JLG T500J Parts Manual
Illustrated Parts Manual
Models
T350
&
T500J
3121199
December 30, 2013
REVISION LOG
December 15, 2004 - Original Issue Of Manual (Edited to B/M 0010612 Revision 3)
March 15, 2005 - Revised Manual (Edited to B/M 0010612 Revision 5)
August 31, 2005 - Revised Manual (Edited to B/M 0010612 Revision 8)
February 15, 2006 - Revised Manual (Edited to B/M 0010612 Revision 14)
July 18, 2006 - Revised Manual (Edited to B/M 0010612 Revision 16)
November 13, 2006 - Revised Manual (Edited to B/M 0010612 Revision 19)
January 31, 2007 - Revised Manual (Edited to B/M 0010612 Revision 20)
June 1, 2007 - Revised Manual (Edited to B/M 0010612 Revision 22)
January 15, 2008 - Revised Manual (Edited to B/M 0010612 Revision 26)
July 31, 2008 - Revised Manual (Edited to B/M 0010612 Revision 27)
March 1, 2009 - Revised Manual (Edited to B/M 0010612 Revision 28)
July 2, 2010 - Revised Manual (Edited to B/M 0010612 Revision 31)
January 15, 2011 - Revised Manual (Edited to B/M 0010612 Revision 32)
May 5, 2011 - Revised Manual (Edited to B/M 0010612 Revision 32)
August 1, 2011 - Revised Manual (Edited to B/M 0010612 Revision 33)
November 4, 2011 - Revised Manual (Edited to B/M 0010612 Revision 34)
March 23, 2012 - Revised Manual (Edited to B/M 0010612 Revision 34)
July 6, 2012 - Revised Manual (Edited to B/M 0010612 Revision B)
October 3, 2012 - Revised Manual (Edited to B/M 0010612 Revision B)
February 8, 2013 - Revised Manual (Edited to B/M 0010612 Revision C)
June 1, 2013 - Revised Manual (Edited to B/M 0010612 Revision E)
September 1, 2013 - Revised Manual (Edited to B/M 0010612 Revision F)
December 30, 2013 - Revised Manual (Edited to B/M 0010612 Revision F)
3121199 T350 & T500J A
REVISION LOG
B T350 & T500J 3121199
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 TONGUE JACK INSTALLATIONS (WITH POLY JACK TIRES) . . . . . . . . . . . . . . . . . . . 1-2
1-2 TONGUE JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES) . . . . . . . . . . . . . 1-4
1-3 AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES
(ANSI, ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS) . . . . . . . . . . . . 1-6
1-4 AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN
BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) . . . . . . . . . . . . . . 1-10
1-5 AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM
BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC Machines) . . . . . 1-16
1-6 AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES
(CE SPEC Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-7 HYDRAULIC BRAKE COUPLER WITH 2 INCH BALL ASSEMBLY
(ANSI & ANSI EXPORT SPEC MACHINES) (PRIOR TO SN 0030002099) . . . . . . . 1-24
1-8 HYDRAULIC BRAKE COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY
(ANSI & ANSI EXPORT SPEC MACHINES) (PRIOR TO SN 0030002099) . . . . . . . 1-26
1-9 HYDRAULIC BRAKE COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY
(ANSI & ANSI EXPORT SPEC MACHINES) (SN 0030002099 TO PRESENT) . . . . 1-28
1-10 HYDRAULIC BRAKE COUPLER WITH 50MM BALL ASSEMBLY (CE SPEC
MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
1-11 PARKING BRAKE CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES
ONLY) AND TRANSPORT LOCK ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1-12 ELECTRIC BRAKE & AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-13 HYDRAULIC BRAKE ASSEMBLY (ANSI & ANSI EXPORT SPEC MACHINES) . . . . . . 1-38
1-14 MECHANICAL BRAKE ASSEMBLY (CE SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . 1-44
1-15 CHASSIS DRIVE INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
1-16 DRIVE ENABLE VALVE ASSEMBLY (USED WITH DRIVE OPTION ONLY) . . . . . . . . . 1-54
1-17 DRIVE DIRECTIONAL VALVE ASSEMBLY (USED WITH DRIVE OPTION ONLY) . . . . 1-56
1-18 DRIVE MOTOR ASSEMBLY (USED WITH DRIVE OPTION ONLY). . . . . . . . . . . . . . . . 1-58
1-19 CONTROL MODULES AND VALVES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
1-20 CONTROL VALVE ASSEMBLY (ELECTRIC POWERED MACHINES) . . . . . . . . . . . . . 1-64
1-21 CONTROL VALVE ASSEMBLY (GAS POWERED MACHINES) . . . . . . . . . . . . . . . . . . 1-68
1-22 HONDA ENGINE INSTALLATION (GAS POWERED MACHINES) . . . . . . . . . . . . . . . . 1-72
1-23 BATTERIES INSTALLATION (ELECTRIC POWERED MACHINES)
(PRIOR TO SN 0030001804) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78
1-24 BATTERIES INSTALLATION (ELECTRIC POWERED MACHINES)
(SN 0030001804 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80
1-25 MAC BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINES) . . . . . . 1-82
1-26 DELTA-Q & PRO CHARGING BATTERY CHARGER ASSEMBLIES (ELECTRIC
POWERED MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84
1-27 TAILLIGHTS & MARKERS INSTALLATION (ANSI & ANSI EXPORT SPECS) . . . . . . . . 1-86
1-28 TAILLIGHTS & MARKERS INSTALLATION (AUSTRALIAN, CE & SOUTH
AFRICAN SPECS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88
1-29 SPARE TIRE & WHEEL CHOCKS INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . 1-92
1-30 FENDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96
1-31 FRAME COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100
1-32 OUTRIGGERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102
1-33 SIDE GUARDS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106
3121199 T350 & T500J i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 2 - TURNTABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS. . . . . . . . . . . . . . . . . . . 2-2
2-2 TURNTABLE BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 SWING DRIVE MOTOR ASSEMBLY (WHITE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 SWING DRIVE MOTOR ASSEMBLY (PARKER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 GROUND CONTROL BOX ASSEMBLY AND INSTALLATION. . . . . . . . . . . . . . . . . . . . 2-12
2-6 TURNTABLE MOUNTED COMPONENTS (STROBE LIGHT, ALARM &
ACCESSORY TRAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-7 2500W GENERATOR INSTALLATION (OPTIONAL) (PRIOR TO SN 0030004340) . . . . 2-18
2-8 3000W GENERATOR INSTALLATION (OPTIONAL) (SN 0030004340 TO PRESENT) . 2-22
SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM ASSEMBLY AND INSTALLATION (T350) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 MAIN BOOM ASSEMBLY (T350) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-3 BOOM ASSEMBLY AND INSTALLATION (T500J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-4 MAIN BOOM ASSEMBLY (T500J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-5 MATERIAL HOOK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM & ROTATOR INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM ROTATOR ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 BRAKE RELEASE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 DRIVE ENGAGE CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 JIB CYLINDER ASSEMBLY (T500J ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY (T350) . . . . . . . . . . . . . . . . . . . . 5-8
5-5 PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY (T500J) . . . . . . . . . . . . . . . . . . . 5-10
5-6 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 MASTER CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 OUTRIGGER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM - BOOM & CHASSIS (T350 ALL SPECS) . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM - BOOM & CHASSIS (T500J). . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 HYDRAULIC DIAGRAM - DRIVE AND SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL COMPONENTS INSTALLATION - ELECTRIC POWERED
MACHINES (PRIOR TO SN 00300001804). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL COMPONENTS INSTALLATION - ELECTRIC POWERED
MACHINES (SN 00300001804 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7-3 ELECTRICAL COMPONENTS INSTALLATION - ENGINE POWERED MACHINES . . . 7-22
ii T350 & T500J 3121199
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (ANSI SPEC PRIOR TO SN 0030000281) . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION (ANSI SPEC SN 0030000281 TO PRESENT). . . . . . . . . . . . . 8-6
8-3 DECAL INSTALLATION (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-4 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3121199 T350 & T500J iii
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
iv T350 & T500J 3121199
SECTION 1
FRAME
3121199 T350 & T500J 1-1
SECTION 1 FRAME
OR
OR
OR
2
5A
5B
4
4
4
1
1
3
3
2
2
2
2
2
2
FIGURE 1-1. TONGUE JACK INSTALLATIONS (WITH POLY JACK TIRES)
1-2 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-1. TONGUE JACK INSTALLATIONS (WITH POLY JACK TIRES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref JACK INSTALLATION (WITH POLY JACK TIRES)
0274306 Ref T350 (All Specs) C
0274308 Ref T500J with Ball Hitch (All Specs Except CE Spec) B
0274486 Ref T500J with Ball Hitch (CE & South Africa Spec) B
0274453 Ref T500J with Combination Hitch (ANSI & ANSI Export Specs) C
1 4 Bolt Options:
0641632 3/8in-16NC x 4in
0641630 3/8in-16NC x 3-3/4in
0641638 3/8in-16NC x 4-3/4in
2 Use 2840026 1 Jack Assembly (No Service Parts Available Due to the Variety of
Jacks Used by either JLG or Supplier. Replace Complete
Assembly) (was p/n 2840020)
3 3311605 4 Locknut 3/8in-16NC
4 4751600 8 Flatwasher 3/8in Regular
5 AR Mounting Options:
5A 3575757 1 Plate
5B 7027727 2 Strap, Mounting
3121199 T350 & T500J 1-3
SECTION 1 FRAME
OR
OR
OR
3
6A
6B
8
8
8
1
1
4
4
3
3
3
27B7D57A
7B
7C
7
3
3
3
FIGURE 1-2. TONGUE JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES)
1-4 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-2. TONGUE JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES)
0274305 Ref T350 (ANSI &ANSI Export Specs) B
0274485 Ref T350 (Australian & CE Specs) B
0274307 Ref T500J with Ball Hitch (ANSI & ANSI Export Specs) B
0274452 Ref T500J with Combination Hitch (ANSI & ANSI Export Specs) B
0274486 Ref T500J (Australian & CE Specs) B
1 4 Bolt Options:
0641632 3/8in-16NC x 4in
0641630 3/8in-16NC x 3-3/4in
0641638 3/8in-16NC x 4-3/4in
2 0641826 1 Bolt 1/2in-13NC x 3-1/4in
3 2840026 1 Jack Assembly (No Service Parts Available Due to the Variety of
Jacks Supplied under the Same P/N. Replace Complete Assembly)
Ref Note: Replacement Jack is supplied with poly wheels.
Pneumatic wheels can not be used with replacement jack.
4 3311605 4 Locknut 3/8in-16NC
5 3311805 1 Locknut 1/2in-13NC
6 AR Plate, Mounting Options:
6A 3575757 1 T350
Not Required 0 T500J ANSI &ANSI Export Specs with Ball Hitch
3575757 1 T500J ANSI &ANSI Export Specs with Combination Hitch
Not Required 0 T500J Australian & CE Specs with Ball Hitch
6B 7027727 2 Strap, Mounting
7 4341002 1 Tire and Support Assembly
7A 4340992 1 Support
7B See Note 2 Tire, Pneumatic
(Note: Not Available - Purchase p/n 4341002)
7C See Note 1 Bolt, Axle 3/4in
(Note: Not Available - Purchase p/n 4341002)
7D See Note 1 Locknut 3/4in (Note: Not Available - Purchase p/n 4341002)
8 4711600 4 Bolt 5/8in-11NC x 2-1/2in
3121199 T350 & T500J 1-5
2
19
16C
19
9
101
20114141414
14
31
313636
6
21
13
1
1
7
203530
24
11
5
35
40
16A
16B
15
35
30
19918
14
25
102327
3
34
26
3
1929281737
104
103
101
104
104
102
1024140
39
2in Ball
50mm Ball
TO
BRAKE
LEVER
30
5
43
43
42
7
SECTION 1 FRAME
FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES
(ANSI, ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS)
1-6 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES (ANSI, ANSI
EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref ELECTRIC BRAKE AND TONGUE INSTALLATION
0273648 Ref T350 with 2in Ball (ANSI & ANSI Export Specs) H
0273654 Ref T500J with 2in Ball (ANSI & ANSI Export Specs) G
0274767 Ref T500J with 50mm Ball (ANSI Export & Australian Specs) C
0275626 Ref T500J with 50mm Ball (South Africa Specs) C
1 2 Chain, Safety with Hook Options:
70212 2in Ball (ANSI & ANSI Export Specs)
Not Required 50mm Ball (ANSI Export, Australian & South Africa Specs)
2 0641422 4 Bolt 1/4in-20NC x 2-3/4in
3 0641412 AR Bolt 1/4in-20NC x 1-1/2in
4Not Used
5 AR Bolt Options:
0641832 2 Bolt 1/2in-13NC x 4in (2in Ball - ANSI & ANSI Export Specs)
0711234 4 Bolt (Metric) 12mm x 170mm (50mm Ball - ANSI Export,
Australian & South Africa Specs)
6 2 Bolt Options:
0642240 Bolt 3/4in-10NC x 5in (2in Ball - ANSI & ANSI Export Specs)
0642246 Bolt 3/4in-10NC x 5-3/4in (50mm Ball - ANSI Export, Austra-
lian & South Africa Specs)
7 1 Coupler Assembly - Electric Brake Options (No Repair Parts
Available):
1660273 2in Ball (ANSI & ANSI Export Specs)
1660297 50mm Ball (ANSI Export, Australian & South Africa Specs)
8Not Used
9 3311405 6 Locknut 1/4in-20NC
10 3311505 2 Locknut 5/16in-18NC
11 2 Bolt Options:
0641430 Bolt 1/4in-20NC x 3-3/4in (2in Ball - ANSI & ANSI Export
Specs)
0641440 Bolt 1/4in-20NC x 5in (50mm Ball - ANSI Export, Australian &
South Africa Specs)
12 Not Used
13 3312205 2 Locknut 3/4in-10NC
14 1 Parking Brake Cable Assembly Options (See PARKING BRAKE
CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC
MACHINES ONLY) AND TRANSPORT LOCK ASSEMBLIES for
Breakdown):
3890043 T350
3890044 T500J
15 4191706 1 Screw, Rolling Thread 6mm x 12mm
16 4360570 1 Breakaway Switch Kit
16A 71820 1 Switch, Replacement Breakaway
16B 71820-1 1 Replacement Switch Pin & Cable
16C See Note 1 Charger, Replacement Battery (Note: Not Available -
Purchase Complete Kit p/n 4360570)
17 1 Tongue Options:
Use 4569512 T350 Prior to SN 0030002199 (was p/n 4568985)
4569512 T350 SN 0030002199 to Present
3121199 T350 & T500J 1-7
SECTION 1 FRAME
FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES (ANSI, ANSI
EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
17 (cont’d) 4568986 T500J (2in Ball - ANSI & ANSI Export Specs)
4569445 T500J (50mm Ball - ANSI Export, Australian)
4569470 T500J (50mm Ball - South Africa Spec)
18 0641514 2 Bolt 5/16in-18NC x 1-3/4in
19 4751400 15 Flatwasher 1/4in Regular
20 AR Bolt Options:
0641836 2 Bolt 1/2in-13NC x 4-1/2in (2in Ball - ANSI & ANSI Export
Specs)
Not Required 0 50mm Ball - ANSI Export, Australian & South Africa Specs
21 4752200 4 Flatwasher 3/4in Regular
22 Not Used
23 8580420 AR Wellnut
24 AR Bolt Options:
0641838 2 Bolt 1/2in-13NC x 4-3/4in (T500J Only) (2in Ball - ANSI &
ANSI Export Specs)
Not Required 0 50mm Ball - ANSI Export, Australian & South Africa Specs
25 0903108 1 Bracket, Parking Brake
26 1320060 AR Clamp
27 1320061 1 Clamp
28 1560016 1 Conduit
29 1560017 2 Conduit
30 AR Nut Options:
3311805 3 Locknut 1/2in-13NC (2in Ball - ANSI & ANSI Export Specs)
3331211 4 Nut M12 x 1.75 (50mm Ball - ANSI Export, Australian & South
Africa Specs)
31 3450304 4 Pin, Cotter
32 4240032 AR Tiestrap 4in/10cm (Not Shown)
33 4240033 AR Tiestrap 7in/18cm (Not Shown)
34 4711400 1 Flatwasher 1/4in Thin
35 AR Flatwasher Options:
4711800 4 Flatwasher 1/2in Thin (2in Ball - ANSI & ANSI Export Specs)
Not Required 0 50mm Ball - ANSI Export, Australian & South Africa Specs
36 4751500 4 Flatwasher 5/16in Regular
37 AR Adapter, Tongue Options:
Not Required 0 T350
Use 0080291 1 T500J (All Specs except South Africa Spec)
(Prior to SN 0030002199 - was p/n 0080265)
0080291 1 T500J (All Specs except South Africa Spec)
(SN 0030002199 to Present)
Not Required 0 T500J (South Africa Spec)
38 1 Trailer Plug Harness Options (Not Shown - See ELECTRICAL
SECTION for Breakdown):
4923203 2in Ball - ANSI & ANSI Export Specs
4923318 50mm Ball - ANSI Export, Australian & South Africa Specs
39 3430506 2 Pin, Clevis
40 4711500 2 Flatwasher 5/16inThin
41 3450302 2 Pin, Cotter
42 4569438 4 Spacer (50mm Ball - ANSI Export, Australian & South Africa
Specs Only)
1-8 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES (ANSI, ANSI
EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
43 4891800 8 Flatwasher 1/2in Hardened (50mm Ball - ANSI Export,
Australian & South Africa Specs Only)
Ref ELECTRIC BRAKE AND AXLE INSTALLATION
0273699 Ref T350 B
0273700 Ref T500J B
101 1 Axle Assembly with Electric Brakes Options (See
ELECTRICAL BRAKE & AXLE ASSEMBLY for Breakdown):
0280158 T350
0280159 T500J
102 0642012 4 Bolt 5/8in-11NC x 1-1/2in
103 3312005 4 Locknut 5/8in-11NC
104 4892000 8 Flatwasher 5/8in Hardened
Ref TIRE AND WHEEL INSTALLATION
Ref T350
0273610 Ref ANSI & ANSI Export Specs - Prior to SN 0030002529 B
0275210 Ref ANSI & ANSI Export Specs - SN 0030002529 to Present C
0275210 Ref Australian & South Africa Specs C
Ref T500J
0273611 Ref ANSI & ANSI Export Specs - Prior to SN 0030002529 B
0275211 Ref ANSI & ANSI Export Specs - SN 0030002529 to Present B
0275211 Ref Australian & South Africa Specs B
201 AR Tire and Wheel Assembly
Use 1001109586 2 T350 (205-75-R14) (ANSI & ANSI Export Specs - Prior to
SN 0030002529) (Serviced as an Assembly Only)
(was p/n 4520323 & 4520613)
Use 1001109586 2 T350 (205-75-R14) (ANSI & ANSI Export Specs -
SN 0030002529 to SN 0030003105 & Australian & South
Africa Specs - Prior to SN 0030003105) (Serviced as an
Assembly Only) (was p/n 4520613)
1001109586 2 T350 (215-75-R14) (ANSI & ANSI Export Specs -
SN 0030003105 to Present & Australian & South Africa
Specs - SN 0030003105 to Present)
70002204 2 Tire, Replacement (215-75-R14)
70002205 2 Wheel, Replacement (14 x 6)
Use 4520614 2 T500J (225-75-R15) (ANSI & ANSI Export Specs - Prior to
SN 0030002529) (Serviced as an Assembly Only)
(was p/n 4520322)
4520614 2 T500J (225-75-R15) (ANSI & ANSI Export Specs -
SN 0030002529 to Present & Australian & South Africa
Specs - All) (Serviced as an Assembly Only)
3121199 T350 & T500J 1-9
SECTION 1 FRAME
10
101
17
146A33
1
OR
6A6A282115
22
33
281791813
231793225
20
3
27
263429
13
1
1
21
33
33
28
35
6D
6B
6D
6C
15
14
5
19
12
30
8
201
101
15
2
2
17
17
17
8
9
9
8
8A
3
20
24
17
44
42A
44
42B
44
43
11
103
13
28
38
39
40
43
41
35
13
TO
BRAKE
LEVER
FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN
BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES)
1-10 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN
BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC BRAKE AND TONGUE INSTALLATIONS
0273647 Ref T350 Prior to SN 0030002099 with 2in Ball I
0273649 Ref T350 Prior to SN 0030002099 with Combination 2in Ball E
0275907 Ref T350 SN 0030002099 to Present D
0273653 Ref T500J Prior to SN 0030002099 with 2in Ball H
0273655 Ref T500J Prior to SN 0030002099 with Combination 2in Ball F
0275908 Ref T500J SN 0030002099 to Present C
1 70212 2 Chain, Safety with Hook
2 0641406 AR Bolt 1/4in-20NC x 3/4in
3 0641412 AR Bolt 1/4in-20NC x 1-1/2in
4Not Used
5 2 Bolt Options:
0642240 Prior to SN 0030002099 with 2 inch Ball
0642244 Prior to SN 0030002099 with Combination 2 inch Ball
0642244 SN 0030002099 to Present
6 1 Coupler Assembly - Hydraulic Brake Options:
6A 1660265 Prior to SN 0030002099 with 2in Ball (See HYDRAULIC
BRAKE COUPLER WITH 2 INCH BALL ASSEMBLY (ANSI &
ANSI EXPORT SPEC MACHINES) for Breakdown)
6B 1660279 Prior to SN 0030002099 with 2in Ball Combination (See
HYDRAULIC BRAKE COUPLER WITH COMBINATION 2
INCH BALL ASSEMBLY (ANSI & ANSI EXPORT SPEC
MACHINES) for Breakdown)
6C 1660278 Prior to SN 0030002099 with 2in Ball Combination
See Note 1 Latch Repair Kit - 1660278 Coupler (Note: Not Available -
Purchase p/n 1660278)
6D With 2in Ball Combination (See HYDRAULIC BRAKE
COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY
(ANSI & ANSI EXPORT SPEC MACHINES for Breakdown)
Use 1001116350 SN 0030002099 to SN 0030003343 (was p/n 1660307)
1001116350 SN 0030003343 to Present
7Not Used
8 2902349 1 Brake Line Kit (Includes qty 2 of these items: 12in Steel Lines
with Fittings, 18in Hoses, Mounting Angles and Clamps. Also,
Includes qty 1 Tee Fitting with Mounting Bracket)
8A 7027890 2 Replacement Hose Only
9 3311405 AR Locknut 1/4in-20NC
10 3311505 2 Locknut 5/16in-18NC
11 AR Bolt Options:
0641430 1/4in-20NC x 3-3/4in
0641440 1/4in-20NC x 5in
12 3312205 2 Locknut 3/4in-10NC
13 1 Parking Brake Cable Assembly Options (See PARKING BRAKE
CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC
MACHINES ONLY) AND TRANSPORT LOCK ASSEMBLIES for
Breakdown):
3890041 T350
3890042 T500J
3121199 T350 & T500J 1-11
SECTION 1 FRAME
FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN
BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
14 1 Tongue Options:
4569512 T350 (was p/n 4568985)
4568986 T500J
15 1 Brake Line Options:
4569096 T350
4569097 T500J
16 Not Used
17 4751400 AR Flatwasher 1/4in Regular
18 0641514 2 Bolt 5/16in-18NC x 1-3/4in
19 4752200 4 Flatwasher 3/4in Regular
20 8580420 AR Wellnut
21 1 Bolt Options:
0641836 Prior to SN 0030002099 with 2 inch Ball
0641838 Prior to SN 0030002099 with Combination 2 inch Ball
0641838 SN 0030002099 to Present
22 0641838 2 Bolt 1/2in-13NC x 4-3/4in (T500J Only)
23 0903108 1 Bracket, Parking Brake
24 1320060 AR Clamp
25 1320061 1 Clamp (T500J Only - Not Shown)
26 1560016 1 Conduit
27 1560017 AR Conduit
28 3311805 AR Locknut 1/2in-13NC
29 3450304 4 Pin, Cotter
30 3820017 2 Rivet
31 4240032 AR Tiestrap 4in/10cm (Not Shown)
4240033 AR Tiestrap 7in/18cm (Not Shown)
32 4711400 AR Flatwasher 1/4in Thin
33 4711800 AR Flatwasher 1/2in Thin
34 4751500 2 Flatwasher 5/16in Regular
35 AR Adapter, Tongue Options:
Not Required 0 T350
0080291 1 T500J (was p/n 0080265)
36 Not Used
37 2300006 AR Fluid, Brake - DOT3 (Not Shown)
38 AR Bolt Options:
Not Required 0 Prior to SN 0030002099 with 2 inch Ball (Supplied with
Coupler Item 6A)
0641832 3 Bolt 1/2in-13NC x 4in
0641836 3 Bolt 1/2in-13NC x 4-1/2in
39 AR Bolt 5/8in-11NC x 4-1/4in
Not Required 0 Prior to SN 0030002099 with 2 inch Ball
0642034 2 Prior to SN 0030002099 with Combination 2 inch Ball
Not Required 0 SN 0030002099 to Present (Supplied with Coupler Item 6D)
40 AR Locknut 5/8in-11NC
Not Required 0 Prior to SN 0030002099 with 2 inch Ball
3312005 2 Prior to SN 0030002099 with Combination 2 inch Ball
Not Required 0 SN 0030002099 to Present (Supplied with Coupler Item 6D)
41 0721005 1 Screw, Machine #10-24NC x 5/8in (With 2 inch Ball Only)
4751000 2 Flatwasher #10 Regular (With 2 inch Ball Only)
1-12 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN
BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3311005 1 Locknut #10-24NC (With 2 inch Ball Only)
42 1 Lanyard Options (Not Used SN 0030002099 to
SN 0030002199):
42A 1060380 10in/25.4cm Length
42B 1060799 11-1/2in/29cm Length
43 3420592 1 Hairpin (Not Used SN 0030002099 to SN 0030002199)
44 3760170 1 Ring, Split (Prior to SN 0030002099 Only with Combination 2
inch Ball)
Ref HYDRAULIC BRAKE AND AXLE INSTALLATION
0273608 Ref T350 All Machines Except SNs 0030000121-0030000140,
0030000142,0030000143 & 0030000153
9984242 Ref T350 SNs 0030000121-0030000140, 0030000142,0030000143 &
0030000153 Only
0273609 Ref T500J B
101 1 Axle Assembly with Hydraulic Brakes Options (See HYDRAULIC
BRAKE ASSEMBLY (ANSI & ANSI EXPORT SPEC MACHINES
for Breakdown):
0280154 T350 Except SNs 0030000121-0030000140, 0030000142,
0030000143 & 0030000153
Use 0280154 T350 SNs 0030000121-0030000140, 0030000142,
0030000143 & 0030000153 Only (was p/n 9984240)
0280155 T500J
102 0642012 4 Bolt 5/8in-11NC x 1-1/2in
103 3312005 4 Locknut 5/8in-11NC
104 4892000 8 Flatwasher 5/8in Hardened
105 9984241 8 Spacer (Not Shown) (T350 SNs 0030000121-0030000140,
0030000142,0030000143 & 0030000153 Only)
B
A
Ref TIRE AND WHEEL INSTALLATION
Ref T350
0273610 Ref ANSI & ANSI Export Specs - Prior to SN 0030002529 B
0275210 Ref ANSI & ANSI Export Specs - SN 0030002529 to Present C
0275210 Ref Australian Specs C
Ref T500J
0273611 Ref ANSI & ANSI Export Specs - Prior to SN 0030002529 B
0275211 Ref ANSI & ANSI Export Specs - SN 0030002529 to Present B
0275211 Ref Australian Specs B
201 AR Tire and Wheel Assembly
Use 1001109586 2 T350 (205-75-R14) (ANSI & ANSI Export Specs - Prior to
SN 0030002529) (Serviced as an Assembly Only) (was
p/n 4520323 & 4520613)
Use 1001109586 2 T350 (205-75-R14) (ANSI & ANSI Export Specs -
SN 0030002529 to SN 0030003105 & Australian Specs Prior to SN 0030003105) (Serviced as an Assembly Only)
(was p/n 4520613)
1001109586 2 T350 (215-75-R14) (ANSI & ANSI Export Specs -
SN 0030003105 to Present & Australian Specs SN 0030003105 to Present)
3121199 T350 & T500J 1-13
SECTION 1 FRAME
FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN
BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
70002204 2 Tire, Replacement (215-75-R14)
70002205 2 Wheel, Replacement (14 x 6)
Use 4520614 2 T500J (225-75-R15) (ANSI & ANSI Export Specs - Prior to
SN 0030002529) (Serviced as an Assembly Only) (was p/n
4520322)
4520614 2 T500J (225-75-R15) (ANSI & ANSI Export Specs -
SN 0030002529 to Present & Australian Specs - All)
(Serviced as an Assembly Only)
1-14 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN
BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121199 T350 & T500J 1-15
SECTION 1 FRAME
7
44
25
103
30
201
101
101
36
2
2
42
42
21
23
21A
TO
BRAKE
LEVER
31
42
28
31
3128433731424223211232
39
40
4
47
42
23631
24
104740
11
3
3715474011345941
1918162645
174526
8
1
432722
5
1330382914
42
FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM
BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC MACHINES)
1-16 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM
BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC BRAKE AND TONGUE INSTALLATIONS
0274766 Ref T350 with 50mm Ball (ANSI Export & Australian Specs) E
0275629 Ref T350 with 50mm Ball (South Africa Specs) E
0274772 Ref T500J with 50mm Ball (ANSI Export Specs)
(Note: Information Not Available at Time of Printing)
1 AR Adapter, Tongue Options:
0080282 1 T350 (ANSI Export & Australian Spec)
0080286 1 T350 (South Africa Spec)
See Note 0 T500J (Note: Not Available for Purchase)
2 0641406 5 Bolt 1/4in-20NC x 3/4in
3 0641412 2 Bolt 1/4in-20NC x 1-1/2in
4 0641416 1 Bolt 1/4in-20NC x 2in
5 0641430 2 Bolt 1/4in-20NC x 3-3/4in
6 0641514 2 Bolt 5/16in-18NC x 1-3/4in
7 0642240 2 Bolt 3/4in-10NC x 5in
8 0711227 4 Bolt (Metric) 12 x 100mm
9 0711229 2 Bolt (Metric) 12 x 120mm
10 0903108 1 Bracket, Parking Brake
11 1320060 2 Clamp
12 1320061 1 Clamp
13 1321676 2 Clamp
14 1560016 1 Conduit
15 1560017 1 Conduit
16 1660298 1 Coupler, 50mm Ball (Note: No Service Parts Breakdown at
Time of Printing)
17 1684524 1 Cylinder, Master Brake Assembly (Note: No Service Parts
Breakdown at Time of Printing)
18 2221272 1 Fitting
19 2221273 1 Fitting
20 2300006 AR Fluid, Brake - DOT3 (Not Shown)
21 2902349 1 Brake Line Kit (Includes qty 2 of these items: 12in Steel Lines
with Fittings, 18in Hoses, Mounting Angles and Clamps. Also,
Includes qty 1 Tee Fitting with Mounting Bracket)
21A 7027890 2 Replacement Hose Only
22 2980130 1 Lever, Pivot
23 3311405 7 Locknut 1/4in-20NC
24 3311505 2 Locknut 5/16in-18NC
25 3312205 2 Locknut 3/4in-10NC
26 3331211 6 Nut M12 x 1.75
27 3371910 1 Pin, Roll
28 3450304 4 Pin, Cotter
29 3460557 1 Pipe, Brake Line Assembly
30 3820017 4 Rivet, Pop
31 1 Parking Brake Cable Assembly Options (See PARKING BRAKE
CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC
MACHINES ONLY) AND TRANSPORT LOCK ASSEMBLIES for
Breakdown):
3890041 T350
3121199 T350 & T500J 1-17
SECTION 1 FRAME
FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM
BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
31 (cont’d) 3890042 T500J
32 4071122 1 Shim, Spacer
33 4240032 AR Tiestrap 4in/10cm (Not Shown)
34 4240033 AR Tiestrap 7in/18cm (Not Shown)
35 4460121 6 Terminal, Wire Cap (Not Shown)
36 4569096 1 Tube, Hydraulic Brake
37 1 Tongue Options:
4569447 T350
See Note T500J (Note: Not Available for Purchase)
38 4569450 2 Tube, Spacer
39 4641496 1 Valve, 10lb. Residual Pressure
40 4711400 3 Flatwasher 1/4in Thin
41 4740571 2 Flatwasher, Copper
42 4751400 16 Flatwasher 1/4in Regular
43 4751500 4 Flatwasher 5/16in Regular
44 4752200 4 Flatwasher 3/4in Regular
45 4812100 10 Flatwasher 12mm
46 1 Trailer Plug Harness Options (Not Shown - See ELECTRICAL
SECTION for Breakdown):
4923268 Prior to SN 0030002169
4923317 SN 0030002169 to Present
47 8580420 3 Wellnut
Ref HYDRAULIC BRAKE AND AXLE INSTALLATION
0273608 Ref T350 B
0273609 Ref T500J B
101 1 Axle Assembly with Hydraulic Brakes Options (See HYDRAULIC
BRAKE ASSEMBLY (ANSI & ANSI EXPORT SPEC MACHINES
for Breakdown):
0280154 T350
0280155 T500J
102 0642012 4 Bolt 5/8in-11NC x 1-1/2in
103 3312005 4 Locknut 5/8in-11NC
104 4892000 8 Flatwasher 5/8in Hardened
1-18 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM
BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref TIRE AND WHEEL INSTALLATION
Ref T350
0273610 Ref ANSI & ANSI Export Specs - Prior to SN 0030002529 B
0275210 Ref ANSI & ANSI Export Specs - SN 0030002529 to Present C
0275210 Ref Australian & South Africa Specs C
Ref T500J
0273611 Ref ANSI & ANSI Export Specs - Prior to SN 0030002529 B
0275211 Ref ANSI & ANSI Export Specs - SN 0030002529 to Present B
0275211 Ref Australian & South Africa Specs B
201 AR Tire and Wheel Assembly
Use 1001109586 2 T350 (205-75-R14) (ANSI & ANSI Export Specs - Prior to
SN 0030002529) (Serviced as an Assembly Only) (was
p/n 4520323 & 4520613)
Use 1001109586 2 T350 (205-75-R14) (ANSI & ANSI Export Specs -
SN 0030002529 to SN 0030003105 & Australian & South
Africa Specs - Prior to SN 0030003105) (Serviced as an
Assembly Only) (was p/n 4520613)
1001109586 2 T350 (215-75-R14) (ANSI & ANSI Export Specs -
SN 0030003105 to Present & Australian & South Africa
Specs - SN 0030003105 to Present)
70002204 2 Tire, Replacement (215-75-R14)
70002205 2 Wheel, Replacement (14 x 6)
Use 4520614 2 T500J (225-75-R15) (ANSI & ANSI Export Specs - Prior to
SN 0030002529) (Serviced as an Assembly Only) (was p/n
4520322)
4520614 2 T500J (225-75-R15) (ANSI & ANSI Export Specs -
SN 0030002529 to Present & Australian & South Africa
Specs - All) (Serviced as an Assembly Only)
3121199 T350 & T500J 1-19
17
101
17
1
8
43
42
42
24
24
2
262124261310210
5
201
27
28
6
22
32
8
23
9
10
15
25
25
19
25
15
33
25
T-500J
T500JMIDDLESUPPOR
T
T-350
T
350
&
T50
0JF
R
T
SUPPORT
4
12
30
1
5
2
19
11
29
11
29
12
30
12
30
28
16
2
26
13
21
USE EXISTING
BOLT
24
14
1
05201104101
14
27
334
3
5
7
44
40
OR
33
SECTION 1 FRAME
FIGURE 1-6. AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES
(CE SPEC MACHINES)
1-20 T350 & T500J 3121199
SECTION 1 FRAME
FIGURE 1-6. AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES (CE SPEC
MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HYDRAULIC BRAKE AND TONGUE INSTALLATIONS
0273651 Ref T350 with 50mm Ball (Machines without Drive Option) D
0275379 Ref T350 with 50mm Ball (Machines with Drive Option) C
0273657 Ref T500J with 50mm Ball (Machines without Drive Option) D
0273658 Ref T500J with 50mm Ball (Machines with Drive Option) B
1 AR Adapter, Hitch
0080266 1 T350
Not Required T500J
2 0641412 AR Bolt 1/4in-20NC x 1-1/2in
3 0641608 AR Bolt 3/8in-16NC x 1in
4 2 Bolt Options:
0711225 T350 (Bolt 12mm x 85mm)
0711631 T500J (Bolt 16mm x 140mm)
5 0711227 2 Bolt 12mm x 100mm (T350 Only)
6 2 Bolt Options:
0642240 T350 (Bolt 3/4in-10NC x 5in)
0642244 T500J (Bolt 3/4in-10NC x 5-1/2in)
7 0903215 1 Bracket, Brake Rod Support (Without Drive Option Only)
8 1320061 AR Clamp
9 1560016 AR Conduit Options:
2 T350
4 T500J
10 1 Coupler Assembly - Hydraulic Brake Options (See HYDRAULIC
BRAKE COUPLER WITH 50MM BALL ASSEMBLY (CE SPEC
MACHINES) for Breakdown):
1660282 T350
1660283 T500J
11 4 Nut Options:
3290801 T350 (Nut M8)
3291001 T500J (Nut M10)
12 3291001 3 Nut M10
13 3311405 AR Locknut 1/4in-20NC
14 3311605 2 Locknut 3/8in-16NC
15 AR Nut M12
3331205 4 T350 (Nut M12)
3291605 2 T500J (Nut M16)
16 3312205 2 Locknut 3/4in-10NC
17 3575853 1 Plate, Equalizer (Parking Brake) (Without Drive Option Only)
18 3575869 1 Plate, Support (Parking Brake)
19 1 Rod Options (Without Drive Option Only):
3841696 T350
3841697 T500J
20 4240032 AR Tie-Strap 4in/10cm (Not Shown)
21 4341040 1 Support, Brake Rod
22 1 Tube, Tongue Options:
4569182 T350
4569220 T500J
3121199 T350 & T500J 1-21
SECTION 1 FRAME
FIGURE 1-6. AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES (CE SPEC
MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
23 4711400 AR Flatwasher 1/4in Thin
24 AR Flatwasher Options:
4711600 8 T350 (3/8in Thin)
4751600 4 T500J (3/8in Regular)
25 AR Flatwasher Options:
4812100 8 T350 (Flatwasher M12)
4812300 4 T500J (Flatwasher M16)
26 4751400 AR Flatwasher 1/4in Regular
27 4751600 2 Flatwasher 3/8in Regular
28 4752200 4 Flatwasher 3/4in Regular
29 4 Flatwasher Options:
4811900 T350 (M8)
4812000 T500J (M10)
30 4812000 3 Flatwasher M10
31 1 Harness Options (Not Shown - See ELECTRICAL SECTION for
Breakdown):
T350 Options:
4923268 Prior to SN 0030005642
1001155254 SN 0030005642 to Present
4923269 T500J
32 8580420 AR Wellnut
33 AR Stop, Hitch Options:
4220259 T350
4220260 T500J
34 2 Nut Options
3311605 T350 (Locknut 3/8in-16NC)
3311608 T500J (Serrated Flange Nut 3/8in-16NC)
35 0100011 AR Compound, Locking
36 to 39 Not Used
40 0641538 1 Bolt 5/16in-18NC x 4-3/4in (T500J Only)
41 Not Used
42 3311505 1 Locknut 5/16in-18NC (T500J Only)
43 4751500 2 Flatwasher 5/16in Regular (T500J Only)
44 0903216 1 Bracket, Support (T500J Only)
Ref BRAKE AND AXLE INSTALLATION
0273652 Ref T350 D
0273656 Ref T500J C
101 1 Axle Assembly with Brakes Options (See MECHANICAL
BRAKE ASSEMBLY (CE SPEC MACHINES) for Breakdown):
0280186 T350
0280187 T500J
102 0642012 4 Bolt 5/8in-11NC x 1-1/2in
103 Not Used
104 3312005 4 Locknut 5/8in-11NC
105 4892000 8 Flatwasher 5/8in Hardened
1-22 T350 & T500J 3121199
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