JLG G6-42P Parts Manual

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Page 1

An Oshkosh Corporation Company

Illustrated Parts Manual

Model

G6-42P

S/N 0189001 thru 0189345

& 0160000230 & After

91404001

Revised

March 31, 2014

Page 2

Page 3

December 17, 2004 - A - Revised Manual

June 3, 2005 - B - Revised Manual

September 30, 2005 - C - Revised Manual

April 24, 2006 - D - Revised Manual

August 25, 2006 - E - Revised Manual

February 23, 2007 - F - Revised Manual

July 6, 2007 - G - Revised Manual

November 26, 2008 - H - Revised Manual

February 25, 2010 - I - Revised Manual

September 24, 2012 - J - Revised Manual

January 3, 2013 - K - Revised Manual

March 31, 2014 - L - Revised Manual

EFFECTIVITY PAGE

91404001 G6-42P i

Page 4

EFFECTIVITY PAGE

G6-42P 91404001-ii

Page 5

FIGURE NO. TITLE PAGE NO.

SECTION 1 –

FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 Rear Axle & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 Front Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SECTION 2 –

BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 Bearing Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2-5 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2-7 Push/Beam Extend Chain & Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-8 Quick Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

SECTION 3 –

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3 48 Inch & 72 Inch Slope Piler Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-4 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-5 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-6 10 Foot & 15 Foot Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-7 12 Foot Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-8 100 Degree Swing Fork Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3-9 90 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

3-10 Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

3-11 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

3-12 100 Degree Drywall Swing Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

3-13 Personnel Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

3-14 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

3-15 100 Degree Swing Carriage With Side Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3-16 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46

3-17 Fork Mounted Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48

3-18 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52

3-19 Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54

3-20 6 Foot Mast With 48 Inch & 72 Inch Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56

3-21 8 Foot Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58

3-22 8 Foot Side Tilt Electric Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62

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SECTION 4 –

ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 Engine Assembly, LH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 Engine Assembly, RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4-3 John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4-4 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

4-5 Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

4-6 Air Cleaner & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46

4-7 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52

SECTION 5 –

DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 Front Axle Assembly - Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 Front Axle - Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-3 Carrier Assembly - Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-4 Brake Assembly - Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-5 Left & Right Housing & Axle & Wheel Flange Assemblies - Rockwell . . . . . . . . . . . . . . . . . . . . . 5-12

5-6 Front Axle Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5-7 Front Axle - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5-8 Carrier Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-9 Brake Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5-10 Axle Housing Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5-11 Rear Axle Drive Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

5-12 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

SECTION 6 –

CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 Cab Enclosure With Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-3 Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-4 Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6-5 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6-6 Dash Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

6-7 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

SECTION 7 –

CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 Tilt & Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

7-4 Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7-5 Foot Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

7-6 Boom Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

7-7 Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

G6-42P 91404001iv

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7-8 RH Horizontal Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

SECTION 8 –

HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 Oil Supply Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

8-3 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8-4 Rear Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8-5 Steering Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-6 Service/Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

8-7 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8-8 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

8-9 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8-10 Tilt & Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

8-11 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

SECTION 9 –

HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9-2 Crowd Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

9-3 Tilt Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20

9-5 Sway Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26

9-6 Steering Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30

9-7 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34

9-8 Hydrostatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38

9-9 Implement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44

9-10 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46

9-11 Rear Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48

9-12 Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50

9-13 Oil Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52

9-14 Traction Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-54

9-15 Inching Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56

9-16 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-58

9-17 Priority Flow Divider Valve & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62

9-18 Thermal Bypass Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64

9-19 Sway Cylinder Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66

9-20 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-70

9-21 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72

9-22 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-74

9-23 72 Inch 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-76

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SECTION 10 –

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-1 Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

10-2 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

10-3 Boom Work Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

10-4 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

10-5 Cab Work Light & Beacon Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

10-6 Frame Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16

10-7 Cab Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18

SECTION 11 –

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

SECTION 12 –

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12-1 Turbo Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

12-2 Turbo Engine Assembly, LH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

12-3 Turbo Engine Assembly, RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

12-4 John Deere Turbo Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22

12-5 Turbo Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26

12-6 Turbo Air Cleaner & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28

12-7 Turbo Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32

12-8 Heater Option Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34

12-9 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-40

12-10 Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-42

12-11 Cold Start Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-46

12-12 Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48

12-13 Stabilizer Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50

12-14 Stabilizer Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-52

12-15 Beacon Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-54

12-16 Tilt on Joystick With LH Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-56

12-17 Tilt on Joystick With RH Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-58

12-18 LH Sway Option Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-62

12-19 RH Tilt & Sway Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-64

12-20 Auxiliary Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-66

12-21 LH Auxiliary Hydraulics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70

12-22 RH Auxiliary Hydraulics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-72

12-23 Auxiliary Electrics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-74

12-24 Main Control Valve With Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-82

12-25 Boom Joystick With Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-90

12-26 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-92

12-27 Swing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-94

G6-42P 91404001vi

Page 9

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

12-28 5 Inch & 8 Inch Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-96

12-29 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-100

12-30 Truss Boom Pressure Reducer Valve - 1200 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-102

12-31 Truss Boom Pressure Reducer Valve - 1360 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-104

12-32 Starter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-106

12-33 Fuel/Water Separator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-108

12-34 Standard Seat Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-110

12-35 Heavy Seat Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-112

12-36 Work Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-114

12-37 Pintle Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-122

12-38 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-124

12-39 Swing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-126

12-40 Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-128

12-41 Beacon Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-132

12-42 Stabilizer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-136

SECTION 13 –

RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

91404001 G6-42P vii

Page 10

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

G6-42P 91404001viii

Page 11

SECTION 1

FRAME & ATTACHING PARTS

91404001 G6-42P

Page 12

FRAME & ATTACHING PARTS

PAP23330

11 12 44

31 33

7 218

73 93

9 48 63 64 65 66 67

68 69 70 78

94 95

1 401 403

402

25 26 27 28

Figure 1-1 Frame Shrouding & Trim

G6-42P 914040011-2

Page 13

FRAME & ATTACHING PARTS

PAP23310

35 36

89 90 91 92

104

108 109

103

102

101

105 106 107 110 111

108 109

102

103

301

303

302

304

FRAME MOUNT

WELDMENT

CAB

WALL

UPPER

CAB

MOUNT

CAB

MOUNT

WELDMENT

FRAME

MOUNT

WELDMENT

LOWER

CAB

MOUNT

SHOWN WITH WORK LIGHT

BEFORE S/N 0160032846

S/N 0160032846 &

AFTER

Figure 1-1 Frame Shrouding & Trim (Continued)

91404001 G6-42P 1-3

Page 14

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

Item Part Number Qty. Description Rev.

14404646 AR T-9 METAL PROTECTANT, (1 gal.) 14404645 AR T-9 METAL PROTECTANT, (12 oz.)

1 91403574 Ref BACK-UP ALARM, (Before S/N 0160016458), (no longer available, use Kit K1

for replacement)

8270621 1 BACK-UP ALARM, (S/N 0160016458 & After) 2 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4 3 8305624 2 HEX NUT, 1/4-20 4 4711400 2 FLAT WASHER, 1/4 5 91140001 1 COUNTERWEIGHT, (no pintle hook)

1001091458 1 COUNTERWEIGHT, (with pintle hook) 6 88561011 4 FLAT WASHER, 1 7 83201183 4 HEX HD CAPSCREW, 1-18X6, (torque to 545-595 lb-ft) 8NSS1FRAME WELDMENT 9 91404346 2 ROD CLIP

10 88201551 2 HEX HD CAPSCREW, 7/16-20X1-1/2, GR5, (S/N 0189001 thru 0160015436) 11 4761500 1 LOCKWASHER, 5/16 12 91143357 1 HORN 13 91403268 1 ENGINE COVER, (includes items 9, 24, 47, 48, 51, 60 thru 78 & 93) E

91404275 1 ENGINE COVER KEY 14 88261029 6 SOCKET BUTTON HD CAPSCREW, 3/8-16X1 15 80263053 1 MIRROR 16 91406094 1 MIRROR BRACKET 17 88201036 3 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 18 88501106 3 HEAVY HEX JAM NUT, 3/8-16 19 91401347 1 MIRROR MOUNT BRACKET PLATE 20 91406117 1 FRONT SHEET METAL COVER 21 77143006 21 WHIZ-LOCKNUT, 5/16-18, (S/N 0189001 thru 0160015436) 22 91403441 1 DUST SHIELD 23 91083533 14 FENDER WASHER 24 91404344 3 ALUMINUM WEAR PLATES 25 91403582 3 BEARING PAD 26 91401524 AR SHIM 27 88201534 4 HEX HD CAPSCREW, 3/8-24X1, GR5 28 88551011 14 LOCKWASHER, 3/8 29 88261030 4 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 30 90027470 4 HARDENED WASHER, 3/8 31 88561004 6 FLAT WASHER, 3/8 32 91403600 1 U-BOLT 33 88501006 2 HEX NUT, 3/8-16 34 91401570 1 LATCH PLATE 35 91405051 1 SEAT RISER ASSY, (includes items 36 thru 39) 36 91406115 1 RISER WELDMENT, (S/N 0189001 thru 0160015436)

91516044 1 RISER WELDMENT, (S/N 0160015465 & After) 37 91401415 1 ACCESS COVER, (S/N 0189001 thru 0160015436) 38 88261015 6 SOCKET BUTTON HD CAPSCREW, 1/4-20X5/8 39 88551009 6 LOCKWASHER, 1/4 40 88201035 4 HEX HD CAPSCREW, 3/8-16X1, GR5

G6-42P 914040011-4

Page 15

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.

41 91033029 1 SEAT BELT, (not used with optional seat), (includes items 50 & two of

items 52 & 59) 42 91513099 1 TETHER, (S/N 0189001 thru 0160015436), (includes items 10, 52 & 59) 43 91403230 1 MANUAL CASE 44 88201016 1 HEX HD CAPSCREW, 5/16-18X1/2, GR5 45 90206202 45 in TRIM-LOCK 46 91143220 118 in TRIM-LOCK 47 91404343 1 REINFORCING PLATE 48 91404342 4 RIVET WASHERS 49 88501012 4 HEX LOCKNUT, 3/4-10 50 88201549 2 HEX HD CAPSCREW, 7/16-20X1, GR5 51 91404437 13 ft BULB SEAL 52 88551012 4 LOCKWASHER, 7/16, (S/N 0189001 thru 0160015436) 53 91403098 4 TAIL WASHER 54 Ref OPEN CAB ASSY, (see Figure 6-1 for details) 5 5 1 T R IM L I N E S E AT, ( n o l on g e r av a i la b l e, s e e F ig u r e 1 2 -3 4 f or d e t a il s ) ,

(S/N 0189001 thru 0160015436)

Ref SUSPENSION SEAT WITH 2 IN SEAT BELT, (see Figure 6-5 for details),

(S/N 0160015465 & After)

56 88201005 4 HEX HD CAPSCREW, 1/4-20X1, GR5 57 88561002 10 FLAT WASHER, 1/4 58 88561003 4 FLAT WASHER, 5/16, (S/N 0189001 thru 0160015436) 59 88501307 4 HEX NUT, 7/16-20, (S/N 0189001 thru 0160015436) 60 91404450 1 HINGE, 36 IN 61 91514246 2 PROP BRACKET, (13mm) 62 91474411 23 HEX HD SCREW, 8X3/4 63 91474412 2 LOCKWASHER, 5/16 64 91474413 2 NUT, 5/16 65 91474414 2 BOLT, 5/16X1-1/4 66 91404345 1 LINKAGE ROD 67 91474416 4 RIVETS, 3/16 68 91474417 1 PADDLE HANDLE GASKET 69 91404442 1 ROTARY LATCH 70 91404441 1 PADDLE HANDLE 71 80384162 6 BOLT, 3/8X1-1/2 72 80384164 6 NUT, 3/8 73 91404347 2 EXPANDED SCREEN 74 91474423 1 GAS PROP, 225# 75 8340035 2 BALL STUD, (13mm) 76 7023483 4 PROP CLIP 77 91404348 1 GAS PROP, 100# 78 91474427 1 LATCH PACKING PLATE 79 91401487 1 CAB FENDER 80 80973025 4 WHIZ-LOCK BOLT, 3/8-16X1 81 91403217 2 REBOUND WASHER 82 88501014 2 HEX NUT, 7/8-9 83 91403153 4 SHOCK MOUNT 84 91403325 2 HARDENED WASHER 85 77321274 2 HEX HD CAPSCREW, 7/8-9X5

91404001 G6-42P 1-5

Page 16

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.

86 83201058 4 HEX HD CAPSCREW, 3/4-10X3-3/4 87 86681572 4 HARD WASHER, 13/16 88 91403097 4 CAB ISOLATOR MOUNT 89 91033320 Ref TILT GAUGE, (Before S/N 0160005745), (no longer available, use 8466306 for

replacement)

8466306 1 TILT GAUGE, (with adhesive), (S/N 0160005745 & After) 90 88204912 1 HEX HD CAPSCREW, 1/4-20X1, GR5, (Before S/N 0160005745) 91 88561107 1 FLAT WASHER, 1/4, (Before S/N 0160005745) 92 88521204 1 HEX LOCKNUT, 1/4-20, (Before S/N 0160005745) 93 7027772 1 ADHESIVE KIT, (includes 3 tubes & applicator) 94 91411071 1 COVER SUPPORT 95 91513197 AR BULB SEAL 97 88201532 2 HEX HD CAPSCREW, 3/8-24X3/4, GR5

1001096344 1 LH MIRROR INSTALLATION, (Before S/N 0160032846),

(includes items 101 thru 111)

1001097149 Ref LH MIRROR INSTALLATION, (S/N 0160032846 & After), (no longer available,

order 1001115153 or items 102, 103, 108 & 109 for service) 101 1001096327 1 MIRROR BRACKET 102 8866530 1 MIRROR MOUNT ARM ASSY 103 8866514 1 MIRROR HEAD 104 4420060 AR DOUBLE SIDED TAPE 105 1001096728 1 BOLT, 1/2-13 106 4751800 1 WASHER, 1/2 107 4761800 1 LOCKWASHER, 1/2 108 8303799 2 HEX HD CAPSCREW, M6X1X14mm, GR8.8 109 8307024 2 LOCKWASHER, M6 110 88501008 1 HEX NUT, 1/2-13 111 91403503 1 SPACER

218 0100019 AR

LOCTITE

271

1001115153 1 LH MIRROR INSTALLATION, (includes items 301 thru 304) A 301 0700610 2 HEX HD CAPSCREW, M6X20, GR8.8 302 3140007 1 RECTANGULAR MIRROR 303 8307024 2 LOCKWASHER, M6 304 1001114675 1 MIRROR ARM 401 1001116274 1 MOLDED RESISTOR 402 NSS 1 MOUNTING BAR 403 86683480 2 BUTT CONNECTOR

K1 2915184 1 BACK-UP ALARM SERVICE KIT, (includes items 1 thru 4, 402 & 403) A

G6-42P 914040011-6

Page 17

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.

91404001 G6-42P 1-7

Page 18

FRAME & ATTACHING PARTS

PAP19290

ENLARGED VIEW

37 38

102

104 105

103

K1 K2

34 67 68

36 66

LOWER

UPPER

LOWER

42 64

K3 K4

NOTES:

1. CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM

STEERING CYLINDER BASE END AS REQUIRED TO MAINTAIN A TOTAL MAXIMUM GAP OF 1/16 IN

2. SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32 IN MOVEMENT. SHIM TOP KNUCKLES TO MAINTAIN NO MORE THAN 1/16 IN GAP. MUST HAVE A MINIMUM OF ONE SHIM. 3

. INSTALL 5/8 LONG THREAD ON STUD INTO DRIVE HUB,

(SHORTEST LENGTH THREADS ON STUD)

Figure 1-2 Rear Axle & Attaching Parts

G6-42P 914040011-8

Page 19

FRAME & ATTACHING PARTS

Figure 1-2 Rear Axle & Attaching Parts

Item Part Number Qty. Description Rev.

1 88521312 2 LOCKNUT, 3/4-10, (torque to 160-175 lb-ft) 2 91081415 2 DIRT SHIELD 3 91041732 2 SPACER 4 88591019 2 O-RING 5 3790226 2 O-RING 6 91343052 2 ROD END STEER CYLINDER PIN 8 1001099173 2 FLANGE NUT

9 91403082 2 TIE ROD PIN 10 88551011 4 LOCKWASHER, 3/8 11 83201021 2 HEX HD CAPSCREW, 3/8-16X3 12 88521306 2 HEX LOCKNUT, 3/8-16, (nylok) 13 91403145 8 WIPER SEAL 14 91403034 2 LOWER BUSHING 15 91403146 2 O-RING 16 3790230 2 O-RING 17 91401081 2 THRUST BUSHING 18 91406017 1 REAR AXLE WELDMENT, (includes items 14, 23, 56 & 69) 19 91403163 AR KING PIN SHIM, (see note #2)

91403164 AR KING PIN SHIM, (see note #2) 91403165 AR KING PIN SHIM, (see note #2)

91403166 AR KING PIN SHIM, (see note #2) 20 91403078 2 LOWER KING PIN 21 91403067 2 RETAINING WASHER 22 88211068 2 SOCKET HD CAPSCREW, 3/8-16X5/8, GR8 23 91403031 2 UPPER BUSHING 24 91403079 2 UPPER KING PIN 25 88581325 2 SNAP RING 26 91123092 8 STUD, (see note #3) 27 85401340 8 HARD WASHER 28 91083449 8 HEX NUT, 1/2-13 29 Ref DRIVE HUB, (see Figure 5-11 for details) 30 Use Kit K3 1 RH KNUCKLE 31 88501110 2 HEX NUT, 5/8-11 32 88212321 2 SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 33 90028740 2 FEMALE GREASE FITTING 34 88701021 2 NIPPLE, 1/8X2 35 88501006 2 HEX NUT, 3/8-16 36 83201144 2 HEX HD CAPSCREW, 3/8-16X5-3/4 37 91403372 2 BASE END STEER CYLINDER PIN 38 88711280 2 HEX SOCKET PIPE PLUG, 1/8 39 91403065 AR KING PIN SHIM, (see note #1)

91403066 AR KING PIN SHIM, (see note #1) 40 Ref STEERING CYLINDER, (see Figure 9-6 for details) 41 91406098 1 LH TUBE SUPPORT

91406099 1 RH TUBE SUPPORT 42 0641608 4 HEX HD CAPSCREW, 3/8-16X1, GR5 43 4761600 4 LOCKWASHER, 3/8 44 88212272 2 SOCKET HD CAPSCREW, 5/8-11X8, GR8 45 88521210 2 HEX LOCKNUT, 5/8, (nylok)

91404001 G6-42P 1-9

Page 20

FRAME & ATTACHING PARTS

Figure 1-2 Rear Axle & Attaching Parts (Continued)

Item Part Number Qty. Description Rev.

46 Use Kit K4 1 LH KNUCKLE 47 8050001 2 SELF-ALIGNING BUSHING, (tie rod) 48 88671001 4 STRAIGHT LUBE FITTING, 1/8 49 91406021 1 TIE ROD WELDMENT, (includes item 47) 50 86681572 12 HARDENED WASHER, 3/4 51 83201006 12 HEX HD CAPSCREW, 3/4-10X2 52 91043222 4 12 POINT SCREW, 3/4-10X2 53 88551154 2 LOCKWASHER, 3/4, (hi-collar) 54 88212285 2 SOCKET HD CAPSCREW, 3/4-10X5, GR8 55 91403145 2 WIPER SEAL 56 91403033 2 PIVOT TUBE BUSHING 58 91081177 1 REAR AXLE PIN 59 90020247 1 HEX HD CAPSCREW, 1-1/4-7X6 60 88521020 1 LOCKNUT, 1-1/4-7 61 91403174 AR SHIM, (.125 thick) 62 91403173 AR SHIM, (.109 thick) 63 91403172 AR SHIM, (.062 thick) 64 14404793 AR UNION 76 MEGAPLEX GREASE 65 4711600 4 FLAT WASHER, 3/8 67 14403303 AR LOCTITE PIPE SEALANT

277

641

68 14404102 AR

LOCTITE

69 91163019 2 BUSHING, (not shown) 102 91403354 2 BUSHING 103 91403355 1 BUSHING 104 91551039 1 BUSHING 105 14404978 AR

LOCTITE

201 14404067 AR SILICON SEALANT

K1 91415039 1 STEERING KNUCKLE KIT, (includes items 2 thru 5, 13 thru 17, 19 thru 25, 44,

45, 53 & 54)

K2 91415040 1 STEERING CYLINDER PIN KIT, (includes one each of items 1 thru 8, one kit

needed for each side) K3 91555032 AR RH KNUCKLE KIT, (includes items 8, 30 & 102 thru 105) K4 91555031 AR LH KNUCKLE KIT, (includes items 8, 46 & 102 thru 105)

G6-42P 914040011-10

Page 21

FRAME & ATTACHING PARTS

Figure 1-2 Rear Axle & Attaching Parts (Continued)

Item Part Number Qty. Description Rev.

91404001 G6-42P 1-11

Page 22

FRAME & ATTACHING PARTS

ROCKWELL

Figure 1-3 Front Axle Mounting

S/N 0189001 thru 0189345

G6-42P 914040011-12

Page 23

S/N 0189001 thru 0189345

FRAME & ATTACHING PARTS

Figure 1-3 Front Axle Mounting

Item Part Number Qty. Description Rev.

1 Ref FRONT AXLE ASSY, (see Figure 5-1 for details) 2 91413004 1 FRONT AXLE PIVOT PIN 3 83201172 1 HEX HD CAPSCREW, 1-8X6, GR8 4 88521016 1 HEX LOCKNUT, 1-8 5 91403241 AR HARDENED WASHER

91403242 AR HARDENED WASHER 91403243 AR HARDENED WASHER

6 14404793 AR MYSTIK TETRIMOLY GREASE, (not shown)

91404001 G6-42P 1-13

Page 24

FRAME & ATTACHING PARTS

CARRARO

Figure 1-3 Front Axle Mounting

S/N 0160000230 & After

G6-42P 914040011-14

Page 25

S/N 0160000230 & After

FRAME & ATTACHING PARTS

Figure 1-3 Front Axle Mounting

Item Part Number Qty. Description Rev.

1 Ref FRONT AXLE ASSY, (see Figure 5-6 for details) 2 91413004 1 FRONT AXLE PIVOT PIN 3 83201036 1 HEX HD CAPSCREW, 1-8X6, GR8 4 88521016 1 HEX LOCKNUT, 1-8 5 91403241 AR HARDENED WASHER

91403242 AR HARDENED WASHER 91403243 AR HARDENED WASHER

91404001 G6-42P 1-15

Page 26

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

G6-42P 914040011-16

Page 27

SECTION 2

BOOM

91404001 G6-42P

Page 28

BOOM

NOTE:

1. USE LOCTITE

242

(0100011) ON ALL BOLT THREADS & JAM NUTS.

2. COAT STATIC, NON ROTATING, PIN BORES WITH MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY ROTATING PARTS.

3. COAT ALL BUSHINGS, SHEAVES & ROTATING PIN BORES WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

Figure 2-1 First Boom Section

G6-42P 914040012-2

Page 29

BOOM

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.

1 91406012 1 FIRST BOOM SECTION 2 Ref CHAIN CLEVIS ROD, (see Figure 2-7, item 4 for details) 3 91403061 1 STRONG BACK 4 91413139 8 SPRING WASHER, 7/8 5 91403493 2 HEAVY HEX NUT, 7/8-14, (torque to 100-110 lb-ft) 6 80973025 4 WHIZ-LOCK SCREW, 3/8-16X1 7 1001128273 1 REAR COVER 8 Ref EXTEND/RETRACT CYLINDER PIN, (see Figure 9-2 for details)

9 4712000 8 FLAT WASHER, 5/8 10 0642012 8 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5, (torque to 125-155 lb-ft) 11 91403025 1 BOOM PIVOT PIN 12 Ref CHAIN CLEVIS, (see Figure 2-3, item 12 for details) 13 91401193 1 ANCHOR PLATE 14 0641810 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 15 4711800 4 WASHER, 1/2 16 88501410 1 HEX JAM NUT, 5/8-18, (torque to 100-110 lb-ft) 17 Ref SECOND BOOM SECTION, (see Figure 2-3 for details) 18 88501310 1 HEX NUT, 5/8-18 19 91413138 8 SPRING WASHER, 5/8 20 91403114 2 BOOM PIVOT BUSHING 21 88671001 2 STRAIGHT LUBE FITTING, 1/8 22 Ref PUSH BEAM, (see Figure 2-7 for details) 23 88581149 2 RETAINING RING 24 0682048 1 HEX HD CAPSCREW, 5/8-11X6, GR8 25 88521010 1 HEX NUT, 5/8-11

91404001 G6-42P 2-3

Page 30

BOOM

PY5310

186

112

NOTE:

1. WEAR PAD SHIMMING: A. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD & SHIM. B. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS. C. ADD WEAR PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF

0.070 TO 0.130 IN (1.8MM TO 3.3MM) IN BOTH HORIZONTAL & VERTICAL DIRECTIONS. D. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UPTO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN (2) HARDENED WASHERS EVER BE USED. E. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF THE SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.

2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS & ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)

G6-42P 914040012-4

Page 31

BOOM

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)

Item Part Number Qty. Description Rev.

1 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)

2 90027471 8 HARDENED WASHER, 1/2

3 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 76-86 lb-ft)

4 88991005 AR HEX HD CAPSCREW, 1/2-20X1, (torque to 45-50 lb-ft)

91161222 4 MODIFIED BOLT, (S/N 0160037689 & After), (torque to 45-50 lb-ft) 5 90027470 12 HARDENED WASHER, 3/8 6 1001117654 2 WEAR PAD 7 91401469 1 MOUNT PLATE 8 91401224 2 SPACER 9 91401215 AR SHIM

91401216 AR SHIM

10 91401472 1 MOUNT PLATE 11 0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)

0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

0651608 AR HEX HD CAPSCREW, 3/8-24X1, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

12 0651608 AR HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft)

0651610 AR HEX HD CAPSCREW, 3/8-24X1-1/4, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

13 91471227 AR SHIM

91471226 AR SHIM

14 91401223 4 SPACER 15 91403530 4 WEAR PAD 16 0641607 AR HEX HD CAPSCREW, 3/8-16X7/8, GR5, (torque to 32-37 lb-ft)

0651610 AR HEX HD CAPSCREW, 3/8-24X1-1/4, GR5, (torque to 32-37 lb-ft) 17 91401450 2 SPACER 18 91401456 AR SHIM

91401457 AR SHIM

19 91403532 2 WEAR PAD

112 0651810 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (S/N 0160037689 & After)

0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (S/N 0160037689 & After)

186 88671008 2 STRAIGHT GREASE FITTING, (S/N 0160037689 & After)

91404001 G6-42P 2-5

Page 32

BOOM

PAP23920

10 105

NOTE:

1. USE LOCTITE

242

(0100011) ON ALL BOLT THREADS & JAM NUTS.

2. COAT STATIC, NON ROTATING, PIN BORES WITH MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY ROTATING PARTS.

3. COAT ALL BUSHINGS, SHEAVES & ROTATING PIN BORES WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.

BEFORE S/N 0160037689

S/N 0160037689 & AFTER

BEFORE S/N 0160037689

Figure 2-3 Second Boom Section

G6-42P 914040012-6

Page 33

BOOM

Figure 2-3 Second Boom Section

Item Part Number Qty. Description Rev.

1 91406013 1 SECOND BOOM SECTION 2 91141128 2 PUSH BEAM PIN 3 0641829 2 HEX HD CAPSCREW, 1/2-13X3-5/8, GR5 4 4761800 2 LOCKWASHER, 1/2

4751800 2 PLAIN WASHER, 1/2

5 91405085 1 HOSE RETAINER, (includes the following items)

91401435 1 LH HOSE RETAINER 91403499 1 PAD 88241023 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8 88501612 4 HEX NUT, #10-24

6 91403018 1 RETRACTION SHEAVE PIN, (Before S/N 0160037689 )

91403019 1 RETRACTION SHEAVE PIN, (S/N 0160037689 & After)

7 88671001 1 STRAIGHT LUBE FITTING, 1/8, (Before S/N 0160037689 )

2160001 1 GREASE FITTING, (S/N 0160037689 & After)

8 90028932 1 RETAINING RING 9 91403433 1 LEAF CHAIN, 643

10 91403071 Ref ANCHOR PIN, (no longer available, use 91413127 for replacement)

91413127 2 ANCHOR PIN

11 88631302 2 COTTER PIN, 1/16X3/4, (Before S/N 0160037689 )

88681344 2 SNAP RING, (S/N 0160037689 & After) 12 1360291 1 CHAIN CLEVIS 13 Ref ANCHOR PLATE, (see Figure 2-1, item 13 for details) 14 Ref THIRD BOOM SECTION, (see Figure 2-5 for details) 15 Ref LEAF CHAIN, 866, (see Figure 2-7, item 101 for details) 16 Ref CLEVIS, 866-634, (see Figure 2-7, item 102 for details) 17 4761600 1 LOCKWASHER, 3/8 18 0641632 1 HEX HD CAPSCREW, 3/8-16X4, GR5 19 91403126 AR THRUST WASHER

91403127 AR THRUST WASHER 20 91403053 2 SEAL 21 91403519 1 RETRACT ROLLER ASSY, (includes items 20 & 22) 22 91403052 1 BUSHING 23 3580347 1 HOSE SHEAVE

105 8522012 AR ANTI-SEIZE LUBE

91404001 G6-42P 2-7

Page 34

BOOM

PY5340

162

115

NOTE:

1. WEAR PAD SHIMMING : A. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD & SHIM. B. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS. C. ADD WEAR PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF

0.070 TO 0.130 IN (1.8MM TO 3.3MM) IN BOTH HORIZONTAL & VERTICAL DIRECTIONS. D. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO TWO HARDENED WASHERS MAY BE USED EXCEPT WHERE NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN TWO HARDENED WASHERS EVER BE USED. E. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF THE SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.

2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS & ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

G6-42P 914040012-8

Page 35

BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

Item Part Number Qty. Description Rev.

1 Ref SECOND BOOM SECTION, (see Figure 2-3 for details) 2 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

0651608 AR HEX HD CAPSCREW, 3/8-24X1, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft) 3 90027470 20 HARDENED WASHER, 3/8 4 91403532 2 WEAR PAD 5 91401450 2 SPACER 6 91401215 AR SHIM

91401216 AR SHIM 7 91401197 1 MOUNT PLATE 8 91403126 AR SHIM

91403127 AR SHIM 9 91401223 4 SPACER

10 91403530 6 WEAR PAD 11 0641807 4 HEX HD CAPSCREW, 1/2-13X7/8, GR5 12 4711800 4 FLAT WASHER, 1/2 13 1001117655 2 WEAR PAD 14 91401191 AR SPACER

91401451 AR SPACER

15 91401453 AR SHIM

91401454 AR SHIM

16 0651614 4 HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft) 17 91471227 AR SHIM

91471226 AR SHIM

18 91401223 2 SPACER 19 91403531 2 WEAR PAD 20 91401225 2 SPACER 21 91471228 AR SHIM

91471229 AR SHIM

22 90027471 8 HARDENED WASHER, 1/2 23 0651810 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (S/N 0160037689 & After),

(torque to 76-86 lb-ft) 0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft) 0651807 AR HEX HD CAPSCREW, 1/2-20X7/8, GR5, (S/N 0160037689 & After),

(torque to 76-86 lb-ft) 0651806 AR HEX HD CAPSCREW, 1/2-20X3/4, GR5, (S/N 0160037689 & After),

(torque to 76-86 lb-ft) 0651808 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (S/N 0160037689 & After),

(torque to 76-86 lb-ft)

24 0651805 AR HEX HD CAPSCREW, 1/2-20X5/8, (torque to 76-86 lb-ft)

0651807 AR HEX HD CAPSCREW, 1/2-20X7/8, (S/N 0160037689 & After),

(torque to 76-86 lb-ft) 0651806 AR HEX HD CAPSCREW, 1/2-20X3/4, (S/N 0160037689 & After),

(torque to 76-86 lb-ft)

25 1001117654 2 WEAR PAD 26 88201563 2 HEX HD CAPSCREW, 1/2-20X7/8, GR5, (Before S/N 0160037689 ),

(torque to 76-86 lb-ft)

91404001 G6-42P 2-9

Page 36

BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) (Continued)

Item Part Number Qty. Description Rev.

88991005 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (S/N 0160037689 & After),

(torque to 45-50 lb-ft)

27 91401224 2 SPACER 115 88671027 2 GREASE FITTING, (S/N 0160037689 & After) 162 88201533 8 HEX HD CAPSCREW, 3/8-24X7/8, GR5, (Before S/N 0160037689 ),

(torque to 32-37 lb-ft)

88201530 AR HEX HD CAPSCREW, 3/8-24X1/2, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

0651605 AR HEX HD CAPSCREW, 3/8-24X5/8, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

G6-42P 914040012-10

Page 37

BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) (Continued)

Item Part Number Qty. Description Rev.

91404001 G6-42P 2-11

Page 38

BOOM

PY5350

NOTE:

1. USE LOCTITE

242TM (0100011) ON ALL BOLT THREADS & JAM NUTS.

2. COAT STATIC, NON ROTATING, PIN BORES WITH MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY ROTATING PARTS.

3. COAT ALL BUSHINGS, SHEAVES & ROTATING PIN BORES WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN

Figure 2-5 Third Boom Section

G6-42P 914040012-12

Page 39

BOOM

Figure 2-5 Third Boom Section

Item Part Number Qty. Description Rev.

1 91406014 1 THIRD BOOM SECTION, (Before S/N 0160037689)

1001102577 1 THIRD BOOM SECTION, (S/N 0160037689 & After) 2 0641607 2 HEX HD CAPSCREW, 3/8-16X7/8, GR5 3 4711600 6 FLAT WASHER, 3/8 4 91401568 1 GUIDE BAR 5 91403087 1 PUSH BEAM BEARING PAD 6 91401204 1 CHAIN RETAINER 7 0681610 2 HEX HD CAPSCREW, 3/8-16X1-1/4, (torque to 25-30 lb-ft) 8 Ref CLEVIS, 866-634, (see Figure 2-7 for details) 9 0651614 2 HEX HD CAPSCREW, 3/8-24X1-3/4, GR5

10 Ref PUSH BEAM ASSY, (see Figure 2-7 for details) 11 Ref LEAF CHAIN ASSY, (see Figure 2-7 for details) 12 91403425 1 ANCHOR PIN 13 0641606 1 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 25-30 lb-ft) 14 4761600 1 LOCKWASHER, 3/8 15 91403377 4 BUSHING

91404001 G6-42P 2-13

Page 40

BOOM

PY5360

115

121

NOTE:

0.070 TO 0.130 IN (1,8MM TO 3,3MM) IN BOTH HORIZONTAL & VERTICAL DIRECTIONS.• N D. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER, UP TO TWO HARDENED WASHERS MAY BE USED EXCEPT WHERE NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE THAN TWO HARDENED WASHERS EVER BE USED. E. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF THE SHIMS USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.

2. ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL BEARING PADS & ALL BEARING PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM.

Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)

G6-42P 914040012-14

Page 41

BOOM

Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)

Item Part Number Qty. Description Rev.

1 Ref THIRD BOOM SECTION, (see Figure 2-5 for details) 2 91403533 2 WEAR PAD 3 91401451 2 SPACER 4 91401453 AR SHIM

91401454 AR SHIM 5 90027470 AR FLAT WASHER, 3/8 6 0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)

0651810 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (S/N 0160037689 & After),

(torque to 76-86 lb-ft)

7 0651607 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)

0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

0651605 AR HEX HD CAPSCREW, 3/8-24X5/8, GR5, (S/N 0160037689 & After),

(torque to 32-37 lb-ft) 8 91471228 AR SHIM 9 91401225 2 SPACER

10 91403531 2 WEAR PAD 11 88261128 AR SOCKET BUTTON HD CAPSCREW, 3/8-24X1, (torque to 32-37 lb-ft)

88261129 AR SOCKET BUTTON HD CAPSCREW, 3/8-24X1-1/4, (S/N 0160037689 & After),

(torque to 32-37 lb-ft)

12 1001117655 2 WEAR PAD 13 90027471 4 HARDENED WASHER, 1/2

14 91401226 2 SPACER 115 88671027 2 GREASE FITTING, (S/N 0160037689 & After) 121 88991005 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (S/N 0160037689 & After),

(torque to 45-50 lb-ft)

91161222 AR MODIFIED BOLT, GR5, (S/N 0160037689 & After), (torque to 45-50 lb-ft)

91404001 G6-42P 2-15

Page 42

BOOM

PAL1111

8 16

104

102

103 105

312

1 5

203

202

101

3 101

NOTE: THE CHAIN CLEVIS ROD,

ATTACHES TO THE STRONG BACK, IN FIGURE 2-1

NOTE: THE CLEVIS ROD, SEATS IN THE REAR

OF THE THIRD BOOM SECTION, SHOWN IN FIGURE 2-5

NOTE: SEE FIGURE 2-5 FOR PUSH BEAM, CHAIN RETAINER & WEAR PADS.

Figure 2-7 Push/Beam Extend Chain & Roller Assembly

G6-42P 914040012-16

Page 43

BOOM

Figure 2-7 Push/Beam Extend Chain & Roller Assembly

Item Part Number Qty. Description Rev.

0275798 1 PUSH BEAM ASSY, (includes items 1 thru 22) B

1 0100011 AR

2 0100075 AR

LOCTITE

LOCTITE 3 0274674 1 LEAF CHAIN ASSY, (includes items 101 thru 105) C 4 0274799 1 CHAIN CLEVIS ROD 5 0641808 2 HEX HD CAPSCREW, 1/2-13X1, GR5 6 4761800 2 LOCKWASHER, 1/2 7 14403323 AR NEVER SEEZE LUBE 8 14404793 AR MYSTIK TETRIMOLY GREASE 9 88501322 1 HEX NUT, 1-3/8-12, (torque to 155-195 lb-ft)

10 88581112 2 SNAP RING, 3/8 11 88671001 1 STRAIGHT LUBE FITTING, 1/8 12 91041451 1 SHIM 13 91041596 1 SHIM 14 91401189 1 KEEPER 15 91401190 1 TAB WASHER 16 Ref CROWD CYLINDER, (see Figure 9-2 for details) 17 91403017 1 EXTEND SHEAVE PIN 18 91403045 1 CHAIN ROLLER ASSY, (includes items 202 & 203) B 19 91403065 1 HARD WASHER 20 91513029 1 UHMW TAPE, 13 FT 21 91406015 1 PUSH BEAM WELDMENT

22 91413122 1 ANCHOR PIN 101 91403432 1 LEAF CHAIN, 866 102 1360298 1 CLEVIS, 866-634 103 91413123 1 ANCHOR PIN 104 88581112 2 SNAP RING, 3/8 105 8522012 AR ANTI-SEIZE LUBE 202 91403047 1 BUSHING 203 91403119 2 SEAL 312 Ref ANCHOR PIN, (see Figure 2-5 for details)

242

545

91404001 G6-42P 2-17

Page 44

BOOM

NOTE:

USE LOCTITE, 14403364, ON ALL BOLT THREADS.

Before S/N 0160037689

Figure 2-8 Quick Switch Assembly

G6-42P 914040012-18

Page 45

Before S/N 0160037689

BOOM

Figure 2-8 Quick Switch Assembly

Item Part Number Qty. Description Rev.

91405032 1 QUICK SWITCH ASSY, (includes items 3, 4, 7 thru 11, 14 & 18) F 1 Ref THIRD BOOM SECTION, (see Figure 2-5 for details) 2 Ref TILT CYLINDER, (see Figure 9-3 for details) 3 88671008 1 STRAIGHT LUBE FITTING, 1/4-28 4 3440832 1 ROLL PIN, 1/4X2 5 91403020 1 HEAD PIN 6 88661001 2 STRAIGHT LUBE FITTING, 1/8 7 91403404 1 QUICK SWITCH PIN 8 91403407 1 QUICK RELEASE PIN 9 91403411 1 TETHER CABLE

10 88301193 1 ROUND HD MACHINE SCREW, #10-32X1/2 11 88561105 1 FLAT WASHER, #10 12 88521012 1 HEX LOCKNUT, 3/4-10 13 91403412 1 HEX HD CAPSCREW, 1/2-13X6 14 91403060 1 QUICK SWITCH CASTING 15 8310308 1 HARDENED WASHER, 1/2 16 88201067 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 17 91403405 1 PIN WELDMENT 18 88221276 1 SOCKET SET SCREW, (flat point), 1/2-13X1/2

91404001 G6-42P 2-19

Page 46

BOOM

PY2050

122

121

116

120

103

114 301

304

302

115

113

S/N 0160037689 & After

Figure 2-8 Quick Switch Assembly

G6-42P 914040012-20

Page 47

S/N 0160037689 & After

BOOM

Figure 2-8 Quick Switch Assembly

Item Part Number Qty. Description Rev.

3 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)

71 Ref TILT CYLINDER, (see Figure 9-3 for details) 103 8310067 1 LOCKNUT, 3/4-10 113 88671008 2 STRAIGHT GREASE FITTING 114 1001098382 1 QUICK SWITCH COUPLING ASSY, (includes items 301 thru 304) D 115 1001098233 1 PIVOT PIN 116 1001098218 1 PIN WELDMENT 120 0682244 1 HEX HD CAPSCREW, 3/4-10X5-1/2, GR8 121 4740003 1 WASHER, 1/2 122 0641808 1 HEX HD CAPSCREW, 1/2-13X1, GR5 124 8307916 AR WASHER, SHIM, (not shown) 125 8307917 AR WASHER, SHIM, (not shown) 301 1001098174 1 QUICK SWITCH COUPLER 302 1001098176 1 POPPIN PIN ASSY 304 1001105441 1 QUICK SWITCH LOCK PIN

91404001 G6-42P 2-21

Page 48

BOOM

This Page Intentionally Left Blank

G6-42P 914040012-22

Page 49

SECTION 3

ATTACHMENTS

91404001 G6-42P

Page 50

ATTACHMENTS

PY1950

Before S/N 0160023812

Figure 3-1 Tilt Carriage

G6-42P 914040013-2

Page 51

Before S/N 0160023812

ATTACHMENTS

Figure 3-1 Tilt Carriage

Item Part Number Qty. Description Rev.

91405073 1 48 IN CARRIAGE ASSY, (includes items 1 thru 7) D 91405074 1 72 IN CARRIAGE ASSY, (includes items 1 thru 7) D

1 NSS 1 48 IN CARRIAGE WELDMENT

NSS 1 72 IN CARRIAGE WELDMENT 2 NSS 1 S/N PLATE 4 90200003 2 COLLAR 5 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5 6 88521310 2 HEX LOCKNUT, 5/8-11, (nylok) 7 91401303 1 FORK PIN, (48 IN carriage)

91401324 1 FORK PIN, (72 IN carriage)

8 Ref FORK, (see Figure 3-16 for details)

91404001 G6-42P 3-3

Page 52

ATTACHMENTS

PY0430

S/N 0160023812 & After

Figure 3-1 Tilt Carriage

G6-42P 914040013-4

Page 53

S/N 0160023812 & After

ATTACHMENTS

Figure 3-1 Tilt Carriage

Item Part Number Qty. Description Rev.

1170019 1 50 IN TILT CARRIAGE, (Before S/N 0160037689), includes all items) C 1170021 1 50 IN TILT CARRIAGE, (S/N 0160037689 & After), (includes all items) D 1170022 1 60 IN TILT CARRIAGE, (Before S/N 0160037689), (includes all items) C 1170024 1 60 IN TILT CARRIAGE, (S/N 0160037689 & After), (includes all items) D 1170025 1 72 IN TILT CARRIAGE, (Before S/N 0160037689), (includes all items) C

1001132514 1 72 IN TILT CARRIAGE, (S/N 0160037689 & After), (includes all items) A 1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5 2 NSS 1 TILT CARRIAGE 3 3300240 2 LOCKNUT, 5/8-11 4 3423275 1 50 IN FORK PIN

3423242 1 60 IN FORK PIN

3423276 1 72 IN FORK PIN 5 90200003 2 COLLAR 6 NSS 1 S/N PLATE

91404001 G6-42P 3-5

Page 54

ATTACHMENTS

Figure 3-2 Buckets

G6-42P 914040013-6

Page 55

ATTACHMENTS

Figure 3-2 Buckets

Item Part Number Qty. Description Rev.

91405054 1 60 IN BUCKET, 3/4 ³ YARD, (Before S/N 0160037689)

1001100822 1 72 IN BUCKET, 1.0 ³ YARD, (S/N 0160037689 & After)

91405055 1 74 IN BUCKET, 1-1/4 ³ YARD, (Before S/N 0160037689)

1001100823 1 96 IN BUCKET, 1-1/2 ³ YARD, (S/N 0160037689 & After)

91405071 1 102 IN BUCKET, 1-1/4 ³ YARD, (Before S/N 0160037689)

1001100824 1 102 IN BUCKET, 2.0 ³ YARD, (S/N 0160037689 & After)

91404001 G6-42P 3-7

Page 56

ATTACHMENTS

17 18

PY1760

Figure 3-3 48 Inch & 72 Inch Slope Piler Carriage

Before S/N 0160037689

G6-42P 914040013-8

Page 57

Before S/N 0160037689

ATTACHMENTS

Figure 3-3 48 Inch & 72 Inch Slope Piler Carriage

Item Part Number Qty. Description Rev.

91405101 1 48 IN SLOPE PILER CARRIAGE, (includes all items) O 91405079 1 72 IN SLOPE PILER CARRIAGE, (includes all items) T

1 NSS 1 48 IN CARRIAGE WELDMENT

NSS 1 72 IN CARRIAGE WELDMENT

2 91401324 1 FORK PIN, (72 IN carriage)

91401303 1 FORK PIN, (48 IN carriage) 3 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5 4 90200003 2 COLLAR 5 88521310 2 HEX LOCKNUT, 5/8-11, (nylok) 6 91081313 3 KEEPER PLATE 7 88551013 6 LOCKWASHER, 1/2 8 88201065 6 HEX HD CAPSCREW, 1/2-13X1, GR5 9 91081594 1 THRUST WASHER

10 91083248 1 BUSHING 11 3423263 2 SWAY CYLINDER PIN 12 Ref SWAY CYLINDER VALVE, (see Figure 9-19 for details) 13 88551009 3 LOCKWASHER, 1/4 14 88201008 3 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 15 91081630 2 MODIFIED CONNECTOR 16 8760268 2 ELBOW, 90 DEGREE, (swivel nut) 17 77143015 1 WHIZ-LOCKNUT, 3/8-16 18 84521062 1 SUPPORT CLAMP 19 91043126 1 DUST CAP 20 91403414 1 MALE QUICK DISCONNECT 21 2220372 2 CONNECTOR, (includes item 41) 22 84719223 2 HOSE ASSY 23 91403413 1 FEMALE QUICK DISCONNECT 24 91043125 1 DUST PLUG 25 91081577 1 TAP BOLT 26 Ref SWAY CYLINDER, (see Figure 12-26 for details) 27 88671022 2 LUBE FITTING, 90 DEGREE, 1/8 28 91081622 1 PIN, (adapter weldment) 30 NSS 1 S/N PLATE 31 NSS 1 ADAPTER WELDMENT 32 90205870 AR SHIM 33 91031236 2 SPACER 34 91033186 2 BEARING PAD 35 88561109 4 FLAT WASHER, 3/8 36 88201534 4 HEX HD CAPSCREW, 3/8-24X1, GR5

88201535 4 HEX HD CAPSCREW, 3/8-24X1-1/4, GR5

37 90204007 1 TUBE 38 88521016 1 HEX LOCKNUT, 1-8 39 05101441 1 WASHER, 1-1/16 40 88501016 1 HEX NUT, 1-8 41 88591205 2 O-RING 42 91041387 2 ORIFICE PLUG

91404001 G6-42P 3-9

Page 58

ATTACHMENTS

PAP2971

28 29

S/N 0160037689 & After

Figure 3-4 Side Tilt Carriage

G6-42P 914040013-10

Page 59

S/N 0160037689 & After

ATTACHMENTS

Figure 3-4 Side Tilt Carriage

Item Part Number Qty. Description Rev.

1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) H

1001101956 1 60 IN SIDE TILT CARRIAGE, (includes all items) H

1170057 1 72 IN SIDE TILT CARRIAGE, (includes all items) H 1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2 2 0642032 2 HEX HD CAPSCREW, 5/8-11X4 3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4 4 NSS 1 CARRIAGE BASE 5 NSS 1 S/N PLATE 6 NSS 1 SIDE TILT CARRIAGE 7 2110606 2 ADAPTER 8 2172106 2 ADAPTER, 90 DEGREE 9 2110808 2 ADAPTER, (50 IN & 72 IN side tilt carriage)

2110608 2 ADAPTER, (60 IN side tilt carriage)

10 3300240 2 LOCKNUT, 5/8-11 11 3423275 1 50 IN FORK PIN

3423242 1 60 IN FORK PIN

3423276 1 72 IN FORK PIN 12 3423307 2 PIN 13 3841203 2 KEEPER 14 4891800 1 WASHER, 1/2 15 8420053 1 DUST CAP 16 8420055 1 DUST PLUG 17 88671001 1 GREASE FITTING 18 90200003 2 COLLAR 19 91403413 1 FEMALE QUICK DISCONNECT 20 91403414 1 MALE QUICK DISCONNECT 21 1001090063 2 WEAR PAD 22 1001090064 AR SHIM 23 Ref HYDRAULIC CYLINDER, (see Figure 9-22 for details) 24 1001090140 1 BEARING 25 1001099113 1 PIN 26 1001099115 2 SLEEVE 27 1001102378 2 HOSE ASSY, 3/8X39

28 0100011 AR

29 0741610 6 FLAT HD SOCKET SCREW, 3/8-16X1-1/4 30 1001120914 1 BEARING RETAINER SHIM 31 1001120915 1 BEARING RETAINER PLATE

LOCTITE

242

K1 2890228 1 SIDE TILT CARRIAGE KIT, (includes items 30 & 31) C

91404001 G6-42P 3-11

Page 60

ATTACHMENTS

ENLARGED VIEW

1 2

PY1920

Before S/N 0160037689

Figure 3-5 Truss Boom

G6-42P 914040013-12

Page 61

Before S/N 0160037689

ATTACHMENTS

Figure 3-5 Truss Boom

Item Part Number Qty. Description Rev.

91405083 1 10 FT TRUSS BOOM ASSY, (includes all items, except item 2) D

91405082 1 15 FT TRUSS BOOM ASSY, (includes all items, except item 1) D 1 NSS 1 10 FT TRUSS BOOM WELDMENT 2 NSS 1 15 FT TRUSS BOOM WELDMENT 3 88671001 1 STRAIGHT LUBE FITTING, 1/8 4 90402948 1 PIN 5 88501008 1 HEX NUT, 1/2-13 6 88201073 1 HEX HD CAPSCREW, 1/2-13X3, GR5 8 90451053 1 HANGER 9 90453041 1 SHACKLE

10 90453040 1 SWIVEL HOOK

91164440 1 SAFETY LATCH KIT

11 NSS 1 ATTACHMENT S/N PLATE

91404001 G6-42P 3-13

Page 62

ATTACHMENTS

PY1540

S/N 0160037689 & After

Figure 3-5 Truss Boom

G6-42P 914040013-14

Page 63

S/N 0160037689 & After

ATTACHMENTS

Figure 3-5 Truss Boom

Item Part Number Qty. Description Rev.

1001099902 1 12 FT TRUSS BOOM, (includes all items) A

1001099901 1 15 FT TRUSS BOOM, (includes all items) A 1 4110422 2 WARNING SWINGING LOADS DECAL 2 NSS 1 S/N PLATE 3 NSS 1 TRUSS BOOM

91404001 G6-42P 3-15

Page 64

ATTACHMENTS

ENLARGED

VIEW

1 2

18 17

PAP2390

Figure 3-6 10 Foot & 15 Foot Truss Boom With Winch

Before S/N 0160037689

G6-42P 914040013-16

Page 65

Before S/N 0160037689

ATTACHMENTS

Figure 3-6 10 Foot & 15 Foot Truss Boom With Winch

Item Part Number Qty. Description Rev.

91405081 1 10 FT TRUSS BOOM WITH WINCH, (includes items 1 & 3 thru 35) O

91405080 1 15 FT TRUSS BOOM WITH WINCH, (includes items 2 thru 35) O 1 NSS 1 10 FT TRUSS BOOM WELDMENT 2 NSS 1 15 FT TRUSS BOOM WELDMENT 3 Ref WINCH WITH MOTOR, (see Figures 12-28 & 12-29 for details) 4 NSS 1 S/N PLATE 6 90403056 1 SHEAVE 7 2220385 1 SWIVEL NUT RUN TEE, 1/2, TUBE 8 90402948 1 PIN 9 88201073 1 HEX HD CAPSCREW, 1/2-13X3, GR5

10 88501008 1 HEX NUT, 1/2-13 11 88671001 1 STRAIGHT LUBE FITTING, 1/8 12 90207882 1 WIRE ROPE, 3/8 13 91403448 1 SWIVEL HOOK 14 90026965 1 THIMBLE 15 90028990 2 WIRE ROPE CLIP 16 83201062 4 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8 17 88501010 4 HEX NUT, 5/8-11 18 90027472 4 HARDENED WASHER, 5/8 19 84717593 2 HOSE ASSY 20 91403414 1 MALE QUICK DISCONNECT 21 91403413 1 FEMALE QUICK DISCONNECT 22 Ref TRUSS BOOM PRESSURE REDUCER VALVE, (see Figure 12-30 for details) 23 88201024 2 HEX HD CAPSCREW, 5/16-18X2, GR5 24 88501005 2 HEX NUT, 5/16-18 25 88551010 2 LOCKWASHER, 5/16 26 84719732 2 HOSE ASSY 27 2220374 1 CONNECTOR, (includes item 33) 28 2220596 2 ELBOW, 90 DEGREE, (includes two of item 34) 29 2220726 2 ELBOW, 90 DEGREE 30 2220499 1 ELBOW, 45 DEGREE, (includes item 33) 33 88591206 2 O-RING 34 88591205 4 O-RING 35 2220373 2 CONNECTOR, (includes two of item 34) 36 91043125 1 DUST PLUG 37 91043126 1 DUST CAP

91404001 G6-42P 3-17

Page 66

ATTACHMENTS

PAP3440

S/N 0160037689 & After

Figure 3-7 12 Foot Truss Boom With Winch

G6-42P 914040013-18

Page 67

S/N 0160037689 & After

ATTACHMENTS

Figure 3-7 12 Foot Truss Boom With Winch

Item Part Number Qty. Description Rev.

1001099351 1 12 FT TRUSS BOOM WITH WINCH, (includes all items) F 1 NSS 1 TRUSS BOOM FRAME 2 90554016 1 MADE IN USA DECAL 3 NSS 1 S/N PLATE 4 70021349 4 HEX HD CAPSCREW, 3/8X1

90554042 4 LOCK WASHER, 3/8 5 70021921 1 TRUSS BOOM WINCH MOTOR 6 NSS 2 HEX HD CAPSCREW, 1/2X1-3/4

90554020 2 LOCK WASHER, 1/2

90554054 2 HEX NUT, 1/2 7 70021415 2 CONNECTOR 8 70021977 2 HOSE ASSY, 3/8X32 9 NSS 1 ELBOW, 90 DEGREE

10 7029692 1 MALE QUICK COUPLER 11 90554062 1 DUST CAP 12 70021342 1 FEMALE QUICK COUPLER 13 90554076 1 DUST COVER 15 70021978 1 BALL SWIVEL WITH SAFETY HOOK 16 70021979 1 SOCKET ASSY, (includes items 17 & 18) 17 NSS 1 PIN 18 NSS 1 COTTER PIN 19 NSS 2 CLAMP 20 70021935 1 PULLEY 21 70022028 1 CABLE 22 4110422 2 WARNING SWINGING LOADS DECAL 23 NSS 1 PIN 24 NSS 2 FLAT WASHER 25 NSS 2 SNAP RING

91404001 G6-42P 3-19

Page 68

ATTACHMENTS

WARNING

PY1940

37 38

9 54 55

52 53

8 9 10

4 11

3 4

17 18 19

37 38

56 58 59

44 45 46 48

38 49

37 38

RIGHT

LEFT

Before S/N 0160037689

Figure 3-8 100 Degree Swing Fork Assembly

G6-42P 914040013-20

Page 69

Before S/N 0160037689

ATTACHMENTS

Figure 3-8 100 Degree Swing Fork Assembly

Item Part Number Qty. Description Rev.

91405075 1 100 DEGREE SWING FORK ASSY, (includes all items) O

1 NSS 1 CARRIAGE WELDMENT 2 84719167 2 HOSE ASSY 3 2220606 2 RUN TEE, (includes item 4) 4 88591204 4 O-RING 5 8760268 2 ELBOW, 90 DEGREE, (swivel nut) 6 91041326 2 PIVOT PIN, (swing cylinder) 7 88581136 4 SNAP RING 8 91413100 2 MANIFOLD BLOCK

9 88201008 8 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 10 88551009 6 LOCKWASHER, 1/4 11 2220371 2 CONNECTOR, (includes item 4) 12 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5 13 90200003 2 COLLAR 14 88521310 2 HEX LOCKNUT, 5/8-11 15 91401324 1 FORK PIN 16 84719197 2 HOSE ASSY 17 91041322 2 LOCKING PLATE 18 83201026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 19 91041325 2 PIVOT PIN 20 83201024 4 HEX HD CAPSCREW, 3/8-16X1, GR8 21 88671008 2 STRAIGHT LUBE FITTING, 1/4-28 22 91041324 2 PIVOT PIN 23 91411073 2 LOCKING PLATE 24 NSS 1 PIVOT WELDMENT 25 88671018 2 LUBE FITTING, 45 DEGREE, 1/8 26 91406070 1 RH SUPPORT BRACKET 27 91406069 1 LH SUPPORT BRACKET 28 91401266 2 PIN 29 88631449 2 ROLL PIN, 1/8X1-1/2 30 91043221 2 DETENT PIN 31 91033038 24 in CHAIN 32 91033039 2 CHAIN CONNECTION 33 NSS 1 S/N PLATE 35 91143282 2 PINCH POINT DECAL 36 91041327 2 BUSHING 37 2220372 6 CONNECTOR, (includes item 38) 38 88591205 8 O-RING 39 91043125 1 DUST PLUG 40 91403413 1 FEMALE QUICK DISCONNECT 41 91403414 1 MALE QUICK DISCONNECT 42 91043126 1 DUST CAP 43 91041356 6 SPACER 44 91413099 1 RELIEF VALVE 45 88201029 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5 46 88551010 2 LOCKWASHER, 5/16 47 Ref SWING CYLINDER, (see Figure 12-27 for details) 48 88501005 2 HEX NUT, 5/16-18 49 2220373 2 CONNECTOR, (includes item 38)

91404001 G6-42P 3-21

Page 70

Before S/N 0160037689

ATTACHMENTS

Figure 3-8 100 Degree Swing Fork Assembly (Continued)

Item Part Number Qty. Description Rev.

50 84719760 2 HOSE ASSY 51 8765204 2 ELBOW, 90 DEGREE, (swivel nut) 52 91041361 2 MODIFIED FITTING 53 91411050 2 ORIFICE 54 88561002 2 FLAT WASHER, 1/4 55 91043186 1 DBL PILOT CHECK VALVE 56 84718208 2 HOSE ASSY 57 2220657 2 ELBOW, 45 DEGREE, (swivel nut) 58 71492142 24 in FLEX LOOM 59 86683122 4 TIE WRAP

G6-42P 914040013-22

Page 71

Before S/N 0160037689

ATTACHMENTS

Figure 3-8 100 Degree Swing Fork Assembly (Continued)

Item Part Number Qty. Description Rev.

91404001 G6-42P 3-23

Page 72

ATTACHMENTS

PAP3360

2 31

Figure 3-9 90 Degree Swing Carriage

S/N 0160037689 & After

G6-42P 914040013-24

Page 73

S/N 0160037689 & After

ATTACHMENTS

Figure 3-9 90 Degree Swing Carriage

Item Part Number Qty. Description Rev.

1001095418 1 90 DEGREE SWING CARRIAGE, 72 IN, (includes all items) K 1 2220415 4 ADAPTER 2 2220473 2 ADAPTER, 90 DEGREE 3 2220609 2 ADAPTER 4 2220628 2 ADAPTER, 90 DEGREE 5 Ref SWING CYLINDER, (see Figure 9-23 for details) 6 2717287 2 HOSE ASSY, 1/4X58 7 3423276 1 PIN

11 6604662 2 HOSE ASSY, 1/4X40-1/2 12 7062922 1 WASHER 13 NSS 1 PIVOT WELDMENT 14 7110702 2 PIVOT PIN 15 7110712 1 PIN 16 7110722 2 PIN 17 8065062 2 BUSHING 18 8303634 5 HEX HD CAPSCREW, 5/8-11X4, GR5 19 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 20 8305643 5 HEX NUT, 5/8-11 21 8307904 AR SHIM 22 8307918 AR SHIM 23 8310160 AR SHIM 24 8310161 AR SHIM 25 8420053 1 DUST CAP 26 8420055 1 DUST PLUG 27 8580315 2 PLUG 28 8584001 5 TIE WRAP 29 8642207 4 RETAINING RING 30 8769132 2 CLAMP 31 8770016 2 ADAPTER 32 90200003 2 COLLAR 33 91403413 1 FEMALE QUICK DISCONNECT 34 91403414 1 MALE QUICK DISCONNECT 35 NSS 1 CARRIAGE FRAME 36 NSS 1 S/N PLATE 37 1001110704 1 WARNING CRUSH HAZARD DECAL 38 1001111190 2 WARNING DECAL

91404001 G6-42P 3-25

Page 74

ATTACHMENTS

10 11

PY1960

Before S/N 0160037689

Figure 3-10 Sheet Material Handler

G6-42P 914040013-26

Page 75

Before S/N 0160037689

ATTACHMENTS

Figure 3-10 Sheet Material Handler

Item Part Number Qty. Description Rev.

91405077 1 SHEET MATERIAL HANDLER ASSY, (includes all items) E 1 NSS 1 CARRIAGE WELDMENT 2 NSS 1 ATTACHMENT S/N PLATE 4 90553012 2 SIDE DRYWALL GUARD 5 88201105 4 HEX HD CAPSCREW, 5/8-11X4, GR5 6 90200003 4 COLLAR 7 88521310 4 HEX LOCKNUT, 5/8-11, (nylok) 8 91401340 2 FORK PIN 9 88241053 14 SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2

10 88551011 8 LOCKWASHER, 3/8 11 88501006 8 HEX NUT, 3/8-16 12 90553013 2 BOTTOM DRYWALL GUARD 13 91403366 2 DRYWALL FORK

91404001 G6-42P 3-27

Page 76

ATTACHMENTS

2 3 4

101

102 103 104 105

106

107

PY1510

LEFT SIDE SHOWN,

RIGHT SIDE OPPOSITE

S/N 0160037689 & After

Figure 3-10 Sheet Material Handler

G6-42P 914040013-28

Page 77

S/N 0160037689 & After

ATTACHMENTS

Figure 3-10 Sheet Material Handler

Item Part Number Qty. Description Rev.

1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A 1 7112642 2 BACKREST EXTENSION 2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 3 8305012 4 HEX NUT, 1/2-13 4 8307007 4 LOCKWASHER, 1/2 5 1001093377 2 HITCH PIN 6 1001101115 1 RH FORK SUPPORT ASSY, (includes items 101 thru 107) A 7 1001101116 1 LH FORK SUPPORT ASSY, (includes items 101 thru 107) B

101 7114941 1 LOCK BAR 102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 103 8305644 1 HEX LOCKNUT, 1/2-13 104 8307007 4 LOCK WASHER, 1/2 105 8307112 1 WASHER, 1/2 106 1001100228 1 RH FORK SUPPORT, (not shown)

1001100229 1 LH FORK SUPPORT, (shown)

107 NSS 1 S/N PLATE

91404001 G6-42P 3-29

Page 78

ATTACHMENTS

10 11

15 16 17

10 11 12

10 11 13

1 2

2 3

22 26

19 25

AUXILIARY LINE

"UP/RIGHT"

AUXILIARY LINE

"DOWN/LEFT"

9108-3535

HOOK STORAGE ONLY. DO NOT USE AS LIFTING EYE. MACHINE

DAMAGE OR INJURY COULD OCCUR.

27 28

VIEW A-A

Figure 3-11 Winch Installation

G6-42P 914040013-30

Page 79

ATTACHMENTS

Figure 3-11 Winch Installation

Item Part Number Qty. Description Rev.

91405024 Ref WINCH INSTALLATION, (not available to order, see items 1 thru 28 for service) L 1 91403413 1 FEMALE QUICK DISCONNECT 2 84719236 2 HOSE ASSY 3 91403414 1 MALE QUICK DISCONNECT 4 91083535 1 CAUTION DECAL 5 90201443 1 HOOK & BALL 6 90029999 1 WIRE ROPE CLIP, 7/16 7 91403384 1 CABLE 8 Ref WINCH WITH MOTOR, (see Figures 12-28 & 12-29 for details) 9 83201095 2 HEX HD CAPSCREW, 5/8-11X2-3/4, GR8, (torque to 200-215 lb-ft)

10 90027472 6 HARDENED WASHER 11 88501010 6 HEX NUT, 5/8-11 12 83201062 2 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8, (torque to 200-215 lb-ft) 13 83201102 2 HEX HD CAPSCREW, 5/8-11X2-1/2, GR8, (torque to 200-215 lb-ft) 14 91401296 1 WINCH MOUNTING PLATE 15 Ref PRESSURE REDUCER VALVE, 1360 PSI, (see Figure 12-31 for details) 16 88201023 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 17 88551010 2 LOCKWASHER, 5/16 18 1001115014 1 HOSE ASSY 19 2220596 2 ELBOW, 90 DEGREE, (includes item 25) 20 91411044 1 WINCH HOOK STOWAGE 21 2753902 1 HOSE ASSY 22 2220671 2 ELBOW, 90 DEGREE, (includes item 26) 25 88591205 2 O-RING 26 88591206 2 O-RING 27 2220726 1 ELBOW, 90 DEGREE 28 2220385 1 SWIVEL NUT RUN TEE, 1/2, TUBE

91404001 G6-42P 3-31

Page 80

ATTACHMENTS

WARNING

PY0441

39 40

9 60 61

57 58

8 9 10

4 11

3 4

17 18 19

44 45 46 54

40 55

39 40

48 51 52 53

39 40

62 64 65

LEFT

RIGHT

Figure 3-12 100 Degree Drywall Swing Carriage Assembly

Before S/N 0160037689

G6-42P 914040013-32

Page 81

Before S/N 0160037689

ATTACHMENTS

Figure 3-12 100 Degree Drywall Swing Carriage Assembly

Item Part Number Qty. Description Rev.

91405078 1 100 DEGREE DRYWALL SWING CARRIAGE, (includes all items) O 1 NSS 1 DRYWALL CARRIAGE WELDMENT 2 84719167 2 HOSE ASSY 3 2220606 2 RUN TEE, (includes item 4) 4 88591204 4 O-RING 5 8760268 2 ELBOW, 90 DEGREE, (swivel nut) 6 91041326 2 PIVOT PIN 7 88581136 4 SNAP RING 8 91413100 2 MANIFOLD BLOCK 9 88201008 8 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5

10 88551009 6 LOCKWASHER, 1/4 11 2220371 2 CONNECTOR, (includes item 4) 12 88201105 4 HEX HD CAPSCREW, 5/8-11X4, GR5 13 90200003 4 COLLAR 14 88521310 4 HEX LOCKNUT, 5/8-11 15 91401340 2 FORK PIN 16 84719197 2 HOSE ASSY 17 91041322 2 LOCKING PLATE 18 83201026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 19 91041325 2 PIVOT PIN 20 83201024 4 HEX HD CAPSCREW, 3/8-16X1, GR8 21 88671008 2 STRAIGHT LUBE FITTING, 1/4-28 22 91041324 2 PIVOT PIN 23 91411073 2 LOCKING PLATE 24 NSS 1 PIVOT WELDMENT 25 88671018 2 LUBE FITTING, 45 DEGREE, 1/8 26 91406070 1 RH SUPPORT BRACKET 27 91406069 1 LH SUPPORT BRACKET 28 91401266 2 PIN 29 88631449 2 ROLL PIN, 1/8X1-1/2 30 91043221 2 DETENT PIN 31 91033038 24 in CHAIN 32 91033039 2 CHAIN CONNECTION 33 NSS 1 S/N PLATE 35 91143282 2 PINCH POINT DECAL 36 91041327 2 BUSHING 37 91043125 1 DUST PLUG 38 91403413 1 FEMALE QUICK DISCONNECT 39 2220372 6 CONNECTOR, (includes item 40) 40 88591205 8 O-RING 41 91403414 1 MALE QUICK DISCONNECT 42 91043126 1 DUST CAP 43 91041356 6 SPACER 44 91413099 1 RELIEF VALVE 45 88201029 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5 46 88501005 2 HEX NUT, 5/16-18 47 Ref SWING CYLINDER, (see Figure 12-27 for details) 48 88241053 14 SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2 49 90553013 2 BOTTOM DRYWALL GUARD

91404001 G6-42P 3-33

Page 82

Before S/N 0160037689

ATTACHMENTS

Figure 3-12 100 Degree Drywall Swing Carriage Assembly (Continued)

Item Part Number Qty. Description Rev.

50 91403366 2 DRYWALL FORK 51 90553012 2 SIDE DRYWALL GUARD 52 88551011 8 LOCKWASHER, 3/8 53 88501006 8 HEX NUT, 3/8-16 54 88551010 2 LOCKWASHER, 5/16 55 2220373 2 CONNECTOR, (includes item 40) 56 8765204 2 ELBOW, 90 DEGREE, (swivel nut) 57 91041361 2 MODIFIED FITTING 58 91411050 2 ORIFICE 59 84719760 2 HOSE ASSY 60 91043186 1 DBL PILOT CHECK VALVE 61 88561002 2 FLAT WASHER, 1/4 IN 62 84718208 2 HOSE ASSY 63 2220657 2 ELBOW, 45 DEGREE, (swivel nut) 64 71492142 24 in FLEX LOOM 65 86683122 4 TIE WRAP

G6-42P 914040013-34

Page 83

Before S/N 0160037689

ATTACHMENTS

Figure 3-12 100 Degree Drywall Swing Carriage Assembly (Continued)

Item Part Number Qty. Description Rev.

91404001 G6-42P 3-35

Page 84

ATTACHMENTS

PAP18600

113 114

2 121319

10 11

119

101

112

110 115 117

14 15 16

4 5 6 7

3 4 6 7

111 116 118

109 111 118

109 118 120

108 110 115 117

104 105 106 107

103

102 110 115 117

ATTACH LANYARD HERE

9055-3032

9055-3026 REV. A

READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL.

WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED

PERSONNEL WORK PLATFORM.

ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH

LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT.

READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL

BEFORE OCCUPYING PERSONNEL WORK PLATFORM.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

9055-3031 REV. A

MAXIMUM OCCUPANCY THREE (3) PEOPLE. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK PLATFORM

CAPACITY CHART DISPLAYED IN CAB.

FAILURE TO COMPLY COULD RESULT IN

SERIOUS INJURY OR DEATH.

9 22

VIEW A-A

Before S/N 0160037689

Figure 3-13 Personnel Platform

G6-42P 914040013-36

Page 85

Before S/N 0160037689

ATTACHMENTS

Figure 3-13 Personnel Platform

Item Part Number Qty. Description Rev.

91415025 1 PERSONNEL PLATFORM ASSY, (includes items 1 thru 22) H 1 NSS 1 106 IN PERSONNEL PLATFORM, (includes items 101 thru 120)

3510809 1 96 IN PERSONNEL PLATFORM, (includes items 101 thru 120) 2 91406156 1 ADAPTER SUPPORT 3 91406069 1 LH SUPPORT BRACKET 4 91401266 2 PIN 5 91406070 1 RH SUPPORT BRACKET 6 88631449 2 ROLL PIN, 1/8X1-1/2 7 91043221 2 DETENT PIN 9 88341022 4 DRIVE SCREW

10 91033039 2 CHAIN CONNECTION 11 91033038 24 in CHAIN 12 0682012 8 HEX HD CAPSCREW, 5/8-11X1-1/2 13 4762000 8 LOCKWASHER, 5/8 14 91403230 1 MANUAL HOLDER 15 8310382 4 WHIZ-LOCKNUT, 1/4-20 16 31200160 1 PERSONNEL WORK PLATFORM MANUAL 17 1702773 1 JLG DECAL 18 1706893 1 WARNING DECAL 19 1706892 1 WARNING DECAL 20 1704277 6 LANYARD DECAL 21 1701509 1 MANUAL DECAL

22 NSS 1 S/N PLATE 101 4846265 1 GATE 102 3539685 1 LATCH PLATE 103 2940074 1 LATCH 104 3911008 4 ROUND HD SCREW 105 3311001 4 HEX NUT, #10-24 106 4751000 4 WASHER, #10 107 4761000 4 WASHER 108 2600216 2 HINGE 109 0641524 4 HEX HD CAPSCREW, 5/16-18X3 110 2080063 16 NYLON LOCKNUT, 1/4-20 111 2080064 14 NYLON LOCKNUT, 5/16-18 112 3520072 5 CAP PLUG 113 3573363 1 GUARD PLATE 114 3641438 1 BENT RAIL 115 3911428 16 ROUND HD SCREW, 1/4-20X1-3/4 116 3911528 12 ROUND HD SCREW, 5/16-18X1-3/4 117 4711400 16 WASHER, 1/4 118 4711500 32 WASHER, 5/16 119 4846528 1 BASKET END WELDMENT 120 3311501 2 HEX NUT, 5/16-18

91404001 G6-42P 3-37

Page 86

PY6770

154

155

111

4 101 102 107 109

103 106

104 106

105

108

110

112

114

113

4 101 201 209 214

154

155

111

103 206

108

104 106

105

218

203 210 212

110

BEFORE S/N 2009005-1

S/N 2009005-1 & AFTER

ATTACHMENTS

Figure 3-14 Fork Mounted Platform

G6-42P 914040013-38

Page 87

ATTACHMENTS

Figure 3-14 Fork Mounted Platform

Item Part Number Qty. Description Rev.

1001092280 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME),

(no longer available, order 1001103637 for replacement or items 1 thru 8 for service)

1001103637 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME),

(includes items 1 thru 8)

1001096306 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ISO),

(no longer available, order 1001103730 for replacement or items 1 thru 8 for service)

1001103730 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO),

(includes items 1 thru 8)

1001097072 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME - FRENCH),

(no longer available, order 1001103736 for replacement or items 1 thru 8 for service)

1001103736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH),

(includes items 1 thru 8) 1 1702773 2 JLG DECAL 2 1704885 1 WEBSITE DECAL 3 1706892 1 PLATFORM WARNING DECAL, (ASME)

1001096025 1 PLATFORM WARNING DECAL, (ISO) 1001096024 1 PLATFORM WARNING DECAL, (ASME - FRENCH)

4 31200160 1 OPERATION & SAFETY MANUAL, (ASME)

31200387 1 OPERATION & SAFETY MANUAL, (ISO - SPANISH) 31200388 1 OPERATION & SAFETY MANUAL, (ISO - PORTUGUESE) 31200336 1 OPERATION & SAFETY MANUAL, (ASME - FRENCH)

5 1001092481 1 WARNING DECAL, (ASME)

1001096021 1 WARNING DECAL, (ISO) 1001096019 1 WARNING DECAL, (ASME - FRENCH)

6 1001092482 1 CAPACITY DECAL, (ASME)

1001096023 1 CAPACITY DECAL, (ISO) 1001096020 1 CAPACITY DECAL, (ASME - FRENCH)

7 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1),

(includes items 101 thru 114, 154 & 155)

NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After),

(includes items 101, 103 thru 106, 108, 110, 111, 154, 155, 201, 203, 206, 210, 212, 214 & 218)

8 NSS 1 S/N PLATE

101 0860520 1 MANUAL STORAGE BOX 102 2080044 4 RIVNUT FASTENER 1/4-20 103 2600281 2 HINGE 104 2940074 1 LATCH 105 3520198 21 PLUG, (Before S/N 2009005-1)

3520072 10 PLUG, (S/N 2009005-1 & After)

106 3820020 20 POP RIVET, (Before S/N 2009005-1)

3820020 4 POP RIVET, (S/N 2009005-1 & After) 107 4751400 4 WASHER, 1/4 108 4846452 1 GATE WELDMENT 109 80263012 4 SCREW WHIZ-LOCK, 1/4-20 X 1/2 110 1001093140 1 GATE WELDMENT, (Before S/N 2009005-1)

1001095810 1 GATE WELDMENT, (S/N 2009005-1 & After)

111 NSS 1 PLATFORM WELDMENT

91404001 G6-42P 3-39

Page 88

ATTACHMENTS

Figure 3-14 Fork Mounted Platform (Continued)

Item Part Number Qty. Description Rev.

112 1001093171 2 PIN 113 1001097168 2 PIN, SAFETY SNAP, WITH LANYARD 114 1001098582 2 LYNCH PIN 3/16 WITH LANYARD 154 1701509 1 MANUAL DECAL 155 1704277 3 LANYARD ATTACH DECAL 201 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8 203 1060379 2 6 IN LANYARD CABLE 206 2080040 16 FASTENER 209 3311405 4 HEX NUT, 1/4-20 210 3421453 2 PIN 212 3760170 4 RING 214 4711400 8 WASHER, 1/4 218 1001102813 2 HITCH PIN

G6-42P 914040013-40

Page 89

ATTACHMENTS

Figure 3-14 Fork Mounted Platform (Continued)

Item Part Number Qty. Description Rev.

91404001 G6-42P 3-41

Page 90

ATTACHMENTS

PAP18810

WARNING

VIEW F-F

VIEW C-C

VIEW B-B

18 19 20

4 5 85

15 16 17

33 34 35

36 37 82

37 62 83

73 83

11 12

13 14

38 39 40 41

32 82

28 29

Figure 3-15 100 Degree Swing Carriage With Side Tilt

Before S/N 0160037689

G6-42P 914040013-42

Page 91

68 69 70

36 82

80 81

19 20

VIEW E-E

44 46

60 61

51 56 57

48 54

74 78 79

71 72

52 55

79 82

45 46

60 61

VIEW A-A

HYDRAULIC SCHEMATIC

C1C

SIDE SHIFT CYLINDER

SOLENOID VALVE BANK

AUX HYD. LINES

.094

.060

RELIEF VALVE

MAST CYLINDER

SWING

CYLINDER

SWING

CYLINDER

DUAL COUNTERBALANCE VALVE

Before S/N 0160037689

ATTACHMENTS

Figure 3-15 100 Degree Swing Carriage With Side Tilt (Continued)

91404001 G6-42P 3-43

Page 92

Before S/N 0160037689

ATTACHMENTS

Figure 3-15 100 Degree Swing Carriage With Side Tilt

Item Part Number Qty. Description Rev.

91405070 1 100 DEGREE SWING CARRIAGE WITH SIDE SHIFT, 48 IN FORKS,

(includes all items) 1 NSS 1 72 IN SIDE SHIFT CARRIAGE 2 91403364 2 FORK, 1-3/4X4X48 3 91041356 6 SPACER 4 91034374 6 LOAD ROLLER 5 91034375 12 SHIM 6 84719060 2 HOSE ASSY 7 84719229 1 HOSE ASSY 8 84719499 1 HOSE ASSY 9 84718737 1 HOSE ASSY

10 84719765 1 HOSE ASSY 11 91403414 1 MALE QUICK DISCONNECT COUPLING 12 91043126 1 DUST CAP 13 91403413 1 FEMALE QUICK DISCONNECT COUPLING 14 91043125 1 DUST CAP 15 77133136 1 CLAMP SET 16 77133137 1 COVER PLATE 17 88201023 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 18 77133810 2 STANDARD CLAMP KIT 19 77133052 3 COVER PLATE 20 77133209 6 HEX HD CAPSCREW, 1/4-20X1-3/8 21 90453023 1 WIRING HARNESS 22 90207662 1 6 CONTACT PLUG 23 NSS 1 S/N PLATE 25 91033039 2 CHAIN CONNECTION 26 91033038 24 in CHAIN 27 91143282 2 PINCH POINT DECAL 28 84719185 2 HOSE ASSY 29 2230024 2 BULKHEAD UNION, 9/16-18X3/8, TUBE 30 84719766 1 HOSE ASSY 31 84719767 2 HOSE ASSY 32 2220373 4 CONNECTOR, (includes item 82) 33 90453018 1 DUAL COUNTERBALANCE VALVE 34 88201008 2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 35 88561002 2 FLAT WASHER, 1/4 36 2220372 5 CONNECTOR, (includes item 82) 37 8760268 3 ELBOW, 90 DEGREE, SWIVEL NUT 38 91413099 1 RELIEF VALVE 39 88201029 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5 40 88501005 2 HEX NUT, 5/16-18 41 88551010 4 LOCKWASHER, 5/16 42 91406072 1 MAST WELDMENT 43 91416018 1 SWING FORK PIVOT WELDMENT 44 91406069 1 LH PIN SUPPORT WELDMENT 45 91406070 1 RH PIN SUPPORT WELDMENT 46 91401266 2 PIN 47 Ref SWING CYLINDER, (see Figure 12-39 for details) 48 91041322 2 LOCKING PLATE

G6-42P 914040013-44

Page 93

Before S/N 0160037689

ATTACHMENTS

Figure 3-15 100 Degree Swing Carriage With Side Tilt (Continued)

Item Part Number Qty. Description Rev.

49 91411073 2 LOCKING PLATE 50 91041324 2 PIVOT PIN 51 91041325 2 PIVOT PIN 52 91041326 2 PIVOT PIN 53 83201024 4 HEX HD CAPSCREW, 3/8-16X1, GR8 54 83201026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 55 88581136 4 SNAP RING 56 88671018 2 LUBE FITTING, 45 DEGREE, 1/8 57 91041327 2 BUSHING 58 77133201 2 HOSE ASSY 59 90203384 2 90 DEGREE ELBOW, MODIFIED 60 88631449 2 ROLL PIN, 1/8X1-1/2 61 91043221 2 DETENT PIN 62 2220899 2 BRANCH TEE, (includes item 83) 63 2220490 1 UNION TEE, 3/8, TUBE 64 91406155 1 FRONT COVER WELDMENT 65 90451061 1 BACK COVER SOLENOID VALVE 66 77143013 5 WHIZ-LOCKNUT, 1/4-20 67 88671008 2 STRAIGHT LUBE FITTING, 1/4-28 68 91403338 1 SOLENOID VALVE BANK 69 88201025 2 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5 70 88561108 2 FLAT WASHER, 5/16 71 91034399 2 HOSE SHEAVE 72 91034400 2 SHOULDER BOLT 73 2220473 2 ELBOW, 90 DEGREE, (includes item 83) 74 91041361 1 MODIFIED FITTING 75 90204097 2 HOSE ASSY 76 77133053 1 CLAMP SET 77 91041362 1 ORIFICE FITTING 78 8765204 1 ELBOW, 90 DEGREE, SWIVEL NUT 79 91411050 2 ORIFICE 80 86521144 2 SUPPORT CLAMP 81 77143006 2 WHIZ-LOCKNUT, 5/16-18 82 3780140 9 O-RING 83 3780177 4 O-RING 84 91403415 1 ELBOW, 90 DEGREE, SWIVEL NUT 85 91034377 2 SCREW

91404001 G6-42P 3-45

Page 94

ATTACHMENTS

Figure 3-16 Forks

G6-42P 914040013-46

Page 95

ATTACHMENTS

Figure 3-16 Forks

Item Part Number Qty. Description Rev.

91403359 6 48 IN CUBING FORK, 2X2, 3,880 lbs. B

2340037 6 48 IN CUBING FORK, 2X2, 3,880 lbs. A

91403364 2 48 IN PALLET FORK, 1-3/4X4, 6,100 lbs., (only used with 100 Degree Swing

Carriage with Side Shift, 91405070) 2340045 2 48 IN PALLET FORK, 2-23/64X4, 10,950 lbs. A 2340038 2 48 IN PALLET FORK, 2-23/64X5, 13,700 lbs. A

91563141 2 48 IN PALLET FORK, 2-1/4X5, 13,700 lbs. C 91403366 2 48 IN DRYWALL CARRIAGE FORK, 2X6, 5,000 lbs., (only used with Drywall

Carriage, 91405077 or 100 Degree Drywall Swing Carriage, 91405078)

91513206 2 48 IN PALLET FORK, 2-1/4X4, 10,950 lbs. D 91563142 2 60 IN PALLET FORK, 2-1/4X6, 16,300 lbs. C

2340046 2 60 IN DUAL TAPER FORK, 1-3/4X7, 10,800 lbs. A 2340039 2 60 IN DUAL TAPER FORK, 2-23/64X6, 16,300 lbs. A

1001092391 2 72 IN DUAL TAPER FORK, 2X6, 11,300 lbs. A

91563143 2 72 IN PALLET FORK, 2-1/4X6, 16,300 lbs. C

N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY

DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF

THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR

MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S

CAPACITY.

N2 Note Ref PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE

CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE

ASSEMBLY & APPLICATION.

91404001 G6-42P 3-47

Page 96

ATTACHMENTS

1 2

4 5

NOTE:

PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED

Before S/N 2005134-01

Figure 3-17 Fork Mounted Lifting Hook

G6-42P 914040013-48

Page 97

Before S/N 2005134-01

ATTACHMENTS

Figure 3-17 Fork Mounted Lifting Hook

Item Part Number Qty. Description Rev.

90553036 Ref FORK MOUNTED LIFTING HOOK ASSY, (no longer available, use 91565094

for replacement or use items 1 thru 6 for service)

1 NSS 1 S/N ATTACHMENT PLATE 2 88341022 4 DRIVE SCREW, 3/8 3 90554078 2 HAIRPIN CLIP 4 90554079 1 CLEVIS CONNECTOR 5 90554080 1 HOOK 6 90554081 2 PIN

91404001 G6-42P 3-49

Page 98

ATTACHMENTS

PAP23210

NOTE:

PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.

S/N 2005134-01 & After

Figure 3-17 Fork Mounted Lifting Hook

G6-42P 914040013-50

Page 99

S/N 2005134-01 & After

ATTACHMENTS

Figure 3-17 Fork Mounted Lifting Hook

Item Part Number Qty. Description Rev.

91565094 1 FORK MOUNTED LIFTING HOOK, (includes all items) F 1 7029520 2 HAIRPIN CLIP 2 1001093171 2 PIN 3 70020555 1 SPRING BUSHING 4 90554080 1 SLING HOOK 5 7029521 1 CHAIN SHACKLE, 12,000LB 6 NSS 1 LIFTING HOOK 7 NSS 1 S/N PLATE

91404001 G6-42P 3-51

Page 100

ATTACHMENTS

PAP18660

S/N 0160037689 & After

Figure 3-18 Grapple Bucket

G6-42P 914040013-52

JLG G6-42P Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

EFFECTIVITY PAGE

TABLE OF CONTENTS

Figure 1-1 Frame Shrouding & Trim

Figure 1-2 Rear Axle & Attaching Parts

Figure 1-3 Front Axle Mounting

Figure 2-1 First Boom Section

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)

Figure 2-3 Second Boom Section

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

Figure 2-5 Third Boom Section

Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)

Figure 2-7 Push/Beam Extend Chain & Roller Assembly

Figure 2-8 Quick Switch Assembly

Figure 3-1 Tilt Carriage

Figure 3-2 Buckets

Figure 3-3 48 Inch & 72 Inch Slope Piler Carriage

Figure 3-4 Side Tilt Carriage

Figure 3-5 Truss Boom

Figure 3-6 10 Foot & 15 Foot Truss Boom With Winch

Figure 3-7 12 Foot Truss Boom With Winch

Figure 3-8 100 Degree Swing Fork Assembly

Figure 3-9 90 Degree Swing Carriage

Figure 3-10 Sheet Material Handler

Figure 3-11 Winch Installation

Figure 3-12 100 Degree Drywall Swing Carriage Assembly

Figure 3-13 Personnel Platform

Figure 3-14 Fork Mounted Platform

Figure 3-15 100 Degree Swing Carriage With Side Tilt

Figure 3-16 Forks

Figure 3-17 Fork Mounted Lifting Hook

Figure 3-18 Grapple Bucket