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AV-27D503
SERVICE MANUAL
COLOR TELEVISION
BASIC CHASSIS
AV-27D503/S GE
AV-27D503/R
CONTENTS
!SPECIFICATIONS 2
!SAFETY PRECAUTIONS 3
!FEATURES 4
!HOW TO IDENTIFY MODELS 4
!FUNCTIONS 4
!SPECIFIC SERVICE INSTRUCTIONS 6
!SERVICE ADJUSTMENTS 10
!PARTS LIST 31
STANDARD CIRCUIT DIAGRAM 2-1
1 |
COPYRIGHT © 2002 VICTOR COMPANY OF JAPAN, LTD. |
No.51946 |
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May 2002 |
AV-27D503
SPECIFICATIONS
Items |
Contents |
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Dimensions (W×H×D)
Mass
TV System and Color system
TV RF System
Color System
Sound System TV Receiving Channels and Frequency
VL Band
VH Band
UHF Band CATV Receiving Channels and Frequency
Low Band
High Band
Mid Band
Super Band
Hyper Band
Ultra Band Sub Mid Band TV/CATV Total Channel
Intermediate Frequency
Video IF Carrier
Sound IF Carrier
Color Sub Carrier Power Input
Power Consumption Picture Tube
High Voltage Speaker
Audio Power Output Input terminals
INPUT1 Video S-Video
Audio (L,R)
INPUT2 Video
Component (Y,Pb,Pr)
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Audio (L,R) |
INPUT3 |
Video |
(Front) |
Audio (L,R) |
Audio Output |
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AV Compu link EX Input |
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Antenna terminal |
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Remote Control Unit |
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29-5/8”×23-1/4”×19-1/2” (752mm×591mm×494mm) 71.3Ibs (32.4kg)
CCIR(M)
NTSC-M
BTSC (Multi Channel Sound)
(02 06) 54MHz 88MHz
(07 13) 174MHz 216MHz
(14 69) 470MHz 806MHz
(02 06, A-8) by (02 06&01) (07 13) by (07 13)
(A 1) by (14 22) (54MHz 804MHz) (J W) by (23 36)
(W+1 W+28) by (37 64)
(W+29 W+84) by (65 125) (A8, A4 A1) by (01, 96 99) 180 Channels
45.75 MHz
41.25 MHz (4.5MHz)
3.58 MHz
120V AC, 60Hz
123W
27” (68cm) measured diagonally, Full Square 29kV±1.3kV (at zero beam current) 2”×4-3/4” (5×12cm) Oval type×2
5W+5W
1Vp-p 75Ω (RCA pin jack)
Y :1Vp-p positive (negative sync provided, when terminated with 75Ω) C: 0.286Vp-p (burst signal, when terminated with 75Ω)
500mVrms (-4dBs), High Impedance (RCA pin jack) 1Vp-p 75Ω (RCA pin jack)
Y: 1Vp-p positive (negative sync provided, when terminated with 75Ω) PB/PR: 0.7Vp-p 75Ω
500mVrms (-4dBs), High Impedance (RCA pin jack) 1Vp-p 75Ω (RCA pin jack)
500mVrms (-4dBs), High Impedance (RCA pin jack) 500mVrms(-4dBs)
Low Impedance (400Hz when modulated 100%) (RCA pin jack) 3.5mm mini jack
75Ω (VHF/UHF) Terminal, F-Type Connector RM-C251 (AA/R6/UM-3 battery×2)
Design & specifications are subject to change without notice.
2 |
No.51946 |
AV-27D503
SAFETY PRECAUTIONS
1. The design of this product contains special hardware, many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer.
Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
2.Alterations of the design or circuitry of the products should not
be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
3.Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are
often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual.
Electrical components having such features are identified
by shading on the schematics and by (!) on the parts list in Service manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
4. Use isolation transformer when hot chassis.
The chassis and any sub-chassis contained in some products are connected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing
any service on some products when the HOT chassis is exposed.
5. Do n't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : (") side GND, the ISOLATED(NEUTRAL) : (#) side GND and EARTH : ($) side GND. Don't short between the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND and never measure with a measuring apparatus (oscilloscope etc.)
the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND at the same time.
If above note will not be kept, a fuse or any parts will be broken. 6. If any repair has been made to the chassis, it is recommended that the B1 setting should be checked or adjusted (See
ADJUSTMENT OF B1 POWER SUPPLY).
7. The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high
voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). T o maintain the proper minimum level of
soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.
8. Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge
the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10kΩ 2W resistor to the anode
button.
9. When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dress in the high voltage circuit area. W here a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the
manufacturer's replacement components.
10.Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control knobs, metal cabinet, screwheads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
(1)Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.)
This method of test requires a test equipment not generally found in the service trade.
(2)Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not
exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
" Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the
following manner. Connect a 1500Ω 10W resistor paralleled by a 0.15μF AC-type capacitor between an exposed metal
part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to
the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
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AC VOLTMETER |
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(HAVING 1000 Ω/V, |
GOOD |
OR MOR E SENSITIVITY) |
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EARTH |
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GR OUND 0.15μF AC-TYPE |
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PLACE THIS PROBE |
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ON EACH EXPOSED |
1500Ω 10W |
METAL PART |
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11.High voltage hold down circuit check.
After repair of the high voltage hold down circuit, this circuit shall be checked to operate correctly.
See item "Ho w to check the high voltage hold down circuit".
This mark shows a fast
operating fuse, the letters indicated below
show the rating.
A 
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No. 51946 |
3 |
AV-27D503
FEATURES
"New chassis design enables use of a main board with simplified circuitry.
"3 LINE Digital Comb filter Improved picture quality.
"Full-square CRT (cathode ray tube) reproduces fine textured picture in every detail.
"With AV COMPU LINK EX terminal.
"Closed-caption broadcasts can be viewed.
"With AUDIO / VIDEO INPUT terminal.
"S-VIDEO input terminal for taking best advantage of Super VHS.
"Audio output terminal.
"I2C bus control utilizes single chip ICs.
"Because built-in the BBE circuit improved the sound of conversation.
"DVD deck output can inputs to component video signal input terminal.
"The hyper-surround system marks a reproduction of the acoustic effects in a theater with strong appeal.
"Because of built-in 2 tuner & PIP circuit, displays plural programs on the screen at the same time.
"Built-in V-CHIP,V-CHIP CAN system
HOW TO IDENTIFY MODELS
How to recognize from the appearance of the model concerned is written below. Please distinguish from several contents currently printed on the rating label
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MODEL |
AV-27D503/S |
AV-27D503/R |
Parts name |
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RATING LABEL |
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GQ30032-001A-A |
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INDICATED AV-27D503 |
INDICATED AV-27D503 |
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INDICATED“S” |
INDICATED“R” |
FUNCTIONS ( )
■ FRONT PANEL
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1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
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INPUT3 VIDEO terminal |
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4 |
MENU button |
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7 |
POWER button |
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2 |
INPUT3 AUDIO L terminal |
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CHANNEL -/+ buttons |
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8 |
ON TIMER lamp |
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MENU OPERATE |
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INPUT3 AUDIO R terminal |
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VOLUME -/+ buttons |
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REMOTE CONTROL sensor |
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No. 51946 |
FUNCTIONS( )
■REMOTE CONTROL UNIT (RM-C251)
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1 |
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■ REAR PANEL 1 2 3 |
4 |
6
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AV-27D503
1 |
POWER key |
12 |
MENU key |
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EZ SURF key |
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PIP keys |
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INPUT key |
14 |
CHANNEL keys |
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DISPLAY key |
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LIGHT key |
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SLEEP TIMER key |
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V-CHIP key |
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HYPER SUR. key |
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CH / ( / )keys |
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VIDEO STATUS key |
18 |
EXIT/PIP OFF key |
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THEATER PRO key |
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VCR CONTROL key |
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9 |
BBE key |
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VCR / DVD switch |
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10 |
MUTING key |
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TV / CATV switch |
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11 |
VOL / (▼/▲) keys |
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NOTE |
The CH-/+ and VOL-/+ keys operate CHANNEL and |
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VOLUME normally. |
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These keys are also used to navigate MENU system. |
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12 |
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14 |
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INPUT 1 AUDIO R terminal |
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INPUT 2 |
AUDIO L/MONO terminal |
11 |
COMPONENT Y terminal |
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2 |
INPUT 1 |
AUDIO L/MONO terminal |
7 |
INPUT 2 |
VIDEO terminal |
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12 |
COMPONENT PB terminal |
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3 |
INPUT 1 |
VIDEO terminal |
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8 |
AUDIO OUT R terminal |
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13 |
COMPONENT PR terminal |
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4 |
INPUT 1 |
S-VIDEO |
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9 |
AUDIO OUT L terminal |
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14 |
VHF / UHF terminal |
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INPUT 2 |
AUDIO R terminal |
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10 |
AV COMPULINK EX terminal |
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No. 51946 |
5 |
AV-27D503
SPECIFIC SERVICE INSTRUCTIONS
DISASSEMBLY PROCEDURE
REMOVE THE REAR COVER
"Unplug the power plug.
1.Remove the 12 screws marked !"as shown in Fig.2.
2.Remove the rear cover toward you.
*When reinstalling the rear cover, carefully push it inward after inserting the chassis into the rear cover groove.
REMOVING THE CHASSIS
"After removing the rear cover.
1.Slightly raise the both sides of the chassis by hand and remove the 2 claws marked # (Fig.1 and Fig.2) under the both sides of the chassis from the front cabinet.
2.Draw the chassis backward along the rail marked $ (Fig.1) in the arrow direction marked %(Fig.2.).
(If necessary, take off the wire clamp, connector’s etc.)
REMOVING THE SPEAKER
"After removing the rear cover and chassis.
1.Remove the 4 screws marked *"(Fig.2.)
2.Follow the same steps when removing the other hand speaker.
CHECKING THE MAIN PW BOARD
1.To check the backside of the MAIN PW Board.
(1)Pull out the chassis . (Refer to REMOVING THE CHASSIS).
(2)Erect the chassis vertically so that you can easily check the backside of the MAIN PW Board.
[CAUTION]
•When erecting the chassis, be careful so that there will be no contacting with other PWB.
•Before turning on power, make sure that the CRT earth wire and other connectors are properly connected.
*When conducting a check with power supplied, be sure to confirm that the CRT earth wire is connected to the CRT SOCKET PWB and the MAIN PWB.
REMOVING THE TERMINAL BOARD
"After removing the rear cover.
1.Remove the 4 screws marked"&(Fig.2)"'.
2.When you pull out the TERMINAL BOARD, it can be removed.
REMOVING THE FRONT CONTROL PW BOARD
"After removing the rear cover and chassis.
1.Remove the 2 screws marked ((Fig.2).
2.Then remove the FRONT CONTROL PWB.
REMOVING THE FRONT AV IN PW BOARD
"After removing the rear cover and chassis.
1.Remove the 2 screws marked )(Fig.2.).
2.Then remove the FRONT AV IN PW B.
WIRE CLAMPING AND CABLE TYING
1.Be sure to clamp the wire.
2.Never remove the cable tie used for tying the wires together.
Should it be inadvertently removed, be sure to tie the wires with a new cable tie.
FRONT CABINET |
CHASSIS |
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MAIN PWB |
C |
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B |
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Fig. 1
6 |
No. 51946 |
AV-27D503
PICTURE TUBE
FRONT CABINET
SPEAKER
H
CRT SOCKET PWB
FRONT CONTROL PWB
FRONT AV IN PWB
F
G
TUNER
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AV SELECTOR PWB |
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SPEAKER |
H |
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B |
D |
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CLAW |
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REAR COVER |
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PIP PWB |
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CHASSIS |
POWER CORD
CLAW B
MAIN PWB
FBT
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TERMINAL BOARD
A
Fig.2
No. 51946 |
7 |
AV-27D503
MEMORY IC REPLACEMENT
1. Memory IC
This TV uses memory IC.
This memory IC stores data for proper operation of the video and deflection circuits. When replacing the memory IC, be sure to use an IC containing this (initial value) data.
2. Memory IC replacement procedure
(1) Power off |
SERVICE MENU |
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Switch off the power and disconnect the power cord from the outlet. |
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SERVICE MENU |
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1.V/C(S) |
2.DEF(D) |
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(2) Replace the memory IC |
3.SOUND(A) |
4.OTHERS(F) |
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Be sure to use a memory IC written with the initial setting data. |
5.PIP(PIP) |
6.3L Y/C(LYC) |
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7.LOW LIGHT |
8.HIGH LIGHT |
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9.RF AFC |
10.VCO |
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(3) Power on |
11.I2CBUS |
12.SYSTEM(SYS) |
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Verified |
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Connect the power cord to the outlet and switch on the power. |
SELECT BY |
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OPERATEBY |
EXIT BY |
EXIT |
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(4) Confirm th e system constant value |
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Fig.1 |
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" 12.SYSTEM (SYS) do not adjust normally. |
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" The adjustment should not be done without signal. |
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12.SYSTEM(SYS) |
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! Ho w to enter the SYSTEM (SYS).
1)Press the SLEEP TIMER key and set SLEEP TIMER for 0 min .
2)Before disappear the display of SLEEP TIMER settings, simultaneously
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press the DISPLAY key and VIDEO STATUS key of the remote control |
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SETTING ITEM |
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unit. |
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3) |
The SERVICE MENU screen of Fig.1 is displayed. |
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4) |
While the SERVICE MENU is displayed, select the SYSTEM(SYS) item |
SYS01 |
VIDEO |
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with MENU▼/▲ (CH-/+) keys, and the MENU |
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(VOL-/+) keys is |
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pressed, the screen will be displayed as shown in Fig.2. |
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5) |
Refer to the SYSTEM (SYSTEM CONSTANT) TABLE 1 and check the |
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Fig.2 |
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setting items . If the value is different, select the setting item with the SETTING No |
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SETTING VALUE |
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MENU ▼ / ▲ (CH-/+) |
keys and adjust |
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MENU / (VOL-/+) |
keys. (The letters of |
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displayed in yellow.) |
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6)When adjustment has completed, the values store into memory IC automatically
7)Press the EXIT key twice to return the normal screen.
(5)Receive channel setting
Refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the receive channels (Channels Preset) as described.
(6)User settings
Check the user setting items according to TABLE 2.
Where these do not agree, refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the items as described.
(7)SERVICE MENU setting
Verify what to set in the SERVICE MENU, and set whatever is necessary. (Fig.1) Refer to the SERVICE ADJUSTMENT for setting.
KEY ASSIGNMENT OF REMOTE CONTROL UNIT
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DISPLAY |
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SLEEP |
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TIMER |
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VIDEO |
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STATUS |
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MENU |
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MENU |
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▼/▲ |
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EXIT |
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8 |
No. 51946 |
AV-27D503
TABLE 1 (System Constant setting)
No |
Setting item |
Variable range |
Initial setting |
No |
Setting item |
Variable range |
Initial setting |
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value |
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SYS01 |
VIDEO |
0 4 |
3 |
SYS13 |
HYP SURR |
0 1 |
1 |
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SYS02 |
PIP |
0 1 |
1 |
SYS14 |
16:9 MD |
0 1 |
0 |
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SYS03 |
3D Y/C |
0 1 |
0 |
SYS15 |
HYP SCAN |
0 1 |
1 |
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SYS04 |
Y CV |
0 1 |
1 |
SYS16 |
EZ SURF |
0 1 |
1 |
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SYS05 |
CCD PCHK |
0 1 |
1 |
SYS17 |
ID DISP |
0 1 |
1 |
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SYS06 |
PURITY |
0 1 |
0 |
SYS18 |
COMPULINK |
0 1 |
1 |
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SYS07 |
VM |
0 1 |
0 |
SYS19 |
CCD |
0 1 |
1 |
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SYS08 |
NOISE CR |
0 1 |
0 |
SYS20 |
VCHIP |
0 1 |
1 |
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SYS09 |
CLR TEMP |
0 1 |
1 |
SYS21 |
VCHIP CA |
0 1 |
1 |
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SYS10 |
THEATER |
0 1 |
1 |
SYS22 |
JVC LOGO |
0 1 |
1 |
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SYS11 |
THEATER PRO |
0 1 |
1 |
SYS23 |
CMP IN |
0 1 |
1 |
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SYS12 |
BBE |
0 1 |
1 |
SYS24 |
CXA1875 |
0 1 |
0 |
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TABLE 2 (User setting)
Setting item |
Setting value |
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Setting item |
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Setting value |
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Use remote controller keys |
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POWER |
OFF |
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DISPLAY |
OFF |
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CHANNEL |
Cable-02 |
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VIDEO STATUS |
DYNAMIC |
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VOLUME |
10 |
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SLEEP TIMER |
0 |
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TV/VIDEO |
TV |
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PIP SOURCE |
Cable-04 |
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HYPER SURROUND |
OFF |
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PIP POSITION |
Left lower side |
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BBE |
ON |
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Settings of MENU |
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PICTURE MODE |
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INITIAL SETUP MODE |
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STANDARD |
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LANGUAGE |
ENG |
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TINT |
CENTER |
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FRONT PANELLOCK |
OFF |
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COLOR |
CENTER |
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V2 COMPONENT-IN |
NO |
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PICTURE |
CENTER |
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AUTO SHUT OFF |
OFF |
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BRIGHT |
CENTER |
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CLOSED CAPTION |
OFF |
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CAPTION |
: CC1 |
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DETAIL |
CENTER |
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TEXT |
: T1 |
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COLOR TEMPERATURE |
LOW |
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AUTO TUNER SET UP |
TUNER MODE : CABLE |
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DYNAMIC |
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CHANNEL SUMMARY |
Unnecessary to set |
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TINT |
CENTER |
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V-CHIP |
OFF |
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COLOR |
CENTER +8 |
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SET TV RATINGS : ALL CL EAR |
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PICTURE |
CENTER |
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SET MOVIE RATINGS : ALL CLEAR |
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BRIGHT |
CENTER |
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UNRATED : VIEW |
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DETAIL |
CENTER +10 |
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SET LOCK CODE |
(0000) Unnecessary to set |
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COLOR TEMPERATURE |
HIGH |
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XDS ID |
ON |
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NOISE MUTING |
ON |
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SOUND MODE |
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CLOCK / TIMERS MODE |
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BASS |
CENTER |
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SET CLOCK |
TIME ZONE : PACIFIC |
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TREBLE |
CENTER |
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D.S.T |
: ON |
BALANCE |
CENTER |
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ON/OFF TIMER |
NO |
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MTS |
STEREO |
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No. 51946 |
9 |
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