Konica Minolta bizhub 2000P User Manual

User manual

BLM 500 / Bookletmaker 50

Operating information

Copyright



Océ makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose. Further, Océ reserves the right to revise this publication and to make changes from time to time in the content hereof without obligation to notify any person of such revision or changes.

Note: The contents of this document are subject to copyright protection by third parties.

Edition 2008-08

Table of Contents

Chapter 1

Introduction to the Booklet maker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Description of the Booklet maker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Right-Hand Side of the Booklet maker. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

The Rear Panel of the Booklet maker . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 2

How to run the Booklet maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Turn ON the Booklet maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Enter the Job Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Stacker adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Run the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 3

The User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

The Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

The Job Mimic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

The BASIC Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

The LOAD & SAVE Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

The ADVANCED Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

The CONFIGURE Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

The MENU Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Chapter 4

Standard Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Load and Save the Job Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Adjust the Stitch Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Open the Connecting Bridge Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Open and Close the Folder Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Lift and Lower the Clincher Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Open the Gathering Area Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Lift the Booklet maker Main Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Empty the Trim Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Open the Stitch Wire Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Adjust the Stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Operate the Booklet maker offline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Table of Contents

Chapter 5

Error Conditions, Problems, and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Clear a Printer Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Clear a Booklet maker error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

General Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Book Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Clear Paper Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Stitch Timeout Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Stitch Head Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Clear a Stitch Wire Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Clear a Stitch Head Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Calibrate the Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Change the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Manually park the Shuttle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Chapter 6

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

About Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Booklet maker cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Clean the Static Elimination Bars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Clean the Former Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Clean the Polyurethane Strips in the Form Clamp. . . . . . . . . . . . . . . . . . 96

Clean the Trimmings Removal Fingers . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Clean excess grease from the Stitch Head . . . . . . . . . . . . . . . . . . . . . . 101

Lubricate the Stitch Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Lubricate the Wire-feed Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Install New Stitch Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Appendix A

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Appendix B

Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Chapter 1 Introduction to the Booklet maker

Introduction

Thank you for choosing the Booklet maker.

Your Manual

The User Manual for the Booklet maker describes how to perform these tasks:

■ Operate the Booklet maker

■ Find and correct error conditions

■ Perform normal maintenance tasks

Operator training is given when the Booklet maker is installed. To make sure you use your Booklet maker correctly, read your manual.

The User Manual for the Booklet maker does not describe the operation of the printer. If needed, refer to your printer user manual.

Safety Information

Safety information is included in the separate “Safety Information Manual.” Read the safety information before you use your Booklet maker.

Caution: A CAUTION message tells you that a procedure or operation can

be dangerous. To prevent injury, you must follow the instructions.

Attention: An ATTENTION message tells you that a procedure or operation can

damage the machine or the product. To prevent damage, you must follow the instructions.

Installation

Your Booklet maker must be installed by a service engineer. Special knowledge is needed to install the machine.

Attention:

Connect the machine only to a power supply of the correct voltage with a good ground connection. The correct machine voltage is shown on the label at the power supply input on the rear of the machine. If the machine is connected to the wrong supply, the warranty is voided.

6 Chapter 1 Introduction to the Booklet maker

How to Get Help

If you have any questions or problems, refer to the problem-solving section in this manual (see the chapter “Error Conditions, Problems, and Solutions”). Contact your Booklet maker supplier for further help.

Introduction

Description of the Booklet maker

Introduction

The Booklet maker operates online with digital printers to process sets of printed pages into stitched books. The main parts are shown below.

Illustration

[1]

[1] Operator Side of the Booklet maker

Component - function table

[1]

[1] Operator Side of the Booklet maker

Component Function

A The connecting

bridge

B The user interface The user interface has a color touch screen, a start

C The Booklet

maker

D The stacker The stacker collects the finished books.

The connecting bridge moves the printed sheets from the printer to the Booklet maker. If needed, the sheets are rotated into the correct direction. Rotation lets the printer operate at optimum print speed. Adjustment for the size of the paper and sheet rotation is automatic, according to the settings entered on the touch screen.

button, and a stop button. The Booklet maker stitches, folds, spine-forms, and

trims the sheets to make a finished book.

8 Chapter 1 Introduction to the Booklet maker

Right-Hand Side of the Booklet maker

Illustration

[2]

[2] Right-hand side of the Booklet maker

Component - function table

[2]

[2] Right-hand side of the Booklet maker

Component Function

A The stitch-wire

cabinet

The stitch-wire cabinet holds the spool of stitch-wire.

B Trim Bin The trim bin collects the paper that is trimmed from

the edge of the book

The Rear Panel of the Booklet maker

Illustration

[3]

[3] The Rear Panel of the Booklet maker

Component - function table

[3]

[3] The Rear Panel of the Booklet maker

Component Function

D E

A Rating and serial

label

B Power ON/OFF

switch

The rating label displays the type of machine, serial number, power use, and fuse information.

The power ON/OFF switch turns the Booklet maker ON or OFF. When you turn OFF the Booklet maker, the current settings are stored.

C Voltage advisory

label

The voltage advisory label tells the installer to refer to the installation instructions before the Booklet maker is connected to the electrical power supply. The Booklet maker can be adjusted for one of several different input voltages.

D Fuses The fuses make sure the operator and the machine

are protected if there is an electrical problem or short circuit.

E Voltage label The voltage label is fitted to the Booklet maker

during the installation procedure. The voltage label displays the selected voltage.

F Power input

connector

The power input connector is used to connect the Booklet maker to the electrical power supply.

10 Chapter 1 Introduction to the Booklet maker

Chapter 2 How to run the Booklet maker

This chapter gives information on how to run a job on the Booklet maker. For information on how to operate the printer, refer to the printer documentation. Information about the user interface is included in the chapter “The User Interface.”

Information about standard procedures, for example opening covers to clear a paper jam, is included in the chapter “Standard Tasks.”

Before You Begin

Paper and Book Quality Instructions

■ The size of paper and the thickness of the set must be measured. These

measurements are entered via the touch screen before you begin a print job.

■ Measure the size of the printed paper. The paper dimension changes when the

paper is printed.

■ Measure the set thickness as accurately as possible. Use the measuring tool

supplied with the machine.

■ Enter accurate dimensions via the touch screen.

■ If the book is made from several different types of paper, make sure the different

paper types are all the same size.

See Book Quality on page 63 for further information.

12 Chapter 2 How to run the Booklet maker

Turn ON the Booklet maker

Procedure

1. Connect the Booklet maker to the power supply.

2. Use the ON/OFF switch to turn ON the Booklet maker.

Result

The machine makes this sequence of beeps: 'beep__beep beep beep beep_____ beep beep'.

The touch screen illuminates and the machine is ready for use.

Turn ON the Booklet maker

Enter the Job Settings

Introduction

Enter the settings for a new job in the BASIC window on the touch screen. See the chapter “The User Interface” for more information. The PAPER SIZE and PAGE DIRECTION settings are entered on the touch screen. These dimensions refer to the format of the paper when it enters the Booklet maker.

Attention: Do not operate the touch screen with a sharp object or with too much

force. These actions can damage the touch screen.

Before You Begin

[4]

Step Action Information

1 Print a set to the

stacker.

2 Measure the sheet

size and the set thickness.

Measure the set accurately. To make an accurate book you must enter accurate paper dimensions via the touch screen.

3Use these

dimensions for the job setting.

Note: This set can be made into a book (see Operate the Booklet maker offline on

page 47).

14 Chapter 2 How to run the Booklet maker

Procedure for a New Job

[5]

Step Action Information

1Touch BASIC

Enter the Job Settings

2 Enter the paper

size

3 Enter the page

direction

4 Enter the page

rotation setting

5 Enter the set

thickness.

6 Enter the number

of stitches.

7 Enter the spine

form setting

Touch PAPER SIZE. Enter the dimensions of the paper. The job setting is easier if you first select a preset paper size, then adjust the settings as necessary Touch PAPER SIZE > PRESETS > A3 or A4. (USA: 11x17, 8.5x11 or 8.5x14)

Touch PAGE DIRECTION > LANDSCAPE or PORTRAIT. If the PAGE DIRECTION option is not available, the PAGE DIRECTION cannot be changed.

For A4 paper size, the normal setting for ROTATE is ON. Rotation lets the printer operate at optimum speed. Touch ROTATE to turn the sheet rotation ON or OFF. Always select the page direction before you change the rotate setting.

Touch SET THICKNESS. Enter the measured value.

Touch STITCHES and enter the number of stitches. If needed, the stitch pitch can be changed. See "STITCH PITCH," table 9 on page 25

The spine form setting is automatic, according to the SET THICKNESS setting. If needed, the setting can be changed. See "FORM" in table 9 on page 25

8 Enter the trim

setting.

9Touch CLOSE

If needed, save the job settings to memory.

Procedure for a Saved Job

1. Touch LOAD & SAVE

The trim setting is automatic, according to the PAGE SIZE and SET THICKNESS settings. To change the setting, touch TRIM. See “TRIM” in table 10 on

page 27

If the same job settings are used frequently, then save the job settings to memory. See "Save a job."Load and Save the Job Settings on

page 34

Enter the Job Settings

2. Touch the job name or use the Up arrow or the Down arrow to select the job.

3. Touch LOAD.

4. Wait until the Booklet maker is ready

16 Chapter 2 How to run the Booklet maker

Stacker adjustment

Adjust the Stacker

Adjust the stacker according to the size and thickness of the finished bookAdjust the

Stacker on page 45.

Stacker adjustment

Run the Job

1. Make sure the adjustments on the Booklet maker are complete before you release the

print job from the print queue.

2. Start the print job. The Booklet maker starts automatically.

3. Check the quality of the first book.

4. If the quality is not acceptable, make adjustments (see ‘Book Quality’ on page 63).

Result

During the job

■ Unload books from the stacker before the stacker is full. The Booklet maker stops

and displays a message if the stacker is full.

■ Empty the trim bin from time to time. The Booklet maker displays a message if

the trim bin is full (see ‘Empty the Trim Bin’ on page 43).

18 Chapter 2 How to run the Booklet maker

Chapter 3 The User Interface

The Touch Screen

Introduction

[4]

[4] The User Interface

[6]

ASTART Button B STOP Button CTouch Screen

The user interface includes a color touch screen and START/STOP buttons.

Operate the touch screen with your fingertip. You can touch the screen with a blunt item, for example a palm-top 'wand' or the blunt end of a pen. Do not use too much force. A light touch is all that is needed.

Power save

The touch screen has a power-save function. After several minutes without use, the brightness of the touch screen decreases. After several hours, the touch screen turns off. Touch the screen to restore the normal brightness. The touch screen takes two or three minutes to reach full brightness.

If you hear a 'beep' when you operate the touch screen, the selected function is not available. Some functions are not available when the machine is in operation. Some functions and buttons are only available at certain access levels. See "ACCESS LEVEL" The MENU Window on page 31.

Attention: Do not operate the touch screen with a sharp object or with too much

force. These actions can damage the touch screen.

20 Chapter 3 The User Interface

Illustration

[5]

The Touch Screen

[5] The Touch Screen

Component - function table

[7]

No. Component Function

1 Window Tabs The touch screen buttons are divided into groups

that have related functions. Each group of buttons has a separate window. Touch the correct tab to select the window.

LOAD & SAVE BASIC ADVANCED CONFIGURE MENU

2 Window Buttons Each window contains a group of buttons. Touch

the button to select the function.

3 Message List Information and error messages are shown in the

MESSAGE LIST. To display the information about a message, touch HELP then touch the message list.

4 Job Mimic The job mimic shows the current machine

settings.

The Touch Screen

No. Component Function

5 Status The STATUS line shows the machine status.

6 Help Help text is available on the touch screen.

- GREEN The Booklet maker is READY or RUNNING.

- ORANGE PLEASE WAIT - wait until the Booklet maker is ready. ATTENTION - the Booklet maker needs intervention by the operator.

- RED The Booklet maker is in an ERROR condition.

■ Touch HELP then touch any button or tab on

the screen. Information about that button or tab is displayed.

■ Use the Up arrow and the Down arrow to

scroll up and down the screen.

■ Some text has more than one screen. Use the

right arrow and left arrow to see the other screens.

To leave the help text, touch HELP or touch X.

7 Sheet Counter The sheet counter shows the number of sheets in

the gathering area. The counter starts again with each book.

8 Book Counter The book counter shows the number of books

made. The counter is reset to zero when the Booklet maker is turned off.

22 Chapter 3 The User Interface

The Job Mimic

Introduction

The job mimic shows the current machine status.

Illustration

[6]

[6] The Job Mimic

The Job Mimic

Component - function table

[8]

No. Icon Information

2 Stitch Pitch

[7]

[8]

[9]

The following items are shown

■ the size of paper

■ the format of the paper in the

gathering area

■ the broken line shows the fold

line

■ the small thick lines show the

stitches

■ the arrow shows the original

feed edge in the printer

The stitch pitch is shown only when a non-standard setting is selected.

The set thickness, in mm, is shown.

The Job Mimic

No. Icon Information

[10]

The number of forms is shown. If the pressure is adjusted, the setting is shown in brackets. A red X shows that the form function is not active.

[11]

The trim setting is displayed. A red X shows that the trim function is not active.

24 Chapter 3 The User Interface

The BASIC Window

Introduction

The BASIC window gives you access to frequently-changed machine settings.

Button overview

[9]

[9] The BASIC Window Buttons (1 – 2)

Button Information PAPER SIZE Measure the accurate size of the paper before you make

- PAGE DIRECTION Touch PAGE DIRECTION to change the direction of

- ROTATE Touch ROTATE to set the sheet rotation ON or OFF. If

The BASIC Window

a book. Touch PAPER SIZE to enter the paper size. When the machine is in operation, you can adjust the PAP ER SIZE by a maximum of +/- 1 mm.

the paper to Landscape or Portrait.

you select A4 portrait (USA: 8.5x11), ROTATE is set to ON automatically.

- PRESETS Touch PRESET to select a standard paper size. SET THICKNESS Use the SET THICKNESS window to define the

thickness of the set. Measure the thickness of the set before you make a book. Touch SET THICKNESS and enter the value.

STITCHES Touch STITCHES to select the number of stitches.

Available options are 1 - 6. The machine automatically calculates the position of the stitches according to the size of the paper. Select 0 to turn off the stitch function.

- STITCH PITCH The stitch pitch is the space between the stitches. The machine automatically calculates the stitch pitch according to the size of the paper. If a non-standard stitch pitch is needed, use STITCH PITCH to make the adjustment.

- AUTO Touch AUTO to select the default stitch pitch.

The BASIC Window

[9] The BASIC Window Buttons (2 – 2)

Button Information FORM To make the square spine of the book, pressure is applied

- AUTO Touch AUTO to select the optimum amount of spine

- NUMBER Touch NUMBER to select how many times the form

to the spine. This process is called forming. Touch FORM to specify the amount of spine form. To make a good spine on different paper types, the amount of spine form can be changed.

To change the amount of spine form

■ Touch NUMBER to change how many times the

spine is processed

■ Touch PRESSURE to change the pressure

form, according to the set thickness.

roller processes the spine. The available options are 1, 2, 3, or 4. The form function can be turned off. An increase in NUMBER increases the time taken to form the spine and can decrease the production rate for thin books. Alternatively, increase the PRESSURE.

- PRESSURE Touch PRESSURE to increase or decrease the pressure used to form the spine. Touch + to increase the amount of spine form. Touch - to decrease the amount of spine form. The range is -9 to +9. The default setting is 0.

- THRESHOLD The square spine is formed only on sets thicker than 0.8 mm. To change this value, touch THRESHOLD and enter the value you need. The maximum value is 1.5 mm.

TRIM The trim dimension is calculated automatically

according to the PAPER SIZE and SET THICKNESS. If needed, the trim dimension can be changed. Touch TRIM to adjust the size of the finished book after the fore-edge is trimmed. The maximum trim is 28 mm. The trim function can be turned off.

- AUTO Touch AUTO to select the default trim position.

26 Chapter 3 The User Interface

The LOAD & SAVE Window

Introduction

The LOAD & SAVE window lets you save and reload job settings. Each job is given a name. The jobs are displayed in a list on the screen. Touch the job name or use the Up arrow or Down arrow to make the selection.

Button overview

[10]

[10] The LOAD & SAVE Window Buttons (1 – 2)

Button Information SAVE Touch SAVE to save the current settings. An on-screen

keyboard is displayed. Enter the job name. Touch OK or CLOSE. The new job appears in the list of saved jobs.

You can reload a saved job to decrease set-up time in the future.

- REPLACE If you change the settings of a saved job, touch

REPLACE to save the new settings.

The LOAD & SAVE Window

- CANCEL Touch CANCEL if you do not need to save a job that you

have changed.

- SAVE NEW If you change the settings of a saved job, touch SAVE NEW to save the new settings as a new job. An on-screen keyboard is displayed. Enter the new job name. Touch OK or CLOSE. The original job is not changed. If the job name is not changed before OK or CLOSE is touched, the job will be saved with the current name followed by an asterisk *.

JOB D ETAILS JOB DETAILS shows the settings for each saved job.

Select the job that you need to view from the job list. Touch JOB DETAILS to see a summary of the job settings.

LOAD Touch the job name or use the Up arrow or the Down

arrow to make the selection. Touch the LOAD button

The LOAD & SAVE Window

[10] The LOAD & SAVE Window Buttons (2 – 2)

Button Information PADL OCK

SYMBOL

The padlock symbol shows when a saved job is locked or unlocked. There is a small padlock symbol next to each locked job. To lock or unlock a job.

1. select the job from the job list

2. touch the large key symbol. A padlock symbol displayed in light grey shows that a job has been locked by a supervisor to prevent changes to the settings

DELETE To delete a particular job it must be unlocked. Touch the

job name or use the Up arrow or Down arrow to make the selection from the job list. Touch and hold DELETE. A red line appears. The red line fills from left to right. Hold

DELETE until the red line reaches the right-hand side.

VIEW OF JOB LIST VIEW OF JOB LIST changes the order that saved jobs

are listed. There is a line between Factory Template jobs and jobs saved by the operator. The Factory Template jobs are at the top of the list

- A->Z Touch A->Z to list the jobs in alphabetical order.

- BY USE Touch BY USE to list jobs in the order they were last

used. The most recently-run job is at the top of the list.

- BY INDEX Touch BY INDEX to list jobs in numerical order. the

machine gives a number to all jobs that are saved.

28 Chapter 3 The User Interface

The ADVANCED Window

Introduction

The ADVANCED window gives you access to special machine functions.

[11]

[11] Button overview

Button Information RE-REF If the machine calibration appears incorrect or if an 'axis

STITCHER UP Touch STITCHER UP before you lubricate the stitch

PURGE SET When an error occurs, a set or part of a set can remain in

The ADVANCED Window

moving' error message remains on the screen, touch RE-REF to re-reference the adjustment axes. The adjustment axes return to the current settings. At intervals, the machine will re-reference the axes during the set-up procedure.

head. This action moves the stitch head to the correct position for lubrication.

the gathering area. Touch START , then touch PURGE SET to clear the set from the machine. The book is not stitched or trimmed According to the type of error that occurred, there can be a pause of 7 seconds before the PURGE SET button will operate.

- MAKE BOOK When an error occurs, a set or part of a set can remain in the gathering area. Touch START then touch MAKE BOOK to clear the set from the machine. The book is not stitched or trimmed. According to the type of error that occurred, there can be a pause of 7 seconds before the MAKE BOOK button will operate.

The CONFIGURE Window

Introduction

The CONFIGURE window lets you make changes to the configuration of the machine.

Some functions and buttons are only available at certain access levels, see 'ACCESS LEVEL' table 13 on page 31.

CONFIGURE Window Buttons

[12]

[12] Button overview

Button Information Supervisor

Access

MACHINE OPTIONS

Touch MACHINE OPTIONS to view the general machine setup. Some of the settings can be changed, depending on the current access level.

MEASUREM

Select 'mm' or 'inch' as the unit of measurement.

ENT

- STITCH SENSOR

There is a sensor that checks for stitches. Touch STITCH SENSOR to turn the stitch sensor on or off. The default setting is ON.

- PRESET PAPER SIZES

The preset paper sizes can be either ISO A sizes or US paper sizes. To select which preset paper sizes are available, touch the relevant button.

NETWORK

This button is used by the service engineer. No

SETTINGS SHUTTLE Touch SHUTTLE to make adjustments to the

tamper.

-TAMPER

This button is used by the service engineer. View only

DELAY

- TAMPER TIME

TAMPER TIME adjusts the time that the tamper touches the set. An increase in TAMPER TIME causes a decrease in the production rate for thin books.

Ye s

FORM

This button is used by the service engineer. View only

SETUP

30 Chapter 3 The User Interface

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