Jungheinrich EFG 213-320 Operating Manual

EFG 213-320	06.08-

G

Operating Instructions

51099986

07.11

Declaration of Conformity

Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg

Manufacturer or his authorized representative in the Community

Type	Option	Serial No.	Year of construc-
			tion

EFG 213

EFG 215

EFG 216k

EFG 216

EFG 218k

EFG 218

EFG 220

EFG 316k

EFG316

EFG318k

EFG 318

EFG 320

Additional information

Authorised signatory

Date

GEU Declaration of Conformity

The signatories hereby certify that the specified powered industrial truck conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Mag- netic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatories are individually empowered in each case to compile the technical documentation.

09.09 EN

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09.09 EN

Foreword

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter. Each chapter starts with page 1. The page identification consists of a chapter letter and a page number.

For example: Page B 2 is the second page in chapter B.

The operating instructions detail different truck models. When operating and servicing the truck, make sure that the instructions apply to your truck model.

Safety instructions and important explanations are indicated by the following graphics:

FUsed before safety instructions which must be observed to avoid danger to personnel.

MUsed before notices which must be observed to avoid material damage.

ZUsed before notices and explanations.

tUsed to indicate standard equipment.

oUsed to indicate optional equipment.

Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.

Copyright

Copyright of these operating instructions remains with JUNGHEINRICH AG.

Jungheinrich Aktiengesellschaft

Am Stadtrand 35

22047 Hamburg - GERMANY Telephone: [phone] www.jungheinrich.com

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Table of contents

A Correct Use and Application

BTruck Description

1	Application ...........................................................................................	B 1
2	Assemblies and Functional Description ..............................................	B 2
2.1	Truck ...................................................................................................	B 3
3	Standard Version Specifications .........................................................	B 4
3.1	EFG 213-220 performance data .........................................................	B 4
3.2	EFG 316-320 performance data .........................................................	B 5
3.3	EFG 213-220 dimensions ...................................................................	B 6
3.4	EFG 316-320 dimensions ...................................................................	B 8
3.5	EFG 213-220 weights .........................................................................	B 10
3.6	EFG 316-320 weights .........................................................................	B 10
3.7	EFG 213-220 tyres ..............................................................................	B 11
3.8	EFG 316-320 tyres ..............................................................................	B 11
3.9	EFG 213-320 mast versions ...............................................................	B 12
3.10	EN norms ............................................................................................	B 13
3.11	Conditions of use ................................................................................	B 13
4	Identification points and data plates ....................................................	B 14
4.1	Truck data plate ..................................................................................	B 16
4.2	Truck load chart ..................................................................................	B 16
4.3	Fork load diagram (basic model) .........................................................	B 17
4.4	Attachment load chart .........................................................................	B 17

CTransport and Commissioning

1	Transport .............................................................................................	C 1
2	Lifting by crane ....................................................................................	C 1
3	Securing the truck during transport .....................................................	C 2
4	Using the truck for the first time ..........................................................	C 3
5	Operating the truck without its own drive system ................................	C 3
6	Moving the truck when the electric/hydraulic steering has failed ........	C 4
7	Towing the Truck .................................................................................	C 4

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DBattery Maintenance, Charging & Replacement

1	Safety regulations for handling acid batteries .....................................	D 1
2	Battery types .......................................................................................	D 2
3	Battery removal and installation ..........................................................	D 3
3.1	Removal and installation using a multi-adapter (o) ............................	D 3
3.2	Removal and installation using a worktable for crane loading (o) ......	D 5
3.3	Removal and installation using a fork shoe (o) ..................................	D 6
3.4	Removal and assembly for maintenance ............................................	D 7
4	Charging the battery ............................................................................	D 8
4.1	Charging the battery with a stationary charger ...................................	D 8
4.2	Charging the battery with an on-board charger ...................................	D 9

EOperation

1	Safety Regulations for the Operation of Forklift Trucks ......................	E 1
2	Controls and Displays .........................................................................	E 2
2.1	SOLOPILOT / MULTIPILOT ................................................................	E 4
2.2	Armrest control panel switch (o) ........................................................	E 5
2.3	Side pocket control panel switch (o) ..................................................	E 5
2.4	Dashboard control panel and driver’s display .....................................	E 6
2.5	Battery Discharge Indicator, Battery Discharge Monitor, Hourmeter ..	E 11
3	Starting up the truck ............................................................................	E 12

3.1Checks and operations to be performed before starting daily

	operation .............................................................................................	E 12
3.2	Adjusting the driver’s seat ...................................................................	E 12
3.3	Safety restraint belt .............................................................................	E 14
3.4	Mechanical safety restraint system (o) ..............................................	E 15
3.5	Adjusting the steering column .............................................................	E 16
3.6	To prepare the truck for operation .......................................................	E 16
4	Industrial Truck Operation ...................................................................	E 17
4.1	Safety regulations for truck operation .................................................	E 17
4.2	Travel, steering, braking ......................................................................	E 19
4.3	Operating the lift mechanism and attachments (SOLOPILOT t) .......	E 22
4.4	Operating the lift mechanism and attachments (MULTIPILOT o) ......	E 24
4.5	Emergency lowering ............................................................................	E 26
4.6	Adjusting the forks ...............................................................................	E 26
4.7	Collecting, Lifting and Transporting Loads. .........................................	E 27
4.8	Parking the truck safely .......................................................................	E 28
4.9	Towing trailers .....................................................................................	E 29
5	Troubleshooting ..................................................................................	E 30
5.1	Temperature control ............................................................................	E 30

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FIndustrial Truck Maintenance

1	Operational Safety and Environmental Protection ...............................	F 1
2	Maintenance Safety Regulations .........................................................	F 1
3	Servicing and Inspection ......................................................................	F 3
4	Maintenance checklist ..........................................................................	F 4
5	Lubrication Schedule ............................................................................	F 6
5.1	Consumables .......................................................................................	F 7
6	Maintenance Instructions .....................................................................	F 8
6.1	Preparing the truck for maintenance and repairs .................................	F 8
6.2	Opening the rear panel ........................................................................	F 8
6.3	Checking the wheel attachments. ........................................................	F 8
6.4	Rear wheel rated condition ..................................................................	F 8
6.5	Checking the hydraulic oil level ............................................................	F 9
6.6	Check transmission oil level .................................................................	F 10
6.7	Draining the oil .....................................................................................	F 10
6.8	Adding oil .............................................................................................	F 10
6.9	Replacing the hydraulic oil filter ...........................................................	F 10
6.10	Seat belt maintenance .........................................................................	F 11
6.11	Checking electrical fuses .....................................................................	F 12
6.12	Recommissioning .................................................................................	F 15
7	Decommissioning the industrial truck ...................................................	F 15
7.1	Prior to decommissioning .....................................................................	F 15
7.2	During decommissioning ......................................................................	F 15
7.3	Returning the truck to operation after decommissioning ......................	F 16
8	Safety checks to be performed at intervals and after unusual events ..	F 16
9	Final de-commissioning, disposal ........................................................	F 16

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Appendix

JH Traction Battery Operating Instructions

ZThese operating instructions apply only to Jungheinrich battery models. If using another brand, refer to the manufacturer's operating instructions.

MIf using a battery with closed EPzV and EPzV ironclad plates, this must first be discussed with the manufacturer.

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A Correct Use and Application

ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are supplied with the truck. The guidelines form part of these operating instructions and must be observed. National regulations apply in full.

The truck described in the present operating instructions is an industrial truck designed for lifting and transporting loads.

It must be used, operated and serviced in accordance with the present instructions. All other types of use lie beyond the scope of application and can result in damage to personnel, the truck or property. In particular, avoid overloading the truck with loads which are too heavy or placed on one side. The data plate attached to the truck and the load diagram are binding with regard to the maximum load capacity. The owner

must ensure that any damaged and/or illegible load diagrams are replaced. The industrial truck must not be used in fire or explosion endangered areas, or areas threatened by corrosion or excessive dust.

Proprietor responsibilities: For the purposes of the present operator manual the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties.

The proprietor must ensure that the truck is only used for the purpose it is designed for and that any danger to life and limb of the user and third parties is avoided. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all truck users have read and understood this operator manual.

MFailure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer’s customer service department.

Attaching accessories: The mounting or installation of additional equipment which affects or enhances the performance of the industrial truck requires the written permission of the manufacturer. In some cases, local authority approval shall be required.

Approval of the local authorities however does not constitute the manufacturer’s approval.

Trailing and towed loads: The truck may only be used for trailing or towed loads for which the truck has been approved.

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B Truck Description

1Application

The EFG is a threeor four-wheel electric sit-down counterbalanced truck. It is cantilevered and the load handler mounted on the front of the truck can unload lorries without hindrance and deposit the load on ramps or in aisles. Closed bottom pallets can also be lifted.

Truck models and maximum capacity:

Type	Max. capacity	Load centre of gravity
EFG 213	1,300 kg	500 mm
EFG 215	1500 kg	500 mm
EFG 216k	1600 kg	500 mm
EFG 216	1600 kg	500 mm
EFG 218k	1800 kg	500 mm
EFG 218	1800 kg	500 mm
EFG 220	2000 kg	500 mm
EFG 316k	1600 kg	500 mm
EFG 316	1600 kg	500 mm
EFG 318k	1800 kg	500 mm
EFG 318	1800 kg	500 mm
EFG 320	2000 kg	500 mm

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2Assemblies and Functional Description

2

3

4

5

1

6

7

8

15

9

14

10

11

12

13

Item		Description	Item		Description
1	t	Driver's seat	8	t	Load handler
2	t	Overhead guard	9	t	Fork carriage
3	t	Mast	10	t Drive axle
4	t	Steering wheel	11	t Battery door
	o	Multifunction steering wheel	12	o	On-board charger
					(in battery compartment)
5	t	SOLOPILOT	13	t Steering axle
	o	MULTIPILOT	14	t Trailer coupling
6	t	Dashboard control panel	15	t Counterweight

7t EMERGENCY DISCONNECT switch

t = Standard equipment

o = Optional equipment

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2.1Truck

Safety mechanisms: The overhead guard (2) protects the driver from falling objects. Pressing the EMERGENCY DISCONNECT switch rapidly disconnects all electrical functions in hazardous situations. Travelling and lifting can only be activated when the driver is seated. The dashboard control panel (6) displays the truck information.

Steering: The travel speed reduces as a function of the steering angle (“CurveControl”). The steering angle is shown in the display.

Operator position: The driver’s seat (1) is a “comfort” seat, the steering column is adjustable. There are storage facilities for paper and the driver's personal items. The control and warning displays on the dashboard control panel (6) enable the system to be monitored during operation, thereby ensuring a very high level of safety.

Electrical/Electronic System: The driver can choose from five travel programs, depending on the load and the environment: from maximum performance to energy saving. The latest threephase system using a CAN Bus allows for rapid troubleshooting. The advanced controller is simple, safe and flexible.

Drive System and Brakes: The 2-motor front drive provides maximum traction to the drive wheels at all times. Each motor receives the exact power it requires in proportion to the steering angle. The wheels do not spin and energy is converted efficiently.

The mechanical disk brake which acts as a service brake is maintenance-free. Encapsulated, it allows the truck to be used even in hostile environments. The truck also brakes to a halt regeneratively via the traction motors. This minimizes energy consumption.

The parking brake is electrically actuated. It is also used for emergency braking. A warning indicator appears when the parking brake is applied.

Brake system faults are shown on the driver’s display.

Emergency Stop Safety Feature: The emergency stop is controlled by the steering and traction controllers. If an error is detected the truck automatically brakes to a halt. Control displays on the driver’s display indicate the emergency stop. Every time the truck is switched on, the system performs a self-diagnosis which only releases the parking brake (emergency stop) if the functionality test is positive.

Hydraulic System: All functions must be performed sensitively. To ensure greater efficiency, a hydraulic unit and a steering motor operate independently of each other. The micro pressure filter can be replaced from the top (without spilling hydraulic oil).

Mast: The maximum strength steel sections are narrow, allowing for good fork visibility in particular with the three-stage mast. The lift rails and the fork carriage run on permanently-lubricated and hence maintenance-free angled rollers.

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3Standard Version Specifications

ZTechnical specification details in accordance with VDI 2198. Technical modifications and additions reserved.

3.1EFG 213-220 performance data

	Description			EFG
		213	215	216k	218k	220
				216	218
Q	Capacity	1300	1500	1600	1800	2000	kg
	(where C = 500 mm) *)
C	Load centre of gravity	500	500	500	500	500	mm
	distance
	Travel speed	16/16	16/16	16/16	16/16	16/16	km/h
	with / without load
	Raise lift speed	0.48/0.60	0.46/0.60	0.49/0.60	0.44/0.55	0.40/0.55	m/s
	with / without load
	Lower lift speed	0.55/0.55	0.55/0.55	0.55/0.55	0.55/0.55	0.55/0.55	m/s
	with / without load
	Gradeability			7.3/12.3	6.2/10.7
	(30 min)	7.6/12.5	7.3/12.3			5.7/10.4	%
				7.0/11.5	5.9/10.5
	with / without load
	Max. gradeability				26.0/35.0
	(5 min)	28.0/35.0	27.0/35.0	27.0/35.0		24.0/35.0	%
					25.0/35.0
	with / without load
	Acceleration (10m)	3.6/3.2	3.8/3.4	3.8/3.4	3.9/3.5	4.0 / 3.5	s
	with / without load

*) with vertical mast

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3.2EFG 316-320 performance data

	Description			EFG
		316k	316	318k	318	320
	Capacity
Q	(where C =	1600	1600	1800	1800	2000	kg
	500 mm) *)
C	Load centre of	500	500	500	500	500	mm
	gravity distance
	Travel speed	17.0/17.0	17.0/17.0	17.0/17.0	17.0/17.0	17.0/17.0	km/h
	with / without load
	Raise lift speed	0.49/0.60	0.49/0.60	0.44/0.55	0.44/0.55	0.40/0.55	m/s
	with / without load
	Lower lift speed	0.55/0.55	0.55/0.55	0.55/0.55	0.55/0.55	0.55/0.55	m/s
	with / without load
	Gradeability
	(30 min)	7.3/12.3	7/11.5	6.2/10.7	5.9/10.5	5.7/10.4	%
	with / without load
	Max. gradeability
	(5 min rating)	27/35	27/35	26/35	25/35	24/35	%
	with / without load
	Acceleration (10m)	3.8/3.4	3.8/3.4	3.9/3.5	3.9/3.5	4/3.5	s
	with / without load

*) with vertical mast

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3.3EFG 213-220 dimensions

ZAll dimensions in mm

		Description			EFG
			213	215	216k	218k	220
					216	218
	h1	Mast height retracted	2000	2000	2000	2000	2000
	h2	Free lift	150	150	150	150	150
	h3	Lift	3000	3000	3000	3000	3000
	h4	Mast height extended	3560	3560	3560	3587	3587
	h6	Overhead guard height	2040	2040	2040	2040	2040
	h7	Seat height	920	920	920	920	920
	h10	Tow height	560	560	560	560	560
	L1	Length including forks	2924	2924	3037	3037	3145
					3145	3145
	L	Length incl. fork shank 1)	1774	1774	1887	1887	1995
	2				1995	1995
	b1	Overall width	1060	1060	1060	1120	1120
	e	Fork width	100	100	100	100	100
	m1	Ground clearance	80	80	80	80	80
		with load below mast
	m2	Centre wheel base ground	100	100	100	100	100
		clearance
	Ast	Working Aisle Width	3226	3226	3339	3339	3446
		800 x 1200 longitudinal pallets			3446	3446
	Ast	Working Aisle Width	3104	3104	3216	3216	3323
		1000 x 1200 traverse pallets			3323	3323
	Wa	Turning radius	1440	1440	1548	1548	1655
					1655	1655
	x	Load distance 1)	335	335	340	340	340
	y	Wheel base	1249	1249	1357	1357	1465
					1465	1465

1) = + 25 mm DZ mast

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		c
h4	Q
	h3			h6
	h1
	h 2			h7
				h10
	s	m 1		m 2
			x	y
		l		L 2
				L 1

	a	l6	a
	2		2
		e
	b12		b
		R	Wa
			A st

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3.4EFG 316-320 dimensions

ZAll dimensions in mm

		Description			EFG
			316k	316	318k	318	320
	h1	Mast height retracted	2000	2000	2000	2000	2000
	h2	Free lift	150	150	150	150	150
	h3	Lift	3000	3000	3000	3000	3000
	h4	Mast height extended	3560	33560	3587	3587	3587
	h6	Overhead guard height	2040	2040	2040	2040	2040
	h7	Seat height	920	920	920	920	920
	h10	Tow height	410/	410/	410/	410/	410/
			580	580	580	580	580
	L1	Length including forks	3140	3248	3140	3248	3248
	L2	Length including fork shank	1990	2098	1990	2098	2098
	b1	Overall width	1060	1060	1120	1120	1120
	e	Fork width	100	100	100	100	100
	m1	Ground clearance	80	80	80	80	80
		with load below mast
	m2	Centre wheel base ground	100	100	100	100	100
		clearance
	Ast	Working Aisle Width	3599	3725	3599	3701	3701
		800 x 1200 longitudinal pallets
	Ast	Working Aisle Width	3403	3526	3403	3526	3526
		1000 x 1200 traverse pallets
	Wa	Turning radius	1859	1985	1859	1985	1985
	x	Load distance 1)	340	340	340	340	340
	y	Wheel base	1400	1508	1400	1508	1508

1) = + 25 mm DZ mast

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		c
h4	Q
	h3			h6
	h1
	h 2			h7
				h10
	s	m 1		m 2
			x	y
		l		L 2
				L 1

	a	l6	a
	2		2

e
b12	b13	b
R		Wa

A st

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3.5EFG 213-220 weights

ZAll dimensions in kg

	Description			EFG
		213	215	216k	218k	220
				216	218
	Truck weight	2733	2978	3000	3256	3382
	(including battery)			3057	3207
	Front axle load	1326	1310	1411	1409	1501
	(without lifting load)			1496	1520
	Front axle load	3545	3870	4052	4380	4706
	(with lifting load)			4060	4405
	Rear axle load	1407	1668	1589	1846	1881
	(without lifting load)			1561	1686
	Rear axle load	488	608	548	675	676
	(with lifting load)			597	602

3.6EFG 316-320 weights

Z All dimensions in kg

	Description			EFG
		316k	316	318k	318	320
	Truck weight	3035	3001	3175	3141	3306
	(including battery)
	Front axle load	1380	1493	1385	1499	1489
	(without lifting load)
	Front axle load	4004	4043	4336	4367	4676
	(with lifting load)
	Rear axle load	1655	1508	1790	1642	1817
	(without lifting load)
	Rear axle load	631	558	638	574	630
	(with lifting load)

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3.7EFG 213-220 tyres

Description		EFG 213-216	EFG 218	EFG 220
	SE	18 x 7 - 8, 16 PR	200/50 - 10
	Rubber	18 x 7 x 12 1/8“
Tyre size, front
		180/70 - 8
	Pneumatic	Diagonal,	not available
		16 PR; 7 bar
	SE		140/55 - 9
	Rubber	15 x 5 x 11 1/4”
Tyre size, rear
		15 x 4.5 - 8
	Pneumatic	Diagonal,	not available
		12 PR; 7 bar

ZPermissible tyres: See chapter F “Forklift Truck Maintenance”. For any queries please contact your Jungheinrich customer adviser.

3.8	EFG 316-320 tyres
	Description		EFG 316	EFG 318	EFG 320
		SE	18 x 7 - 8, 16 PR	200/50 - 10
		Rubber	18 x 7 x 12 1/8”	18 x 8 x 12 1/8”
	Tyre size, front
			180/70 - 8
		Pneumatic	Diagonal,	not available
			16 PR; 7 bar
		SE		16 x 6 - 8
		Rubber	16 x 5 x 10 1/2”
	Tyre size, rear
			150/75 - 8
		Pneumatic	Diagonal,	not available
			16 PR; 7 bar

ZPermissible tyres: See chapter F “Forklift Truck Maintenance”. For any queries please contact your Jungheinrich customer adviser.

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3.9EFG 213-320 mast versions

ZAll dimensions in mm

VDI 3596	Lift	Free lift		Height	Height extended
				retracted
Description	h3	h2		h1		h4
		EFG 213/	EFG 218k/		EFG 213/		EFG 218k/
		215/216k/	218/220/		215/216k/		218/220/
		216/316/	318/318k/		216/316/		318/318k/
		316k	320		316k		320
	2300	150		1650	2850		2885
	3000	150		2000	3550		3585
	3100	150		2050	3650		3685
	3300	150		2150	3850		3885
ZT	3600	150		2300	4150		4185
	4000	150		2500	4550		4585
	4500	150		2800	5050		5085
	5000	150		3050	5550		5585
	5500	150		3400	6050		6085
	2300	1055	990	1605	2850		2915
	3000	1405	1340	1955	3550		3615
ZZ	3100	1455	1390	2005	3650		3715
	3300	1555	1490	2105	3850		3915
	3600	1705	1640	2255	4150		4215
	4000	1905	1840	2455	4550		4615
	4350	1405	1340	1955	4900		4965
	4500	1455	1390	2005	5050		5115
	4800	1555	1490	2105	5350		5415
DZ	5000	1630	1565	2180	5550		5615
	5500	1805	1740	2355	6050		6115
	6000	2005	1940	2555	6550		6615
	6500	2255	2190	2805	7050		7115

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3.10 EN norms
EFG 213-220
noise emission level:	66 dB(A)
EFG 316-320
noise emission level:	67 dB(A)
	in accordance with EN 12053 as harmonised with
	ISO 4871.

ZThe noise emission level is calculated in accordance with standard procedures and takes into account the noise level when travelling, lifting and when idle. The noise level is measured at the driver’s ear.

EFG 213-220 vibration:	0.53 m/s2
EFG 316-320 vibration:	0.51 m/s2

In accordance with EN 13059.

ZThe vibration acceleration acting on the body in the operating position is, in accordance with standard procedures, the linearly integrated, weighted acceleration in the vertical direction. It is calculated when travelling over bumps at constant speed.

Electromagnetic compatibility (EMC)

The manufacturer confirms that equipment complies with tolerance levels for electromagnetic emissions and resistance as well as static electricity discharge testing in accordance with EN 12895 including the normative procedures contained therein.

ZNo changes to electric or electronic components or their arrangement may be made without the written agreement of the manufacturer.

3.11Conditions of use

Ambient temperature

- operating at -20 °C to 40 °C

ZSpecial equipment and authorisation are required if the truck is to be constantly used in conditions of extreme temperature or air humidity fluctuations.

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4Identification points and data plates

FWarnings and notices such as load charts, strap points and data plates must be legible at all times. Replace if necessary.

18

19

17

16

XXX

20

21

22

29

23

(mm)

Q (kg)

D (mm)

		24
18	27	25
		26
	28

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Item	Description
16	Do not travel with raised load or mast forward tilt with raised load
17	Wear seatbelt
18	Strap points
19	Tipover caution, no passengers
20	Lift limit
21	Do not step onto or beneath the load, risk of trapping
22	Read the operating instructions
23	Capacity
24	Risk of trapping, in chassis behind the battery door
25	Data plate
26	Jack contact points
27	Serial number, on chassis behind the battery door
28	Add hydraulic oil
29	Test sticker (o)

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4.1Truck data plate

30

31

32

33

34

41

40

39

38

37

36 35

Item	Description	Item	Description
30	Type	36	Manufacturer
31	Serial no.	37	Min./max. battery weight (kg)
32	Rated capacity (kg)	38	Output (kW)
33	Battery: Voltage (V)	39	Load centre of gravity (mm)
34	Net weight w.o. battery (kg)	40	Year of manufacture
35	Manufacturer’s logo	41	Option

ZFor queries regarding the truck or ordering spare parts always quote the truck serial number (31).

4.2Truck load chart

The capacity plate (23) gives the capacity (Q) of the truck in kg for a vertical mast. The maximum capacity is shown as a table with a given load centre of gravity D (in mm) and the required lift height H (in mm).

Example of how to calculate the maximum capacity:

With a load centre of gravity D of 600 mm and a maximum lift height H of 3600 mm. the max. capacity Q is 1105 kg.

Example:

23

	4250	850	850	600
		1105	1105
	3600			850
		1250	1250	850
	2900
		500	600	700

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The arrow shape markings (42 and 43)

on the inner and outer masts show the 42 43 driver when the prescribed lift limits have

been reached.

4.3Fork load diagram (basic model)

The fork load diagram give the truck’s capacity Q in kg. The maximum capacity for the various load centres of gravity (D in mm) is shown in chart form.

4.4Attachment load chart

The attachment load chart gives the truck’s capacity Q in combination with the respective attachment in kg. The serial number specified in the load chart must match the data plate of the attachment, as the capacity for each truck is specifically indicated by the manufacturer. It is shown in the same way as the truck’s capacity and can be determined accordingly.

ZFor loads with a centre of gravity above 500 mm upward, the capacities are reduced by the difference of the altered centre of gravity.

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