Jungheinrich EFG 535, EFG 545, EFG 540, EFG 550 User Manual [de]

5 (1)

EFG 535 - 550

10.09 -

 

 

 

 

 

Operating instructions

G

51151559

 

 

09.12

EFG 535

 

EFG 540

EFG 545

EFG 550

Declaration of Conformity

Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg

Manufacturer or agent acting in the European Union

Type

Option

Serial no.

Year of

 

 

 

manufacture

EFG 535

EFG 540

EFG 545

EFG 550

Additional information

On behalf of

Date

GEU Conformity Declaration

The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.

09.12 EN

3

4

09.12 EN

09.12 EN

Foreword

Notes on the operating instructions

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.

The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.

Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following graphics:

DANGER!

Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.

NOTE

Indicates a material hazard. Failure to comply with this instruction may result in material damage.

Z Used before notices and explanations.

t Indicates standard equipment o Indicates optional equipment

Copyright

Copyright of these operating instructions remains with JUNGHEINRICH AG.

5

Jungheinrich Aktiengesellschaft

Am Stadtrand 35

22047 Hamburg - Germany

Tel: +49 (0) 40/6948-0

www.jungheinrich.com

09.12 EN

6

Contents

 

A

Correct Use and Application ...................................................

11

1

General....................................................................................................

11

2

Correct application...................................................................................

11

3

Approved application conditions..............................................................

12

4

Proprietor responsibilities ........................................................................

13

5

Adding attachments and/or accessories..................................................

13

B

Truck Description ....................................................................

15

1

Application ...............................................................................................

15

1.1

Truck models and rated capacity.............................................................

15

2

Assemblies and Functional Description...................................................

16

2.1

Assembly Overview .................................................................................

16

2.2

Functional Description .............................................................................

17

3

Technical Specifications ..........................................................................

19

3.1

Performance data ....................................................................................

19

3.2

Dimensions..............................................................................................

21

3.3

Weights....................................................................................................

23

3.4

Mast versions ..........................................................................................

25

3.5

Tyre type..................................................................................................

27

3.6

Engine Data.............................................................................................

27

3.7

EN norms.................................................................................................

28

3.8

Conditions of use.....................................................................................

29

3.9

Electrical requirements ............................................................................

29

4

Identification points and data plates ........................................................

30

4.1

Indication Points ......................................................................................

30

4.2

Data plate ................................................................................................

32

4.3

Truck capacity plate.................................................................................

33

4.4

Attachment capacity plate .......................................................................

34

5

Stability ....................................................................................................

34

C

Transport and Commissioning ................................................

35

1

Transport .................................................................................................

35

2

Truck laden..............................................................................................

35

2.1

Centre of gravity of the truck ...................................................................

35

2.2

Lifting the truck by crane .........................................................................

36

2.3

Loading with another industrial truck .......................................................

37

3

Securing the truck during transport .........................................................

38

4

Using the Truck for the First Time ...........................................................

39

09.12 EN

7

D

Battery - Servicing, Recharging, Replacement .......................

41

1

Safety Regulations Governing the Handling of Lead-Acid Batteries .......

41

1.1

General notes on handling batteries........................................................

43

2

Battery types............................................................................................

44

3

Exposing the battery................................................................................

45

4

Charging the battery ................................................................................

46

4.1

Charging the battery with a stationary charger........................................

46

4.2

Charging the battery with a charger socket (o) ......................................

47

5

Battery removal and installation ..............................................................

48

6

Closing the battery cover.........................................................................

49

E

Operation ................................................................................

51

1

Safety Regulations for the Operation of the Forklift Truck.......................

51

2

Displays and Controls..............................................................................

53

2.1

Control panel with display unit.................................................................

56

2.2

Side compartment control panel switch (o) ............................................

58

2.3

Instrument panel switches (o) ................................................................

58

2.4

Display.....................................................................................................

59

3

Starting up the truck ................................................................................

61

3.1Checks and operations to be performed before starting daily operation . 61

3.2

Entry and exit...........................................................................................

63

3.3

Trucks with reduced headroom X (o) .....................................................

63

3.4

Setting up the operator position...............................................................

64

3.5

Seat Belt ..................................................................................................

68

4

Industrial Truck Operation .......................................................................

69

4.1

Safety regulations for truck operation......................................................

69

4.2

Preparing the truck for operation .............................................................

71

4.3

Setting the time........................................................................................

72

4.4

Parking the truck securely .......................................................................

73

4.5

Emergency Disconnect............................................................................

74

4.6

Travel.......................................................................................................

75

4.7

Steering ...................................................................................................

76

4.8

Brakes .....................................................................................................

77

4.9

Adjusting the forks ...................................................................................

79

4.10

Replacing the forks..................................................................................

80

4.11

Lifting, transporting and depositing loads ................................................

81

4.12

Operating the lift mechanism and integrated attachments ......................

83

4.13

Safety instructions for operating additional attachments .........................

90

4.14

Operating additional attachments for the SOLO-PILOT ..........................

94

4.15

Operating additional attachments for the Multi Pilot ................................

96

4.16

Fitting additional attachments..................................................................

98

5

Towing trailers .........................................................................................

100

6

Optional equipment .................................................................................

102

6.1

CanCode keypad.....................................................................................

102

6.2

Assistance systems .................................................................................

106

6.3

Steel cab..................................................................................................

108

6.4

Sliding windows .......................................................................................

108

6.5

Automatic / mechanical folding gate........................................................

109

6.6

BODYGUARD .........................................................................................

110

09.12 EN

8

6.7

Panel door ...............................................................................................

110

6.8

Operator position extension.....................................................................

111

6.9

Adjusting the driver’s seat .......................................................................

111

6.10

Heating ....................................................................................................

112

6.11

Removable load backrest ........................................................................

113

6.12

Lift cutout override ...................................................................................

113

6.13

Fire extinguisher ......................................................................................

114

6.14

Tilt angle display......................................................................................

114

6.15

Rockinger coupling with hand lever or remote control.............................

115

6.16

Camera system .......................................................................................

116

6.17

Control layout “N” ....................................................................................

117

7

Troubleshooting.......................................................................................

118

7.1

Troubleshooting.......................................................................................

118

7.2

Operating the truck without its own drive system ....................................

121

7.3

Emergency lowering ................................................................................

123

F

Industrial Truck Maintenance ..................................................

125

1

Operational Safety and Environmental Protection...................................

125

2

Maintenance Safety Regulations.............................................................

126

3

Servicing and Inspection .........................................................................

131

4

Maintenance checklist .............................................................................

132

4.1

Owner ......................................................................................................

132

4.2

Customer Service ....................................................................................

135

5

Lubricants and Lubrication Schedule ......................................................

144

5.1

Handling consumables safely..................................................................

144

5.2

Lubrication Schedule ...............................................................................

146

5.3

Consumables...........................................................................................

147

6

Maintenance and repairs .........................................................................

149

6.1

Preparing the truck for maintenance and repairs ....................................

149

6.2

Opening the rear panel............................................................................

149

6.3

Checking the wheel attachments.............................................................

150

6.4

Replacing wheels ....................................................................................

151

6.5

Hydraulic system .....................................................................................

153

6.6

Replacing the hydraulic oil filter...............................................................

155

6.7

Replacing the ventilation/discharge filter .................................................

155

6.8

Check the gear oil level ...........................................................................

156

6.9

Replacing the suction filter of the engine fan...........................................

157

6.10

Heating ....................................................................................................

158

6.11

Adding window washer system fluid........................................................

158

6.12

Checking electrical fuses.........................................................................

159

6.13

Seat belt maintenance.............................................................................

161

6.14

Restoring the truck to service after maintenance and repairs .................

162

7

Decommissioning the industrial truck ......................................................

163

7.1

Prior to decommissioning ........................................................................

164

7.2

During decommissioning .........................................................................

164

7.3

Restoring the truck to service after decommissioning .............................

165

8

Safety tests to be performed at intervals and after unusual incidents .....

166

9

Final de-commissioning, disposal............................................................

167

10

Human vibration measurement ...............................................................

167

09.12 EN

9

10

09.12 EN

 

Appendix

 

JH Traction Battery Operating Instructions

Z

These operating instructions apply only to Jungheinrich battery models. If using

another brand, refer to the manufacturer's operating instructions.

0506.GB

1

2

0506.GB

A Correct Use and Application

1 General

The industrial truck described in the present operating instructions is designed for lifting, lowering and transporting load units.

It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property.

2 Correct application

NOTE

The maximum load and load distance are indicated on the load chart and must not be exceeded.

The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.

The load must rest on the back of the fork carriage and centrally between the forks.

Lifting and lowering loads.

Transporting lowered loads over short distances.

Do not travel with a raised load (>30 cm).

Do not carry or lift passengers.

Do push or pull load units.

Occasional towing of trailer loads.

When towing trailer loads the load must be secured on the trailer.

The permissible trailer load must not be exceeded.

09.12 EN

11

3 Approved application conditions

DANGER!

Do not exceed the permissible surface and spot load limits on the travel routes. At blind spots get a second person to assist.

The driver must ensure that the loading dock / ramp cannot move or come loose during loading / unloading.

Operation in industrial and commercial environments.

Permissible temperature range -20°C to +40°C.

Operation only on secure, level surfaces with sufficient capacity.

Operation only on routes that are visible and approved by the proprietor.

Negotiating inclines up to a maximum of 15 %.

Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.

Operation in partially public traffic.

WARNING!

Extreme conditions

XSpecial equipment and authorisation are required if the truck is to be constantly used in extreme conditions, especially in dusty or corrosive atmospheres.

XThe truck is not authorised for use in areas at risk of explosion.

XIn adverse weather conditions (thunder, lightning) the industrial truck must not be operated outside or in endangered areas.

09.12 EN

12

4 Proprietor responsibilities

For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties.

The proprietor must ensure that the industrial truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user and third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all users have read and understood these operating instructions.

NOTE

Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.

5 Adding attachments and/or accessories

Adding accessories

The mounting or installation of additional equipment which affects or enhances the performance of the forklift truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained.

Local authority approval does not however constitute the manufacturer’s approval.

09.12 EN

13

14

09.12 EN

B Truck Description

1 Application

The EFG 535 - 550 is a four-wheel electric sit-down forklift truck. It is a cantilever counterbalanced truck which can lift, transport and deposit loads using the load handler attached in front.

Closed bottom pallets can also be lifted.

1.1Truck models and rated capacity

The rated capacity depends on the model. The rated capacity can be derived from the model description.

EFG 535

EFG Model name 5 Series

35 Rated capacity x 100 kg

The rated capacity does not generally match the permissible capacity. The capacity can be found on the load chart attached to the rack.

09.12 EN

15

Jungheinrich EFG 535, EFG 545, EFG 540, EFG 550 User Manual

2 Assemblies and Functional Description

2.1Assembly Overview

1

2

3

 

 

 

4

 

 

 

5

 

 

 

6

 

 

 

7

 

 

 

8

 

 

 

9

 

 

 

10

13

12

 

11

Item

t

Description

 

1

Driver's seat

 

2

t

Overhead guard

 

3

t

Mast

 

4

t

Steering wheel

 

5

t

Control / display unit

 

6

t

Lift mechanism control

 

7

t

Emergency Disconnect switch

 

8

t

Fork tines

 

9

t

Fork carriage

 

10

t

Battery cover

 

11

t

Drive

 

12

t

Trailer coupling

EN

13

t

Counterweight

 

 

 

09.12

16

2.2Functional Description

Chassis

The chassis, in conjunction with the counterweight, forms the supporting base structure of the truck. It is used to support the main components.

Operator position and overhead guard

The overhead guard (2) comes in a range of models and protects the driver from falling objects and other external

influences. All the controls are ergonomically arranged. The steering column and driver's seat can be adjusted individually.

The controls and warnings on the control and display unit (5) enable the system to be monitored during operation, thereby ensuring a very high level of safety.

Steering

The steer cylinder of the hydrostatic steering is integrated in the steer axle (12) and is controlled by the power steering. The steer axle is fully floating in the chassis to ensure excellent grip even on non-level surfaces.

Wheels

There is a choice of super elastic or fully rubber tyres as well as optional pneumatic tyres.

Drive system and brakes

The front drive provides maximum traction to the drive wheels at all times. The hydraulic oil bath multi-plate brakes form the operating brake and are practically maintenance-free. The transmission encapsulation allows the truck to be used even in hostile environments. The drive motor also decelerates to a halt. This minimizes energy consumption.

The parking brake applies approx. 15 seconds when the truck comes to a halt or 1 to 15 seconds (adjustable) after the driver’s seat has been vacated.

The parking brake is automatically released again when the accelerator pedal is pressed.

09.12 EN

17

Hydraulic system

A multi-pilot valve allows for sensitive operation of the functions via the controls. A speed-controlled hydraulic pump ensures a proportionate and efficient supply to the hydraulic functions.

Mast

Two or three-stage masts, optionally with free lift function; narrow mast sections ensure excellent visibility of the forks and attachments. Fork carriage and mast run on permanently lubricated and hence maintenance-free support rollers.

Attachments

The trucks can be optionally fitted with mechanical and hydraulic attachments.

09.12 EN

18

3 Technical Specifications

All technical details refer to standard trucks.

Values indicated with *) may vary, depending on the types of equipment used (e.g. mast, cabin, tyres etc.).

Z Technical data specified in accordance with VDI 2198. Technical modifications and additions reserved.

3.1Performance data

EFG 535-540

 

Description

 

EFG

 

 

535

540

 

 

 

 

Q

Rated capacity

3500

4000

kg

(where C = 500 mm)1)

C

Load centre of gravity

500

500

mm

 

Travel speed

16 / 17

15 / 17

km/h

 

w / w.o. load *)

 

 

 

 

 

Lift speed

0,38 / 0,50

0,35 / 0,47

m/s

 

w / w.o. load

 

 

 

 

 

Lowering speed

0,58 / 0,55

0,55 / 0,50

m/s

 

w / w.o. load

 

 

 

 

 

Gradeability (30 min)

8,5 / 14,5

8 / 13,5

%

 

with / without load *)

 

 

 

 

 

Max. gradeability 2) (5 min)

15,5 / 25

14 / 23,5

%

 

with / without load

 

 

 

 

 

Acceleration (10 m)

4,8 / 4,2

5,0 / 4,4

s

 

with / without load *)

 

 

 

 

 

Max. operating pressure

200

200

bar

 

Oil flow for attachments

30

30

l/min

1)for vertical mast.

2)The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.

09.12 EN

19

EFG 545-550

 

Description

 

EFG

 

 

 

545

550

 

 

 

 

Q

Rated capacity

4500

4990

kg

(where C = 500 mm)1)

C

Load centre of gravity

500

500

mm

 

Travel speed

15 / 16,5

15

/ 16

km/h

 

w / w.o. load *)

 

 

 

 

 

 

Lift speed

0,33 / 0,45

0,31

/ 0,45

m/s

 

w / w.o. load

 

 

 

 

 

 

Lowering speed

0,55 / 0,50

0,55

/ 0,50

m/s

 

w / w.o. load

 

 

 

 

 

 

Gradeability (30 min)

7 / 12

6,5 / 12

%

 

with / without load *)

 

 

 

 

 

 

Max. gradeability 2) (5 min)

12,5 / 21,5

12

/ 21

%

 

with / without load

 

 

 

 

 

 

Acceleration (10 m)

5,5 / 4,8

5,8

/ 5,2

s

 

with / without load *)

 

 

 

 

 

 

Max. operating pressure

200

200

bar

 

Oil flow for attachments

30

30

l/min

1)for vertical mast.

2)The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.

09.12 EN

20

3.2Dimensions

EFG 535-540

 

Description

 

EFG

 

 

535

540

 

 

 

 

a/2

Safety distance

100

100

mm

h1

Mast height retracted*

2228

2405

mm

h2

Free lift*

150

150

mm

h3

Lift*

3100

3000

mm

h4

Mast height extended*

3883

3830

mm

h6

Overhead guard height*

2320

2320

mm

h7

Seat height*

1165

1165

mm

h10

Coupling height

390/500

390/500

mm

Į

Mast tilt, fwd.

6

6

°

ȕ

Mast tilt, back

8

8

°

L1

Length including forks*

3975

3980

mm

L2

Headlength*

2830

2830

mm

b1

Overall width*

1340

1340

mm

b3

Fork width*

1120

1260

mm

m1

Ground clearance with load below

120

120

mm

mast

m2

Ground clearance centre wheelbase

160

160

mm

Ast

Working aisle width

4180

4360

mm

800 x 1200 longitudinal pallets

Ast

Working aisle width

3980

4160

mm

1000 x 1200 traverse pallets

Wa

Turning radius

2300

2450

mm

x

Load distance

510 *

510 *

mm

y

Wheelbase

1855

2000

mm

09.12 EN

21

22

09.12 EN

EFG 545-550

 

Description

 

EFG

 

 

545

550

 

 

 

 

a/2

Safety distance

100

100

mm

h1

Mast height retracted*

2405

2405

mm

h2

Free lift*

150

150

mm

h3

Lift*

3000

3000

mm

h4

Mast height extended*

3830

3830

mm

h6

Overhead guard height*

2320

2320

mm

h7

Seat height*

1165

1165

mm

h10

Coupling height

390/500

390/500

mm

Į

Mast tilt, fwd.

6

6

°

ȕ

Mast tilt, back

8

8

°

L1

Length including forks*

3980

3980

mm

L2

Headlength*

2830

2830

mm

b1

Overall width*

1340

1340

mm

b3

Fork width*

1120

1260

mm

m1

Ground clearance with load below

120

120

mm

mast

m2

Ground clearance centre wheelbase

160

160

mm

Ast

Working aisle width

4360

4360

mm

800 x 1200 longitudinal pallets

Ast

Working aisle width

4160

4160

mm

 

1000 x 1200 traverse pallets

 

 

 

Wa

Turning radius

2450

2450

mm

x

Load distance

510 *

510 *

mm

y

Wheelbase

2000

2000

mm

3.3Weights

Z All dimensions in kg.

 

EFG 535-550

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

 

 

EFG

 

 

 

535

540

 

545

550

 

Net weight

5800

6600

 

6950

7300

 

(including battery)

 

 

 

 

 

 

 

 

Front axle load (without lifting

3000

3700

 

3700

3700

 

load)

 

 

 

 

 

 

 

 

Front axle load (with lifting

8350

9700

 

10400

11200

 

load)

 

EN

 

 

 

 

 

Rear axle load (without lifting

2800

2900

 

3250

3600

09.12

 

load)

 

 

 

 

 

 

 

 

 

 

 

 

23

EFG 535-550

Description

 

 

EFG

 

 

535

540

 

545

550

Rear axle load (with lifting

950

900

 

1050

1100

load)

 

 

 

 

 

 

09.12 EN

24

3.4Mast versions

Z All dimensions in mm

EFG 535-540

 

 

 

 

 

 

 

 

 

 

 

 

VDI 3596

Lift h3

Free lift h2

Height

Height

Description

 

 

 

mast

mast

 

 

 

 

retracted h1

extended h4

 

 

EFG 535

EFG 540

EFG 535

EFG 540

EFG 535

EFG 540

 

2750

 

 

 

2280

 

3580

 

3000

 

 

 

2405

 

3830

 

3100

 

 

2228

 

3883

 

 

3500

 

 

2428

2655

4283

4330

ZT

4000

150

2678

2905

4783

4830

4500

2978

3155

5283

5330

 

 

 

 

5000

 

 

3228

3405

5783

5830

 

5500

 

 

 

3655

 

6330

 

6000

 

 

 

3905

 

6830

 

6500

 

 

 

4155

 

7330

 

2700

 

1376

 

2080

 

3404

 

2950

 

1501

 

2205

 

3654

 

3450

 

1751

 

2455

 

4154

ZZ

3950

 

2001

 

2705

 

4654

 

4450

 

2251

 

2955

 

5154

 

4950

 

2501

 

3205

 

5654

 

5450

 

2751

 

3455

 

6154

 

3800

 

1376

 

2080

 

5405

 

4175

 

1501

 

2205

 

4879

 

4700

1430

 

2193

 

5463

 

 

4925

 

1751

 

2405

 

5629

 

5000

1530

 

2293

 

5763

 

DZ

5300

 

1871

 

2580

 

6004

5500

1730

 

2493

 

6263

 

 

 

 

 

 

5675

 

2001

 

2705

 

6379

 

6000

1930

 

2693

 

6763

 

 

6425

 

2251

 

2955

 

7159

 

6500

2130

 

2893

 

7263

 

 

7175

 

2521

 

3205

 

7879

Special trucks are not included in this overview.

09.12 EN

25

EFG 545-550

 

 

 

 

 

 

 

 

 

 

 

 

 

VDI 3596

Lift h3

Free lift h2

Height

Height

Description

 

 

 

 

mast

mast

 

 

 

 

 

retracted h1

extended h4

 

 

EFG 545

EFG 550

EFG 545

EFG 550

EFG 545

EFG 550

 

2750

 

 

 

2280

2280

3580

3580

 

3000

 

 

 

2405

2405

3830

3830

 

3500

 

 

 

2655

2655

4330

4330

 

4000

 

 

 

2905

2905

4830

4830

ZT

 

 

150

 

 

 

 

4500

 

3155

3155

5330

5330

 

5000

 

 

 

3405

3405

5830

5830

 

5500

 

 

 

3655

3655

6330

6330

 

6000

 

 

 

3905

3905

6830

6830

 

6500

 

 

 

4155

4155

7330

7330

 

2700

1376

 

1227

2080

2080

3404

3553

 

2950

1501

 

1352

2205

2205

3654

3803

 

3450

1751

 

1602

2455

2455

4154

4303

ZZ

 

 

 

 

 

 

 

 

3950

2001

 

1852

2705

2705

4654

4803

 

4450

2251

 

2102

2955

2955

5154

5303

 

4950

2501

 

2352

3205

3205

5654

5803

 

5450

2751

 

2602

3455

3455

6154

6303

 

3800

1376

 

1227

2080

2080

5405

4653

 

4175

1501

 

1352

2205

2205

4879

5023

 

4925

1751

 

1602

2405

2405

5629

5773

DZ

 

 

 

 

 

 

 

 

5300

1871

 

1727

2580

2580

6004

6153

 

5675

2001

 

1852

2705

2705

6379

6523

 

6425

2251

 

2102

2955

2955

7159

7273

 

7175

2521

 

2352

3205

3205

7879

8023

Special trucks are not included in this overview.

09.12 EN

26

3.5Tyre type

NOTE

When replacing tyres/rims fitted at the factory, always use original spare parts or tyres approved by the manufacturer. Otherwise the manufacturer's specification cannot be guaranteed.

If you have any queries please contact the manufacturer's customer service department.

EFG 535-550

 

Description

EFG 535-545

EFG 550

 

SE *)

 

250 / 70 R15

28 x 12.5 - 15

 

Full rubber*)

28 x 10 x 22

28 x 12 x 22

Front tyres

Pneumatic*)

250 / 70 R15

-

 

Tyre pressure bar

10

-

 

Torque

(Nm)

430

 

 

SE *)

 

21 x 8 - 9

 

Full rubber*)

21 x 7 - 15 ǩ"

Rear tyres

Pneumatic*)

250 / 70 R15

21 x 8 - 9

 

Tyre pressure bar

10

10

 

Torque

(Nm)

220

220

*) The models listed in the table correspond to the standard version. Other tyres can be used depending on the truck's equipment.

3.6Engine Data

Description

EFG535-550

Drive motor

18 kW

Lift motor

23,5 kW

09.12 EN

27

3.7EN norms

Noise emission level

Ð 75 dB(A)

*+/- 3 dB(A) depending on the truck's equipment

in accordance with 12053 as harmonised with ISO 4871.

Z The noise emission level is calculated in accordance with standard procedures and takes into account the noise level when travelling, lifting and when idle. The noise level is measured at the level of the driver's ear.

Vibration

Ð 0,64 m/s ²

in accordance with EN 13059.

Z The vibration acceleration acting on the body in the operating position is, in accordance with standard procedures, the linearly integrated, weighted acceleration in the vertical direction. It is calculated when travelling over thresholds at constant speed (standard truck version). These recordings were taken on a single occasion and must not be confused with the human vibrations of the "2002/ 44/EC/Vibrations" operator directive. The manufacturer offers a special service to measure these human vibrations, (see "Human vibration measurement" on page 167).

Electromagnetic compatibility (EMC)

The manufacturer confirms that the truck adheres to the limits for electromagnetic emissions and resistance as well as the static electricity discharge test in accordance with EN 12895 as well as the standardised instructions contained therein.

Z No changes to electric or electronic components or their arrangement may be made without the written agreement of the manufacturer.

WARNING!

Medical equipment can be damaged by non-ionised radiation

Electrical equipment on the truck emitting non-ionised radiation (e.g. wireless data transmission) can affect operators' medical equipment (pacemakers, hearing aids etc.) and result in malfunctions. Consult with a doctor or the medical equipment manufacturer to clarify whether it can be used near the industrial truck.

09.12 EN

28

3.8Conditions of use

Ambient temperature

– operating at -20°C to +40°C

Z Special equipment and authorisation are required if the truck is to be constantly used in conditions of extreme temperature or air humidity fluctuations.

3.9Electrical requirements

The manufacturer certifies compliance with the requirements for the design and manufacture of electrical equipment, according to EN 1175 "Industrial Truck Safety - Electrical Requirements", provided the truck is used according to its purpose.

09.12 EN

29

Loading...
+ 334 hidden pages