input number Calling the X-direction gauging subprogram

Measured value

Sequence restart OFF?

Gauging cycle is not ON

Setting the printing data

VS32=VS31-VRNGX

VS27=0

OZTM

VIMDX[2]=0 VIMDX[3]=VS32

VS02=VRNGX VS03=VS31 VS04=VZOFX VS06=VS30

CRT display (variation)

Target value Measured value Previous zero offset

LE61129R0200700220004

5327-E P-28

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

CRT display

VZOFX=VZOFX+VIMDX[3] VS05=VZOFX

PRNT 13

Print command

VMDT[1]=-VIMDX[3]

M100

G00 Z=ZP2

Waiting for synchronization with turret B

Moving the sensor to P2

X=XP3

VS29=VRNGZ

OSKPZ

VMIRZ=0

Setting the target value (Z-coordinate of master ring)

Calling the Z-direction gauging subprogram

YES

VS31=-VS31

NB2

VIMDZ[1]=VS31 VS32=VS31-VRNGZ VS27=1

Zero offset in X direction New zero offset

Setting the variation at the system variable common to turrets A and B (to transfer the variation to turret B)

Do machine coordinate and program coordinate system have the same Z-axis direction?

Measured value Variation

Setting the printing data

VZOFZ=VZOFZ+VIMDZ[3] VS05=VZOFZ

OZTM

VIMDZ[3]=VS32

VS02=VRNGZ VS03=VS31 VS04=VZOFZ VS06=VS30

Target value Measured value Previous zero offset

LE61129R0200700220005

5327-E P-29

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

PRNT 14

VMDT[1]=VIMDZ[3]

M100

G00 X=XP2

X=XP1 Z=ZP1

X=XSTP Z=ZSTP M154

M100

Print command

Setting the variation at the system variable common to turrets A and B (to transfer the variation to turret B)

Waiting for synchronization with turret B

Moving the sensor to P2 Retracting the sensor to P1

Retracting the sensor to the start point M154: air blow OFF

Terminating the gauging cycle after synchronization with turret B

NB1

RTS

Master ring gauging cycle

This subprogram is called from turret B.

ORNGB

VRSTT=0

YES

M100

Sequence restart OFF?

Waiting for synchronization with turret A

LE61129R0200700220006

YES

VDIN[31]=0

M100

VS04=VZOFX VZOFX=VS04+VMDT[1] VS05=VZOFX VIMDX[3]=VMDT[1]

PRNT 13

M100

VS04=VZOFZ VZOFZ=VS04+VMDT[1] VS05=VZOFZ VIMDZ[3]=VMDT[1]

PRNT 14

M100

RTS

Gauging cycle is not ON

Waiting for completion of Z-direction gauging on turret A

Setting the previous zero offset X (for printing) Zero offset in X-direction on turret B Setting the new zero offset X (for printing) Setting the variation in X-direction displayed on CRT at the system variable common to turrets A and B (gauging result obtained on turret A)

Print command

Waiting for completion of Z - direction gauging on turret A

Setting the previous zero offset Z (for printing) Zero offset in Z-direction on turret B Setting the new zero offset Z (for printing) Setting the variation in Z-direction displayed on CRT at the system variable common to turrets A and B (gauging result obtained on turret A)

Print command

Terminating the gauging cycle after synchronization with turret A

NC1

LE61129R0200700220007

2-5-2. Work Gauging

Work gauging cycle (Turret A, in the X/Z-axis direction)

This subprogram is called from turret A.

Setting the flag for judging the gauging direction

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OWMXA OWMZA

VS27=0 VS27=1

Gauging in X direction

ND1

M155

Air blow ON

5327-E P-30

Gauging in Z direction

VRSTT=0

Sequence restart OFF?

YES

VDOUT[9]=0

VS25=0 VS29=MSP

VS19=1

OTNSL

Judgment indicator lamp OFF

Flag for NG double-touch gauging Setting the gauging target point

Determining the sensor input number Determining whether the tool life management function

is used or not, checking ATG and AOG commands, and selecting the tool number and the tool offset number

VS17=0

OWTM

Executing the gauging cycle and judging the measured data

VMDT[2]=MSP VMDT[3]=VS31 VMDT[4]=VS30 VMDT[5]=VS32

YES

X direction Z direction

VS27=0

Target point Measured value Judgment Compensation data

NO ND4

VDIN[1255]AND32≠32 VDIN[1255]AND32≠32

NO NO

ND2 YES ND5 YES

VIMDX[4]=VS31 VS04=VTOFX[VS01]

VIMDX[4]=VS31 VS04=VTWOX[VS01]

VIMDZ[4]=VS31 VS04=VTOFZ[VS01]

ND3 ND6

OWXZ

Calling the subprogram for processing measured data

VIMDX[6]=-VMDT[5] VIMDZ[6]=-VMDT[5]

PRNT 11

Print command

Variation in tool offset

ND7

M154

Air blow OFF

RTS

VIMDZ[4]=VS31 VS04=VTWOZ[VS01]

OWXZ

PRNT 12

LE61129R0200700230001

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Work gauging cycle (Turret A, in the X/Z-axis direction)

This subprogram is called from turret A.

5327-E P-31

Setting the flag for judging by Turret B in Z Direction (Called from Turret A)

VMDT[2]=MSP VMDT[3]=VS31 VMDT[4]=VS30 VMDT[5]=VS32

VS18=ABS[VS30]

Is the result ±NG?

OK or ±OK

OWXBA

VS27=0 VS27=1

Gauging in X direction

OWZBA

NE1

M155

VRSTT=0

Air blow ON

Sequence restart OFF?

YES

M100 M100

VDOUT[9]=0

VS25=0

VS29=MSP

Starting the gauging cycle in synchronization with turret B Waiting for the tool offset number to be selected on turret B

Judgment indicator lamp OFF Flag for NG double-touch gauging Setting the gauging target point

VS17=0 VS19=1

OWTM

Determining the sensor input number Executing the gauging cycle and judging the measured data

Target point Setting the left values at the system Measured value variables common to turrets A and B Judgment (to transfer the values to turret B) Compensation data

Using the absolute value of the result for the subsequent processing executed after synchronization

VS18=2

NE2

M100

YES ±NG

Ignoring NG YES

Starting the gauging data processing on turret B

VMDT[6]=0

VDIN[21]=1

NE3

M100

Waiting for the data processing on turret B

Gauging in Z direction

Tool life management function OFF?

YES

NG ignore button ON?

M100

M154

RTS

Waiting for synchronization when the result is ±NG

NE4

Air blow OFF

M100 code (waiting for synchronization) is issued to turret B only twice when the result is NG through it is issued three times when the result is OK. This is to prevent the turret A from finishing the gauging subprogram and executing the next sequence before the alarm occurs on turret B. If NG is ignored (no alarm occurs), however, M100 is issued three times as in the case where the result is OK or ±OK.

LE61129R0200700230002

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Work gauging cycle (Turret B, in the X/Z-axis direction)

This subprogram is called from turret A in combination with OWXBA or OWZBA.

5327-E P-32

OWZBB

Gauging in Z direction

Setting the flag for

udging the gauging

direction

OWXBB

VS27=0 VS27=1

Gauging in X direction

NF1

VRSTT=0

Sequence restart OFF?

YES

M100

OTNSL

Determining whether the tool life management function is used or not, checking ATG and AOG commands, and selecting the tool number and the tool offset number

M100 M100

VS27=0

X direction

VIMDX[4]=VMDT[3] VS04=VTOFX[VS01]

OWXZ

Starting the gauging cycle by turret A Waiting for completion of the turret A gauging cycle

YES

Z direction

NF2

VIMD4[4]=VMDT[3] VS04=VTOFZ[VS01]

OWXZ

Calling the gauging data

CRT display Setting the measured value (gauging result on turret A) through the system variable common to turrets A and B Previous tool offset (for printing)

processing subprogram

VIMDX[6]=-VMDT[5] VIMDZ[6]=-VMDT[5]

CRT display Setting the variation in tool offset (gauging result on turret A)

PRNT 11

NF3

M100

Waiting for synchronization with turret A

PRNT 12

through the system variable common to turrets A and B

M100

RTS

Waiting for synchronization when the result is NG

NF4

LE61129R0200700230003

5327-E P-33

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Work gauging cycle (Measured data processing, screen output, printer output)

OWXZ

VS02=VMDT[2] VS03=VMDT[3] VS06=VMDT[4] VS18=ABS[VS06]

YES

VS18=1

VS05=VS04 VMDT[5]=0

VS18=2

±OK processing

NG3

VS02 to VS06: variables used for output to the printer

Target value Measured value Result of judgment Using the absolute value of the result to determine the processing to be executed

NO (OK processing, ±NG processing)

Printing the new offset data (previous data if the result is ±NG or OK) Setting the variation at the system variable common to turrets A and B (variation is 0 if the result is ±NG or OK)

YES(±NG)

NO No action is taken when the result is OK

VMDT[6]=0

NG1

VS06>=0

NO (Tool life management)

VDIN[21]=1

YES

NO(-NG)

YES(+NG)

M154 M154

VDOUT[992]=1001+VS27*2

Alarm No.1001 for X-direction gauging (VS27=0) Alarm No.1003 for Z-direction gauging (VS27=1)

VDOUT[992]=1000+VS27*2

Alarm No.1000 for X-direction gauging (VS27=0) Alarm No.1002 for Z-direction gauging (VS27=1)

YES (NG ignored)

Setting the NG flag at the tool life management table without causing any alarm

VTLNG[VS23]=1

VDIN[1255]AND32≠32

NG5 YES

VS27=0

NO NO

NG6 YES NG4 YES

VTOFX[VS01]=VTOFX[VS01]

-VMDT[5] VS05=VTOFX[VS01]

VTOFZ[VS01]=VTOFZ[VS01]

-VMDT[5] VS05=VTOFZ[VS01]

NG7

Tool life management function OFF?

VMDT[6]=0

TRCT

TRCT specified?

YES

TRCT=1

Addition of compensation data ignored?

VTLCA[VS23]=VTLCA[VS23] +ABS[VMDT[5]]

NG9

RTS

Adding the compensation data to the accumulated wear in the tool life management table C

VS27=0

VTWOX[VS01]=VTWOX[VS01]

-VMDT[5] VS05=VTWOX[VS01]

YES

VTWOZ[VS01]=VTWOZ[VS01]

-VMDT[5] VS05=VTWOZ[VS01]

LE61129R0200700230004

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Work gauging data judgment cycle

5327-E P-34

NG double-touch gauging?

YES

Judgment indicator lamp ON

OWTM

NH1

VS25=1

VS27=0

NH2

YES

OSKPX

Calling the X-direction gauging and judging subprogram

OSKPZ

Calling the Z-direction gauging and judging subprogram

Is the turret-B program for touch setter IA gauging unused?

VS17=0

YES

VS27=1

Gauging in X direction?

YES

NH3A

VS32=VS29-VS31 VS32=VS31-VS29

NH3B

VS11=ABS[VS32]

Using the absolute value of the variation for the subsequent judgment

VIMDX[12]=VS11

VIMDZ[12]=DNG

±NG?

VIMDX[12] >VIMDZ[12]

VIMDZ[12]=DOK

YES

APPS

YES

VIMDX[12] >VIMDZ[12]

VS25=0

NH4

VS32>0

+NG

YES YES

VDOUT[1]=1 VS30=2

NH5

-NG VDOUT[5]=1

VS30=-2

NH7

VS32>0

+OK

VDOUT[2]=1 VS30=1

NH9

RTS

The touch sensor gauging may be performed simultaneously on turret A and turret B(though work gauging is performed only on turret A), and so the target value, measured value, ,judgment, and compensation data are set at the common variables prepared separately for turrets A and B. For work gauging, these values are set at the variables common to turrets A and B to transfer the data from turret A to turret B.

Regarding that the sensor has touched the work twice

Variation = Measured value

- Target value

NH6

±OK?

YES +OK?

NH8

-OK VDOUT[4]=1

VS30=-1

VDOUT[3]=1 VS30=0

LE61129R0200700230005

Tool offset number indexing

OTNSL

VS01=0

ATG

YES

AOG

YES

N14

VMDT[6]=1

N12

VMDT[6]=0

5327-E P-35

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OTNSL: subprogram for checking ATG and AOG command values and selecting tool offset number VS01: variable used to output the tool offset number to the printer

Tool offset number?

Is ATG (tool group number) specified?

N13 YES

VS01=TOFN

TOFN

N17

OTGNM

Setting the maximum tool group number at VS07

Is ATG command value within allowable range?

0<ATG<VS07

YES

VS23=VGRSL[ATG]

VS23=0

AOG=1

Are tools registered in the specified tool group?

AOG=2

AOG=3

NONONO

YES YES YES

VS01=VTLOA[VS23] VS01=VTLOB[VS23] VS01=VTLOC[VS23]

VS01=0

Tool offset number unregistered? YES

N18

VDOUT[992]=1008

N19

RTS

M154 M126

When both ATG and AOG are specified, data is processed assuming the tool life management specification. If one of the commands is omitted, the tool offset number is obtained from TOFN assuming that the tool life specification is not supported. VDMT[6]..Tool life management function flag =0: Tool life management specification is not supported. =1: Tool life management specification is supported.

LE61129R0200700230006

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Gauging cycle START condition check counters

OCNCK

5327-E P-36

Is "0" set at the gauging counter No. 1 (master ring gauging start)?

VMCN[2]=VMCN[2]+1

Is the counter value smaller than the preset value?

Master ring gauging cycle start condition is met.

VMCN[4]=VMCN[4]+1

Is the counter value smaller than the preset value?

Work gauging cycle start condition is met.

VMCN[6]=VMCN[6]+1

VRSTT=0

YES

VMCN[1]=0

VMCN[2]<VMCN[1]

VMCN[2]=0

VDOUT[31]=1

VMCN[3]=0

VMCN[4]<VMCN[3]

VMCN[4]=0

VDOUT[32]=1

VMCN[5]=0

YES

Checking the master ring gauging cycle start condition

Checking the work gauging cycle start condition

Is the counter value smaller than the preset value?

Offset data readout cycle start condition is met.

Is the counter value smaller than the preset value?

Tool breakage detection cycle start condition is met.

VMCN[6]<VMCN[5]

NO VMCN[6]=0 VDOUT[34]=1

VMCN[7]=0

VMCN[8]=VMCN[8]+1

VMCN[8]<VMCN[7]

NO VMCN[8]=0 VDOUT[35]=1

RTS

YES

Checking the offset data readout cycle start condition in touch setter gauging

Checking the tool breakage detection cycle start condition in touch setter gauging

LE61129R0200700230007

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Gauging cycle START condition cancel

OMSSF

Sequence restart OFF?

VRSTT=0

YES

M100

Synchronization with the OMSSF called from turret B

5327-E P-37

VDOUT[31]=0 VDOUT[32]=0 VDOUT[33]=0

VDOUT[34]=0 VDOUT[35]=0

Master ring gauging cycle start condition cancel Work gauging cycle start condition cancel Trial cut part gauging cycle start condition cancel

Offset data readout cycle start condition cancel in touch setter gauging Tool breakage detection cycle start condition cancel in touch setter gauging

NK1

RTS

[Supplement]

Synchronization (M100) is necessary to avoid the following case: if either of the turrets fails meet to the gauging condition, the other turret does not perform required gauging.

Automatic tool indexing check for trial-cut gauging cycle

OTRCK

Trial cut part gauging ON

VDOUT[33]=1

NL2

VRSTT=0

YES

RTG=1

OTGNM

NL1

VGRID[RTG]=0

YES

RTG>=VS07

NL3

Local variable Setting the maximum tool

group number at VS07

Is a tool in the tool group automatically indexed?

Repeating the index check in all the tool groups

RTG=RTG+1

LE61129R0200700230008

M100

Synchronization with the index check on turret B

NL4

RTS

Even when a tool is indexed on turret B, the actual gauging is perform on turret A. Synchronization is thus necessary for the gauging processing. (Do not start the gauging cycle independently on turret A or turret B).

LE61129R0200700230009

2-5-3. Touch Setter Gauging

Gauging cycle START condition check

This subprogram should be called before calling the touch setter gauging cycle.

5327-E P-38

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OTST

YES

NM2

YES

VS20=1

Gauging cycle start conditions are met.

VRSTT=0

When activating the tool life management

YES

VS20=0

VDIN[35]=1

specification is supported, VS20 is used as a tool tip gauging start condition.

Is the tool breakage detection cycle ON?

VDIN[34]=1

RTG=1

OTGNM

Is the offset data readout cycle ON?

RTG is a local variable. Setting the maximum tool

group number at VS07

NM1

VGRID[RTG]=1

RTG>=VS07

YES NM3

Is a tool in the tool group automatically indexed?

Repeating the index check in all the tool groups

RTG=RTG+1

RTS

The touch setter gauging is performed by turret A or turret B independently. The turret A does not need to wait the gauging start conditions to be checked on turret B.

LE61129R0200700240001

Tool breakage detection cycle

OTLLS OTLLA OTLLB OTLLM

NN1

VS17=0 VS16=0

NN3

4D 2A

NN22 NN8

VRSTT=0

YES

OTNSL

VDIN[35]=1

YES

VS28=1

VS17=1 VS17=0

NN2

VS16=1

Checking A TG and AOG commands

Tool breakage detection cycle ON?

Tool breakage detection cycle

LE61129R0200700240002

Tool offset data read-out cycle

5327-E P-39

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OTFRD

NN4

VS17=0 VS16=0

NN6

VRSTT=0

OTNSL

VDIN[34]=1

YES

VMDT[6]=0

VGRID[ATG]=0

NN7

VS28=0

4D 2A

YES

OTFRA

OTFRB

VS17=1

NN5

VS16=1

Checking A TG and AOG commands Offset data readout cycle ON?

Tool life management specification not supported?

Automatic tool index not executed?

Readout cycle

OTFRM

VS17=0

YES

Even if readout cycle is not ON, execution of the automatic tool index starts the gauging cycle. At this time, however, the gauging ON lamp does not light.

NN22 NN8

LE61129R0200700240003

5327-E P-40

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

YES

Moving the tool nose to P1

VS26=0 XSTP=VSIOX ZSTP=VSIOX

Clearing the NG flag Storing the actual position (start point)

Tool life management specification

VMDT[6]=0

YES

VDIN[1241]

AND 7=0

NN9

not supported?

ATC unprovided?

TLN1=TLN TLN1=TLN1/100 TLN1=FIX[TLN1] TLN=TLN-TLN1*100

NN10

VS17=1

YES

G00 X=XP1 Z=ZP1

T=TLN

NN12

VS01=VETON

NN16

G00 X=XP1 Z=ZP1

NN11

G00 X=XP1 Z=ZP1

TM=TLN

NN15

OG=AOG

NN13

VDIN[1241]

AND 7=0

VS17=1

G00 X=XP1 Z=ZP1 TG=ATG OG=AOG

YES

NN14

G00 X=XP1 Z=ZP1

TM=VS23*100+VS01

LE61129R0200700240004

5327-E P-41

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Deleting the previously displayed X-axis data

Z-axis gauging OFF?

±NG

VIMDX[5]=0 VIMDX[6]=0

X=XP2 Z=ZP2

MSPZ=0

X=XP3

VS27=1

OTMXZ

PRNT 10

G00 X=XP2

VS26=0

NN18

MSPX=0

NN19

Z=ZP3 VS27=0

OTMXZ

Moving the tool nose to P2

YES

Moving the tool nose to XP3 Z-direction gauging

Calling the gauging and processing subprogram

Print command Z

Returning the tool nose to XP2

Is result other than ±NG?

YES

X-axis gauging OFF?

YES

Moving the tool nose to ZP3 X-direction gauging

Calling the gauging and processing subprogram

NN17

VIMDZ[5]=0 VIMDZ[6]=0

VIMDX[5]=0 VIMDX[6]=0

Clears the data displayed on the screen if gauging cycle is not executed.

4B 4A 4C

NN20 NN21

4B 4A 4C 4D

PRNT 9

G00 Z=ZP2

VS26=0

Returning the tool nose to P2

Is result other than ±NG?

YES

NO NN20

M126

VDOUT[992]=2000+VETLN+VS28*100

NN21

G00 X=XP1 Z=ZP1

X=XSTP Z=ZSTP

Retracting the tool nose to P1

Retracting the tool nose to the stored start point

NN22

RTS

LE61129R0200700240005

LE61129R0200700240006

Cycle judgment subprogram

OTMXZ

5327-E P-42

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VDOUT[9]=0 VS19=2 VS25=1

Mirror-image specification supported?

VDIN[1236]

AND 2=2

YES

VS16=0

VS19=3

NO1

X-direction gauging?

VS27=0

YES

NO3

VS29=VSNX[MSPX]

-VZOFX-VZSHX VS19=3

YES

VS29=-VS29

NO4

OWTM

Calling the gauging and data processing subprogram

Judgment indicator lamp OFF Sensor number (always "2" for touch setter gauging) NG double-touch flag (must be "1" because touch setter does not perform double-touch when the gauging result is NG)

YES

Setting the target valve

YES

VS29=VSNZ[MSPZ]

-VZOFZ-VZSHZ

VMIRZ=0

NO2

VS29=-[VSNZ[MSPZ]

-VZOFZ-VZSHZ]

VS02=VS29 VS03=VS31 VS06=VS30 VS18=ABS[VS06]

±OK?

VS18=1 VS28=0

Target value Measured value Judgment Absolute value of judgment data

YES YES YES

1A 4A 2A 3A

Tool breakage detection

VSIN[1255] AND 32≠32

Processing

VS27=0

X-axis data

Processing

YES

Z-axis data

NO9NO12

LE61129R0200700240007

5327-E P-43

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Processing Z-axis data

VIMDZ[5]=VS03 VIMDZ[6]=0

NO14

VS18=2

YES

VMDT[6]=0

VORD[OT21]=1

YES

VTLNG[VETLN]=1

NG flag ON

NO16

NO12 NO9

VS27=0

YES

Processing X-axis data

VIMDX[5]=VS03 VIMDX[6]=0

Is the result NG?

Tool life management specification not supported?

YES

NO15

VS26=1

2A 3A

VS17=1

VTOFX[VS01]= VS32-VTOFX[VS01]

NO11

VIMDX[5]=VS03 VIMDX[6]=VS32

YES

VS27=0

NO5

VS17=1

NO6

VTWOX[VS01]= VS32-VTWOX[VS01]

NO7

VIMDX[5]=VS03 VIMDX[6]=VS32

YES

VTOFX[VS01]= VS32+VTOFX[VS01]

CRT display Measured value Variation

VTWOX[VS01]= VS32+VTWOX[VS01]

VTOFZ[VS01]= VS32+VTOFZ[VS01]

VIMDZ[5]=VS03 VIMDZ[6]=VS32

VTWOZ[VS01]= VS32+VTWOZ[VS01]

VIMDZ[5]=VS03 VIMDZ[6]=VS32

RTS

LE61129R0200700240008

Gauging cycle - X-axis

OSKPX

5327-E P-44

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VS15=VSIOX

Storing the actual value for double-touch gauging

Is APPS specified (for double-touch gauging)?

APPS

YESNO1

VS29≤VS15

Comparing the target value with the actual value

YES

G00 X=VS29-APP

G00 X=VS29+APP

NO3

G30 X=VS29 D=APP L=IMP F=VSKFA

OSPCX

Converting the measured value into a value in the program coordinate system

OTIME

Dwelling for 0.1 sec

X=VS31 D=APPS L=IMP F=VSKFB

OSPCX

Converting the measured value into a value in the program coordinate system

NO4

G00 X=VS15

Returning to the sensor to the gauging cycle start point

RTS

G30 X=VS29 D=APP L=IMP F=VSKFB

OSPCX

NO2

Gauging by first touch

Gauging by second touch by regarding the first touch point as the target value

LE61129R0200700240009

Gauging cycle - Z-axis

OSKPZ

5327-E P-45

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VS15=VSIOZ

Storing the actual value for double-touch gauging

Is APPS specified (for double-touch gauging)?

APPS

YESNR1

VS29≤VS15

Comparing the target value with the actual value

YES

G00 Z=VS29-APP

G00 Z=VS29+APP

NR3

G30 Z=VS29 D=APP L=IMP F=VSKFA

OSPCZ

Converting the measured value into a value in the program coordinate system

OTIME

Dwelling for 0.1 sec

Z=VS31 D=APPS L=IMP F=VSKFB

OSPCZ

Converting the measured value into a value in the program coordinate system

NR4

Returning to the sensor to the gauging cycle start point

G00 Z=VS15

RTS

G30 Z=VS29 D=APP L=IMP F=VSKFB

OSPCZ

NR2

Gauging by first touch

Gauging by second touch by regarding the first touch point as the target value

LE61129R0200700240010

Converting gauged data into the coordinate value in the program coordinate system

- X-axis

OSPCX

VS31=VSKPX[VS19]-VZOFX-VZSHX-VETFX

VS19=3

Value in the program coordinate system

YES

VS31=-VS31

NP1

RTS

= Measured value in the (machine coordinate system)

- Zero offset value - Zero shift value - Tool offset value

LE61129R0200700240011

5327-E P-46

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Converting gauged data into the coordinate value in the program coordinate system

- Z-axis

OSPCZ

0.1 sec dwell

NTIM1

VMIRZ=0

YES

VS31=VSKPZ[VS19]-VZOFZ

-VZSHZ-VETFZ NP3

RTS

OTIME

TIM1=VDIN[1000]

TIM2=VDIN[1000]

TIM3=TIM2-TIM1

Registering the 1-ms counter value at TIM1

Registering the 1-ms counter value at TIM2

Calculating the elapsed time

Is TIM3 value positive?

TIM3>0

NTIM2

YES

Has 0.1 second elapsed?

TIM3>100

NP2

VS31=-[VSKPZ[VS19]-VZOFZ

-VZSHZ-VETFZ]

TIM1=TIM2

If TIM3 value is negative, the 1-ms counter is reset to "0".

LE61129R0200700240012

RTS

YES

LE61129R0200700240013

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Work gauging data judgment cycle

OZTM

VDOUT[9]=0

5327-E P-47

VS11=ABS[VS32]

VIMDX[12]=VS11

Is DNG command specified?

DNG

NS1

YES

VIMDZ[12]=DNG

VIMDX[12]>

VIMDZ[12]

YES

VS32>0

YES

Judgment indicator lamp ON

VDOUT[1]=1

VS30=2 VS32=0

Using the absolute value of the variation amount for the subsequent judgment

Is DNG command specified?

+NG

NS2

VDOUT[5]=1

VS30=-2

VS32=0

-NG +OK -OK OK

VDOUT[2]=1

VS30=1

NS3 NS4

DOK

NS5

YES

VS32>0

NS6

VDOUT[4]=1

VS30=-1

YES

VIMDZ[12]=DOK

VIMDX[12]>

VIMDZ[12]

NS7

VDOUT[3]=1

VS30=0 VS32=0

M154 M154

VDOUT[992]

=1301+VS27*2

NS8

RTS

VDOUT[922]

=1300+VS27*2

LE61129R0200700240014

2-5-4. Diameter Gauging

Diameter gauging (OD/ID, turret A)

These subprograms are called from turret A.

5327-E P-48

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OD gauging

Sequence restart OFF?

XSTP=VSIOX

ZSTP=VSIOZ

TSON=VETON

VDOUT[9]=0

ODOAA

VS24=0

NS1

M155

VRSTT=0

VS27=0

VS25=0 VS19=1

OTNSL

ODWTM

Air blow ON

YES

X-direction gauging

ODIAA

VS24=0

ID gauging

NS4

Storing the start position

Storing the currently used tool offset number Judgment lamp OFF

Flag for NG double-touch gauging Determining the sensor input number

Determining whether the tool life management function is used or not, checking ATG and AOG commands, and selecting the tool number and the tool offset number

Calling the diameter gauging and data judging subprogram

VMDT[2]=MSP VMDT[3]=VS21 VMDT[4]=VS30 VMDT[5]=VS32 VMDT[7]=VS22 VMDT[8]=VS31 VMDT[9]=VS21

VIMDX[4]=VS21 VIMDX[7]=VS22 VIMDX[8]=VS31

VDIN[1255]AND 32≠32

Target point Measured value Judgment Compensation data Measured value at upper gauging point Measured value at lower gauging point Measured diameter

Measured diameter (displayed on CRT) Measured value at upper gauging point (displayed on CRT) Measured value at lower gauging point (displayed on CRT)

YESNS2

VS04=VTOFX[VS01] VS04=VTWOX[VS01]

NS3

LE61129R0200700250001

2B 2A

5327-E P-49

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OWXZ

Calling the measured data processing subprogram

VIMDX[6]=-VMDT[5]

PRNT 11

Variation amount in tool offset data (displayed on CRT)

Print command

G00 X=XSTP Z=ZSTP T=TSON

NS4

M154

Air blow OFF

RTS

Returning the sensor to gauging start point

LE61129R0200700250002

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Diameter gauging (OD/ID, turret B)

These subprograms are called from turret A.

5327-E P-50

OD gauging

Sequence restart OFF?

XSTP=VSIOX

ZSTP=VSIOZ TSON=VETON

VDOUT[9]=0

ODOBA VS24=0

NT1

M155

VRSTT=0

YES

VS27=0

M100 M100

VS25=0 VS19=1

ODIAA

VS24=1

ID gauging

Air blow ON

X-direction gauging

NT4

Storing the start position

Storing the currently used tool offset number Starting the gauging cycle in synchronization with turret B Waiting for tool offset number to be selected on turret B

Judgment lamp OFF Flag for NG double-touch gauging Determining the sensor input number

ODWTM

VMDT[2]=MSP VMDT[3]=VS21 VMDT[4]=VS30 VMDT[5]=VS32 VMDT[7]=VS22 VMDT[8]=VS31 VMDT[9]=VS21

VS18=ABS[VS30]

Calling the diameter gauging and data judging subprogram

Target point Measured value Judgment Compensation data Measured value at upper gauging point Measured value at lower gauging point Measured diameter

Using the absolute value of the judgment data for the subsequent processing executed after synchronization

LE61129R0200700250003

2B 2A

VS18=2

NT2

M100

NT3

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Is the result ±NG?

YES

±NG

VMDT[6]=0

VDIN[21]=1

5327-E P-51

Tool life management specification not supported?

YES

NG ignore button ON?

M100 M100

Waiting for data processing on turret B Waiting for synchronization when the result is ±NG

G00 X=XSTP Z=ZSTP T=TSON

NT4

M154

RTS

Air blow OFF

M100 code (waiting for synchronization) is issued to turret B only twice when the result is NG though it is issued three times when the result is OK. This is to prevent the turret A from finishing the gauging subprogram and executing the next sequence before the alarm occurs on turret B. If NG is ignored (no alarm occurs), however, M100 is issued three times as in the case where the result is OK or ±OK.

Returning to the sensor to the gauging start position

LE61129R0200700250004

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Diameter gauging (OD/ID, turret B)

These subprograms are called from turret B.

ODMBB

VRSTT=0

VS27=0

Sequence restart OFF?

YES

X-direction gauging

5327-E P-52

M100 OTNSL

Waiting for synchronized gauging with turret A Determining whether the tool life management function

is used or not, checking ATG and AOG commands, and selecting the tool number and the tool offset number

M100 M100

Starting the gauging cycle on turret A Waiting for completion of gauging cycle on turret A

VIMDX[4]=VMDT[3] VIMDX[7]=VMDT[7] VIMDX[8]=VMDT[8] VS04=VTOFX[VS01]

OWXZ

Calling the gauging data processing subprogram

VIMDX[6]=-VMDT[5]

PRNT 11

M100 M100

Print command Waiting for synchronization with turret A

Waiting for synchronization when the result is NG

NV1

RTS

Measured diameter (displayed on CRT) Measured value at upper gauging point (displayed on CRT) Measured value at lower gauging point (displayed on CRT) Previous tool offset (for printing)

Variation in tool offset (displayed on CRT)

LE61129R0200700250005

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Diameter gauging (Data judgment)

ODWTM

OD gauging?

VS24=0

YES

G00 X=XP1 Z=ZP1 T=TOF2

NU3

G00 Z=ZP2

G00 X=-[VTOFX[TOF1]

-VTOFX[TOF2]]/2 Z=ZP1 T=TOF1

NU1

VDIN[1255] AND 32

≠32

NU2 YES

5327-E P-53

G00 X=-[[VTOFX[TOF1] +VTWOX[TOF1]]

-[VTOFX[TOF2]

-VTWOX[TOF2]]]/2 Z=ZP1 T=TOF1

VS29=MSP

OSKPX

VS22=VS31

OD gauging?

VS24=0

YES

G00 Z=ZP1

X=-XP1 T=TOF1

Z=ZP2

NU6

VS29=-MSP

OSKPX

Setting the target value (of the upper gauging point) Calling the X-direction gauging and processing

subprogram String the value measured at the upper gauging point

NO NU4

VDIN[1255] AND 32

≠32

NU5 YES

G00 X=[VTOFX[TOF1]

-VTOFX[TOF2]]/2 T=TOF2

G00 X=-[[VTOFX[TOF1] +VTWOX[TOF1]]

-[VTOFX[TOF2]

-VTWOX[TOF2]]]/2 T=TOF2

Setting the target value (of the lower gauging point) Calling the X-direction gauging and processing

subprogram

LE61129R0200700250006

5327-E P-54

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VS21=[VS22-VS31]/2

VS24=0

G00 Z=ZP1

X=XP1 T=TOF2

NU9

VS32=VS21+VS29 VS11=ABS[VS32]

VIMDX[12]=VS11 VIMDZ[12]=DNG

VIMDX[12]>

VIMDZ[12]

APPS

YES

VS25=1

VS25=0

NU10

VS32>0 VS32>0

NU3

VDOUT[1]=1 VS30=2

OD gauging?

YES

±NG?

YES

NG double-

touch

gauging?

NO NO

+NG

Measured diameter = [upper gauging point - lower gauging point]/2

G00 Z=ZP1

VDIN[1255] AND32≠32

NU8

G00 X=[VTOFX[TOF1]

-VTOFX[TOF2]]/2 T=TOF1

G00 X=-[[VTOFX[TOF1] +VTWOX[TOF1]]

-[VTOFX[TOF2]

-VTWOX[TOF2]]]/2 T=TOF1

Variation amount = Measured value - Target value Using the absolute value of the variation amount for the subsequent judgment

NU12

Is the judgment ±OK or OK?

VIMDZ[12]=DOK

±OK?

VIMDX[12]> VIMDZ[12]

YES

YESYES

VDOUT[5]=1 VS30=-2

-NG

VDOUT[2]=1 VS30=1

+OK -OK OK

VDOUT[4]=1 VS30=-1

VDOUT[3]=1 VS30=0

NU15

RTS

LE61129R0200700250007

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Calculating the maximum tool group number

OTGNM

VDIN[1255] AND 16=16

NV1

VDIN[1255]

AND 4=4

NV2

VDIN[1255]

AND 2=2

NV3

VS07=32

NV4

RTS

YES

Tool life management specification of 96 tool groups

Tool life management specification of 64 tool groups

VS07=64 VS07=96

5327-E P-55

Tool life management of 200 tool groups

VS07=200

LE61129R0200700250008

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Sensor position compensation

5327-E P-56

OSNCA VS17=0 VS19=2 VS16=0

NW2

VRSTT=0

OTNSL

VS26=0

XSTP=VSIOX ZSTP=VSIOZ

VMDT[6]=0

YES

VDIN[1241]

AND 7=0

NW3

TLN1=TLN

TLN1=TLN1/100

TLN1=FIX[TLN1]

TLN=TLN-TLN1*100

VS17=1

G00 X=XP1 Z=ZP1

T=TLN

NW6

VS01=VETON

NW11

X=XP2 Z=ZP2

OSNCB OSNCM VS17=1 VS19=2

NW1

VS16=0

YES

Determining whether the tool life management function is used or not, checking ATG and AOG commands, and selecting the tool number and the tool offset number

Resetting the NG flag Storing the actual position

YES

ATC unprovided?

NW4

YES

NW5

G00 X=XP1 Z=ZP1

TM=TLN

Offset number output to the printer

Moving the tool nose to P2

NW9

VS17=1

YES

NO G00 X=XP1 Z=ZP1 TG=ATG OG=AOG

VS17=0 VS19=3

Set "3" as the sensor number for turret B with mirror-image function

Sequence restart

NW17

NW7

NW8

G00 X=XP1 Z=ZP1 OG=AOG

VDIN[1241]

AND 7=0

YES

NW10

G00 X=XP1 Z=ZP1

TM=VS23*100+VS01

LE61129R0200700250009

5327-E P-57

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VIMDZ[5]=0 VIMDZ[6]=0

YES

NW12 NO

NW13

NW14

G00 Z=ZP2

NW15

MSPZ=0

X=XP3

OSNMZ

G00 X=XP2

VS26=0

YES

MSPX=0

Z=ZP3

OSNMX

VS26=0

M126

Z-axis offset

YES

VIMDX[5]=0 VIMDX[6]=0

NG processing

VIMDX[5]=0 VIMDX[6]=0

VDOUT[992]=2310

NW16

G00 X=XP1 Z=ZP1

X=XSTP Z=ZSTP

NW17

RTS

LE61129R0200700250010

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Sensor position compensation (Z-axis direction)

This subprogram is called from OSNCA.

OSNMZ

Is the same coordinate system used?

VMIRZ=0

YES

VS29=VSNZ[MSPZ]-VZOFZ-VZSHZ

NY2

OSKPZ

VS32=VS31-VS29

DNG

YES

NY5

VIMDX[12]=ABS[VS32]

VIMDZ[12]=DNG

VS29=-[VSNZ[MSPZ]-VZOFZ-VZSHZ]

5327-E P-58

NY1

Setting the target value

VIMDX[12]> VIMDZ[12]

NY6

YES

VS29=VS32

VMIRZ=0

YES

VS29=-VS29

NY7

VSNZ[MSPZ]=VS29+VSNZ[MSPZ]

NY8

VIMDZ[5]=VS31 VIMDZ[6]=VS32

Setting the measured value and the offset value for display

RTS

VS26=1

LE61129R0200700250011

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Sensor position compensation (X-axis direction)

This subprogram is called from OSNCA.

OSNMX

VS29=VSNX[MSPX]-VZOFX-VZSHX

5327-E P-59

VS19=3

YES

VS29=-VS29

NX1

OSKPX

VS32=VS31-VS29

NX2

DNG

YES

VIMDX[12]=ABS[VS32]

VIMDZ[12]=DNG

VIMDX[12]>

YES

VIMDZ[12]

NX3

VSNX[MSPX]=VS32+VSNX[MSPX]

NX4

VIMDX[5]=VS31 VIMDX[6]=VS32

VS26=1

RTS

LE61129R0200700250012

2-6. Program List

ORGIA (Master ring gauging (ID), called from turret A)

IF [VRSTT NE 0] NA10 M100 IF [VDIN [31] EQ 0] NA10 IF [VDIN [22] EQ 0] NA8 NOEX XSTP=VSIOX ZSTP=VSIOZ IF [[VDIN[1255] AND 32] NE 32] NA1 G00X=-[[VTOFX[TOF1]+VTWOX[TOF1]]-[VTOFX[TOF2]+VTWOX[TOF2]]]/2 Z=ZP1 T=TLN*100+TOF1 M155 GOTO NA2 NA1 G00X=-[VTOFX[TOF1]-VTOFX[TOF2]]/2Z=ZP1 T=TLN*100+TOF1 M155 NA2 Z=ZP2 NOEX VS29=VRNGX VS19=1 CALL OSKPX NOEX VIMDX[1]=VS31 IF[[VDIN[1255]AND 32]NE 32]NA3 G00X=[[VTOFX[TOF1]+VTWOX[TOF1]]-[VTOFX[TOF2]+VTWOX[TOF2]]]/2 T=TOF2 GOTO NA4 NA3 G00X=[VTOFX[TOF1]-VTOFX[TOF2]]/2 T=TOF2 NA4 NOEX VS29=-VRNGX CALL OSKPX NOEX VIMDX[2]=VS31 VS32=[VIMDX[1]+VS31]/2 VS27=0 CALL OZTM NOEX VIMDX[3]=VS32 NOEX VS02=VRNGX VS03=VIMDX[3]+VS02 VS04=VZOFX VS06=VS30 NOEX VZOFX=VZOFX+VIMDX[3] VS05=VZOFX PRNT 13 NOEX VMDT[1]=-VIMDX[3] M100 G00Z=ZP3 X=XP3 T=TOF1 NOEX VS29=VRNGZ CALL OSKPZ IF[VMIRZ EQ 0]NA5 NOEX VS31=-VS31 NA5 NOEX VIMDZ[1]=VS31 VS32=VS31-VRNGZ VS27=1 CALL OZTM NOEX VIMDZ[3]=VS32 NOEX VS02=VRNGZ VS03=VS31 VS04=VZOFZ VS06=VS30 NOEX VZOFZ=VS04+VIMDZ[3] VS05=VZOFZ PRNT 14 NOEX VMDT[1]=VIMDZ[3] M100 IF[[VDIN[1255]AND 32]NE 32]NA6 G00X=-[[VTOFX[TOF1]+VTWOX[TOF1]]-[VTOFX[TOF2]+VTWOX[TOF2]]]/2 GOTO NA7 NA6 G00X=-[VTOFX[TOF1]-VTOFX[TOF2]]/2 NA7 Z=ZP1 X=XSTP Z=ZSTP M154 GOTO NA9 NA8 NOEX VMDT[1]=0 VDOUT[992]=1100 NA9 M100 NA10 RTS

5327-E P-60

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

ORGOA (Master ring gauging (OD), called from turret A)

IF[VRSTT NE 0]NB1 M100 IF[VDIN[31] EQ 0]NB1 NOEX XSTP=VSIOX ZSTP=VSIOZ G00X=XP1 Z=ZP1 T=TLN*100+TOF M155 X=XP2 Z=ZP2 Z=ZP3 NOEX VS29=VRNGX VS19=1 CALL OSKPX NOEX VIMDX[1]=VS31 VS32=VS31-VRNGX VS27=0 CALL OZTM NOEX VIMDX[2]=0 VIMDX[3]=VS32 NOEX VS02=VRNGX VS03=VS31 VS04=VZOFX VS06=VS30 NOEX VZOFX=VZOFX+VIMDX[3] VS05=VZOFX PRNT 13 NOEX VMDT[1]=-VIMDX[3] M100 G00Z=ZP2 X=XP3 NOEX VS29=VRNGZ CALL OSKPZ IF[VMIRZ EQ 0]NB2 NOEX VS31=-VS31 NB2 NOEX VIMDZ[1]=VS31 VS32=VS31-VRNGZ VS27=1 CALL OZTM NOEX VIMDZ[3]=VS32 NOEX VS02=VRNGZ VS03=VS31 VS04=VZOFZ VS06=VS30 NOEX VZOFZ=VZOFZ+VIMDZ[3] VS05=VZOFZ PRNT 14 NOEX VMDT[1]=VIMDZ[3] M100 G00X=XP2 X=XP1 Z=ZP1 X=XSTP Z=ZSTP M154 M100 NB1 RTS

5327-E P-61

ORNGB (Master ring gauging (processing at turret B), called from turret B)

IF[VRSTT NE 0]NC1 M100 IF[VDIN[31] EQ 0]NC1 M100 NOEX VS04=VZOFX VZOFX=VS04+VMDT[1] VS05=VZOFX VIMDX[3]=VMDT[1] PRNT 13 M100 NOEX VS04=VZOFZ VZOFZ=VS04+VMDT[1] VS05=VZOFZ VIMDZ[3]=VMDT[1] PRNT 14 M100 NC1 RTS

OWMXA (Work gauging (turret A in the X-axis direction), called from turret A)

NOEX VS27=0 GOTO ND1

5327-E P-62

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OWMZA (Work gauging (turret A in the Z-axis direction), called from turret A)

NOEX VS27=1 ND1 M155 IF[VRSTT NE 0]ND7 NOEX VDOUT[9]=0 VS25=0 VS29=MSP VS19=1 CALL OTNSL NOEX VS17=0 CALL OWTM NOEX VMDT[2]=MSP VMDT[3]=VS31 VMDT[4]=VS30 VMDT[5]=VS32 IF[VS27 NE 0]ND4 IF[[VDIN[1255]AND 32]NE 32]ND2 NOEX VIMDX[4]=VS31 VS04=VTWOX[VS01] GOTO ND3 ND2 NOEX VIMDX[4]=VS31 VS04=VTOFX[VS01] ND3 CALL OWXZ NOEX VIMDX[6]=-VMDT[5] PRNT 11 GOTO ND7 ND4 IF[[VDIN[1255]AND 32]NE 32]ND5 NOEX VIMDZ[4]=VS31 VS04=VTWOZ[VS01] GOTO ND6 ND5 NOEX VIMDZ[4]=VS31 VS04=VTOFZ[VS01] ND6 CALL OWXZ NOEX VIMDZ[6]=-VMDT[5] PRNT 12 ND7 M154 RTS

OWXBA (Work gauging (turret B in the X-axis direction), called from turret A)

NOEX VS27=0 GOTO NE1

OWZBA (Work gauging (turret B in the Z-axis direction), called from turret A)

NOEX VS27=1 NE1 M155 IF[VRSTT NE 0]NE4 M100 M100 NOEX VDOUT[9]=0 VS25=0 VS29=MSP VS19=1 VS17=0 CALL OWTM NOEX VMDT[2]=MSP VMDT[3]=VS31 VMDT[4]=VS30 VMDT[5]=VS32 NOEX VS18=ABS[VS30] IF[VS18 NE 2]NE2 IF[VMDT[6] EQ 0]NE3 IF[VDIN[21] NE 1]NE3 NE2 M100 NE3 M100 M100 NE4 M154 RTS

OWXBB (Work gauging (turret B in the X-axis direction), called from turret B)

NOEX VS27=0 GOTO NF1

5327-E P-63

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OWZBB (Work gauging (turret B in the Z-axis direction), called from turret B)

NOEX VS27=1 NF1 IF[VRSTT NE 0]NF4 M100 CALL OTNSL M100 M100 IF[VS27 NE 0]NF2 NOEX VIMDX[4]=VMDT[3] VS04=VTOFX[VS01] CALL OWXZ NOEX VIMDX[6]=-VMDT[5] PRNT 11 GOTO NF3 NF2 NOEX VIMDZ[4]=VMDT[3] VS04=VTOFZ[VS01] CALL OWXZ NOEX VIMDZ[6]=-VMDT[5] PRNT 12 NF3 M100 M100 NF4 RTS

OWXZ (Work gauging (processing of measured data), called within the gauging cycle subprogram)

NOEX VS02=VMDT[2] VS03=VMDT[3] VS06=VMDT[4] VS18=ABS[VS06] IF[VS18 EQ 1]NG3 NOEX VS05=VS04 VMDT[5]=0 IF[VS18 NE 2]NG9 IF[VMDT[6] EQ 0]NG1 IF[VDIN[21] NE 1]NG1 NOEX VTLNG[VS23]=1 GOTO NG9 NG1 IF[VS06 LT 0]NG2 M154 NOEX VDOUT[992]=1001+VS27*2 GOTO NG9 NG2 M154 NOEX VDOUT[992]=1000+VS27*2 GOTO NG9 NG3 IF[[VDIN[1255]AND 32]NE 32]NG5 IF[VS27 EQ 0]NG4 NOEX VTWOZ[VS01]=VTWOZ[VS01]-VMDT[5] VS05=VTWOZ[VS01] GOTO NG7 NG4 NOEX VTWOX[VS01]=VTWOX[VS01]-VMDT[5] VS05=VTWOX[VS01] GOTO NG7 NG5 IF[VS27 EQ 0]NG6 NOEX VTOFZ[VS01]=VTOFZ[VS01]-VMDT[5] VS05=VTOFZ[VS01] GOTO NG7 NG6 NOEX VTOFX[VS01]=VTOFX[VS01]-VMDT[5] VS05=VTOFX[VS01] NG7 IF[VMDT[6] EQ 0]NG9 IF TRCT NG8 GOTO NG9 NG8 IF[TRCT EQ 1]NG9 NOEX VTLCA[VS23]=VTLCA[VS23]+ABS[VMDT[5]] NG9 RTS

5327-E P-64

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OWTM (Work gauging/Touch setter gauging (measuring and judgment cycle), called from a gauging subprogram)

OTNSL

Determines whether the tool life management function is used or not. Selects tool number and tool offset number from group number. To be called within a subprogram. NOEX VS02=VMDT[2] VS03=VMDT[3] VS06=VMDT[4] VS18=ABS[VS06] IF[VS18 EQ 1]NG3 NOEX VS05=VS04 VMDT[5]=0 IF[VS18 NE 2]NG9 IF[VMDT[6] EQ 0]NG1 IF[VDIN[21] NE 1]NG1 NOEX VTLNG[VS23]=1 GOTO NG9 NG1 IF[VS06 LT 0]NG2 M154 NOEX VDOUT[992]=1001+VS27*2 GOTO NG9 NG2 M154 NOEX VDOUT[992]=1000+VS27*2 GOTO NG9 NG3 IF[[VDIN[1255]AND 32]NE 32]NG5 IF[VS27 EQ 0]NG4

5327-E P-65

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

NOEX VTWOZ[VS01]=VTWOZ[VS01]-VMDT[5] VS05=VTWOZ[VS01] GOTO NG7 NG4 NOEX VTWOX[VS01]=VTWOX[VS01]-VMDT[5] VS05=VTWOX[VS01] GOTO NG7 NG5 IF[VS27 EQ 0]NG6 NOEX VTOFZ[VS01]=VTOFZ[VS01]-VMDT[5] VS05=VTOFZ[VS01] GOTO NG7 NG6 NOEX VTOFX[VS01]=VTOFX[VS01]-VMDT[5] VS05=VTOFX[VS01] NG7 IF[VMDT[6] EQ 0]NG9 IF TRCT NG8 GOTO NG9 NG8 IF[TRCT EQ 1]NG9 NOEX VTLCA[VS23]=VTLCA[VS23]+ABS[VMDT[5]] NG9 RTS

OCNCK (Counter for checking the gauging cycle START conditions, called from either turret A or turret B.)

IF[VRSTT NE 0]N4 IF[VMCN[1]EQ 0]N1 NOEX VMCN[2]=VMCN[2]+1 IF[VMCN[2]LT VMCN[1]]N1 NOEX VMCN[2]=0 VDOUT[31]=1 N1 IF[VMCN[3]EQ 0]N2 NOEX VMCN[4]=VMCN[4]+1 IF[VMCN[4]LT VMCN[3]]N2 NOEX VMCN[4]=0 VDOUT[32]=1 N2 IF[VMCN[5]EQ 0]N3 NOEX VMCN[6]=VMCN[6]+1 IF[VMCN[6]LT VMCN[5]]N3 NOEX VMCN[6]=0 VDOUT[34]=1 N3 IF[VMCN[7]EQ 0]N4 NOEX VMCN[8]=VMCN[8]+1 IF[VMCN[8]LT VMCN[7]]N4 NOEX VMCN[8]=0 VDOUT[35]=1 N4 RTS

OMSSF (Cancels the gauging cycle START conditions, called from both turrets A and B)

IF[VRSTT NE 0]NK1 M100 NOEX VDOUT[31]=0 VDOUT[32]=0 VDOUT[33]=0 NOEX VDOUT[34]=0 VDOUT[35]=0 NK1 RTS

OTRCK (Checks conditions for starting the trial-cut gauging cycle, called from both turrets A and B)

IF[VRSTT NE 0]NK1 M100 NOEX VDOUT[31]=0 VDOUT[32]=0 VDOUT[33]=0 NOEX VDOUT[34]=0 VDOUT[35]=0 NK1 RTS

5327-E P-66

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OTST (Checks conditions for starting the touch setter gauging cycle, called in the block before the tool gauging cycle block)

IF[VRSTT NE 0]NM3 NOEX VS20=0 IF[VDIN[35] EQ 1]NM2 IF[VDIN[34] EQ 1]NM2 NOEX RTG=1 CALL OTGNM NM1 IF[VGRID[RTG] EQ 1]NM2 IF[RTG GE VS07]NM3 NOEX RTG=RTG+1 GOTO NM1 NM2 NOEX VS20=1 NM3 RTS

OTLLS (Touch setter gauging (tool breakage detection cycle), called from the turret on which the tool to be measured is set)

GOTO NN1

OTLLA (Touch setter gauging (tool offset data read-out cycle), called from the turret on which the tool to be measured is set)

NN1 NOEX VS17=0 VS16=0 GOTO NN3

OTLLB

NOEX VS17=1 GOTO NN2

OTLLM

NOEX VS17=0 NN2 NOEX VS16=1 NN3 IF[VRSTT NE 0]NN22 CALL OTNSL IF[VDIN[35] NE 1]NN22 NOEX VS28=1 GOTO NN8

OTFRD

GOTO NN4

OTFRA

NN4 NOEX VS17=0 VS16=0 GOTO NN6

OTFRB

NN4 NOEX VS17=0 VS16=0 GOTO NN6

OTFRM

NOEX VS17=0 NN5 NOEX VS16=1 NN6 IF[VRSTT NE 0]NN22

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

CALL OTNSL IF[VDIN[34] EQ 1]NN7 IF[VMDT[6] EQ 0]NN22 IF[VGRID[ATG] EQ 0]NN22 NN7 NOEX VS28=0 NN8 NOEX VS26=0 XSTP=VSIOX ZSTP=VSIOZ IF[VMDT[6] NE 0]NN13 IF[[VDIN[1241] AND 7] EQ 0]NN10 NN9 NOEX TLN1=TLN TLN1=TLN1/100 TLN1=FIX[TLN1] TLN=TLN-TLN1*100 NN10 IF[VS17 EQ 1]NN11 G00X=XP1 Z=ZP1 T=TLN GOTO NN12 NN11 G00X=XP1 Z=ZP1 TM=TLN NN12 NOEX VS01=VETON GOTO NN16 NN13 IF[[VDIN[1241] AND 7] NE 0]NN15 IF[VS17 EQ 1]NN14 G00X=XP1 Z=ZP1 TG=ATG OG=AOG GOTO NN16 NN14 G00X=XP1 Z=ZP1 TM=VS23*100+VS01 GOTO NN16 NN15 G00X=XP1 Z=ZP1 OG=AOG NN16 X=XP2 Z=ZP2 IF[MSPZ EQ 0]NN17 X=XP3 NOEX VS27=1 CALL OTMXZ PRNT 10 G00X=XP2 IF[VS26 EQ 0]NN18 NOEX VIMDX[5]=0 VIMDX[6]=0 GOTO NN20 NN17 NOEX VIMDZ[5]=0 VIMDZ[6]=0 NN18 IF[MSPX NE 0]NN19 NOEX VIMDX[5]=0 VIMDX[6]=0 GOTO NN21 NN19 Z=ZP3 NOEX VS27=0 CALL OTMXZ PRNT 9 G00Z=ZP2 IF[VS26 EQ 0]NN21 NN20 NOEX VDOUT[992]=2000+VETLN+VS28*100 NN21 G00X=XP1 Z=ZP1 X=XSTP Z=ZSTP NN22 RTS

5327-E P-67

OTMXZ (Touch setter gauging cycle (processing cycle), called from OTFRD or OTLLS)

NOEX VDOUT[9]=0 VS19=2 VS25=1 IF[[VDIN[1235] AND 2] NE 2]NO0A IF[VS16 EQ 0]NO0A NOEX VS19=3

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

NO0A IF[VS27 EQ 0]NO1 IF[VMIRZ NE 0]NO0B NOEX VS29=VSNZ[MSPZ]-VZOFZ-VZSHZ GOTO NO2 NO0B NOEX VS29=-[VSNZ[MSPZ]-VZOFZ-VZSHZ] GOTO NO2 NO1 NOEX VS29=VSNX[MSPX]-VZOFX-VZSHX IF[VS19 NE 3]NO2 NOEX VS29=-VS29 NO2 CALL OWTM NOEX VS02=VS29 VS03=VS31 VS06=VS30 VS18=ABS[VS06] IF[VS18 NE 1]NO4 IF[VS28 NE 0]NO4 IF[VS27 EQ 0]NO3 NOEX VTOFZ[VS01]=VS32+VTOFZ[VS01] VIMDZ[5]=VS03 VIMDZ[6]=VS32 GOTO NO7 NO3 IF[VS17 EQ 1]NO3A NOEX VTOFX[VS01]=VS32+VTOFX[VS01] GOTO NO3B NO3A NOEX VTOFX[VS01]=VS32-VTOFX[VS01] NO3B NOEX VIMDX[5]=VS03 NOEX VIMDX[6]=VS32 GOTO NO7 NO4 IF[VS27 EQ 0]NO5 NOEX VIMDZ[5]=VS03 VIMDZ[6]=0 GOTO NO6 NO5 NOEX VIMDX[5]=VS03 VIMDX[6]=0 NO6 IF[VS18 NE 2]NO7 IF[VMDT[6] EQ 0]NO8 IF[VORD[OT21] NE 1]NO8 NOEX VTLNG[VETLN]=1 GOTO NO7 NO8 VS26=1 NO7 RTS

5327-E P-68

OSKPX (Gauging cycle (G30) generation (X-axis), called from a subprogram)

NOEX VS15=VSIOX IF APPS NQ1 G30X=VS29 D=APP L=IMP F=VSKFB CALL OSPCX GOTO NQ4 NQ1 IF[VS29 LE VS15]NQ2 G00X=VS29-APP GOTO NQ3 NQ2 G00X=VS29+APP NQ3 G30X=VS29 D=APP L=IMP F=VSKFA CALL OSPCX CALL OT1ME X=VS31 D=APPS L=IMP F=VSKFB CALL OSPCX NQ4 G00X=VS15 RTS

OSKPZ (Gauging cycle (G30) generation (Z-axis), called from a subprogram)

NOEX VS15=VSIOZ IF APPS NR1

5327-E P-69

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

G30Z=VS29 D=APP L=IMP F=VSKFB CALL OSPCZ GOTO NR4 NR1 IF[VS29 LE VS15]NR2 G00Z=VS29-APP GOTO NR3 NR2 G00Z=VS29+APP NR3 G30Z=VS29 D=APP L=IMP F=VSKFA CALL OSPCZ CALL OT1ME Z=VS31 D=APPS L=IMP F=VSKFB CALL OSPCZ NR4 G00Z=VS15 RTS

OSPCX (Converts the measured value into the coordinate value in the program coordinate system (X-axis), called from a subprogram)

NOEX VS31=VSKPX[VS19]-VZOFX-VZSHX-VETFX IF[VS19 NE 3]NP1 NOEX VS31=-VS31 NP1 RTS

OSPCZ (Converts the measured value into the coordinate value in the program coordinate system (Z-axis), called from a subprogram)

NOEX VS31=VSKPX[VS19]-VZOFX-VZSHX-VETFX IF[VS19 NE 3]NP1 NOEX VS31=-VS31 NP1 RTS

OTIME (0.1 sec dwell, called from a subprogram)

NOEX TIM1=VDIN[1000] NTIM1 NOEX TIM2=VDIN[1000] NOEX TIM3=TIM2-TIM1 IF[TIM3 GT 0]NTIM2 NOEX TIM1=TIM2 GOTO NTIM1 NTIM2 IF[TIM3 LT 100]NTIM1 RTS

OZTM (Judgment cycle for master ring gauging cycle, called from a subprogram)

NOEX VDOUT[9]=0 VS11=ABS[VS32] VIMDX[12]=VS11 IF DNG NS1 GOTO NS3 NS1 VIMDZ[12]=DNG IF[VIMDX[12] LE VIMDZ[12]]NS3 IF[VS32 LE 0]NS2 NOEX VDOUT[1]=1 VS30=2 VS32=0 M154 NOEX VDOUT[992]=1301+VS27*2 GOTO NS8 NS2 NOEX VDOUT[5]=1 VS30=-2 VS32=0 M154 NOEX VDOUT[992]=1300+VS27*2 GOTO NS8

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

NS3 IF DOK NS4 GOTO NS5 NS4 VIMDZ[12]=DOK IF [VIMDX[12] LE VIMDZ[12]]NS7 NS5 IF[VS32 LE 0]NS6 NOEX VDOUT[2]=1 VS30=1 GOTO NS8 NS6 NOEX VDOUT[4]=1 VS30=-1 GOTO NS8 NS7 NOEX VDOUT[3]=1 VS30=0 VS32=0 NS8 RTS

ODOAA (Diameter gauging (OD) by turret A, called from turret A)

NOEX VS24=0 GOTO NS1

ODIAA (Diameter gauging (ID) by turret A, called from turret A)

NOEX VS24=1 NS1 M155 IF [VRSTT NE 0] NS4 NOEX VS27=0 XSTP=VSIOX ZSTP=VSIOZ TSON=VETON NOEX VDOUT[9]=0 VS25=0 VS19=1 CALL OTNSL CALL ODWTM NOEX VMDT[2]=MSP VMDT[3]=VS21 VMDT[4]=VS30 VMDT[5]=VS32 NOEX VMDT[7]=VS22 VMDT[8]=VS31 VMDT[9]=VS21 NOEX VIMDX[4]=VS21 VIMDX[7]=VS22 VIMDX[8]=VS31 IF[[VDIN[1255]AND 32]NE 32]NS2 NOEX VS04=VTWOX[VS01] GOTO NS3 NS2 NOEX VS04=VTOFX[VS01] NS3 CALL OWXZ NOEX VIMDX[6]=-VMDT[5] PRNT 11 G00X=XSTP Z=ZSTP T=TSON NS4 M154 RTS

5327-E P-70

ODOBA (Diameter gauging (OD) by turret B, called from turret A)

NOEX VS24=0 GOTO NT1

ODIBA (Diameter gauging (ID) by turret B, called from turret A)

NOEX VS24=1 NT1 M155 IF [VRSTT NE 0] NT4 VS27=0 XSTP=VSIOX ZSTP=VSIOZ TSON=VETON M100 M100 NOEX VDOUT[9]=0 VS25=0 VS19=1 CALL ODWTM NOEX VMDT[2]=MSP VMDT[3]=VS21 VMDT[4]=VS30 VMDT[5]=VS32 NOEX VMDT[7]=VS22 VMDT[8]=VS31 VMDT[9]=VS21 NOEX VS18=ABS[VS30] IF[VS18 NE 2]NT2

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

IF[VMDT[6] EQ 0]NT3 IF[VDIN[21] NE 1]NT3 NT2 M100 NT3 M100 M100 G00X=XSTP Z=ZSTP T=TSON NT4 M154 RTS

ODMBB (Diameter gauging (turret B), called from turret B)

IF [VRSTT NE 0] NV1 NOEX VS27=0 M100 CALL OTNSL M100 M100 NOEX VIMDX[4]=VMDT[3] VIMDX[7]=VMDT[7] VIMDX[8]=VMDT[8] NOEX VS04=VTOFX[VS01] CALL OWXZ NOEX VIMDX[6]=-VMDT[5] PRNT 11 M100 M100 NV1 RTS

5327-E P-71

ODWTM (Measuring and judgment cycle for diameter gauging, called from a gauging subprogram)

IF[VS24 NE 0]NU1 G00X=XP1 Z=ZP1 T=TOF2 GOTO NU3 NU1 IF[[VDIN[1255]AND 32]NE 32]NU2 G00X=-[[VTOFX[TOF1]+VTWOX[TOF1]]-[VTOFX[TOF2]+VTWOX[TOF2]]]/2 Z=ZP1 T=TOF1 GOTO NU3 NU2 G00X=-[VTOFX[TOF1]-VTOFX[TOF2]]/2 Z=ZP1 T=TOF1 NU3 G00Z=ZP2 NOEX VS29=MSP CALL OSKPX NOEX VS22=VS31 IF[VS24 NE 0]NU4 G00Z=ZP1 X=-XP1 T=TOF1 Z=ZP2 GOTO NU6 NU4 IF[[VDIN[1255]AND 32]NE 32]NU5 G00X=[[VTOFX[TOF1]+VTWOX[TOF1]]-[VTOFX[TOF2]+VTWOX[TOF2]]]/2 T=TOF2 GOTO NU6 NU5 G00X=[VTOFX[TOF1]-VTOFX[TOF2]]/2 T=TOF2 NU6 NOEX VS29=-MSP CALL OSKPX NOEX VS21=[VS22-VS31]/2 IF[VS24 NE 0]NU7 G00Z=ZP1 X=XP1 T=TOF2

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

GOTO NU9 NU7 G00Z=ZP1 IF[[VDIN[1255]AND 32]NE 32]NU8 G00X=-[[VTOFX[TOF1]+VTWOX[TOF1]]-[VTOFX[TOF2]+VTWOX[TOF2]]]/2 T=TOF1 GOTO NU9 NU8 G00X=-[VTOFX[TOF1]-VTOFX[TOF2]]/2 T=TOF1 NU9 NOEX VS32=VS21+VS29 VS11=ABS[VS32] NOEX VIMDX[12]=VS11 VIMDZ[12]=DNG IF[VIMDX[12] LE VIMDZ[12]]NU12 IF APPS NU10 IF[VS25 NE 0]NU10 NOEX VS25=1 GOTO NU3 NU10 IF[VS32 LE 0]NU11 NOEX VDOUT[1]=1 VS30=2 GOTO NU15 NU11 NOEX VDOUT[5]=1 VS30=-2 GOTO NU15 NU12 NOEX VIMDZ[12]=DOK IF[VIMDX[12] LE VIMDZ[12]]NU14 IF[VS32 LE 0]NU13 NOEX VDOUT[2]=1 VS30=1 GOTO NU15 NU13 NOEX VDOUT[4]=1 VS30=-1 GOTO NU15 NU14 NOEX VDOUT[3]=1 VS30=0 NU15 RTS

5327-E P-72

OTGNM

IF [[VDIN[1255] AND 16] NE 16]NV1 NOEX VS07=200 GOTO NV4 NV1 IF [[VDIN[1255] AND 12] NE 12]NV2 NOEX VS07=96 GOTO NV4 NV2 IF [[VDIN[1255] AND 10] NE 10]NV3 NOEX VS07=64 GOTO NV4 NV3 NOEX VS07=32 NV4 RTS

OSNCA

NOEX VS17=0 VS19=2 VS16=0 GOTO NW2

OSNCB

NOEX VS17=1 VS19=2 GOTO NW1

OSNCM

NOEX VS17=0 VS19=3 NW1 NOEX VS16=1 NW2 IF[VRSTT NE 0]NW17 CALL OTNSL

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

NOEX VS26=0 XSTP=VSIOX ZSTP=VSIOZ IF[VMDT[6] NE 0]NW7 IF[[VDIN[1241] AND 7] EQ 0]NW4 NW3 NOEX TLN1=TLN NOEX TLN1=TLN1/100 NOEX TLN1=FIX[TLN1] NOEX TLN=TLN-TLN1*100 NW4 IF[VS17 EQ 1]NW5 G00X=XP1 Z=ZP1 T=TLN GOTO NW6 NW5 G00X=XP1 Z=ZP1 TM=TLN NW6 NOEX VS01=VETON GOTO NW11 NW7 IF[[VDIN[1241] AND 7] NE 0]NW9 NW8 G00X=XP1 Z=ZP1 OG=AOG GOTO NW11 NW9 IF[VS17 EQ 1]NW10 G00 X=XP1 Z=ZP1 TG=ATG OG=AOG GOTO NW11 NW10 G00X=XP1 Z=ZP1 TM=VS32*100+VS01 NW11 X=XP2 Z=ZP2 IF [MSPZ NE 0]NW12 NOEX VIMDZ[5]=0 VIMDZ[6]=0 GOTO NW13 NW12 X=XP3 CALL OSNMZ G00X=XP2 IF [VS26 EQ 0]NW13 NOEX VIMDX[5]=0 VIMDX[6]=0 GOTO NW15 NW13 IF[MSPX NE 0]NW14 NOEX VIMDX[5]=0 VIMDX[6]=0 GOTO NW16 NW14 Z=ZP3 CALL OSNMX G00Z=ZP2 IF [VS26 EQ 0]NW16 NW15 NOEX VDOUT[992]=2310 NW16 G00X=XP1 Z=ZP1 X=XSTP Z=ZSTP NW17 RTS

5327-E P-73

OSNMZ

IF[VMIRZ NE 0]NY1 NOEX VS29=VSNZ[MSPZ]-VZOFZ-VZSHZ GOTO NY2 NY1 NOEX VS29=-[VSNZ[MSPZ]-VZOFZ-VZSHZ] NY2 CALL OSKPZ NY3 NOEX VS32=VS31-VS29 NY4 IF DNG NY5 GOTO NY6 NY5 NOEX VIMDX[12]=ABS[VS32] VIMDZ[12]=DNG IF[VIMDX[12] LE VIMDZ[12]]NY6 NOEX VS26=1 GOTO NY8 NY6 NOEX VS29=VS32

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

IF [VMIRZ EQ 0]NY7 NOEX VS29=-VS29 NY7 NOEX VSNZ[MSPZ]=VS29+VSNZ[MSPZ] NY8 NOEX VIMDZ[5]=VS31 VIMDZ[6]=VS32 RTS

OSNMX

NOEX VS29=VSNX[MSPX]-VZOFX-VZSHX IF [VS19 NE 3]NX1 NOEX VS29=-VS29 NX1 CALL OSKPX NOEX VS32=VS31-VS29 IF DNG NX2 GOTO NX3 NX2 NOEX VIMDX[12]=ABS[VS32] VIMDZ[12]=DNG IF [VIMDX[12] LE VIMDZ[12]]NX3 NOEX VS26=1 GOTO NX4 NX3 NOEX VSNX[MSPX]=VS32+VSNX[MSPX] NX4 NOEX VIMDX[5]=VS31 VIMDX[6]=VS32 RTS

5327-E P-74

5327-E P-75

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

3. Touch Sensor Gauging (Automatic Zero Offset Function)

3-1. General Description of MSB

This section covers the list, flow chart and variable table relating to the automatic zero offset taking the following maker subprogram (MSB) as an example.

LMSC300A.MSB

MSBs largely differ from other control software in their contents. Other control software is used to control signals from the machine and also input/output of part programs and/or user’s commands. In contrast, MSBs have the same format as part programs, and they may be considered to be control software which executes gauging cycles instead of an operator.

3-2. Variable Tables

The variables used in MSB are explained in this section.

(1) Common variables (different from common variables V1 to V200 used for parameter setting)

(2) System variables 1 (used for reading and correcting various types of data)

(3) System variables 2 (used for transmitting data between turret A and turret B)

(4) Input/output variables (used for input/output)

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

3-2-1. Common Variables (VS01 to VS32)

Differing from common variables (V1 to V200) used for parameter setting, common variables VS01 to VS32 are not displayed on the screen.

5327-E P-76

Variable

Name

VS01 Sensor input number VS17 Not used

For storing the Z-coordinate

VS02

VS03

VS04 Not used VS20 Not used

VS05 Not used VS21 Not used

VS06 Not used VS22 Not used

VS07 Not used VS23 Not used

VS08 Not used VS24 Not used

VS09 Not used VS25 Not used

VS10 Not used VS26 Not used

VS11 Not used VS27 Not used

VS12 Not used VS28 Not used

VS13 Not used VS29 Not used

VS14 Not used VS30 Not used

VS15 Not used VS31 Not used

VS16 Not used VS32 Not used

value of the gauging cycle starting point

Measured value (program coordinate value, used for calculating compensation values)

Function Remark

Variable

Name

VS18 Not used

VS19 Not used

Function Remark

(1) Common variables V1 to V200 used for setting parameters are used in common for turrets A

5327-E P-77

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

(2) Note that these common variables (VS01 to VS32) will be used in other MSBs in addition to the

G13 N1 NOEX VS01=100

Variables used in common in G13 side program N2 NOEX VS02=10 VS03=20 N3 CALL OSUB1

Within a subprogram, they can be used as desired. N4 N5 N6 N7 CALL OSUB2 N8

Do not use common variables for transferring

numerical values from OSUB1 to OSUB2. N9 N10 G14 N1 N2 NOEX VS01=100 VS02=50

Variables used in common in G14 side program

N3 CALL OSUB1 N4

* Not used for transferring numerical values

N5 N6 NOEX VS01=100 VS03=60 N7 CALL OSUB3 N8 N9

When calling more than one subprogram from a subprogram,

pay attention to the transfer of variables between subprograms. M02

LE61129R0200700290001

3-2-2. System Variables 1

System variables 1 are used in a touch sensor gauging subprogram. They are used for reading and writing numerical values stored in the CNC memory and those displayed and set as parameters, zero offset data, tool offset data, etc.

5327-E P-78

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

VSIOZ Actual position of Z-axis -99999.9999 to 99999.9999

VSKPZ Sensor contact position of Z-axis -99999.9999 to 99999.9999 1 to 2

VZOFZ Zero offset of Z-axis -99999.9999 to 99999.9999

VSHZ Zero shift of Z-axis -99999.9999 to 99999.9999

VETFZ Presently used tool offset data (Z-axis) -99999.9999 to 99999.9999

Setting for OPTIONAL PARAMETER

VSKFA

VSKFB

(GAUGING) Feedrate in gauging cycle 2 (Feedrate for the first contact detection in double-contact gauging cycle)

[Supplement]

Concerning VSKFA and VSKFB, the setting unit in the optional parameters is fixed at “mm/min”. However, the value appropriate for the selected unit system is set for these system variables.

Function Min. - Max. Values

1 to 500

Subscript

Expression

3-2-3. System Variables 2

System variables 2 are used in common for turret A and turret B. They are used for transferring data between turret A and turret B. They cannot be displayed on the screen.

Variable

Name

VMDT [1]

VMDT [2] Not used

VMDT [3] Not used

VMDT [4] Not used

VMDT [5] Not used

VMDT [6] Not used

VMDT [7] Not used

VMDT [8] Not used

VMDT [9] Not used

VMDT [10] Not used

VMDT [11] Not used

VMDT [12] Not used

Compensation data (used for the two-saddle specification: for transferring the compensation data calculated at the turret A side to the turret B side)

Function

3-3. Program

3-3-1. Flow Chart

5327-E P-79

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OZOFA

Storing the actual value (gauging start point)

Checking the positional relation between the target value and the actual value

Moving the sensor to a point close to the target value with a distance of APP between them.

First gauging

Converting the measured value into a value in the program coordinate

VS03=VSKPZ[VS01]-VZOFZ

-VZSHZ-VETFZ

system

Executing the second gauging by regarding the first touch point as the target value

VRSTT=0

YES

VS01=1

APPS

YES

NA2

Setting "1" as the position for entering the touch sensor gauging skip data

VS02=VSIOZ

MSP≤VS02

YES

NA3

G00 Z=MSP-APP G00 Z=MSP+APP

NA4

G30 Z=MSP D=APP L=IMP F=VSKFA

Z=VS03 D=APPS L=IMP F=VSKFB

NA11

G30 Z=MSP D=APP L=IMP F=VSKFB

VS03=VSKPZ[VS01]-VZOFZ

-VZSHZ-VETFZ Converting the

measured value into a value in the program coordinate system

Converting the measured value into a value in the program coordinate system

VS03=VSKPZ[VS01]

-VZOFZ-VZSHZ-VETFZ G00 Z=VS02

NA5

Returning the sensor to the gauging start point

LE61129R0200700320001

5327-E P-80

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VS03=VS03-MSP VS11=ABS[VS03] VIMDX[12]=VS11

DNG command specified?

NA6

VIMDZ[12]=DNG

YES

NA7

VDOUT[992]

=3003

VS03=0 VS03=0

VZOFZ=VZOFZ+VS03

DNG

YES

VIMDX[12] <VIMDZ[12]

+NG?

VS03>0

VDOUT[992]

=3002

NA10

VMDT[1]=VS03

M100

NA11

RTS

Calculating the difference from the current zero position Obtaining the absolute value of the difference

NG?

YES

NA9

DOK

YES

NA8

DOK command specified?

VIMDZ[12]=DOK

Setting the alarm number

VIMDX[12] <VIMDZ[12]

OK?

YES

Adding the compensation data to the previous zero offset amount

Transferring the offset amount to turret B (by setting the offset amount at the system variable common to turrets A and B)

VS03=0

LE61129R0200700320002

Waiting for the gauging and processing to be completed on turret A

Correcting the zero position in Z direction on turret B

OZOFB

VRSTT=0

YES

M100

VZOFZ=VZOFZ+VMDT[1]

NB1

RTS

LE61129R0200700320003

3-3-2. Program List

OZOFA (Automatic zero offset (processing at turret A), called from turret A)

IF[VRSTT NE 0]NA11 NOEX VS01= 1 IF APPS NA2 G30Z=MSP D=APP L=IMP F=VSKFB NOEX VS03 =VSKPZ[VS01]-VZOFZ-VZSHZ-VETFZ GOTO NA5 NA2 NOEX VS02=VSIOZ IF[MSP LE VS02]NA3 G00Z=MSP-APP GOTO NA4 NA3 G00Z=MSP+APP NA4 G30Z=MSP D=APP L=IMP F=VSKFA NOEX VS03=VSKPZ[VS01]-VZ0FZ-VZSHZ-VETEZ Z=VS03 D=APPS L=IMP F=VSKFB NOEX VS03 =VSKPZ[VS01]-VZOFZ-VZSHZ-VETFZ G00Z=VS02 NA5 NOEX VS03=VS03-MSP VS11=ABS[VS03] NOEX VIMDX[12]=VS11 VIMDZ[3]=VS03 IF DNG NA6 GOTO NA8 NA6 VIMDZ[12]=DNG IF[VIMDX[12] LE VIMDZ[12]]NA8 IF[VS03 GT 0 ]NA7 NOEX VDOUT[992]=3002 VS03=0 GOTO NA10 NA7 NOEX VDOUT [992]=3003 VS03=0 GOTO NA10 NA8 IF DOK NA9 GOTO NA10 NA9 VIMDZ [12]=DOK IF[VIMDX [12] GT VIMDZ[12]]NA10 NOEX VS03=0 NA10 NOEX VZOFZ=VZOFZ+VS03 VMDT[1]=VS03 M100 NA11 RTS

5327-E P-81

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

OZOFB (Automatic zero offset (processing at turret B), called from turret B)

IF[VRSTT NE 0 ]NB1 M100 NOEX VZOFZ =VZOFZ+VMDT[1] NB1 RTS

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

4. Automatic C-axis Zero Offset Function

4-1. General Description of MSB

This section covers the list, flow chart, variable table and other information relating to the automatic C-axis zero offset function, taking the following maker subprogram (MSB) as an example.

LMSD300A.MSB

The name of the gauging control software is expressed as indicated below.

LMS*????.MSB

*: Indicates the content of the gauging software.

????: Indicates the gauging software version.

MSBs largely differ from other control software in their contents. Other control software is used to control signals from the machine and also input/output of part programs and/or user’s commands. In contrast, MSBs have the same format as part programs, and they may be considered to be control software that executes gauging cycles instead of an operator.

5327-E P-82

4-2. Variable Tables

The variables used in MSBs are explained in this section.

(1) Common variables (different from common variables V1 to V200 used for parameter setting)

(2) System variables 1 (used for reading and correcting various types of data)

(3) System variables 2 (used for screen display)

(4) System variables 3 (used for transmitting data between turret A and turret B)

(5) Input/output variables (used for input/output)

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

4-2-1. Common Variables (VS01 to VS32)

Differing from common variables (V1 to V200) used for parameter setting, common variables VS01 to VS32 are not displayed on the screen.

5327-E P-83

Variable

No.

VS01 VS17 Not used

VS02 Both sides / one side of keyway VS18 Not used

VS03 VS19 Not used

VS04 C-axis target value VS20 Not used

VS05 Number of groove searches VS21 Not used

VS06 VS22 Not used

VS07 C-axis actual position VS23 Not used

VS08 Skip feedrate (1st time) VS24 Not used

VS09 Skip feedrate (2nd time) VS25 Not used

VS10 VS26 Not used

VS11 C-axis direction of rotation VS27 Not used

VS12 VS28 Not used

Offset between the sensor

VS13

VS14

VS15 Skip feedrate VS31 Not used

VS16 VS32 Not used

center and the sensor head in CCW rotation of the C-axis

Offset between the sensor center and the sensor head in CW rotation of the C-axis

Function Remark

Variable

No.

VS29 Not used

VS30 Not used

Function Remark

(1) Common variables V1 to V200 used for setting parameters are used in common for turrets A

5327-E P-84

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

(2) Note that these common variables (VS01 to VS32) will be used in other MSBs in addition to the

G13 N1 NOEX VS01=100

Variables used in common in G13 side program N2 NOEX VS02=10 VS03=20 N3 CALL OSUB1

Within a subprogram, they can be used as desired.

N4 N5 N6 N7 CALL OSUB2 N8

Do not use common variables for transferring

numerical values from OSUB1 to OSUB2. N9 N10 G14 N1 N2 NOEX VS01=100 VS02=50

Variables used in common in G14 side program

N3 CALL OSUB1 N4

* Not used for transferring numerical values

N5 N6 NOEX VS01=100 VS03=60 N7 CALL OSUB3 N8 N9

When calling more than one subprogram from a subprogram,

pay attention to the transfer of variables between subprograms. M02

LE61129R0200700360001

4-2-2. System Variables 1

System variables 1 are used in this gauging subprogram. They are used for reading and writing numerical values stored in the CNC memory and those displayed and set as parameters, zero offset data, tool offset data, etc.

5327-E P-85

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

VSIOX

VSIOC

VSKPC

VZOFC Zero offset of C-axis 0 to 359.999

VZSHC Zero shift of C-axis 0 to 359.999

VSNWD

VSNTU

VCDIR Direction of rotation of C-axis 15, 16

VRUND 360000 (constant of 360)

VCPFI Flag which indicates the presence of a groove 0, 128

VRSTT

VUNIT Unit amount 2, 4

VSKFA

VSKFB

Actual position of X-axis (program coordinate system)

Actual position of C-axis (program coordinate system)

C-axis skip position (machine coordinate system)

Offset between sensor center and sensor head in CW rotation of C-axis

Offset between sensor center and sensor head in CCW rotation of C-axis

Flag which indicates that sequence restart is in progress

Setting for OPTIONAL PARAMETER (GAUGING) Feedrate in gauging cycle 2 (Feedrate for the first contact detection in the double-contact gauging cycle)

Setting for OPTIONAL PARAMETER (GAUGING) Feedrate in gauging cycle 1 (Feedrate for the second contact detection in the double-contact gauging cycle; feedrate for the contact detection in the single-contact gauging cycle)

Function Min. - Max. Values

-9999.999 to 9999.999

0 to 359.999

0 to 359.999 1 to 2

0 to 359.999

0, 128

1 to 500

Subscript

Expression

4-2-3. System Variables 2

System variables 2 are used for display. When a numerical value is set for the system variables indicated below, the set numerical value is displayed at the specified field in the display screen. They are independent for each of the turrets.

5327-E P-86

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Variable

Name

VIMDX [9] Variable for displaying measured values

VIMDX [10] Variable for displaying compensation data

4-2-4. System Variables 3

System variables 3 are used for transferring data between turret A and turret B. They are used in common for the two turrets.

Variable

Name

VMDT [10] Variable for data transfer between turret A and turret B

4-2-5. Input/Output Variables

Input/output variables are used for user reserve alarm code ouput from MSB.

Variable

Name

VDOUT [992] Alarm B user reserve code

VDOUT [993] Alarm A user reserve code

Function

4-3. Programs

4-3-1. Table of Subprograms

Subprogram No.

(1) OZOFD Keyway gauging (both sides)

(2) OZOFC Keyway gauging (one side)

(3) OZOFF Key gauging (both sides)

(4) OZOFE Key gauging (one side)

(5) OCPFI Groove index cycle in the Z-axis direction

(6) OCPFX Groove index cycle in the X-axis direction

(7) ORDOF Conversion of angle data into a value between 0 and 359.999

(8) OFCAL Calculation of C-axis feedrate F

(9) OZOFG

(10) OZOFH

Subprogram

Name

Compensation in a different coordinate system (Correcting the offset data

at the other turret in the same spindle mode)

Compensation in a different coordinate system (Correcting the offset data

in a different spindle mode)

Function

4-3-2. Flow Charts

Keyway gauging (both sides, one side)

5327-E P-87

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

C-axis disconnected?

VS11=VCDIR+113 VS15=VSKFB

NA2

NA5

OZOFD OZOFC

Keyway gauging cycle (both sides)

VS02=0 VS02=1

NA1

VRSTT=0

YES

VCACN=0

YES

Storing the previous C-axis rotation command

OFCAL

Calculating the skip feedrate

VS08=VS15

APPS

YES

VS15=VSKFA

OFCAL

Calculating the first skip feedrate from the value set at the OPTIONAL PARAMETER (GAUGING) No.2 Feedrate in gauging cycle 2

VS09=VS15

NA3

Key one-side gauging?

VS02=1

NA4

YES

VS11=128

M15?

YES

M16

Keyway gauging cycle (one side)

VMLOK=0

Machine lock OFF?

YES

VDOUT[993]=102

NA20

NA10

Alarm A (user reserve code)

VS07=VSIOC-CMW/2

ORDOF

APPS

Converting the target value to a value within the range from 0° to 360°

YES

G30 C=VS07 CD=CMW/2

CL=CMW/2 F=VS09

VS07=VSKPC[1]-VZOFC-VZSHC

ORDOF

Converting the target value to a value within the range from 0° to 360°

NA8

Calculating the sensor touch position (in the program coordination system)

LE61129R0200700420001

5327-E P-88

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

VS10=VS07

VS07=VSIOC-VS10

ORDOF

YES

VS07≥APPS

Calculating the distance between the actual valve and the first touch position valve

Converting the distance into a valve within the range from 0° to 360°

M15

VS07=VS10+APPS

ORDOF

Moving the sensor from the first touch position by a distance of APPS in the opposite direction

G00 C=VS07

M16

NA7

G30 C=VS10 CD=APPS

CL=CMW/2 F=VS08

NA9

VS10=VSKPC[1]-VZOFC-VZSHC

VS13=ATAN[VSNTU/VS10X*2]

VS07=VS10-VS13

NA8

G30 C=VS07 VD=CMW/2

CL=CMW/2 F=VS08

Calculating the sensor touch position (in the program coordinate system)

Subtracting the sensor diameter from the measured value

ORDOF

VS13=VS07

VS02=1

NA10

M15

VS07=VSIOC+CMW/2

ORDOF

APPS

YES

NA11

Keyway gauging cycle (one side)?

YES

Gauging on the other side

NA16

NA13

LE61129R0200700420002

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

G30 VS07 CD=CMW/2

CL=CMW/2 F=VS09

VS07=VSKPC[1]-VZOFC-VZSHC

ORDOF

VS10=VS07

VS07=VS10-VSIOC

ORDOF

5327-E P-89

VS07≥APPS

YES

M16

VS07=VS10-APPS

ORDOF

G00 C=VS07

Target value for indexing the keyway

M15

NA12

G30 C=VS10 CD=APPS

CL=CMW/2 F=VS08

NA14

VS10=VSKPC[1]-VZOFC-VZSHC

VS14=ATAN[VSNWD/VSIOX*2]

VS07=VS10-VS14

ORDOF

NA13

G30 C=VS07 CD=CMW/2

CL=CMW/2 F=VS08

VS14=VS07

LE61129R0200700420003

Keyway gauging cycle (one side)?

VS02=1

VS07=[VS14+VS13]/2

VS14≥VS13

VS07=VS07+VRUND/2

NA141

ORDOF

NA15

VS14=VS07

NA17

VIMDX[9]=VS14 VS07=VS14-COF

5327-E P-90

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

YES

Calculating the middle position between the gauging points on both sides of the keyway

YES

NA16

VS14=VS13

Setting the gauging data to be displayed Calculating the compensation data

VIMDX[10]=VS07 VMDT[10]=VS07 VS07=VZOFC+VS07

VZOFC=VS07

Selecting the C-axis rotating direction specified before gauging cycle

ORDOF

VS11=128

M16

NA20

RTS

Setting the compensation data to be displayed Transferring the compensation data to the other coordinate system Calculating the new C-axis offset data

Converting the offset data into a valve within the range from 0° to 360°

Setting the C-axis zero offset

YES

NA18

M15

LE61129R0200700420004

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

Key gauging (both sides, one side)

5327-E P-91

C-axis disconnected?

VS11=VCDIR+113

VS15=VSKFB

NA2

VS15=VSKFA

OZOFF

VS02=0

NA1

VRSTT=0

YES

VCACN=0

OFCAL

VS08=VS15

APPS

YES

OFCAL

VS09=VS15

NA3

VS02=1

NA4

YES

VS11=128

NA5

M16

Key gauging cycle (both sides)

OZOFE

Key gauging cycle (one side)

VS02=1

YES

Machine lock OFF?

Storing the previous C-axis rotation command

VMLOK=0

YES

VDOUT[993]=102

Alarm A (user reserve code)

NA20 Calculating the skip feedrate

Calculating the first skip feedrate from the value set at the OPTIONAL PARAMETER (GAUGING) No.2 Feedrate in gauging cycle 2

Key gauging cycle (one side)?

M15?

YES

VS07=CSIOC-VRUND/2

ORDOF

APPS

Subtracting 180

Calculating the target value into a valve whthin the range from 0

YES

G30 C=VS07 CD=VRUND/2

CL=VRUND/360000*179000 F=VS09

VS07=VSKPC[1]-VZOFC-VZSHC

ORDOF

Calculating the target value into a valve whthin the range from 0

° from the actual valve to determine the target value

° to 360°

NA8

Calculating the sensor touch position (in the program coordinate system)

° to 360°

LE61129R0200700420005

okuma OSP-P200L Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTIONS

1. Precautions Relating to Installation

2. Points to Check before Turning on the Power

3. Precautions Relating to Manual/Continuous Operation

4. On Finishing Work

5. Precautions during Maintenance Inspection and When Trouble Occurs

6. General Precautions

7. Symbols Used in This Manual

INTRODUCTION

SECTION 1 MAKER SUBPROGRAMS FOR GAUGING (MSB)

1. Notes for Using Gauging MSB

1-1. Notes

1-2. Control Statements

2. Touch Setter Gauging and Touch Sensor Gauging

2-1. Overview

2-2. Variable Tables

2-3. Print

2-4. Program

2-5. Flow Charts

2-6. Program List

3. Touch Sensor Gauging (Automatic Zero Offset Function)

3-1. General Description of MSB

3-2. Variable Tables

3-3. Program

4. Automatic C-axis Zero Offset Function

4-1. General Description of MSB

4-2. Variable Tables

4-3. Programs