KROHNE OPTISONIC-3400Ex User Manual

Supplementary instructions

OPTISONIC 3400

OPTISONIC 3400OPTISONIC 3400

Supplementary instructions Supplementary instructions

Ultrasonic flow meter

Addendum for hazardous area. These additional instructions are an extension to the OPTISONIC 3400 manual and quick start.

CONTENTS

OPTISONIC 3400

1 Introduction 4

1.1 Safety instructions from the manufacturer ..................................................................... 4

1.1.1 Copyright and data protection ................................................................................................ 4

1.1.2 Disclaimer ............................................................................................................................... 4

1.1.3 Product liability and warranty ................................................................................................ 5

1.1.4 Information concerning the documentation........................................................................... 5

1.1.5 Warnings and symbols used................................................................................................... 6

1.1.6 Manufacturer .......................................................................................................................... 7

1.2 Safety instructions for the operator................................................................................. 7

1.3 Approval............................................................................................................................ 7

1.4 OPTISONIC 3400 C(/i)-Ex.................................................................................................. 8

1.5 OPTISONIC 3000 F/...-Ex .................................................................................................. 8

1.6 UFC 400 F(/i)-Ex ............................................................................................................... 9

1.7 Marking labels (examples) ............................................................................................. 10

1.7.1 I/O sticker............................................................................................................................. 12

1.7.2 Nameplate for the measuring sensor (field version)........................................................... 12

2 Temperature limits 14

2.1 General ........................................................................................................................... 14

2.2 UFC 400 F(/i)-Ex ............................................................................................................. 14

2.3 OPTISONIC 3400 C(/i)-Ex................................................................................................ 14

2.4 OPTISONIC 3000 F/...-Ex ................................................................................................ 15

3 Connection of separate systems 16

3.1 General ........................................................................................................................... 16

3.2 Cable marking ................................................................................................................ 16

3.3 Cable parameters...........................................................................................................16

3.4 Equipotential bonding..................................................................................................... 17

3.4.1 Signal converter.................................................................................................................... 17

3.5 Signal cable connections (filed versions)....................................................................... 17

4 Electrical connections 19

4.1 General ........................................................................................................................... 19

4.2 Cable glands ................................................................................................................... 21

4.3 Field Wiring..................................................................................................................... 21

4.4 Non-"Ex i" I/O connections............................................................................................. 22

4.5 "Ex i" I/O connections .....................................................................................................24

5 Maintenance and service 26

5.1 Maintenance ................................................................................................................... 26

5.2 Before and after opening................................................................................................ 26

5.3 Replacement of mains fuse............................................................................................ 27

5.4 Exchange of electronics unit .......................................................................................... 28

5.4.1 Field version.......................................................................................................................... 29

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OPTISONIC 3400

CONTENTS

5.5 Service / repair information ........................................................................................... 31

5.6 Form (for copying) to accompany a returned device ..................................................... 32

5.7 Disposal .......................................................................................................................... 32

6 Notes 33

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1 INTRODUCTION

1.1 Safety instructions from the manufacturer

1.1.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

OPTISONIC 3400

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.1.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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OPTISONIC 3400

1.1.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.1.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.

INTRODUCTION 1

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1 INTRODUCTION

1.1.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

OPTISONIC 3400

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

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OPTISONIC 3400

1.1.6 Manufacturer

The instrument is developed and manufactured by: KROHNE Altometer Kerkeplaat 12 3313 LC Dordrecht The Netherlands

For information, maintenance or service please contact your nearest local KROHNE representative.

1.2 Safety instructions for the operator

WARNING!

•

Do not change the device. Unauthorized changes affect the explosion safety of the devices.

•

The prescriptions and regulations as well as the electrical data described in the EC type examination certificate must be obeyed.

•

Beside the instructions for electrical installations in non-hazardous locations according to the applicable national standard (equivalent to HD 384 or IEC 364, e.g. VDE 0100), especially the regulations in EN 60079-14 "Electrical installations in hazardous locations" or equivalent national standard (e.g. DIN VDE 0165 Part 1) must be strictly followed.

•

Installation, establishment, utilization and maintenance are only allowed to be executed by personnel with an education in explosion safety!

INTRODUCTION 1

These additional instructions are an extension to the installation and operating instructions and only apply to the Ex- versions of the OPTISONIC 3400 C, OPTISONIC 3000 F/... and UFC 400 F(/i) ultrasonic flowmeters. All technical information as described in the Installation and Operating Instructions is applicable, when not specifically excluded, completed or replaced by the instructions in these additional instructions.

1.3 Approval

The OPTISONIC 3400 ultrasonic flowmeters are manufactured according to the European Directive 94/9 EC (ATEX 100a) and IECEx 02 Certification System. The flowmeters are approved for installation and use in hazardous classified locations of Zone 1 and 2 and are in accordance with the European Standards of the IEC/EN 60079 series.The flowmeters are approved for installation and use in hazardous classified locations of Class I, II and III, Division 1 or Division 2.

They have approval number:

DEKRA 13ATEX0092 X - IECEx DEK 13.0023X

DEKRA 13ATEX0092 X - IECEx DEK 13.0023XDEKRA 13ATEX0092 X - IECEx DEK 13.0023X

INFORMATION!

If you need the EC type approval certificate, please download it from our website.

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1 INTRODUCTION

1.4 OPTISONIC 3400 C(/i)-Ex

The OPTISONIC 3400 C(/i)-Ex is the compact configuration of the UFC 400 ultrasonic signal converter and the OPTISONIC 3000 ultrasonic flow sensor. It provides the ultrasonic transducers in the flow sensor with intrinsically safe (Ex ia) signals; which are only internal circuits. The flow converter is provided with increased safety (Ex e) or intrinsically safe (Ex ia) in-/outputs, indicated by an "i" in the type name and listed as OPTISONIC 3400 C/i- Ex.

The in-/outputs and mains supply connections are located in the terminal compartment, which

can either be ordered as “Ex e” (default) or “Ex d” (optional). The explosion safety marking is as

follows:

OPTISONIC 3400 C-Ex;

“Ex d

Ex d” terminal compartment

terminal compartment “Ex e

Ex dEx d

terminal compartment terminal compartment

II 2 G Ex d [ia] IIC T6...T3 Gb II 2 G Ex d e [ia] IIC T6...T3 Gb

OPTISONIC 3400 C/i-Ex;

“Ex d

Ex d” terminal compartment

terminal compartment “Ex e

Ex dEx d

terminal compartment terminal compartment

II 2(1) G Ex d [ia] [ia Ga] IIC T6...T3 Gb II 2(1) G Ex d e [ia] [ia Ga] IIC T6...T3 Gb

OPTISONIC 3400

Ex e” terminal compartment

terminal compartment

Ex eEx e

terminal compartment terminal compartment

Ex e” terminal compartment

terminal compartment

Ex eEx e

terminal compartment terminal compartment

1.5 OPTISONIC 3000 F/...-Ex

The OPTISONIC 3000 F/...-Ex is the remote (field) configuration of the ultrasonic flow sensor and has intrinsically safe transducer circuits. It is available in 4 versions as follows,

• Cryogenic: low temperature (LT) versions, suitable for process temperatures of -200...+180°C / -328...+356°F

• Standard versions: for process temperature of -45...+180°C / -58...+356°F

• Extra extended versions: (XXT) for process temperatures of -45...+250°C / -58...+482°F.

• High Viscosity versions (HV): for process temperatures of -45...+180°C / -58...+356°F

The normal and XXT-versions are also available as flow sensors, equiped with a closed steel circuit for hot medium (e.g. steam or hot oil), which is called heating jacket (HJ). The maximum temperature of the heating medium never exceeds the maximum permissible process

temperature of 180°C (356°F) for the standard versions and 250°C (482°F) for the XXT version.

The flow sensor equipped with a heating jacket, ensures stable process temperatures.

Marking for the different flow sensor types, are listed below.

OPTISONIC 3000 F-Ex & 3000 F/HJ-Ex

OPTISONIC 3000 F-Ex & 3000 F/HJ-ExOPTISONIC 3000 F-Ex & 3000 F/HJ-Ex

OPTISONIC 3000 F/LT-Ex

OPTISONIC 3000 F/LT-ExOPTISONIC 3000 F/LT-Ex

II 2 G Ex ia IIC T6...T3 Gb II 2 G Ex ia IIC T6...T2 Gb

The intrinsically safe (Ex ia) transducer circuits of the OPTISONIC 3000 F/...-Ex are connected to an associated device and have the following maximum values:

OPTISONIC 3000 F/XXT-Ex

OPTISONIC 3000 F/XXT-ExOPTISONIC 3000 F/XXT-Ex

OPTISONIC 3000 F/XXT/HJ-Ex

OPTISONIC 3000 F/XXT/HJ-ExOPTISONIC 3000 F/XXT/HJ-Ex

Ui = 13,1 V Ii = 600 mA Ci = 11,6 nF L

= 134 µH

INFORMATION!

When thermally insulating the ultrasonic flow sensor, make sure that the temperature of

the connection box does not exceed 90

C (194°F).

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OPTISONIC 3400

1.6 UFC 400 F(/i)-Ex

The UFC 400 F(/i)-Ex is the remote (field) configuration of the ultrasonic signal converter and has intrinsically safe (Ex ia) connections to the ultrasonic flow sensor in remote design. The ultrasonic signal converter is either provided with increased safety (Ex e) or intrinsically safe (Ex ia) signal in-/outputs indicated by an "i" in the type name as UFC 400 F/i-Ex The in-/outputs and mains supply connections are located in the terminal compartment, which can either be

configured as “Ex e” (default) or “Ex d” (optional).

The explosion safety marking is as follows:

UFC 400 F-Ex;

“Ex d

Ex d” terminal compartment

Ex dEx d

II 2 G Ex d [ia] IIC T6 Gb II 2 G Ex d e [ia] IIC T6 Gb

UFC 400 F/i-Ex;

“Ex d

Ex d” terminal compartment

Ex dEx d

II 2(1) G Ex d [ia] [ia Ga] IIC T6 Gb II 2(1) G Ex d e [ia] [ia Ga] IIC T6 Gb

terminal compartment “Ex e

terminal compartment terminal compartment

terminal compartment “Ex e

terminal compartment terminal compartment

Ex e” terminal compartment

Ex eEx e

Ex e” terminal compartment

Ex eEx e

INTRODUCTION 1

terminal compartment

terminal compartment terminal compartment

terminal compartment

terminal compartment terminal compartment

The intrinsically safe transducer output connections have the following values:

Uo = 8,2 V Io = 210 mA Po = 435 mW Co = 1,3 μF or 0,8 μF Lo = 0,5 mH or 1,2 mH

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1 INTRODUCTION

1.7 Marking labels (examples)

See the marking labels (i.e. data stickers) below of respectively OPTISONIC 3400 C(/i)-Ex ultrasonic compact flowmeter, UFC 400 F(/i)-Ex ultrasonic signal converter in field design, OPTISONIC 3000 F-Ex ultrasonic flow sensor in field design and extended temperature flow sensor type OPTISONIC 3000 F/XXT-Ex.

OPTISONIC 3400

Figure 1-1: OPTISONIC 3400 C-Ex data sticker

Figure 1-2: OPTISONIC 3400 C/i-Ex data sticker

1. Ex

2. Marking ATEX / IECEx & Certificate numbers / Ambient temperature

3. Ex specific remarks

4. Ex specific warnings

5. Protection class

6. Tag no.

7. PED data, type I / II / II or SEP

8. Mains supply data

9. Calibration data / Size info and Electronic Revision no.

10. Type designation of the flowmeter and CE sign with number(s) of notified body / bodies

11. Name and address of the manufacturer

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OPTISONIC 3400

Figure 1-3: UFC 400 F-Ex data sticker

INTRODUCTION 1

Figure 1-4: UFC 400 F/i-Ex data sticker

1. Marking ATEX / IECEx & Certificate numbers / Ambient temperature

2. Circuit info

3. Ex specific remarks

4. Protection class

5. Tag no.

6. PED data, type I / II / II or SEP

7. Mains supply data

8. Electronic Revision number

9. Calibration data / Size info

10. Type designation of the flowmeter and CE sign with number(s) of notified body / bodies

11. Name and address of the manufacturer

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