Jungheinrich DFG 430s, DFG 435s, TFG 425s, TFG 430s, TFG 435s User Manual

DFG / TFG 425s - 435s

Operating instructions

51158585

07.10

11.09 -

G

DFG 425s

DFG 430s

DFG 435s

TFG 425s

TFG 430s

TFG 435s

Declaration of Conformity

Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg

Manufacturer or his authorized representative in the Community

Type	Option	Serial No.	Year of
			construction
DFG 425s
DFG 430s
DFG 435s
TFG 425s
TFG 430s
TFG 435s

Additional information

Authorised signatory

Date

GEU Declaration of Conformity

The signatories hereby certify that the specified powered industrial truck conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (ElectroMagnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatories are individually empowered in each case to compile the technical documentation.

07.10 EN

3

4

07.10 EN

07.10 EN

Foreword

Notes on the operating instructions

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.

The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.

Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following graphics:

DANGER!

Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.

NOTE

Indicates a material hazard. Failure to comply with this instruction may result in material damage.

ZUsed before notices and explanations.

t Indicates standard equipment

oIndicates optional equipment

Copyright

Copyright of these operating instructions remains with JUNGHEINRICH AG.

5

Jungheinrich Aktiengesellschaft

Am Stadtrand 35

22047 Hamburg - Germany

Tel: [phone]

www.jungheinrich.com

07.10 EN

6

Table of Contents
A	Correct Use and Application ...................................................	11
1	General....................................................................................................	11
2	Correct application...................................................................................	11
3	Approved application conditions..............................................................	12
4	Proprietor responsibilities ........................................................................	13
5	Adding attachments and/or accessories..................................................	13
B	Truck Description ....................................................................	15
1	Application ...............................................................................................	15
1.1	Truck models and rated capacity.............................................................	15
2	Assemblies and Functional Description...................................................	16
2.1	Assembly Overview .................................................................................	16
2.2	Functional Description .............................................................................	17
3	Technical Specifications ..........................................................................	19
3.1	Performance data ....................................................................................	19
3.2	Dimensions..............................................................................................	21
3.3	Weights....................................................................................................	23
3.4	Mast versions ..........................................................................................	24
3.5	Tyre type..................................................................................................	25
3.6	Engine Data.............................................................................................	26
3.7	EN norms.................................................................................................	27
3.8	Conditions of use.....................................................................................	28
3.9	Electrical requirements ............................................................................	28
4	Identification points and data plates ........................................................	29
4.1	Data plate ................................................................................................	31
4.2	Truck capacity plate.................................................................................	32
4.3	Attachment capacity plate .......................................................................	33
5	Stability ....................................................................................................	33
C	Transport and Commissioning ................................................	35
1	Transport .................................................................................................	35
2	Truck laden..............................................................................................	35
2.1	Centre of gravity of the truck ...................................................................	35
2.2	Lifting the truck by crane .........................................................................	36
2.3	Loading with another industrial truck .......................................................	37
3	Securing the truck during transport .........................................................	38
4	Using the Truck for the First Time ...........................................................	39

07.10 EN

7

D	Fuelling the Truck....................................................................	41
1	General....................................................................................................	41
1.1	Safety regulations for handling diesel fuel and LPG................................	41
1.2	Gas system relief valve ...........................................................................	43
2	Adding diesel ...........................................................................................	44
2.1	Fuelling ....................................................................................................	44
2.2	Fuelling with fuel containers ....................................................................	45
3	LPG containers........................................................................................	46
3.1	LPG bottles..............................................................................................	46
3.2	Liquid gas tank ........................................................................................	49
4	Fuel level indicator...................................................................................	50
4.1	Display unit ..............................................................................................	50
4.2	Level indicator for LPG bottles (o) ...........................................................	50

E	Operation ................................................................................	51
1	Safety Regulations for the Operation of the Forklift Truck.......................	51
2	Displays and Controls..............................................................................	53
2.1	Control panel with display unit.................................................................	56
2.2	Control panel buttons ..............................................................................	59
2.3	Display.....................................................................................................	62
3	Preparing the Truck for Operation ...........................................................	63

3.1Checks and operations to be performed before starting daily operation . 63

3.2	Entry and exit...........................................................................................	65
3.3	Trucks with reduced headroom X (o) ......................................................	65
3.4	Setting up the operator position...............................................................	66
3.5	Seat Belt ..................................................................................................	71
4	Industrial Truck Operation .......................................................................	72
4.1	Safety regulations for truck operation......................................................	72
4.2	Preparing the truck for operation .............................................................	74
4.3	Setting the time........................................................................................	77
4.4	Parking the truck securely .......................................................................	78
4.5	Emergency Disconnect............................................................................	79
4.6	Travel.......................................................................................................	80
4.7	Steering ...................................................................................................	82
4.8	Brakes .....................................................................................................	82
4.9	Adjusting the forks ...................................................................................	85
4.10	Replacing the forks..................................................................................	86
4.11	Lifting, transporting and depositing loads ................................................	87
4.12	Operating the lift mechanism and integrated attachments ......................	89
4.13	Safety instructions for operating additional attachments .........................	95
4.14	Operating additional attachments for the SOLO-PILOT ..........................	98
4.15	Operating additional attachments for the Multi Pilot ................................	100
4.16	Fitting additional attachments..................................................................	102
5	Towing trailers .........................................................................................	104
6	Optional equipment .................................................................................	106
6.1	Assistance systems .................................................................................	106
6.2	Steel cab..................................................................................................	108
6.3	Sliding windows .......................................................................................	108
6.4	Automatic / mechanical folding gate........................................................	109

07.10 EN

8

6.5	Panel door ...............................................................................................	110
6.6	Operator position extension.....................................................................	110
6.7	Heating and air conditioning system........................................................	111
6.8	Driver’s seat heating / backrest extension...............................................	114
6.9	Removable load backrest ........................................................................	115
6.10	Lift cutout override ...................................................................................	115
6.11	Sideshifter centre position .......................................................................	116
6.12	Fire extinguisher ......................................................................................	116
6.13	Rockinger coupling with hand lever or remote control.............................	117
6.14	Camera system .......................................................................................	118
6.15	Optional equipment for working in dusty environments...........................	119
6.16	Roof window wiper ..................................................................................	119
6.17	Control layout “N” ....................................................................................	120
7	Troubleshooting.......................................................................................	121
7.1	Troubleshooting.......................................................................................	121
7.2	Operating the truck without its own drive system ....................................	126
F	Industrial Truck Maintenance ..................................................	131
1	Operational Safety and Environmental Protection...................................	131
2	Maintenance Safety Regulations.............................................................	132
3	Servicing and Inspection .........................................................................	137
4	Maintenance checklist .............................................................................	138
4.1	Maintenance checklist DFG.....................................................................	138
4.2	Maintenance checklist TFG .....................................................................	143
5	Lubricants and Lubrication Schedule ......................................................	148
5.1	Handling consumables safely..................................................................	148
5.2	Lubrication Schedule ...............................................................................	150
5.3	Consumables...........................................................................................	151
6	Maintenance and repairs .........................................................................	153
6.1	Preparing the truck for maintenance and repairs ....................................	153
6.2	Opening the rear panel............................................................................	153
6.3	Unlocking the engine bonnet ...................................................................	154
6.4	Opening the engine cover .......................................................................	155
6.5	Checking the wheel attachments.............................................................	157
6.6	Hydraulic system .....................................................................................	158
6.7	Engine maintenance................................................................................	161
6.8	Checking electrical fuses.........................................................................	175
6.9	Starter battery..........................................................................................	181
6.10	Exhaust system .......................................................................................	182
6.11	Seat belt maintenance.............................................................................	183
6.12	Restoring the truck to service after maintenance and repairs .................	184
7	Decommissioning the industrial truck ......................................................	185
7.1	Prior to decommissioning ........................................................................	186
7.2	During decommissioning .........................................................................	186
7.3	Restoring the truck to service after decommissioning .............................	187
8	Safety tests to be performed at intervals and after unusual incidents .....	188
9	Final de-commissioning, disposal............................................................	189
10	Human vibration measurement ...............................................................	189

07.10 EN

9

10

07.10 EN

A Correct Use and Application

1General

The industrial truck described in the present operating instructions is designed for lifting, lowering and transporting load units.

It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property.

2Correct application

NOTE

The maximum load and load distance are indicated on the load chart and must not be exceeded.

The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.

The load must rest on the back of the fork carriage and centrally between the forks.

–Lifting and lowering of loads.

–Transporting lowered loads over short distances.

–Do not travel with a raised load (>30 cm).

–Do not carry or lift passengers.

–Do push or pull load units.

–Occasional towing of trailer loads.

–When towing trailer loads the load must be secured on the trailer.

–The permissible trailer load must not be exceeded.

07.10 EN

11

3Approved application conditions

DANGER!

Do not exceed the permissible surface and spot load limits on the travel routes. At blind spots get a second person to assist.

The driver must ensure that the loading dock / ramp cannot move or come loose during loading / unloading.

–Operation in industrial and commercial environments.

–Permissible temperature range -20°C to 40°C.

–Operation only on secure, level surfaces with sufficient capacity.

–Operation only on routes that are visible and approved by the proprietor.

–Negotiating inclines up to a maximum of 15 %.

–Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.

–Operation in partially public traffic.

WARNING!

Extreme conditions

XSpecial equipment and authorisation are required if the truck is to be constantly used in extreme conditions, especially in dusty or corrosive atmospheres.

XThe truck is not authorised for use in areas at risk of explosion.

XIn adverse weather conditions (thunder, lightning) the industrial truck must not be operated outside or in endangered areas.

07.10 EN

12

4Proprietor responsibilities

For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties.

The proprietor must ensure that the industrial truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user and third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all users have read and understood these operating instructions.

NOTE

Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.

5Adding attachments and/or accessories

Adding accessories

The mounting or installation of additional equipment which affects or enhances the performance of the forklift truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained.

Local authority approval does not however constitute the manufacturer’s approval.

07.10 EN

13

14

07.10 EN

B Truck Description

1Application

The DFG / TFG 425s - 435s is a four-wheel IC motor sit-down forklift truck. The DFG series are diesel engine trucks, while the TFG series are fitted with a petrol engine for LPG operation.

The DFG / TFG 425s - 435s is a cantilever counterbalanced truck which can lift, transport and deposit loads using the load handler attached in front.

Closed bottom pallets can also be lifted.

The DFG / TFG 425s - 435s is equipped with a hydrostatic drive. The combustion engine drives a high pressure pump for the hydraulic functions and two hydraulic motors to drive wheels.

1.1Truck models and rated capacity

The rated capacity depends on the model. The rated capacity can be derived from the model description.

DFG425

DFG Model Description

4Series

25 Rated capacity x 100 kg

The rated capacity does not generally match the permissible capacity. The capacity can be found on the load chart attached to the rack.

07.10 EN

15

2Assemblies and Functional Description

2.1Assembly Overview

1

2

3

4

5

6

7

8

15	14	13	12	11	10	9

Item		Description	Item		Description
1	t	Driver's seat	9	t	Drive
2	t	Overhead guard	10	t	Emergency Disconnect switch
3	t	Steering wheel	11	t	Engine bonnet
4	t	Mast	12	t	Steer axle
5	t	Fork carriage	13	t	Counterweight
6	t	Fork tines	14	t	Trailer coupling
7	t	Lift mechanism control	15	t	LPG bottle (TFG only)
8	t	Control / display unit
	t= Standard equipment			o= Optional equipment

07.10 EN

16

2.2Functional Description

Chassis

The chassis, in conjunction with the counterweight, forms the supporting base structure of the truck. It is used to support the main components.

The hydraulic oil reservoir is integrated on the right-hand side and the fuel tank for the DFG series is on the left side in the chassis.

Operator position and overhead guard

The overhead guard (2) comes in a range of models and protects the driver from falling objects and other external influences.

All the controls are ergonomically arranged. The steering column and driver's seat can be adjusted individually.

The controls and warnings on the display unit (8) enable the system to be monitored during operation, thereby ensuring a very high level of safety.

Steering

The steer cylinder of the hydrostatic steering is integrated in the steer axle (12) and is controlled by the power steering. The steer axle is fully floating in the chassis to ensure excellent grip even on non-level surfaces.

Wheels

All wheels are located within the truck geometry. A choice of pneumatic or superelastic tyres are available.

Engine

High performance, water-cooled diesel and LPG engines with long useful lives and low consumption and emission levels.

Electrical system

12 volt system with threephase alternator. A start block prevents malfunctions when the truck is powered up. For diesel engines, a rapid pre-heat system is installed; LPG motors have an electronic ignition system for rapid and trouble-free engine starting. The key switch is used to stop the engine.

07.10 EN

17

Drive system and brakes

Both drive wheels are powered by individual hydraulic motors which in turn are driven by a hydraulic pump. Forward/reverse or neutral can be set with the travel direction switch on the control panel (7).

The truck brakes to a halt via the hydraulic motors, keeping energy consumption to a minimum. The truck can brake more quickly if you also apply the service brake.

The parking brake is an automatic multi-plate brake that can also be applied manually.

Hydraulic system

A multi-pilot valve allows for sensitive operation of the functions via the controls. A speed-controlled hydraulic pump ensures a proportionate and efficient supply to the hydraulic functions.

Mast

Two or three-stage masts, optionally with free lift function; narrow mast sections ensure excellent visibility of the forks and attachments. Fork carriage and mast run on permanently lubricated and hence maintenance-free support rollers.

Attachments

The trucks can be optionally fitted with mechanical and hydraulic attachments.

07.10 EN

18

3Technical Specifications

All technical details refer to standard trucks. Values indicated with *) may vary, depending on the

types of equipment used (e.g. mast, cabin, tyres etc.).

ZTechnical data specified in accordance with VDI 2198. Technical modifications and additions reserved.

3.1Performance data

DFG 425s-435s

	Description		DFG 425s	DFG 430s	DFG 435s
Q	Capacity		2500	3000	3500	kg
	(where C = 500 mm) 1)
C	Load centre distance		500	500	500	mm
	Travel speed*	with /	19.6/19.6	20.8/20.8	20.8/20.8	km/h
	without load
	Lift speed, with / without		0.56/0.56	0.56/0.56	0.48/0.48	m/s
	load
	Lowering speed	with /	0.56/0.56	0.56/0.56	0.56/0.56	m/s
	without load
	Gradeability 2)*		27	24	21	%
	with / without load
	Acceleration*	with /	4.9/4.4	5.4/4.6	5.4/4.7	s
	without load to 15 m
	Available working		160	160	160	bar
	pressure for attachments
	Oil flow for attachments		30	30	30	l/min

1)for vertical mast.

2)The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.

07.10 EN

19

TFG 425s-435s

	Description		TFG 425s	TFG 430s	TFG 435s
Q	Capacity		2500	3000	3500	kg
	(where C = 500 mm) 1)
C	Load centre distance		500	500	500	mm
	Travel speed*	with /	19.6/19.6	20.8/20.8	20.8/20.8	km/h
	without load
	Lift speed, with / without		0.56/0.56	0.56/0.56	0.48/0.48	m/s
	load
	Lowering speed	with /	0.56/0.56	0.56/0.56	0.56/0.56	m/s
	without load
	Gradeability 2)*		27	24	21	%
	with / without load
	Acceleration*	with /	5.7/5.0	6.0/5.1	6.1/5.2	s
	without load to 15 m
	Available working		160	160	160	bar
	pressure for attachments
	Oil flow for attachments		30	30	30	l/min

1)for vertical mast.

2)The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.

07.10 EN

20

3.2Dimensions

DFG / TFG 425s-435s

	Description		VFG
		DFG/TFG	DFG/TFG	DFG/TFG
		425s	430s	435s
a/2	Safety distance	100	100	100	mm
h1	Mast height retracted*	2315	2333	2433	mm
h2	Free lift*	150	150	150	mm
h3	Lift*	3300	3300	3300	mm
h4	Mast height extended*	3910	4070	4083	mm
h6	Overhead guard height*	2220	2238	2238	mm
h7	Seat height*	1058	1076	1076	mm
h10	Coupling height	380	400	400	mm
Į	Mast tilt, fwd.*	6	6	6	°
ȕ	Mast tilt, back*	8	8	8	°
l1	Overall length, including	3763	3858	3948	mm
	forks*
l2	Overall length, including	2613	2708	2798	mm
	fork shank*
b1	Overall width*	1184	1320	1320	mm
s/e/l	Fork dimensions*	40/120/1150	45/125/1150	50/125/1150	mm
m1	Ground clearance with	125	143	143	mm
	load below mast*
m2	Ground clearance	130	148	148	mm
	centre wheelbase*
	Fork carriage ISO 2328,	2A	3A	3A
	class / type A, B
	Working aisle width for
Ast	pallets 800 x 1200	4158	4260	4338	mm
	longit.
	Working aisle width for
Ast	pallets 1000 x 1200	3958	4060	4138	mm
	traverse
Wa	Turning radius	2285	2377	2455	mm
b13	Smallest turning radius	617	641	657	mm
x	Load distance*	473	478	483	mm
c	Load centre of gravity	500	500	500	mm
y	Wheelbase	1750	1820	1880	mm

*) The data listed in the table corresponds to the standard version.

07.10 EN

21

22

07.10 EN

3.3Weights

ZAll dimensions in kg.

	DFG/TFG 425s	DFG/TFG 430s	DFG/TFG 435s
Truck weight*	4080	4376	4821
Axle load w.o. load front / rear*	1943 / 2137	1958 / 2488	2009 / 2812
Axle load with load front / rear*	5833 / 747	6578 / 868	7339 / 982

*) The data listed in the table corresponds to the standard version.

07.10 EN

23

3.4Mast versions

ZAll dimensions in mm

DFG/TFG 425s/430s

Mast table

	VDI3596	Lift h3	Free lift h2	Retracted	Extended	Mast
	Description		(425s/435s)	height h1	height h4 (425s/	weight (kg)
					435s)
		2900	150	2115	3510/3670	700
		3100	150	2215	3710/3870	720
		3300	150	2315	3910/4070	740
		3500	150	2415	4110/4270	760
		3700	150	2515	4310/4470	780
		4000	150	2665	4610/4770	830
	ZT	4300	150	2865	4910/5070	865
		4500	150	2965	5110/5270	885
		4700	150	3065	5310/5470	905
		5000	150	3215	5610/5770	935
		5500	150	3515	6110/6270	995
		5800	150	3665	6410/6570	1025
		6000	150	3765	6610/6770	1045
		2900	1480/1380	2080	3500/3600	735
		3100	1580/1480	2180	3700/3800	755
		3300	1680/1580	2280	3900/4000	780
	ZZ	3500	1780/1680	2380	4100/4200	800
		3700	1880/1780	2480	4300/4400	820
		4000	2030/1930	2630	4600/4700	850
		4300	2230/2130	2830	4900/5000	904
		4500	2330/2230	2930	5100/5200	930
		4400	1480/1380	2080	5000/5100	920
		4700	1580/1480	2180	5300/5400	950
		5000	1680/1580	2280	5600/5700	980
	DZ	5500	1880/1780	2480	6100/6200	1040
		6000	2080/1980	2680	6600/6700	1100
		6500	2280/2180	2880	7100/7200	1175
		7000	2480/2380	3080	7600/7700	1235

07.10 EN

24

DFG/TFG 435s

			Mast table
VDI3596	Lift h3	Free lift h2		Retracted	Extended	Mast
Description				height h1	height h4	weight (kg)
	2900	150		2228	3683	700
	3300	150		2428	4083	740
ZT	3800	150		2678	4583	810
	4300	150		2978	5083	875
	4800	150		3228	5583	920
	5000	150		3328	5783	940
	4200	1330		2093	4963	920
	4500	1430		2193	5263	950
DZ	4800	1530		2293	5563	980
	5300	1730		2493	6063	1040
	5800	1930		2693	6563	1100
	6300	2130		2893	7063	1180

Special trucks are not included in this overview.

3.5Tyre type

NOTE

When replacing tyres/rims fitted at the factory, always use original spare parts or tyres approved by the manufacturer. Otherwise the manufacturer's specification cannot be guaranteed.

If you have any queries please contact the manufacturer's customer service department.

	DFG/TFG 425s - 435s
	Description			DFG / TFG
			425s	430s	435s
		SE*	7.0 - 12	27 x 10-12	27 x 10-12
		Pneumatic*	7.0 - 12-16PR	27 x 10-12-	27 x 10-12-
				20PR	20PR
	Front tyres
		Tyre pressure	10	9	9
		bar
		Torque NM	170	170	170
		SE*	6.50 x 10	6.50 x 10	6.50 x 10
		Pneumatic*	6.50 x 10-	6.50 x 10-	6.50 x 10-
			10PR	10PR	10PR
	Rear tyres
		Tyre pressure	7.75	7.75	7.75
EN		bar
07.10
		Torque NM	200	200	200

25

*) The models listed in the table correspond to the standard version. Other tyres can be used depending on the truck's equipment.

3.6Engine Data

Engine - DFG 425 - 435s

Description	DFG 425s	DFG 430s	DFG 435s
Cylinder/cubic capacity	4 / 1968	4 / 1968	4 / 1968	cm³
Idle speed	900	900	900	rpm
Rated speed	2500	2500	2500	rpm
Engine output	43	43	43	kW
Fuel consumption	3.2	3.5	3.7	l/h [kg/h]
60 VDI duty cycles/h

Engine - TFG 425s - 435s

Description	TFG 425s	TFG 430s	TFG 435s
Cylinder/cubic capacity	4 /1980	4 / 1980	4 / 1980	cm³
Idle speed	900	900	900	rpm
Rated speed (without load)	2500	2500	2500	rpm
Engine output	38	38	38	kW
Fuel consumption	2.8	3	3.2	l/h [kg/h]
60 VDI duty cycles/h

07.10 EN

26

3.7EN norms

Noise emission level

–DFG/TFG 425s/430s: 75 dB(A)

–DFG/TFG 435s: 75 dB(A)

*+/- 3 dB(A) depending on the truck's equipment

in accordance with EN 12053 as harmonised with ISO 4871.

ZThe noise emission level is calculated in accordance with standard procedures and takes into account the noise level when travelling, lifting and when idle. The noise level is measured at the level of the driver's ear.

Vibration

–DFG/TFG 425s/430s: 0,50 m/s²

–DFG/TFG 435s: 0,50 m/s²

in accordance with EN 13059.

ZThe vibration acceleration acting on the body in the operating position is, in accordance with standard procedures, the linearly integrated, weighted acceleration in the vertical direction. It is calculated when travelling over bumps at constant speed. These recordings were taken on a single occasion and must not be confused with the human vibrations of the "2002/44/EC/Vibrations" operator directive. The manufacturer offers a special service to measure these human vibrations, (see "Human vibration measurement" on page 189).

Electromagnetic compatibility (EMC)

The manufacturer confirms that the truck adheres to the limits for electromagnetic emissions and resistance as well as the static electricity discharge test in accordance with EN 12895 as well as the standardised instructions contained therein.

ZNo changes to electric or electronic components or their arrangement may be made without the written agreement of the manufacturer.

WARNING!

Medical equipment can be damaged by non-ionised radiation

Electrical equipment on the truck emitting non-ionised radiation (e.g. wireless data transmission) can affect operators' medical equipment (pacemakers, hearing aids etc.) and result in malfunctions. Consult with a doctor or the medical equipment manufacturer to clarify whether it can be used near the industrial truck.

07.10 EN

27

3.8Conditions of use

Ambient temperature

– operating at -20°C to 40°C

ZSpecial equipment and authorisation are required if the truck is to be constantly used in conditions of extreme temperature or air humidity fluctuations.

3.9Electrical requirements

The manufacturer certifies compliance with the requirements for the design and manufacture of electrical equipment, according to EN 1175 "Industrial Truck Safety - Electrical Requirements", provided the truck is used according to its purpose.

07.10 EN

28

4Identification points and data plates

ZWarnings and notices such as capacity charts, strap points and data plates must be legible at all times. Replace if necessary.

16	17	18	19	20

22

25

27

21

29

	141
310	2000
9
	2	8

	21
	23
24	17
	26
	28

251

6

1

30

31

33

32

24

07.10 EN

29

Item	Description
16	Do not travel with raised load or mast forward tilt with raised load
17	Strap points for crane lifting
18	Data plate
19	Noise level
20	“Do not carry passengers” warning
21	Fuel
22	Wear seat belt
23	Serial number, engraved in chassis below the engine bonnet
24	Jack contact points
25	Do not step onto or beneath the load, risk of trapping with moving mast
26	Maximum body size (o)
27	Risk of tip over
28	Read operating instructions
29	Test plaque (o)
30	Capacity
31	Attachment capacity
32	Hydraulic oil specification
33	Model description

07.10 EN

30

4.1Data plate

34

35

36

37

38

39

40

41

42

43

44

45

Item	Description	Item	Description
34	Type	40	Year of manufacture
35	Serial number	41	Load centre (mm)
36	Rated capacity (kg)	42	Output
37	Battery voltage (V)	43	Min./max. battery weight (kg)
38	Net weight w.o. battery (kg)	44	Manufacturer
39	Option	45	Manufacturer’s logo

ZFor queries regarding the truck or ordering spare parts always quote the truck serial number (35).

07.10 EN

31