KROHNE OPTIFLUX 6000 Operating Manual

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Handbook

OPTIFLUX 6000

OPTIFLUX 6000OPTIFLUX 6000

HandbookHandbook

Electromagnetic flow sensor for hygienic and sanitary applications

The documentation is only complete when used in combination with the relevant documentation for the signal converter.

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IMPRINT

:::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

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OPTIFLUX 6000

CONTENTS

1 Safety instructions 5

1.1 Intended Use..................................................................................................................... 5

1.2 Certification ...................................................................................................................... 5

1.3 Safety instructions from the manufacturer ..................................................................... 6

1.3.1 Copyright and data protection ................................................................................................ 6

1.3.2 Disclaimer ............................................................................................................................... 6

1.3.3 Product liability and warranty ................................................................................................ 7

1.3.4 Information concerning the documentation........................................................................... 7

1.3.5 Warnings and symbols used................................................................................................... 8

1.4 Safety instructions for the operator................................................................................. 8

2 Device description 9

2.1 Scope of delivery............................................................................................................... 9

2.2 Device description .......................................................................................................... 10

2.3 Nameplates (examples) ................................................................................................. 11

3 Installation 12

3.1 General notes on installation ......................................................................................... 12

3.2 Storage ........................................................................................................................... 12

3.3 Transport ........................................................................................................................ 12

3.4 Pre-installation requirements ....................................................................................... 13

3.5 General requirements.................................................................................................... 13

3.5.1 Vibration ................................................................................................................................ 13

3.5.2 Magnetic field........................................................................................................................ 13

3.6 Installation conditions ....................................................................................................14

3.6.1 Inlet and outlet...................................................................................................................... 14

3.6.2 Bends in 2 or 3 dimensions................................................................................................... 14

3.6.3 T-section ............................................................................................................................... 15

3.6.4 Bends .................................................................................................................................... 15

3.6.5 Open discharge ..................................................................................................................... 16

3.6.6 Control valve ......................................................................................................................... 16

3.6.7 Pump ..................................................................................................................................... 16

3.6.8 Air venting and vacuum forces ............................................................................................. 17

3.6.9 Mounting requirements for self-draining ............................................................................ 18

3.6.10 Flange deviation .................................................................................................................. 19

3.6.11 Mounting position................................................................................................................ 19

3.7 Mounting......................................................................................................................... 20

3.7.1 Torques and pressures......................................................................................................... 20

3.7.2 Installation of weld-on versions ........................................................................................... 21

4 Electrical connections 22

4.1 Safety instructions.......................................................................................................... 22

4.2 Grounding ....................................................................................................................... 22

4.3 Virtual reference for IFC 300 ( C, W and F version) ....................................................... 23

4.4 Connection diagrams ..................................................................................................... 23

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CONTENTS

OPTIFLUX 6000

5 Service 24

5.1 Cleaning.......................................................................................................................... 24

5.2 Spare parts availability...................................................................................................24

5.3 Availability of services .................................................................................................... 24

5.4 Returning the device to the manufacturer..................................................................... 24

5.4.1 General information.............................................................................................................. 24

5.4.2 Form (for copying) to accompany a returned device............................................................ 25

5.5 Disposal .......................................................................................................................... 25

5.5.1 Disassembling and recycling................................................................................................ 25

6 Technical data 26

6.1 Measuring principle........................................................................................................26

6.2 Technical data................................................................................................................. 27

6.3 Measuring accuracy ....................................................................................................... 31

6.4 Dimensions and weights ................................................................................................ 33

7 Notes 47

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OPTIFLUX 6000

1.1 Intended Use

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

The OPTIFLUX 6000 is designed to measure the volumetric flowrate of electrically conductive fluids in hygienic applications.

1.2 Certification

CE marking

SAFETY INSTRUCTIONS

The manufacturer certifies successful testing of the product by applying the CE marking.

This device fulfils the statutory requirements of the relevant EU directives.

For full information of the EU directives and standards and the approved certifications, please refer to the EU Declaration of Conformity or the website of the manufacturer.

Other approvals and standards

• Measuring Instruments Directive 2014/32/EU, Annex III (MI-001), Annex VII (MI-005)

For more information, please refer to the dedicated documentation.

DANGER!

For devices used in hazardous areas, additional safety notes apply. Please refer to the Ex documentation.

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SAFETY INSTRUCTIONS

1.3 Safety instructions from the manufacturer

1.3.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

OPTIFLUX 6000

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.3.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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OPTIFLUX 6000

1.3.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.3.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.

SAFETY INSTRUCTIONS

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SAFETY INSTRUCTIONS

1.3.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This warning refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

OPTIFLUX 6000

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.4 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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OPTIFLUX 6000

2.1 Scope of delivery

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

The remote version will arrive in two cartons. One carton contains the converter and one carton contains the sensor.

DEVICE DESCRIPTION

Figure 2-1: Scope of delivery

1 Ordered flowmeter 2 Product documentation 3 Factory calibration report 4 Signal cable (remote version only)

INFORMATION!

Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.

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DEVICE DESCRIPTION

2.2 Device description

Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications.

INFORMATION!

Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website.

The following versions are available:

• Compact version (the signal converter is installed directly on the measuring sensor)

• Remote version (electrical connection to the signal converter via field current and signal

cable)

OPTIFLUX 6000

INFORMATION!

This flow sensor can be used as a remote version or as a compact version. All versions are covered by this document, although you will see the remote version in most pictures.

Figure 2-2: Available versions

1 Remote version 2 Compact version with IFC 300 signal converter 3 Compact version with IFC 050 (10°) signal converter 4 Compact version with IFC 100 (0°) signal converter 5 Compact version with IFC 100 (45°) signal converter 6 Compact version with IFC 100 stainless steel signal converter (10°)

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OPTIFLUX 6000

2.3 Nameplates (examples)

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

Figure 2-3: Example of a nameplate on a sensor

1 Name and address of the manufacturer 2 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 3 Calibration data 4 PED dataCalibration data and protection category

DEVICE DESCRIPTION

Figure 2-4: Example of a nameplate for a compact version

1 Additional info, website and recycling logo 2 CE marking with number(s) of notified body (bodies) 3 Name and address of manufacturer 4 Type designation with serial / CG number 5 Manufacturing date and country of origin 6 GK/GKL values (measuring sensor constants), size (mm/inches), field frequency 7 Electronic Revision number 8 Electric values, protection category and materials of wetted parts 9 PED data type I/II/III or SEP

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INSTALLATION

3.1 General notes on installation

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Storage

• Store the device in a dry and dust-free location.

• Avoid lasting direct exposure to the sun.

• Store the device in its original packaging.

• Storage temperature: -50...+70°C / -58...+158°F

OPTIFLUX 6000

3.3 Transport

Signal converter

• No special requirements.

Compact version

• Do not lift the device by the signal converter housing.

• Do not use lifting chains.

• To transport flange devices, use lifting straps. Wrap these around both process connections.

Figure 3-1: Transport

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OPTIFLUX 6000

3.4 Pre-installation requirements

Make sure that you have all necessary tools available:

• Allen key (4 mm)

• Small screwdriver

• Wrench for cable glands

• Wrench for wall mounting bracket (remote version only)

• Torque wrench for installing flowmeter in pipeline

3.5 General requirements

INFORMATION!

The following precautions must be taken to ensure reliable installation.

•

Make sure that there is adequate space to the sides.

•

Protect the signal converter from direct sunlight and install a sun shade if necessary.

•

Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger.

•

Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 60068-2-64.

INSTALLATION

3.5.1 Vibration

Figure 3-2: Avoid vibrations

3.5.2 Magnetic field

Figure 3-3: Avoid magnetic fields

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INSTALLATION

3.6 Installation conditions

3.6.1 Inlet and outlet

Figure 3-4: Recommended inlet and outlet

1 Refer to chapter "Bends in 2 or 3 dimensions" 2 t 2 DN 3 Drain valve (to empty pipeline)

D ; >2°

OPTIFLUX 6000

3.6.2 Bends in 2 or 3 dimensions

Figure 3-5: Inlet when using 2 and/or 3 dimensional bends upstream of the flowmeter

Inlet length: using bends in 2 dimensions: t 5 DN; when having bends in 3 dimensions: t 10 DN

INFORMATION!

2 Dimensional bends occur in a vertical or occur in both vertical and

and horizontal plane.

andand

or horizontal plane only, while 3 Dimensional bends

oror

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OPTIFLUX 6000

3.6.3 T-section

Figure 3-6: Distance behind a T-section

1 t 10 DN

3.6.4 Bends

INSTALLATION

Figure 3-7: Installation in bending pipes

D ; >2° 1 Drain valve (to empty pipeline)

Figure 3-8: Installation in bending pipes

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INSTALLATION

3.6.5 Open discharge

Figure 3-9: Installation in front of an open discharge

D ; >2°

1 Drain valve (to empty pipeline)

3.6.6 Control valve

OPTIFLUX 6000

3.6.7 Pump

Figure 3-10: Installation in front of a control valve

D ; >2°

1 Drain valve (to empty pipeline)

Figure 3-11: Installation behind a pump

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OPTIFLUX 6000

3.6.8 Air venting and vacuum forces

Figure 3-12: Air venting

1 t 5 m 2 Air ventilation point

INSTALLATION

Figure 3-13: Vacuum

1 t 5 m

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INSTALLATION

3.6.9 Mounting requirements for self-draining

INFORMATION!

Applicable for 3A marked installations: install flow sensor in vertical pipelines or in pipelines with a minimum slope as indicated!

Figure 3-14: Installation note for 3A marked installations

1 Minimum slope

OPTIFLUX 6000

Minimum slope

Nominal

diameter

2.5...6 10° 10° - - - -

10 3° 3° - - - -

15 10° 10° -

25 10° 3° 10° 3° 10° 3°

40...50 5° 3° 5° 3° 5° 3°

65...80 10° 3° 10° 3° 10° 3°

100 5° 3° 5° 3° 5° 3°

125...150 10° 3° 10° 3°

1 on request

DIN

11850

ISO

2037

DIN

11864 2A

ISO

2852

DIN

32676

- -

1 1

Tri

Clamp

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OPTIFLUX 6000

3.6.10 Flange deviation

CAUTION!

Max. permissible deviation of pipe flange faces: L

- L

max

Figure 3-15: Flange deviation

1 L

max

2 L

min

d 0.5 mm / 0.02"

min

INSTALLATION

3.6.11 Mounting position

Figure 3-16: Mounting position

• Install flow sensor in line with the pipe axis.

• Pipe flange faces must be parallel to each other.

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INSTALLATION

3.7 Mounting

3.7.1 Torques and pressures

Figure 3-17: Tightening of bolts

CAUTION!

The max. allowable torque depends on the gasket material, see datasheet for detailed information. Bolts to be used from material SS, class 70-A2.

OPTIFLUX 6000

Tightening of bolts

• Always tighten the bolts uniformly and in diagonally opposite sequence.

• Do not exceed the maximum torque value.

• Step 1: Apply approx. 50% of max. torque given in table.

• Step 2: Apply approx. 80% of max. torque given in table.

• Step 3: Apply 100% of max. torque given in table.

Maximum torque for 11864-2A flange version

Nominal diameter

[mm]

25 PN 40 4x M6 7

40 PN 40 4x M8 16

50 PN 25 4x M8 16

80 PN 25 6x M8 16

100 PN 25 6x M8 16

125 PN 10 6x M10 32

150 PN 10 6x M10 32

Pressure rating Bolts Max. torque

INFORMATION!

Maximum torque for sizes smaller than DN25: 6 Nm

[Nm]

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OPTIFLUX 6000

3.7.2 Installation of weld-on versions

For mounting sensors with weld-on connections, please follow the procedure as follows:

• Mount the sensor completely in the pipeline and spot the weld-on connections to the pipe. This is necessary to align the mounting bores of the flange.

• Remove the sensor body and the gaskets from the adapters by loosen the screws.

• Weld the adapters completely to the pipe.

• When the pipe is cold again, reinstall the gasket and mount the sensor.

INSTALLATION

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ELECTRICAL CONNECTIONS

4.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

OPTIFLUX 6000

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

4.2 Grounding

DANGER!

The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.

Figure 4-1: Grounding

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OPTIFLUX 6000

ELECTRICAL CONNECTIONS

4.3 Virtual reference for IFC 300 ( C, W and F version)

Benefits of virtual reference:

• Grounding rings or grounding electrodes can be omitted.

• Safety increases by reducing the number of potential leakage points.

• The installation of the flowmeters is much easier.

Figure 4-2: Virtual reference

Minimum requirements:

• Size: t DN10 / 3/8"

• Electrical conductivity: t 200 μS/cm

• Electrode cable: max. 50 m / 164 ft, type DS

4.4 Connection diagrams

INFORMATION!

For the connection diagrams the documentation of the applicable signal converter.

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SERVICE

5.1 Cleaning

CAUTION!

In principle, no special maintenance is needed. However, make sure that the used cleaning product doesn't affect the outer surface and the gaskets.

5.2 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.

5.3 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.

OPTIFLUX 6000

INFORMATION!

For more precise information, please contact your local sales office.

5.4 Returning the device to the manufacturer

5.4.1 General information

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.

WARNING!

Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:

•

Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel, the manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.

•

This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.

WARNING!

If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering products, you are kindly requested:

•

to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,

•

to enclose a certificate with the device confirming that it is safe to handle and stating the product used.

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OPTIFLUX 6000

5.4.2 Form (for copying) to accompany a returned device

CAUTION!

To avoid any risk for our service personnel, this form has to be accessible from outside of the packaging with the returned device.

Company: Address:

Department: Name:

Tel. no.: Fax no. and/or Email address:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

This medium is: radioactive

water-hazardous

toxic

caustic

flammable

We checked that all cavities in the device are free from such substances.

We have flushed out and neutralized all cavities in the device.

SERVICE

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.

Date: Signature:

Stamp:

5.5 Disposal

LEGAL NOTICE!

Disposal must be carried out in accordance with legislation applicable in your country.

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:

According to the directive 2012/19/EU, the monitoring and control instruments marked with the WEEE symbol and reaching their end-of-life must not be disposed of with other waste The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative.

5.5.1 Disassembling and recycling

must not be disposed of with other waste.

must not be disposed of with other wastemust not be disposed of with other waste

INFORMATION!

For information about disassembling and recycling, refer to the applicable documentation of the measuring converter or consult product support for the product recycling passport.

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TECHNICAL DATA

6.1 Measuring principle

An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U = v * k * B * D

U = v * k * B * D

U = v * k * B * DU = v * k * B * D

in which: v = mean flow velocity k = factor correcting for geometry B = magnetic field strength D = inner diameter of flowmeter

The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate Q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalizing, recording and output processing.

OPTIFLUX 6000

Figure 6-1: Measuring principle

1 Field coils 2 Magnetic field 3 Electrodes 4 Induced voltage (proportional to flow velocity)

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OPTIFLUX 6000

6.2 Technical data

INFORMATION!

•

The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.

•

Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Downloadcenter).

Measuring system

Measuring principle Faraday's law of induction

Application range Electrically conductive fluids

Measured value

Measured valueMeasured value

Primary measured value

Secondary measured value

Flow velocity

Volume flow

TECHNICAL DATA

Design

Features Hygienic design

Stainless steel housing

Food & beverage and pharmaceutical process connections

Modular construction The measurement system consists of a flow sensor and a signal converter.

Compact version With IFC 050 signal converter: OPTIFLUX 6050 C

Remote version In wall (W) mount version with IFC 050 signal converter: OPTIFLUX 6050 W

Nominal diameter DN2.5...150 / ¹/10"...6"

Measuring range -12...+12 m/s / -40...+40 ft/s

It is available as compact and as separate version.

With IFC 100 signal converter: OPTIFLUX 6100 C

With IFC 300 signal converter: OPTIFLUX 6300 C

In wall (W) mount version with IFC 100signal converter: OPTIFLUX 6100 W

In field (F), wall (W) or rack (R) mount version with IFC 300 signal converter: OPTIFLUX 6300 F, W or R

Measuring accuracy

Maximum measuring error

Repeatability ±0.1% of MV, minimum 1 mm/s

Depending on signal converter and DN size.

IFC 050: down to 0.5% of the measured value ± 1 mm/s.

IFC 100: down to 0.3% of the measured value ± 1 mm/s for DN10...150 (³/8...6"). down to 0.4% of the measured value ± 1 mm/s for DN2.5...6 (¹/10...¼").

IFC 300: down to 0.2% of the measured value ± 1 mm/s for DN10...150 (³/8...6"). down to 0.3% of the measured value ± 2 mm/s for DN2.5...6 (¹/10...¼").

Optional:

Optional:Optional:

Optimised accuracy for IFC 050 and IFC 100. For more details on optimised accuracy, see the concerning signal converter documentation.

The additional typical measuring deviation for the current output is ±10 μA.

The maximum measuring error depends on the installation conditions.

For detailed information refer to

Measuring accuracy

on page 31.

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TECHNICAL DATA

Long term stability ±0.1% of MV

Special calibration On request

Operating conditions

Temperature

TemperatureTemperature

Process temperature Separate flow sensor: -40...+140°C / -40...+284°F

Ambient temperature -40...+65°C / -40...+149°F

Storage temperature -50...+70°C / -58...+158°F

Pressure

PressurePressure

Ambient pressure Atmospheric

Nominal flange pressure

Vacuum load 0 mbar / 0 psi

Chemical properties

Chemical propertiesChemical properties

Physical condition Electrical conductive liquids

Electrical conductivity Standard: t 1 PS/cm

Permissible gas content (volume)

Permissible solid content (volume)

OPTIFLUX 6000

Compact with IFC 300 converter: -40...+140°C / -40...+284°F

Compact with IFC 050 and IFC 100 converter: -40...+120°C / -40...+248°F at an ambient temperature d 40 °C / 104 °F

For ISO 2852 and Tri-clamp versions: -40...+120°C / -40...+248°F

For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details.

IFC 100 stainless steel version: -40...+60°C / -40...+140°F

For detailed information refer to

Water: t 20 PS/cm

IFC 050: d 3%

IFC 100: d 3%

IFC 300: d 5%

IFC 050: d 10%

IFC 100: d 10%

IFC 300: d 70%

Dimensions and weights

on page 33.

Installation conditions

Installation Assure that the flow sensor is always fully filled.

For detailed information refer to

Flow direction Forward and reverse

Arrow on flow sensor indicates positive flow direction.

Inlet run t 5 DN

Outlet run t 2 DN

Dimensions and weights

For detailed information refer to

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Installation

Dimensions and weights

on page 12.

on page 33.

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OPTIFLUX 6000

Materials

Sensor housing DN2.5...15: stainless steel Duplex (1.4462)

Measuring tube Stainless steel AISI 304 (1.4301)

Adapters Stainless steel AISI 316 L (1.4404)

Liner PFA

Connection box (F-version only)

Electrodes Standard:

Gaskets Standard:

TECHNICAL DATA

DN25...150: stainless steel AISI 304 (1.4301)

Other materials on request.

Standard:

Standard:Standard:

Aluminum with a standard coating

Option:

Option:Option:

Stainless steel AISI (1.4408)

Standard:

Standard:Standard:

Hastelloy® C

Option:

Option:Option:

Hastelloy® B2, platinum, stainless steel, tantalum, titanium

Standard:

Standard:Standard:

EPDM

FDA recommends EPDM gaskets only if medium d 8% fat.

Option:

Option:Option:

Silicone (non-Ex only)

Process connections

DIN 11850 row 2 / 11866 row A

DIN 11851 DN2.5...150

DIN 11864-2A flange with notch

DIN 32676 DN25...150

ISO 2037 DN2.5...150

ISO 2852 DN2.5...150

SMS 1146 DN2.5...100

Tri Clamp ¹/10"...6"

Note: sensor diameters < DN10 have DN10 connections, which means the sensor diameter is smaller.

DN2.5...150

DN25...150

Electrical connections

Signal cable

Signal cableSignal cable

Type A (DS) Standard cable, double shielded.

Type B (BTS) Optional cable, triple shielded.

Max. length: 600 m / 1950 ft (dep. on electrical conductivity and measuring sensor). See documentation of the converter for more information.

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TECHNICAL DATA

Approvals and certificates

CECE

This device fulfills the statutory requirements of the EU directives. The manufacturer certifies successful testing of the product by applying the CE mark.

Hazardous areas

Hazardous areasHazardous areas

ATEX Please check the relevant Ex documentation for details.

FM In combination with IFC 300 C or F converter:

CSA In combination with IFC 300 C or F converter:

Other approvals and standards

Other approvals and standardsOther approvals and standards

Protection category acc. to IEC/EN 60529

Hygienic 3A approved

Shock test IEC 60068-2-27

Vibration test IEC 60068-2-64

OPTIFLUX 6000

For full information of the EU directives and standards and the approved certifications, please refer to the EU Declaration of Conformity or the website of the manufacturer.

Compact version with IFC 300 C converter:

Compact version with IFC 300 C converter:Compact version with IFC 300 C converter:

II 2 G, II D, II 2 (1) G

Remote (F) version:

Remote (F) version:Remote (F) version:

II 2 G, II 2 D

In combination with IFC 300 C or F converter:

In combination with IFC 300 C or F converter:In combination with IFC 300 C or F converter:

Class I, Div. 2, Groups A, B, C and D

Class II, Div. 2, Groups F and G

Class III, Div. 2, Groups F and G

Only available for DN2.5...15

In combination with IFC 300 C or F converter:

In combination with IFC 300 C or F converter:In combination with IFC 300 C or F converter:

Class I, Div. 2, Groups A, B, C and D

Class II, Div. 2, Groups F and G

Class III, Div. 2, Groups F and G

Only available for DN2.5...15

Standard

StandardStandard

IP 66/67 (NEMA 4/4X/6)

Option (F version only)

Option (F version only)Option (F version only)

IP 68 field (NEMA 6P)

IP 68 factory (NEMA 6P)

IP 68 is only available for separate design and with a stainless steel connection box.

Option IP69

Option IP69Option IP69 IP 67/69 is available for connection box and IFC 100 in stainless steel.

EHEDG

30 g for 18 ms

f = 20...2000 Hz, rms = 4.5 g, t = 30 min.

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OPTIFLUX 6000

6.3 Measuring accuracy

Every electromagnetic flowmeter is calibrated by direct volume comparison. The wet calibration validates the performance of the flowmeter under reference conditions against accuracy limits.

The accuracy limits of electromagnetic flowmeters are typically the result of the combined effect of linearity, zero point stability and calibration uncertainty.

Reference conditions

• Medium: water

• Temperature: +5...35°C / +41...95°F

• Operating pressure: 0.1...5 barg / 1.5...72.5 psig

• Inlet section: t 5 DN

• Outlet section: t 2 DN

TECHNICAL DATA

Figure 6-2: Flow velocity vs. accuracy X [m/s] : flow velocity Y [%]: deviation from the actual measured value (mv)

Compact with IFC 050 Accuracy Curve

DN10...150 / 3/8...6" 0.5% of MV + 1 mm/s

INFORMATION!

Optionally for IFC 050; extended calibration at 2 points for optimised accuracy. For more details on optimised accuracy, see the concerning signal converter documentation.

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TECHNICAL DATA

Figure 6-3: Flow velocity vs. accuracy X [m/s] : flow velocity Y [%]: deviation from the actual measured value (mv)

OPTIFLUX 6000

Compact with IFC 300 Accuracy Curve

DN2.5...6 / 1/10...1/4" 0.3% of MV + 2 mm/s 3 DN10...150 / 3/8...6" 0.2% of MV + 1 mm/s 1

Compact with IFC 100 Accuracy Curve

DN2.5...6 / 1/10...1/4" 0.4% of MV + 1 mm/s 2 DN10...150 / 3/8...6" 0.3% of MV + 1 mm/s 4

INFORMATION!

Optionally for IFC 100; extended calibration at 2 points for optimised accuracy. For more details on optimised accuracy, see the concerning signal converter documentation.

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OPTIFLUX 6000

6.4 Dimensions and weights

DIN 11850 (row 2 or DIN 11866 row A)

DIN 11850 (row 2 or DIN 11866 row A)DIN 11850 (row 2 or DIN 11866 row A)

DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter

Nominal size Dimensions [mm] Approx.

TECHNICAL DATA

Adapter Flowmeter

weight

DN PN d

2.5...10 40 10 13 32 180 120 44 1.5

15 40 16 19 32 180 120 44 1.5

G l

L H W [kg]

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TECHNICAL DATA

DN25...150 bolted adapter

Nominal size Dimensions [mm] Approx.

OPTIFLUX 6000

weight

Adapter Flowmeter

DN PN d

25 40 26 29 20.6 132.6 128 89 3

40 40 38 41 61.3 220 153 114 5.3

50 25 50 53 61.3 220 153 114 6.8

65 25 66 70 41.8 220 180 141 10.9

80 25 81 85 66.8 280 191 152 11.2

100 16 100 104 59.3 280 242 203 18.4

125 10 125 129 66.3 319 258 219 29.5

150 10 150 154 64.3 325 293 254 44.3

G l

L H W [kg]

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OPTIFLUX 6000

DIN 11851

DIN 11851 DIN 11851

DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter

TECHNICAL DATA

Nominal size Dimensions [mm] Approx.

weight

Adapter Flowmeter

DN PN d

2.5...10 40 10 Rd 28 x 1/8" 53.1 214 142 44 1.5

15 40 16 Rd 34 x 1/8" 53.1 214 142 44 1.5

G l

L H W [kg]

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TECHNICAL DATA

DIN 11851

DIN 11851DIN 11851

DN25...150 bolted adapter

Nominal size Dimensions [mm] Approx.

OPTIFLUX 6000

weight

Adapter Flowmeter

DN PN d

25 40 26 Rd 52 x 1/6" 49.3 190 128 89 3.2

40 40 38 Rd 65 x 1/6" 91.3 280 153 114 5.5

50 25 50 Rd 78 x 1/6" 93.3 284 153 114 5.3

65 25 66 Rd 95 x 1/6" 77.8 292 180 141 10

80 25 81 Rd 110 x 1/4" 107.8 362 191 152 12.5

100 16 100 Rd 130 x 1/4" 109.3 380 242 203 21.8

125 10 On request

150 10

G l

L H W [kg]

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OPTIFLUX 6000

DIN 11864-2A

DIN 11864-2ADIN 11864-2A

DN25...150 bolted adapter

TECHNICAL DATA

Nominal size Dimensions [mm] Approx.

weight

Adapter Flowmeter

DN PN d

25 40 26 70 45.8 183 128 89 4.4

40 25 38 82 83.3 264 153 114 7.5

50 25 50 94 83.3 264 153 114 9

65 25 66 113 63.8 264 180 141 14.5

80 25 81 133 122.8 392 191 152 18.6

100 16 100 159 115.3 392 242 203 28.2

125 10 125 183 121 429 259 219 35

150 10 150 213 127 450 294 254 52

G l

L H W [kg]

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TECHNICAL DATA

DIN 32676

DIN 32676DIN 32676

DN25...150 bolted adapter

Nominal size Dimensions [mm] Approx.

OPTIFLUX 6000

weight

Adapter Flowmeter

DN PN d

25 16 26 50.5 41.8 175 128 89 3.2

40 16 38 50.5 80.8 259 153 114 5.5

50 16 50 64 80.8 259 153 114 5.3

65 16 66 91 67.8 272 180 141 10

80 16 81 106 92.8 332 191 152 12.5

100 16 100 119 85.3 332 242 203 21.8

125 16 125 155 90 366 259 219 30

150 16 150 213 127 450 294 254 45

G l

L H W [kg]

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OPTIFLUX 6000

ISO 2037

ISO 2037 ISO 2037

DN2.5...10 screwed adapter with DN10 process connections / DN17.2 screwed adapter

TECHNICAL DATA

Nominal size Dimensions [mm] Approx.

weights

Adapter Flowmeter

DN PN d

2.5...12 40 10 15 32 180 142 44 1.5

17.2 40 16 21 32 180 142 44 1.5

G l

L H W [kg]

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Page 40

TECHNICAL DATA

ISO 2037

ISO 2037 ISO 2037

DN25...150 bolted adapter

Nominal size Dimensions [mm] Approx.

OPTIFLUX 6000

weights

Adapter Flowmeter

DN PN d

25 40 22.6 31 20.6 132.6 128 89 3

38 40 38 43 61.3 220 153 114 5.3

51 25 49 55 61.3 220 153 114 5

63.5 25 60.3 71 41.8 220 180 141 9

76.1 25 72.9 86 66.8 280 191 152 10.8

101.6 16 97.6 105 59.3 280 242 203 18.4

114.3 10 110.3 130 66.3 319 258 219 29.5

139.7 10 135.7 156 64.3 325 293 254 44.3

G l

L H W [kg]

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OPTIFLUX 6000

ISO 2852

ISO 2852ISO 2852

DN2.5...10 screwed adapter with DN10 process connections / DN17.2 screwed adapter

TECHNICAL DATA

Nominal size Dimensions [mm] Approx.

weight

Adapter Flowmeter

DN [Inch] PN d

2.5...10 1/10"...3/8" 16 10 34 51.6 219 142 44 1.8

17.2 1/2" 16 16 34 51.6 219 142 44 1.8

G l

L H W [kg]

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TECHNICAL DATA

DN25...150 bolted adapter

Nominal size Dimensions [mm] Approx.

OPTIFLUX 6000

weight

Adapter Flowmeter

DN [Inch] PN d

25 1" 16 22.6 50,5 41.8 175 128 89 3.3

38 1.5" 16 35.6 50,5 87.8 273 153 114 5.4

50 2" 16 48.6 64 87.8 273 153 114 5.2

63.5 2.5" 10 60.3 77.5 68.3 273 180 141 9.5

76.1 3" 10 72.9 91 93.3 333 191 152 11.2

101.6 4" 8 97.6 119 85.8 333 242 203 19.1

114.3 5" 5 110.3 211 90 366 259 219 30

139.7 6" 5 135.7 246 90 376 294 254 45

G l

L H W [kg]

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OPTIFLUX 6000

Tri Clamp

Tri ClampTri Clamp

DN1/10...1/2" screwed adapter

TECHNICAL DATA

Nominal size Dimensions [inch] Approx.

weight

Adapter Flowmeter

DN PN d

1/10"...3/8" 20 0.37 0.98 1.97 8.5 5.59 1.73 1.5

1/2" 20 0.62 0.98 1.97 8.5 5.59 1.73 1.5

G l

L H W [kg]

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TECHNICAL DATA

DN1...6" bolted adapter

Nominal size Dimensions [inch] Approx.

OPTIFLUX 6000

weight

Adapter Flowmeter

DN PN d

1" 20 0.85 1.98 1.02 5.64 5.04 3.5 3.2

1½" 20 1.35 1.98 3.46 10.75 6.02 4.49 5.5

2" 20 1.85 2.52 3.46 10.75 6.02 4.49 5.3

2½" 20 2.35 3.05 2.69 10.75 7.09 5.55 10

3" 20 2.85 3.54 3.68 13.11 7.52 5.98 12.5

4" 12 3.83 4.68 3.38 13.11 9.53 7.99 21.8

5" '- 4.78 5.69 3.54 14.43 10.20 8.62 30

6" '- 5.78 6.57 3.62 14.80 11.57 10.00 45

G l

L H W [kg]

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OPTIFLUX 6000

SMS 1146 Adapter

SMS 1146 AdapterSMS 1146 Adapter

DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter

TECHNICAL DATA

Nominal size Dimensions [mm] Approx.

weight

Adapter Flowmeter

DN PN d

2.5 39 10 Rd 40-6 53 226 128 44 2

4 39 10 Rd 40-6 53 226 128 44 2

6 39 10 Rd 40-6 53 226 128 44 2

10 6 10 Rd 40-6 53 226 128 44 2

15 6 10 Rd 40-6 53 226 128 44 2

G l

L H W [kg]

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TECHNICAL DATA

DN25...100 bolted adapter

Nominal size Dimensions [mm] Approx.

OPTIFLUX 6000

weight

Adapter Flowmeter

DN PN d

25 6 22.6 Rd 40-6 28.1 147.6 128 89 3.2

38 6 35.5 Rd 60-6 54 262 153 114 5.7

51 6 48.6 Rd 70-6 84.3 266 153 114 5.4

63.5 6 60.3 Rd 85-6 69.8 276 180 141 9.9

76 6 72.9 Rd 98-6 99.8 346 191 152 12.1

100 6 97.6 Rd 132-6 44 336 242 203 21.9

G l

L H W [kg]

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OPTIFLUX 6000

NOTES

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Page 48

KROHNE – Process instrumentation and measurement solutions

•

Flow

•

Level

•

Temperature

•

Pressure

•

Process Analysis

•

Services

Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 [email protected]

The current list of all KROHNE contacts and addresses can be found at: www.krohne.com