JLG G6-42P Operator Manual

®

OWNER/OPERATOR MANUAL

®

G9-43A

®

Form #20127

CORPORATE OFFICE

9151-4003

July 2003

Starting Serial No.

0193001 thru 0193007

& 0160000008 thru Current

Original Issue 3/02 Revised Issue 7/03

GRADALL DIVISION

JLG INDUSTRIES, INC. 1 JLG DRIVE McConnellsburg, PA 17233-9533 USA Telephone: (717) 485-5161 Fax: (717) 485-6417

JLG INDUSTRIES, INC. 406 Mill Avenue S.W. New Philadelphia, OH 44663 USA Telephone: (330) 339-2211 Fax: (330) 339-8458

G9-43A MATERIAL HANDLER

OWNER/OPERATOR MANUAL

COVERING OPERATION & PERIODIC MAINTENANCE

material handler

Read and understand this Manual and the Gradall Material

Handler Safety Manual before starting, operating or

performing maintenance procedures on this machine.

KEEP OPERATOR AND SAFETY MANUALS IN CAB

IMPORTANT!

A Company

Form No. 20127

®

COVERS MATERIAL HANDLER G9-43A

STARTING SERIAL NUMBER 0193001 thru 0193007

& 0160000008 thru Current

Part No. 9151-4003

Revised 7-11-03

®

4

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1

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6

1

6

1

6

1

6

1

6

1

6

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IMPORTANT SAFETY NOTICE

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Safe operation depends on reliable equipment and proper operating procedures. Performing the checks and services described in this Manual will help keep your GRADALL Material Handler in reliable condition. Following recommended operating procedures can help you avoid accidents. Because some procedures may be new to even the experienced operator, we require that this Manual be read, understood and complied with by all who operate this machine.

Strict attention to and compliance with instructions provided in this Manual, the GRADALL Material Handler Safety Manual, as well as instructional decals and plates affixed to the machine will help prevent injuries to personnel and damage to the equipment. The information provided herein is not intended to cover all situations; it is impossible to anticipate and evaluate all possible applications and methods of operation for this equipment.

This Manual covers recommended operating procedures and basic maintenance checks and services for the Material Handler. Detailed maintenance information is available in the appropriate Service Manual.

Any procedure not specifically recommended by GRADALL must be thoroughly evaluated from the standpoint of safety before it is placed in practice. If you are not sure, contact your GRADALL Material Handler Distributor before operating.

Use only GRADALL authorized parts. The use of counterfeit parts may cause premature failure which could lead to injuries and/or machine damage.

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Do not modify this machine without written

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permission from GRADALL. Use only genuine

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GRADALL replacement parts.

OTHER NOTICES

GRADALL retains all proprietary rights to the information contained in this Manual.

GRADALL reserves the right to change specifications without notice.

Gradall is a registered trademark for Hydraulic Excavators, Hydraulic Material Handlers and Attachments manufactured by The Gradall Company.

REVISIONS

This page is provided so you may determine that this Manual is complete and current with respect to Gradall Engineering Specifications.

Page Date Revision

17.1 7-22-02 Added an additional lubrication notice.

Cover 7-11-03 Revised Notes.

Intro Revised Operator Qualifications section.

2.0 - 2.9 Revised entire Decal section.

3.0 Revised Operator’s Cab section & Figure 3-1.

3.1 Revised Warning.

6.0 Revised Cold-Weather Starting Aid section.

7.0 Revised Service Brake section.

12.2 Revised Load Center section & removed Figure.

12.3 Changed Figure 12-5 to 12-4.

12.4 Changed Figure 12-6 to 12-5.

13.1 Revised Attachment Operation section.

13.7 Revised Swing Mast Controls section.

13.8 Revised Personnel Work Platform section.

16.1 Added Figure 16-1.

17.0 Revised entire page.

17.1 Added Figure 17-2 & revised artwork.

17.2 Removed item from Semi-Annual section.

Form No. 20127 • G9-43A Owner/Operator Manual

Operators of the material handler must be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. He must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift.

The operator should possess a valid, applicable driver’s license and must have completed a training course for this type of material handling equipment.

In addition, the operator must read/view, understand and comply with instructions contained in the following material furnished with the material handler:

• This Owner/Operator Manual

• GRADALL Material Handler Safety Manual

• All instructional decals and plates

• Any optional equipment instructions furnished

INTRODUCTION

NOTE!

“Material handler” and handler are used interchangeably throughout this Manual.

NOTE!

Though no offense or discrimination is intended, only the masculine pronouns will be used throughout the remainder of this Manual.

NOTE!

In the U.S.A., the operator must have completed a training course meeting the OSHA Powered Industrial Truck Operator Training Requirements (CFR 1910.178)

FRONT

The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.

Orientation

When used to describe the location of components in the material handler, the directions “front’”, “rear”, “right” and “left” relate to the orientation of a person sitting in the operator’s seat. (See figure I-1)

Related Manuals & Decals

Separate publications are furnished with the material handler to provide information concerning safety, replacement parts, maintenance procedures, theory of operation and vendor components. Replacement manuals, decals and instruction plates can be ordered from your GRADALL Material Handler Distributor.

Models Covered

This Manual covers basic information for Gradall Material Handlers. Detailed information for each particular machine is in the maintenance section in the back of this manual. Be certain to refer to proper information for your unit and the optional equipment furnished on your machine.

Serial Number Location

Specify Model Number and Serial Number when ordering parts and when discussing specific applications and procedures with your Distributor. The model/ serial number plate is located inside the operator’s cab, right wall.

(See figure I-2)

LEFT

REAR

Figure I-1

(WITHOUT ATTACHMENTS)

AS RELEASED FROM FACTORY THIS TRUCK MEETS THE DESIGN SPECIFICATIONS ESTABLISHED IN AMERICAN NATIONAL STANDARDS FOR POWERED INDUSTRIAL TRUCKS PART III ASME B56.6b-1998.

CAPACITY WITH STANDARD

48" & 72" CARRIAGE.

9.0 8.0 7.0 36' 40' 43' 24"

0.8' 2.3' 3.6'

ATTACHMENT

48" CARRIAGE P/N 9140-5073 *

72" CARRIAGE P/N 9140-5074 *

48" SLOPE PILER P/N 9140-5101 *

72" SLOPE PILER P/N 9140-5079 *

WINCH P/N 9151-5036 ***

60" 3/4 YD BUCKET P/N 9140-5054 **

74" 1 1/4 YD BUCKET P/N 9140-5055 **

102" 1 1/4 YD BUCKET P/N 9140-5071 **

10FT TRUSS BOOM P/N 9140-5083 ***

10FT TRUSS BOOM W/WINCH P/N 9140-5081 ***

15FT TRUSS BOOM P/N 9140-5082 ***

15FT TRUSS BOOM W/WINCH P/N 9140-5080 ***

6FT MAST W/48" CARR. P/N 9140-5060 *

6FT MAST W/72" CARR. P/N 9140-5061 *

6 FT SW. MAST W/48" FORKS

P/N 9140-5070 ****

6 FT SW. MAST W/60" FORKS

P/N 9141-5026 ****

72" 100° SWING CARR. P/N 9140-5075 *

WORK PLATFORM P/N 9141-5025 *****

(60": APPROX. 488# PER PAIR)

24" 24"

B

A

24"24"24"

TRUCK &

CAP#

ATTACHMENT

1000

WEIGHT

26,030

9.0

26,140

9.0

26,310

9.0

26,500

9.0

25,530

4.0

25,700

4.5

25,880

4.5

25,920

4.5

25,750

2.0

25,930

2.0

25,870

2.0

26,060

2.0

27,000

6.0

27,100

6.0

27,800

4.0

28,080

4.0

26,800

9.0

25,960

2.0

CAP# X1000

A

SAMPLE ONLY - USE CHART IN CAB

B C D

SHIPPED

WITH

ADD 2170 LBS TO MACHINE WEIGHTS WHEN EQUIPPED WITH

13.00 X 24 FOAM FILLED TIRES.

*WEIGHTS ARE BASED ON USING 1 3/4 X 6 X 48" FORKS (APPROX. 350# PER PAIR) **BUCKET DIMENSIONS (A & D) REFER TO BUCKET LIP HEIGHT. ***TRUSS BOOM & WINCH DIMENSIONS (A & D) REFER TO HOOK CENTER.

****WEIGHT IS BASED ON SP'L SWING MAST FORKS (48": APPROX. 230# PER PAIR)

*****PLATFORM DIMENSIONS (A & D) REFER TO CENTER OF FLOOR. FORKS RATED LESS THAN THE ATTACHMENT CAPACITY SHOWN ABOVE DECREASE CAPACITY OF ATTACHMENT TO THAT OF FORKS. FORKS RATED MORE THAN ATTACHMENT CAPACITY DO NOT INCREASE ATTACHMENT CAPACITY.

GRADALL IS A REGISTERED TRADEMARK

FOR HYDRAULIC EQUIPMENT BUILT BY THE JLG COMPANY

1 JLG DRIVE, McCONNELLSBURG, PA.

G9-43A

25,200 LBS

C

D

36'

24" 24"

36'

24"

36'

24" 24"

36'

--- ---

---

--- ---

43'

--- ---

43'

--- ---

43'

--- ---

53'

--- ---

53'

--- ---

58'

--- ---

58'

24" 24"

43'

24" 24"

43'

24" 24"

44'

24" 24"

44'

24" 24"

34'

--- ---

40'

RIGHT

9114-3281

SERIOUS INJURY.

WHILE ENGINE IS RUNNING.

MOVING PARTS CAN CAUSE STAY CLEAR OF MOVING PARTS

U.S.A.

DCBA

0.8'

24"

0.8'

1.5'

24"24"

1.5'

---

5.7'

6.3'

5.7'

5.2'

5.7'

4.5'

3.6'

1.4'

4.5'

9151-3041 (A)

Form No. 20127 • G9-43A Owner/Operator Manual

Figure I-2

SAFETY HIGHLIGHTS

Read and understand all manuals and instructional material listed on cover, inside front cover and introduction page of this Manual before starting, operating or performing maintenance procedures on this equipment.

Regardless of previous experience operating similar equipment, the operator must be given sufficient opportunity to practice with the handler in a safe, open area (not hazardous to people or property) to gain operating skills and the proper “feel” for controls and operating clearances required for safe, efficient operation.

GRADALL Material Handlers are equipped with a right-side rearview mirror. This mirror is intended as an operator’s aid and does not replace the requirement for line-of-sight. Certain job site and machine conditions may require use of a signal person to help the operator when picking, placing or transporting a load. Never operate the handler until you know pick-up point, line of travel and landing point are clear. Always be aware that objects in mirror are closer than they appear.

Safety Precautions

Make sure all DANGER, WARNING, CAUTION and INSTRUCTIONAL DECALS are in place and can be read. Clean or replace decals as required.

Ensure handler is on a firm, level surface before lifting or placing load. Have surface leveled if necessary. Unit can tip over if load is raised with handler

on a soft or uneven surface.

When traveling at high rates of speed, use two wheel front steer mode and

slow the machine prior to turning.

WATCH FOR THESE SYMBOLS ; THEY CALL YOUR ATTENTION TO SAFETY NOTICES.

DANGER

!

This symbol indicates an extreme hazard which will result in high probability of death or serious injury if proper precautions are not taken.

WARNING

!

This symbol indicates a hazard which could result in death or serious injury if proper precautions are not taken.

CAUTION

!

This symbol indicates a hazard which may result in injury or damage to equipment or property if proper precautions are not taken.

Do not change steer mode while the machine is traveling. Change the steer mode only when machine is stopped.

Always look in the direction of travel. Reduce speed and be especially careful when traveling in reverse and/or turning. Bring the machine to a complete stop before changing the direction of travel.

Travel in reverse only at slow rates of speed.

When turning, the forks on the four wheel steer machine sweep through an arc beyond the turn radius of the tires. Maintain adequate clearance between

the forks/load and other objects.

If load or conditions obstruct view, use a signal person when lifting, carrying or placing a load.

Loose clothing can get caught in moving machinery and can also cause accidental actuation of controls. Dress properly for the job.

Be alert to any unusual response to controls. If unusual response is noticed, position handler in a safe area, lower forks to ground, apply parking brake, stop engine and remove key from ignition switch. Tag steering wheel to forbid operation and notify maintenance personnel.

Keep hands, gloves, shoes, control knobs and pedals clean. Slippery controls can cause accidents. Keep a firm grip on the steering wheel when traveling.

WARNING

!

Operator must be seated with seat belt fastened, transmission control lever in “Neutral” position, parking brake applied and all hydraulic controls in “Neutral” before starting engine.

Load capacities are based on load center being within .6m (24 inches) from front vertical face of forks.

1.0

Release trapped pressure before disconnecting, opening or removing any

hydraulic component.

WARNING

!

Keep all windows and mirror(s) clean. Adjust mirror(s) as visibility, before and during opera

Do not increase engine speed with the transmission in forward or reverse and the service brake pedal depressed in an attempt to get quicker

hydraulic performance. This could cause unexpected machine movement.

After bringing the material handler to a stop using the service brake, place the directional control lever in neutral, and set the park brake prior to lifting a load.

Allow the handler to slow down, or use the service brakes prior to downshifting. Do not downshift more than one gear at a time.

When traveling on downhill slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed. Do not shift into neutral

and coast downhill.

Never permit diesel engine to run out of fuel. Doing so can cause severe

engine damage.

DO NOT burn or drill holes in forks. Modifying any part of machine or attachment affects it’s capacity and/or stability of machine.

Keep head, arms, hands, legs and all other body parts inside the operator’s cab at all times.

tion.

required for maximum

Contact The Gradall Company prior to welding on machine.

DO NOT approach power lines, overhead or underground cables or other power sources with any part of your material handler or load unless all local, state/provincial and federal regulations have been met and the appropriate utility company’s hotline has been contacted to de-energize the lines.

Whenever leaving the cab, perform standard shut-down procedure:

Standard Shut-Down Procedure

Position the handler in a safe location, lower forks to ground, apply park brake, move all controls to engine and remove ignition key. Block wheels.

“Neutral”, allow engine to run at low idle for 3 to 5 minutes.

Stop

Form No. 20127 • G9-43A Owner/Operator Manual

1.1

Pinch Points

Stay clear of pinch points and rotating parts on the material handler. Getting caught in a pinch point or a moving part can cause serious injury or death. Before performing any maintenance on machine, follow the “STANDARD SHUT-DOWN PROCEDURE” on page 1.1.

Front & Rear Steering Axles

Boom Holes Attachment Tilt Cylinder

Boom

1.2

Carriage Forks

THIS PAGE INTENTIONALLY LEFT BLANK.

Form No. 20127 • G9-43A Owner/Operator Manual

DECAL LOCATIONS

Figure 2-1 S/N 0193001 thru 0160000668

1

2

STAY CLEAR OF PINCH POINT AREA ANYTIME ENGINE IS RUNNING. BEING IN PINCH POINT AREA COULD CAUSE SERIOUS INJURY OR DEATH.

9114-3282

AA

EXHAUST SYSTEMS CAN BE HOT. KEEP AWAY FROM EXHAUST SYSTEM WHEN HOT. HOT EXHAUST COMPONENTS CAN CAUSE

SEVERE BURNS.

9114-3280

3

5

4

Genuine Parts

HYDRAULIC SYSTEM

FILL WITH TRACTOR HYDRAULIC FLUID

R

or equivalent.

For Mobil Product Information, Call 1-800-662-4525.

9114-3288

JUMP STARTING INSTRUCTIONS

WHEN JUMP STARTING MATERIAL HANDLER * NEVER ALLOW VEHICLES TO TOUCH * CONNECT THE POSITIVE (+) JUMPER CABLE TO POSITIVE (+) POST OF DISCHARGED BATTERY * CONNECT OPPOSITE END OF POSITIVE (+) JUMPER

LEAD ACID BATTERIES PRODUCE FLAMABLE AND

CABLE TO POSITIVE (+) POST OF BOOSTER BATTERY

EXPLOSIVE GASSES

* CONNECT THE NEGATIVE (-) JUMPER CABLE TO

WHEN CHECKING, TESTING, USING

BOOSTER BATTERY OR CHARGING BATTERIES:

NEGATIVE (-) POST ON BOOSTER BATTERY

* DO NOT USE SMOKING MATERIALS NEAR BATTERIES

* CONNECT OPPOSITE END OF NEGATIVE (-) JUMPER

* KEEP FLAMES AND SPARKS AWAY FROM BATTERIES

CABLE TO GROUND POINT ON MACHINE AWAY FROM

* WEAR SAFETY GLASSES

DISCHARGED BATTERY

* ASSURE BATTERY IS NOT FROZEN AND ELECTROLYTE

IS AT PROPER LEVEL IN EACH CELL

* FOLLOW STANDARD STARTING PROCEDURES

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD

* REMOVE CABLES IN REVERSE ORDER AFTER MACHINE

RESULT IN SERIOUS INJURY OR DAMAGE TO THE

HAS STARTED

ELECTRICAL SYSTEM

9114-3284

9114-3285

1

STAY CLEAR OF PINCH POINT AREA ANYTIME ENGINE IS RUNNING. BEING IN PINCH POINT AREA COULD CAUSE SERIOUS INJURY OR DEATH.

9114-3282

12

7

6

13

14

* High pressure oil easily punctures skin causing serious injury, gangrene or death.

* If injured, seek emergency medical help. Immediate surgery is required to remove oil.

* Do not use finger or skin to check for leaks.

* Lower load or relieve hydraulic pressure before loosening fittings.

1

STAY CLEAR OF PINCH POINT AREA ANYTIME ENGINE IS RUNNING. BEING IN PINCH POINT AREA COULD CAUSE SERIOUS INJURY OR DEATH.

9114-3282

DO NOT GO NEAR LEAKS

10814B

C

B

8

9

11

1

DIESEL FUEL IS FLAMMABLE

EXTINGUISH ALL OPEN FLAME AND SMOKING MATERIALS WHEN REFUELING INJURY OR DEATH COULD RESULT

FROM FIRE.

B

STAY CLEAR OF PINCH POINT AREA ANYTIME ENGINE IS RUNNING. BEING IN PINCH POINT AREA COULD CAUSE SERIOUS INJURY OR DEATH.

9114-3282

7733-3027

NO RIDERS PERMITTED ON HANDLER.

RIDERS COULD FALL OFF MACHINE CAUSING SERIOUS INJURY OR DEATH.

C

9114-3286

OPERATOR ONLY IN MACHINE

WHILE RUNNING.

9114-3283

NEVER OPERATE MACHINE WITHOUT

CONSULTING PROPER CAPACITY CHART FOR THE

CARRIAGE/FORK COMBINATION BEING USED.

READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL.

WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM.

DO NOT DRIVE MACHINE WITH PERSONNEL IN PLATFORM.

WHEN PERSONNEL ARE IN PLATFORM REMAIN SEATED IN CAB WITH PERSONNEL

IN DIRECT LINE OF SIGHT.

OPERATE CONTROLS LIGHTLY AND CAUTIOUSLY WHEN LIFTING PERSONNEL.

READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL BEFORE LIFTING PERSONNEL.

DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL

HANDLER/PERSONNEL WORK PLATFORM CAPACITY CHART DISPLAYED IN CAB.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

AVOID HIGH VOLTAGE LINES.

IT IS UNLAWFUL TO PLACE

ANY PART OF THIS MACHINE

OR LOAD WITHIN 10 FEET OF HIGH VOLTAGE LINES

UP TO 50,000 VOLTS.

DEATH OR INJURY MAY

RESULT FROM CONTACTING

ELECTRIC LINES.

VIEW B-B

10

15

STAY CLEAR OF MOVING PARTS WHILE ENGINE IS RUNNING. MOVING PARTS CAN CAUSE

SERIOUS INJURY.

9114-3281

VIEW A-A

16

1 9114-3282 Warning Decal, Pinch Point 2 9114-3280 Warning Decal, Exhaust System 3 9114-3288 Hydraulic Oil Decal 4 9151-3198 Oil Level Decal 5 9140-3573 Hydraulic Fluid Decal 6 9114-3285 Instruction Decal, Jump Start 7 9114-3284 Warning Decal, Battery 8 7733-3027 Made in USA Decal 9 9114-3286 Warning Decal, Diesel Fuel

10 9114-3283 Warning Decal, No Riders

2.0

18

48" & 72"

CARRAIGE

19

WORK PLATFORM

CARRIAGE

100° SWING

6 FT. MAST

9140-3618

VIEW C-C

17

11 9108-3492 Warning Decal, Hydraulic Oil 12 9132-3030 Warning Decal, Capacity Char t 13 9055-3027 Warning Decal, Lifting Personnel 14 8060-3022 Danger Decal, High Voltage 15 8060-3026 Caution Decal, Cooling System 16 9114-3281 Warning Decal, Moving Parts 17 9141-3061 Ignition Switch Decal 18 9140-3618 Load Chart Cover 19 9151-3042 Capacity Chart

Figure 2-2 S/N 0193001 thru 0160000668

1

21

20

22 23

0°

VIEW D-D

242525

DD

26

34

27

35

25

28

12

32

29

33

30

31

20 9055-3026 Warning Decal, Lifting Personnel 21 9114-3290 Warning Decal, Attachment 22 9100-3031 Boom Angle Decal 23 9147-3132 JLG/Gradall Decal 24 9151-3043 G9-43A Decal 25 8060-3037 Warning Decal, Pinch Point 26 9100-3016 “1” Decal 27 9100-3018 “2” Decal

Form No. 20127 • G9-43A Owner/Operator Manual

28 9112-3042 “3” Decal 29 9100-3020 “4” Decal 30 9112-3044 “5” Decal 31 9116-3077 “6” Decal 32 9055-3028 Warning Decal, Safe Operation 33 9151-3041 Serial No. and Attachment Plate 34 9140-3525 Boom operation Decal 35 9151-3192 Serice Instruction Plate

2.1

Figure 2-3 S/N 0160000683 thru Current

1

Keep clear of wheels and

MOVING PARTS could

moving parts while engine

crush causing death

is running.

or serious injury.

9150-3108 REV -

2

MOVING PARTS can cut or entangle. Keep clear while engine is running.

9150-3097 REV. -

A

5

4

3

9151-3198 REV -

9151-3209 REV -

1

NO RIDERS. Riders could FALL OFF machine causing death or serious injury.

9150-3109 REV -

Keep clear of wheels and

MOVING PARTS could

moving parts while engine

crush causing death

is running.

or serious injury.

9150-3108 REV -

A

6 7

10 11 12 13

For safe operation of machine, and to minimize risk of serious injury, READ AND OBSERVE the following:

machine.

operator manual and safety manuals.

controls are in neutral before ignition switch is turned on.

retract boom and place forks in carry position, which is approximately 4 feet (1.2 m) above ground. Tilt carriage back slightly to cradle load. Use extreme caution when turning.

6. Keep others away from machine when operating. Do not allow others to stand under boom or load. Always look in direction of travel.

7. Use extreme care when handling long, high or wide loads. Do not handle unstable or loosely stacked loads.

8. Forks must be centered under load, and spaced apart as far as possible.

9. Level machine before lifting any load above 4 feet (1.2m).

10. Improper use of machine could result in machine tipping over. If machine starts to tip over, do not leave operator's seat. Lean away from tip, and brace yourself.

11. Keep mirror(s) clean and properly adjusted. Objects in mirror(s) are closer than they appear.

When lifting personnel, USE ONLY a Gradall manufactured personnel work platform, with proper personnel work platform CAPACITY CHART DISPLAYED in cab.

READ AND UNDERSTAND personnel work platform Owner/Operator manual before lifting personnel.

DO NOT DRIVE machine from cab when personnel are on platform.

All personnel on platform must WEAR A FULL BODY HARNESS, with lanyard attached to a designated anchorage point.

When personnel are on platform, the OPERATOR MUST REMAIN SEATED in cab with personnel in direct line of sight.

OPERATE CONTROLS CAUTIOUSLY and lightly when lifting or positioning personnel.

Failure to comply could result in death or serious injury.

AS RELEASED FROM FACTORY THIS TRUCK MEETS THE DESIGN SPECIFICATIONS ESTABLISHED IN AMERICAN NATIONAL STANDARDS FOR POWERED INDUSTRIAL TRUCKS PART III ASME B56.6b-1998.

CAP# X1000

A B C

9150-3098 REV. A

9151-3208 REV -

D

SHIPPED

ATTACHMENT

WITH

48" CARRIAGE P/N 9140-5073 *

72" CARRIAGE P/N 9140-5074 *

48" SLOPE PILER P/N 9140-5101 *

72" SLOPE PILER P/N 9140-5079 *

WINCH P/N 9151-5036 ***

60" 3/4 YD BUCKET P/N 9140-5054 **

74" 1 1/4 YD BUCKET P/N 9140-5055 **

102" 1 1/4 YD BUCKET P/N 9140-5071 **

10FT TRUSS BOOM P/N 9140-5083 ***

10FT TRUSS BOOM W/WINCH P/N 9140-5081 ***

15FT TRUSS BOOM P/N 9140-5082 ***

15FT TRUSS BOOM W/WINCH P/N 9140-5080 ***

6FT MAST W/48" CARR. P/N 9140-5060 *

6FT MAST W/72" CARR. P/N 9140-5061 *

6 FT SW. MAST W/48" FORKS

P/N 9140-5070 ****

6 FT SW. MAST W/60" FORKS

P/N 9141-5026 ****

72" 100° SWING CARR. P/N 9140-5075 *

WORK PLATFORM P/N 9141-5025 *****

ADD 2170 LBS TO MACHINE WEIGHTS WHEN EQUIPPED WITH

13.00 X 24 FOAM FILLED TIRES.

*WEIGHTS ARE BASED ON USING 1 3/4 X 6 X 48" FORKS (APPROX. 350# PER PAIR)

**BUCKET DIMENSIONS (A & D) REFER TO BUCKET LIP HEIGHT. ***TRUSS BOOM & WINCH DIMENSIONS (A & D) REFER TO HOOK CENTER. ****WEIGHT IS BASED ON SP'L SWING MAST FORKS (48": APPROX. 230# PER PAIR)

(60": APPROX. 488# PER PAIR) *****PLATFORM DIMENSIONS (A & D) REFER TO CENTER OF FLOOR. FORKS RATED LESS THAN THE ATTACHMENT CAPACITY SHOWN ABOVE DECREASE CAPACITY OF ATTACHMENT TO THAT OF FORKS. FORKS RATED MORE THAN ATTACHMENT CAPACITY DO NOT INCREASE ATTACHMENT CAPACITY.

1. Only trained and authorized personnel may operate this

10 FT. (3 M)

2. Before operating, read and understand all capacity charts,

3. Operator must be seated with seat belt fastened. Assure all

4. Do not travel with boom raised. When traveling, fully

Do not place machine or load

CONTACTING ELECTRIC POWER

9150-3102 REV. -

within 10 feet (3 m) of electric

LINES will result in death

power lines.

or serious injury.

9150-3110 REV A

5. On inclines, travel with load up-grade.

CAPACITY WITH STANDARD

9.0 36' 24" 24"

0.8'

1

Keep clear of wheels and

MOVING PARTS could

moving parts while engine

crush causing death

is running.

or serious injury.

9150-3108 REV -

8 9

1

Keep clear of wheels and

MOVING PARTS could

moving parts while engine

crush causing death

is running.

or serious injury.

9150-3108 REV -

VIEW INSIDE

ENGINE COVER

16 17

GRADALL IS A REGISTERED TRADEMARK

FOR HYDRAULIC EQUIPMENT BUILT BY THE JLG COMPANY 1 JLG DRIVE, McCONNELLSBURG, PA.

U.S.A.

(WITHOUT ATTACHMENTS)

25,200 LBS

48" & 72" CARRIAGE.

8.0 7.0 40' 43' 24" 24"

24"24"

2.3' 3.6'

TRUCK &

CAP#

ATTACHMENT

DCBA

1000

WEIGHT

9.0 24" 24"

0.8'

36'

26,030

9.0

0.8'

24"

36'

26,140

9.0

1.5'

24" 24"

36'

26,310

9.0

1.5'

24"24"

36'

26,500

4.0

--- ---

---

25,530

4.5

--- ---

43'

5.7'

25,700

4.5

--- ---

43'

6.3'

25,880

4.5

--- ---

43'

5.7'

25,920

2.0

--- ---

53'

5.2'

25,750

2.0

--- ---

53'

5.2'

25,930

2.0

--- ---

58'

5.7'

25,870

2.0

--- ---

58'

5.7'

26,060

6.0 24" 24"

43'

4.5'

27,000

6.0 24" 24"

43'

4.5'

27,100

4.0 24" 24"

44'

3.6'

27,800

4.0 24" 24"

44'

3.6'

28,080

9.0 24" 24"

34'

1.4'

26,800

2.0

--- ---

40'

4.5'

25,960

9151-3041 (A)

TIPOVER HAZARD. Failure to comply with instructions could result in death or serious injury.

The operator MUST:

1. Make sure the handler is on a firm, level surface before lifting or placing a load.

2. Make sure that the capacity charts are for the appropriate Gradall model.

3. Make sure that the Part Numver shown on the attachment's Serial Number Plate matches the Part Number shown on the capacity chart.

4. Be sure of the WEIGHT of the load to be lifted.

R

Instructions

48" & 72"

CARRAIGE

WORK PLATFORM

CARRIAGE

100° SWING

6 FT. MAST

9151-3207 REV.-

14

VIEW OF DECALS INSIDE CAB

ON RIGHT HAND WALL

1 9150-3108 Warning Decal, Steered Wheels 2 9150-3097 Warning Decal, Moving Part s 3 9151-3198 Oil Level Decal 4 9151-3209 Hydraulic Fluid Decal 5 7733-3027 Made in USA Decal 6 9150-3109 Warning Decal, No Riders 7 1701505 Diesel Fuel Decal 8 9151-3192 Service Instruction Plate 9 9150-3099 Warning Decal, Battery

2.2

15

VIEW A-A

10 9150-3102 Boom Control Decal 11 9150-3110 Danger Decal, High Voltage 12 9150-3098 Warning Decal, Safe Operation 13 9151-3041 Serial No. & Attachment Plate 14 9151-3208 Warning Decal, Lifting Personnel 15 9141-3061 Ignition Switch Decal 16 9151-3207 Load Chart Cover 17 9151-3042 Capacity Chart

Figure 2-4 S/N 0160000683 thru Current

20

21

STAY CLEAR OF PINCH POINT AREA ANYTIME ENGINE IS RUNNING. BEING IN PINCH POINT AREA COULD CAUSE SERIOUS INJURY OR DEATH.

9114-3282

19

BB

18

MOVING PARTS could cut or crush causing death or serious injury. Keep clear of moving parts while engine is running.

9151-3210 REV -

1918

MOVING PARTS could cut or crush causing death or serious injury. Keep clear of moving parts while engine is running.

9151-3210 REV -

21

STAY CLEAR OF PINCH POINT AREA ANYTIME ENGINE IS RUNNING. BEING IN PINCH POINT AREA COULD CAUSE SERIOUS INJURY OR DEATH.

9114-3282

14

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22

0°

18

9151-3210 REV -

MOVING PARTS could cut or crush causing

death or serious injury. Keep clear of

moving parts while engine is running.

VIEW B-B

23 24 25

18

26 27 28

18 9151-3210 Warning Decal, Pinch Point 19 9151-3043 G9-43A Decal 20 9147-3132 JLG/Gradall Decal 21 9114-3282 Warning Decal, Pinch Point 22 9100-3031 Boom Angle Decal 23 9100-3016 “1” Decal

Form No. 20127 • G9-43A Owner/Operator Manual

MOVING PARTS could cut or crush causing death or serious injury. Keep clear of moving parts while engine is running.

9151-3210 REV -

24 9100-3018 “2” Decal 25 9112-3042 “3” Decal 26 9100-3020 “4” Decal 27 9112-3044 “5” Decal 28 9116-3077 “6” Decal

2.3

DECALS

NOTES

USE CAPACITY CHART FOR SPECIFIC ATTACHMENT ON MACHINE.

GENERAL

SAMPLE ONLY - USE CHART IN CAB

FOR OTHER ATTACHMENTS CONSULT A GRADALL DEALER FOR LOAD RATINGS NOT LISTED.

USE LARGEST NUMBER VISIBLE FROM THE CAB TO DETERMINE BOOM EXTENSION.

MATCH WITH BOOM ANGLE TO DETERMINE ALLOWABLE LOAD.

FIGURES SHOWN ARE STACKING CAPACITY TRUCK LEVEL.

RATED LIFTING CAPACITIES SHOWN ARE WITH MACHINE ON A FIRM, LEVEL SURFACE WITH UNDAMAGED, PROPERLY INFLATED TIRES.

MACHINE SPECIFICATIONS AND STABILITY ARE BASED ON RATED LIFT CAPACITIES AT SPECIFIC BOOM ANGLES AND BOOM LENGTHS.

IF SPECIFICATIONS ARE CRITICAL, THE PROPOSED APPLICATION SHOULD BE DISCUSSED WITH YOUR DEALER.

DO NOT EXCEED RATED LIFT CAPACITY LOADS, AS UNSTABLE AND DANGEROUS MACHINE CONDITIONS WILL RESULT.

DO NOT TIP THE MACHINE FORWARD TO DETERMINE ALLOWABLE LOAD.

CERTAIN CARRIAGE/FORK COMBINATIONS MAY CAUSE HANDLER TO TIP WITHOUT LOAD WHEN EXTENDED INTO "NO OPERATION" ZONE AS NOTED ON CAPACITY CHART.

CAPACITY LIMITS FOR THIS UNIT ARE BASED IN ACCORDANCE WITH STANDARDS LISTED ON SERIAL NUMBER PLATE.

LEVEL GRADALL HANDLER BEFORE LIFTING ABOVE 4 FT.

S/N 0193001 thru 0160000668

9140-3618

BACK

Located on dashboard

P/N 9140-3618

R

Located on right cab wall

S/N 0193001 thru 0160000668

P/N 9140-3525

9140-3618

FRONT

R

2.4

Instructions

TWO METHODS OF USING THE CAPACITY CHART.

SAMPLE ONLY - USE CHART IN CAB

Method 1

1. The operator must determine:

BOOM EXTENSION NUMBER where the load is to be placed.

BOOM ANGLE where the load is to be placed.

2. On the capacity chart, find the arc for the boom extension number, and follow it down to the boom angle.

3. The number in the load zone where these two cross

is the maximum capacity for this lift. If the two cross at a division between zones, the smaller number must be used.

Method 2

1. The operator must determine:

HEIGHT where the load is to be placed.

DISTANCE from the front of the machine where the load is to be placed.

2. On the capacity chart, find the line for the height and

follow it over to the distance.

3. The number in the load zone where the two cross is

the maximum capacity for this lift. If the two cross at a division between zones, the smaller number must be used.

For each method, the number in the load zone must be equal to or greater than the weight of the load to be lifted. Determine the limits of the load zone on the capacity chart by boom angle AND boom extension number. Keep the load within theses limits.

9151-3207 REV.-

TIPOVER HAZARD. Failure to comply with instructions could result in death or serious injury.

The operator MUST:

1. Make sure the handler is on a firm, level surface before lifting or placing a load.

2. Make sure that the capacity charts are for the appropriate Gradall model.

3. Make sure that the Part Numver shown on the attachment's Serial Number Plate matches the Part Number shown on the capacity chart.

4. Be sure of the WEIGHT of the load to be lifted.

BACK FRONT

Located on dashboard

S/N 0160000683 thru Current

P/N 9151-3207

DEDUCT 350 LBS FROM ALL CAPACITIES

WHEN MACHINE IS

EQUIPPED WITH WINCH

48'

RATED CAPACITY @ 2 FT. LOAD CENTER

44'

SAMPLE ONLY - USE CHART IN CAB

40'

36'

32'

48" & 72"

SLOPE PILER

28'

24'

20'

16'

12'

8'

4'

0'

-4'

-8' 36'

USE WITH: 9140-5101 48" SLOPE PILER CARRIAGE 9140-5079 72" SLOPE PILER CARRIAGE

50°

40°

S B

30°

L 0 0 0

20°

10°

0°

-6°

4

3000 LBS

S B

L

2000 LBS

0 0 1 1

60°

6000 LBS

5000 LBS

12'16'20'24'28'32'

BACK

MODEL

G9-43A

69°

6

5

S B

L

S

0

B

0

L

0

7

0 0 9

4

3

2

1

0'4'8'

9151-3042 (B)

MODEL

G9-43A

6

5

4

3

2

1

USE WITH: 9140-5073 48" CARRIAGE 9140-5074 72" CARRIAGE 9140-5054 60" 3/4 YD. BUCKET (4,500 LB MAX. CAPACITY) 9140-5055 74" 1 1/4 YD. BUCKET (4,500 LB MAX. CAPACITY) 9140-5071 102" 1 1/4 YD. BUCKET (4,500 LB MAX. CAPACITY) 9140-5077 72" DRYWALL CARR. (4,000 LB MAX. CAPACITY) 9151-5036 WINCH (4,000 LB MAX. CAPACITY)

0' 4' 8'

Located on dashboard

P/N 9151-3042

RATED CAPACITY @ 2 FT. LOAD CENTER

69°

60°

50°

8000 LBS

7000 LBS

9000 LBS

6 0 0 0

5000 LBS

4000 LBS

L

B S

12' 16' 20' 24' 28' 32'

FRONT

DEDUCT 350 LBS FROM ALL CAPACITIES WHEN MACHINE IS

EQUIPPED WITH WINCH

40°

3

0 0 0

2

L

0

B

0 0

S

L B S

30°

20°

1 5 0 0 L B S

9151-3042 (B)

9151-3207 REV.-

10°

0°

-6°

36'

48'

44'

40'

36'

32'

28'

24'

20'

16'

12'

8'

4'

0'

-4'

-8'

Instructions

48" & 72"

CARRIAGES

9150-3102 REV. -

Located on right cab wall

S/N 0160000683 thru Current

P/N 9150-3102

NEVER OPERATE MACHINE WITHOUT

CONSULTING PROPER CAPACITY CHART FOR THE

CARRIAGE/FORK COMBINATION BEING USED.

9132-3030

Located on right cab wall

and cab fender

S/N 0193001 thru 0160000668

P/N 9132-3030

DIESEL FUEL IS FLAMMABLE

EXTINGUISH ALL OPEN FLAME AND

SMOKING MATERIALS WHEN REFUELING

INJURY OR DEATH COULD RESULT

FROM FIRE.

9114-3286

Located on left cab wall

S/N 0193001 thru 0160000668

P/N 9114-3286

GRADALL IS A REGISTERED TRADEMARK

Diesel Engine

SERVICE INTERVALS

LUBRICATION AND MAINTENANCE

MATERIAL HANDLER

9151-3192 REV(B)

Use this chart in conjunction with the "Lubrication & Maintenance" and "Recommended Lubricants & Capacities" sections of the Owner/Operator Manual.

Service intervals may need to be more frequent than those shown depending upon application severity. Consult your Gradall dealer for recommendations.

It is recommended that engine oil and filter, transmission lubricant and filter, transfer case lubricant and axle lubricant be changed after first 100 hours on new, or rebuilt

LUBRICANT TYPE

OR

SPECIFICATION

Air Cleaner Element

Fuel Filter

Engine Oil Filter

Engine Oil

Coolant

Diesel Fuel

YEARLY

OR

1500 HRS

6 MO.

OR

1000 HRS

3 MO.

OR

500 HRS

EVERY 5

WKS OR 250 HRS

WEEKLY

OR

50 HRS

DAILY

OR

10 HRS

Transmission

Lubricant

Filter

Transfer Case

Lubricant

Center Section

Axle Lubricant

Planetary Hubs

Filter

Lubricant

Hydraulic System

Breather/Filter

Grease Fittings

Axles (6 Pts. Ea.)

Boom Head Pivot (2 Pts.)

Boom Pivot (2 Pts.)

Extend Chain Sheave (1 Pt.)

Drive Shafts (1 Pt. Ea.)

Cylinder Pins(13 Pts.)

Quick Switch Pin (1 Pt.)

Retract Chain Sheave (1 Pt.)

Boom

Front Bottom Bearing Pads

All Other Bearing Pads

Extend/Retract Chains

Options And Attachments

Stabilizer Cylinder (3 Pts.)

Attachment Pivots And Pins

Tires

13.00-24 12 Ply

13.00R24 Radial

15.5-25 12 Ply

Lug Nut Torque

Torque

Check

Grease

Change

SAE 15W-40 CE Oil

Etheylene Glycol

No. 2 Diesel Fuel

Mobil 424

Mystik Tetrimoly

See Manual

65 PSI (448 kPa)

70 PSI (483 kPa)

58 PSI (400 kPa)

350-400 Lb-Ft (475-540 Nm)

Fill

SAMPLE ONLY - USE CHART IN CAB

000850

THE PROTECTION OFFERED BY THIS ROPS WILL BE IMPAIRED IF IT HAS BEEN SUBJECTED TO ANY MODIFICATION, STRUCTURAL DAMAGE, OR HAS BEEN INVOLVED IN AN OVERTURN INCIDENT. THIS ROPS MUST BE REPLACED AFTER A ROLL-OVER. SEAT BELTS MUST BE WORN WHILE OPERATING VEHICLE.

GRADALL MATER 06 / 9 / 10 MAX WEIGHT : 2150 MEETS SAE : J1040 MA MEETS ISO : 3471 (94) / 3 MEETS ANSI : B56.6 - 8.16 / P GRADALL : 9114-3261 SERIAL : 8

Box 61 SD 57201

SAMPLE ONLY

FOR HYDRAULIC EQUIPMENT BUILT BY THE JLG COMPANY

1 JLG DRIVE, McCONNELLSBURG, PA.

U.S.A.

G9-43A

(WITHOUT ATTACHMENTS)

AS RELEASED FROM FACTORY THIS TRUCK MEETS THE DESIGN SPECIFICATIONS ESTABLISHED IN AMERICAN NATIONAL STANDARDS FOR POWERED INDUSTRIAL TRUCKS PART III ASME B56.6b-1998.

CAPACITY WITH STANDARD

48" & 72" CARRIAGE.

CAP#

9.0 8.0 7.0

X1000

36' 40' 43'

A

24"

SAMPLE ONLY - USE CHART IN CAB

SHIPPED

WITH

ADD 2170 LBS TO MACHINE WEIGHTS WHEN EQUIPPED WITH

13.00 X 24 FOAM FILLED TIRES.

**BUCKET DIMENSIONS (A & D) REFER TO BUCKET LIP HEIGHT.

***TRUSS BOOM & WINCH DIMENSIONS (A & D) REFER TO HOOK CENTER.

****WEIGHT IS BASED ON SP'L SWING MAST FORKS (48": APPROX. 230# PER PAIR)

*****PLATFORM DIMENSIONS (A & D) REFER TO CENTER OF FLOOR.

FORKS RATED LESS THAN THE ATTACHMENT CAPACITY SHOWN ABOVE DECREASE CAPACITY OF ATTACHMENT TO THAT OF FORKS. FORKS RATED MORE THAN ATTACHMENT CAPACITY DO NOT INCREASE ATTACHMENT CAPACITY.

24" 24"

B C

0.8' 2.3' 3.6'

D

ATTACHMENT

48" CARRIAGE P/N 9140-5073 *

72" CARRIAGE P/N 9140-5074 *

48" SLOPE PILER P/N 9140-5101 *

72" SLOPE PILER P/N 9140-5079 *

WINCH P/N 9151-5036 ***

60" 3/4 YD BUCKET P/N 9140-5054 **

74" 1 1/4 YD BUCKET P/N 9140-5055 **

102" 1 1/4 YD BUCKET P/N 9140-5071 **

10FT TRUSS BOOM P/N 9140-5083 ***

10FT TRUSS BOOM W/WINCH P/N 9140-5081 ***

15FT TRUSS BOOM P/N 9140-5082 ***

15FT TRUSS BOOM W/WINCH P/N 9140-5080 ***

6FT MAST W/48" CARR. P/N 9140-5060 *

6FT MAST W/72" CARR. P/N 9140-5061 *

6 FT SW. MAST W/48" FORKS

P/N 9140-5070 ****

6 FT SW. MAST W/60" FORKS

P/N 9141-5026 ****

72" 100° SWING CARR. P/N 9140-5075 *

WORK PLATFORM P/N 9141-5025 *****

*WEIGHTS ARE BASED ON USING 1 3/4 X 6 X 48" FORKS (APPROX. 350# PER PAIR)

(60": APPROX. 488# PER PAIR)

CAP# 1000

24"24"24"

9.0

4.0

4.5

2.0

6.0

4.0

9.0

2.0

B

A

TRUCK &

ATTACHMENT

WEIGHT

26,030

26,140

26,310

26,500

25,530

25,700

25,880

25,920

25,750

25,930

25,870

26,060

27,000

27,100

27,800

28,080

26,800

25,960

25,200 LBS

C

36'

---

43'

53'

58'

43'

44'

34'

40'

D

24" 24"

24"

24" 24"

--- ---

24" 24"

--- ---

DCBA

0.8'

24"

0.8'

1.5'

24"24"

1.5'

---

5.7'

6.3'

5.7'

5.2'

5.7'

4.5'

3.6'

1.4'

4.5'

9151-3041 (A)

Located on

left cab wall

S/N 0160000683

thru Current

P/N 1701505

Located on right cab wall

S/N 0193001 thru 0160000668

Located on underside of engine cover

S/N 0160000683 thru Current

P/N 9151-3192

Located on dash

P/N 9141-3061

Located on right cab wall

P/N 9151-3041

FOR SAFE OPERATION OF MACHINE AND TO MINIMIZE RISK OF

SERIOUS INJURY, READ AND OBSERVE THE FOLLOWING:

1. ONLY TRAINED AND AUTHORIZED PERSONNEL MAY OPERATE THIS MACHINE.

2. BEFORE OPERATING, READ AND UNDERSTAND ALL CAPACITY CHARTS, OPERATOR MANUALS AND SAFETY MANUALS. IF MANUALS ARE NOT AVAILABLE, CONSULT AN AUTHORIZED GRADALL DEALER. UNDERSTAND ALL CONTROLS IN CAB AND CHECK FOR PROPER OPERATION. CLEAR LOOSE OBJECTS OFF MACHINE AND SOUND HORN BEFORE STARTING ENGINE.

3. OPERATOR MUST BE SEATED WITH SEAT BELT FASTENED. ASSURE FORWARD/REVERSE LEVER IS IN NEUTRAL,PARK BRAKE APPLIED AND ALL HYDRAULIC CONTROLS ARE IN NEUTRAL BEFORE IGNITION SWITCH IS TURNED ON.

4. DO NOT OPERATE MACHINE WITHOUT PROPER CAPACITY CHART IN PLACE.

5. BEFORE MOVING, BE SURE OF A CLEAR PATH AND SOUND HORN. WATCH FOR PEDESTRIANS AND OBSTRUCTIONS. CHECK OVERHEAD AND SIDE CLEARANCES. ALWAYS LOOK IN DIRECTION OF TRAVEL.

6. START, TURN, AND BRAKE SMOOTHLY. REDUCE TRAVEL SPEEDS FOR TURNS, SLIPPERY, OR UNEVEN SURFACES. AVOID RUNNING OVER LOOSE OBJECTS OR HOLES IN THE ROADWAY SURFACE.

7. WHEN TRAVELING WITH LOAD, FULLY RETRACT BOOM AND PLACE FORKS IN CARRY POSITION (APPROX.12" ABOVE GROUND). TILT CARRIAGE BACK SLIGHTLY TO CRADLE LOAD. USE EXTREME CAUTION WHEN TURNING.

8. ON INCLINES, TRAVEL WITH LOAD UP-GRADE.

9. DO NOT USE BOOM AS WALKWAY.

10. USE TWO HANDS WHEN CLIMBING ON MACHINE.

11. USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM FOR LIFTING PERSONNEL. NO RIDERS ON MACHINE, FORKS, LOAD, OR OTHER LIFTING ATTACHMENTS AT ANY TIME. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK PLATFORM CAPACITY CHART DISPLAYED IN THE CAB. DO NOT DRIVE MACHINE WITH PERSONNEL IN PLATFORM.

12. KEEP OTHERS AWAY FROM MACHINE WHILE OPERATING. DO NOT STAND UNDER BOOM OR LOAD.

13. USE EXTREME CARE WHEN HANDLING LONG, HIGH, OR WIDE LOADS. DO NOT HANDLE UNSTABLE OR LOOSELY STACKED LOADS.

14. FORKS TO BE CENTERED UNDER LOAD AND SPACED APART AS FAR AS POSSIBLE.

Located on right cab wall

S/N 0193001 thru 0160000668

Form No. 20127 • G9-43A Owner/Operator Manual

1. Only trained and authorized personnel may operate this machine.

2. Before operating, read and understand all capacity charts, operator manual and safety manuals.

3. Operator must be seated with seat belt fastened. Assure all controls are in neutral before ignition switch is turned on.

4. Do not travel with boom raised. When traveling, fully retract boom and place forks in carry position, which is approximately 4 feet (1.2 m) above ground. Tilt carriage back slightly to cradle load. Use extreme caution when turning.

5. On inclines, travel with load up-grade.

S/N 0160000683 thru Current

P/N 9055-3028

For safe operation of machine, and to minimize risk of

serious injury, READ AND OBSERVE the following:

Located on right cab wall

P/N 9150-3098

15. BEFORE ADJUSTING OR SERVICING, PLACE FORWARD/REVERSE LEVER IN NEUTRAL, REST BOOM ON GROUND OR SUPPORT, SET PARKING BRAKE, SHUT OFF ENGINE AND CHOCK WHEELS.

16. BEFORE LEAVING MACHINE UNATTENDED, PLACE FORWARD/REVERSE LEVER IN NEUTRAL, LOWER BOOM, SET PARKING BRAKE,AND SHUT-OFF ENGINE. CHOCK WHEELS IF MACHINE MUST PARK ON AN INCLINE.

17. LEVEL MACHINE BEFORE LIFTING ANY LOAD ABOVE 4 FEET. (IF EQUIPPED WITH FRAME LEVELING).

18. OPERATOR PROTECTION (SUCH AS HARD HATS, SAFETY GLASSES, AND/OR HEARING PROTECTION) SHOULD BE WORN WHEN JOB CONDITIONS WARRANT. ALWAYS USE SEAT BELT.

19. IMPROPER USE OF MACHINE COULD RESULT IN MACHINE TIPPING OVER. IF MACHINE STARTS TO TIP OVER, DO NOT LEAVE OPERATORS SEAT. LEAN AWAY FROM TIP & BRACE YOURSELF.

20. KEEP MIRROR(S) CLEAN AND PROPERLY ADJUSTED. OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR.

6. Keep others away from machine when operating. Do not allow others to stand under boom or load. Always look in direction of travel.

7. Use extreme care when handling long, high or wide loads.

Do not handle unstable or loosely stacked loads.

8. Forks must be centered under load, and spaced apart as far

as possible.

9. Level machine before lifting any load above 4 feet (1.2m).

10. Improper use of machine could result in machine tipping over. If machine starts to tip over, do not leave operator's seat. Lean away from tip, and brace yourself.

11. Keep mirror(s) clean and properly adjusted. Objects in mirror(s) are closer than they appear.

9150-3098 REV. A

9055-3028 REV. A

Located on back wall, behind

operator’s seat

P/N 9147-4483 (enclosed cab)

P/N 9151-4243 (open cab)

Located on left side, front cab plate

P/N 9116-4094

2.5

DECALS

AVOID HIGH VOLTAGE LINES.

IT IS UNLAWFUL TO PLACE

ANY PART OF THIS MACHINE

OR LOAD WITHIN 10 FEET

OF HIGH VOLTAGE LINES

RESULT FROM CONTACTING

UP TO 50,000 VOLTS.

DEATH OR INJURY MAY

ELECTRIC LINES.

8060-3022

CONTACTING ELECTRIC POWER LINES will result in death or serious injury.

10 FT.

(3 M)

Do not place machine or load within 10 feet (3m) of electric power lines.

9150-3110 REV - A

Located on cab fender

S/N 0193001 thru 0160000668

P/N 8060-3022

NO RIDERS PERMITTED ON HANDLER.

OPERATOR ONLY IN MACHINE

WHILE RUNNING.

RIDERS COULD FALL OFF MACHINE

CAUSING SERIOUS INJURY OR DEATH.

9114-3283

Located on left cab wall

S/N 0193001 thru 0160000668

P/N 9114-3283

NO RIDERS. Riders could FALL OFF

machine causing death or serious injury.

9150-3109 REV -

Located on left cab wall

S/N 0160000683 thru Current

P/N 9150-3109

Located on right cab wall

S/N 0160000683 thru Current

P/N 9150-3110

READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL.

WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM.

READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL BEFORE LIFTING PERSONNEL.

DO NOT DRIVE MACHINE WITH PERSONNEL IN PLATFORM.

WHEN PERSONNEL ARE IN PLATFORM REMAIN SEATED IN CAB WITH PERSONNEL

OPERATE CONTROLS LIGHTLY AND CAUTIOUSLY WHEN LIFTING PERSONNEL.

DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL

HANDLER/PERSONNEL WORK PLATFORM CAPACITY CHART DISPLAYED IN CAB.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

IN DIRECT LINE OF SIGHT.

9055-3027 REV. A

Located on mud guard

S/N 0193001 thru 0160000668

P/N 9055-3027

When lifting personnel, USE ONLY a Gradall manufactured personnel work platform, with proper personnel work platform CAPACITY CHART DISPLAYED in cab.

READ AND UNDERSTAND personnel work platform Owner/Operator manual before lifting personnel.

DO NOT DRIVE machine from cab when personnel are on platform.

All personnel on platform must WEAR A FULL BODY HARNESS, with lanyard attached to a designated anchorage point.

When personnel are on platform, the OPERATOR MUST REMAIN SEATED in cab with personnel in direct line of sight.

OPERATE CONTROLS CAUTIOUSLY and lightly when lifting or positioning personnel.

Failure to comply could result in death or serious injury.

9151-3208 REV -

Located on right cab wall & boom head

S/N 0160000683 thru Current

P/N 9151-3208

R

2.6

Located on frame below engine cover

S/N 0193001 thru 0160000668

P/N 9108-3492

7733-3027

Located on left cab wall

P/N 7733-3027

JLG G6-42P Operator Manual

IMPORTANT SAFETY NOTICE

REVISIONS

TABLE OF CONTENTS

INTRODUCTION

SAFETY HIGHLIGHTS