KROHNE OPTIFLUX 6000 Quick Start Guide
Quick Start
Quick Start
OPTIFLUX 6000
OPTIFLUX 6000
OPTIFLUX 6000OPTIFLUX 6000
Quick StartQuick Start
Electromagnetic flow sensor
for hygienic and sanitary applications
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 02/2019 - 4002945704 - QS OPTIFLUX 6000 R08 en
CONTENTS
OPTIFLUX 6000
1 Safety instructions 3
2 Installation 4
2.1 Scope of delivery............................................................................................................... 4
2.2 Device description ............................................................................................................ 5
2.3 Nameplates (examples) ................................................................................................... 6
2.4 Storage ............................................................................................................................. 7
2.5 Transport .......................................................................................................................... 7
2.6 Pre-installation requirements ......................................................................................... 7
2.7 General requirements...................................................................................................... 8
2.7.1 Vibration .................................................................................................................................. 8
2.7.2 Magnetic field.......................................................................................................................... 8
2.8 Installation conditions ...................................................................................................... 9
2.8.1 Inlet and outlet........................................................................................................................ 9
2.8.2 Bends in 2 or 3 dimensions..................................................................................................... 9
2.8.3 T-section ............................................................................................................................... 10
2.8.4 Bends .................................................................................................................................... 10
2.8.5 Open discharge ..................................................................................................................... 11
2.8.6 Control valve ......................................................................................................................... 11
2.8.7 Pump ..................................................................................................................................... 11
2.8.8 Air venting and vacuum forces ............................................................................................. 12
2.8.9 Mounting requirements for self-draining ............................................................................ 13
2.8.10 Flange deviation .................................................................................................................. 14
2.8.11 Mounting position................................................................................................................ 14
2.9 Mounting......................................................................................................................... 15
2.9.1 Torques and pressures......................................................................................................... 15
2.9.2 Installation of weld-on versions ........................................................................................... 16
2.9.3 Temperatures ....................................................................................................................... 17
3 Electrical connections 18
3.1 Safety instructions.......................................................................................................... 18
3.2 Grounding ....................................................................................................................... 18
3.3 Virtual reference for IFC 300 ( C, W and F version) ....................................................... 19
3.4 Connection diagrams ..................................................................................................... 19
4 Technical data 20
4.1 Dimensions and weights ................................................................................................ 20
5 Notes 34
2
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OPTIFLUX 6000
Warnings and symbols used
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
SAFETY INSTRUCTIONS
1
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i
RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
•
Further information can be found on the supplied CD-ROM in the manual, on the data sheet,
in special manuals, certificates and on the manufacturer's website.
•
If you need to return the device to the manufacturer or supplier, please fill out the form
contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer
cannot repair or inspect the device without the completed form.
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2
INSTALLATION
2.1 Scope of delivery
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
The remote version will arrive in two cartons. One carton contains the converter and one carton
contains the sensor.
OPTIFLUX 6000
Figure 2-1: Scope of delivery
1 Ordered flowmeter
2 Product documentation
3 Factory calibration report
4 Signal cable (remote version only)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
4
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OPTIFLUX 6000
2.2 Device description
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
INFORMATION!
Product specific information and extensive product specification is available using PICK, the
Product Information Center KROHNE web-tool.
PICK can be found via the service menu button on the KROHNE.com website.
The following versions are available:
• Compact version (the signal converter is installed directly on the measuring sensor)
• Remote version (electrical connection to the signal converter via field current and signal
cable)
INSTALLATION
2
INFORMATION!
This flow sensor can be used as a remote version or as a compact version. All versions are
covered by this document, although you will see the remote version in most pictures.
Figure 2-2: Available versions
1 Remote version
2 Compact version with IFC 300 signal converter
3 Compact version with IFC 050 (10°) signal converter
4 Compact version with IFC 100 (0°) signal converter
5 Compact version with IFC 100 (45°) signal converter
6 Compact version with IFC 100 stainless steel signal converter (10°)
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2
INSTALLATION
2.3 Nameplates (examples)
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Figure 2-3: Example of a nameplate on a sensor
1 Name and address of the manufacturer
2 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies
3 Calibration data
4 PED dataCalibration data and protection category
OPTIFLUX 6000
Figure 2-4: Example of a nameplate for acompact version
1 Additional info, website and recycling logo
2 CE marking with number(s) of notified body (bodies)
3 Name and address of manufacturer
4 Type designation with serial / CG number
5 Manufacturing date and country of origin
6 GK/GKL values (measuring sensor constants), size (mm/inches), field frequency
7 Electronic Revision number
8 Electric values, protection category and materials of wetted parts
9 PED data type I/II/III or SEP
6
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OPTIFLUX 6000
2.4 Storage
• Store the device in a dry and dust-free location.
• Avoid lasting direct exposure to the sun.
• Store the device in its original packaging.
• Storage temperature: -50...+70°C / -58...+158°F
2.5 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
INSTALLATION
2
Figure 2-5: Transport
2.6 Pre-installation requirements
Make sure that you have all necessary tools available:
• Allen key (4 mm)
• Small screwdriver
• Wrench for cable glands
• Wrench for wall mounting bracket (remote version only)
• Torque wrench for installing flowmeter in pipeline
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2
INSTALLATION
2.7 General requirements
INFORMATION!
The following precautions must be taken to ensure reliable installation.
•
Make sure that there is adequate space to the sides.
•
Protect the signal converter from direct sunlight and install a sun shade if necessary.
•
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
•
Do not expose the signal converter to intense vibration. The flowmeters are tested for a
vibration level in accordance with IEC 60068-2-64.
2.7.1 Vibration
OPTIFLUX 6000
Figure 2-6: Avoid vibrations
2.7.2 Magnetic field
Figure 2-7: Avoid magnetic fields
8
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OPTIFLUX 6000
2.8 Installation conditions
2.8.1 Inlet and outlet
Figure 2-8: Recommended inlet and outlet
1 Refer to chapter "Bends in 2 or 3 dimensions"
2 t 2 DN
3 Drain valve (to empty pipeline)
D ; >2°
INSTALLATION
2
2.8.2 Bends in 2 or 3 dimensions
Figure 2-9: Inlet when using 2 and/or 3 dimensional bends upstream of the flowmeter
Inlet length: using bends in 2 dimensions: t 5 DN; when having bends in 3 dimensions: t 10 DN
INFORMATION!
2 Dimensional bends occur in a vertical or
occur in both vertical and
and horizontal plane.
andand
or horizontal plane only, while 3 Dimensional bends
oror
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2
INSTALLATION
2.8.3 T-section
Figure 2-10: Distance behind a T-section
1 t 10 DN
2.8.4 Bends
OPTIFLUX 6000
10
Figure 2-11: Installation in bending pipes
D ; >2°
1 Drain valve (to empty pipeline)
Figure 2-12: Installation in bending pipes
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OPTIFLUX 6000
2.8.5 Open discharge
Figure 2-13: Installation in front of an open discharge
D ; >2°
1 Drain valve (to empty pipeline)
2.8.6 Control valve
INSTALLATION
2
2.8.7 Pump
Figure 2-14: Installation in front of a control valve
D ; >2°
1 Drain valve (to empty pipeline)
Figure 2-15: Installation behind a pump
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