Husqvarna 545FXT, 345FR, 545RX, 545RXT, 545FX User Manual

Operator’s manual

345FR 545FX 545FXT

545RX 545RXT

Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.

English

KEY TO SYMBOLS

Symbols

WARNING! Clearing saws, brushcutters and trimmers can be dangerous! Careless or incorrect use can result in serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of the operator’s manual.

Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.

Always wear:

• A protective helmet where there is a risk of falling objects

• Approved hearing protection

•Approved eye protection

Max. speed of output shaft, rpm

Watch out for thrown objects and ricochets.

	The operator of the machine must
	ensure, while working, that no
	persons or animals come closer than	15 m	15 m
	15 metres.
		50FT	50FT

Machines fitted with saw blades or

grass blades can be thrown violently

to the side when the blade comes into contact with a fixed object.This is called blade thrust. The blade is capable of amputating an arm or leg.

Always keep people and animals at least 15 metres from the machine.

Always wear approved protective gloves.

Wear sturdy, non-slip boots.

Decompression valve: The valve is to reduce the pressure in the cylinder and make starting easier. You should always use the decompression valve when starting the machine.

Air purge.

Ignition; choke: Set the choke control in the choke position.

Heated handles

Only use non-metallic, flexible cutting attachments, i.e. trimmer heads with trimmer cord.

Other symbols/decals on the machine refer to special certification requirements for certain markets.

Switch off the engine by moving the stop switch to the STOP position before carrying out any checks or maintenance.

Always wear approved protective gloves.

Regular cleaning is required.

Visual check.

Approved eye protection must always be used.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

2 – English

CONTENTS

Contents
KEY TO SYMBOLS
Symbols ................................................................	2
CONTENTS
Contents ...............................................................	3
Note the following before starting: ........................	3
INTRODUCTION
Dear customer! .....................................................	4
WHAT IS WHAT?
What is what on the brush cutter? ........................	5
What is what on the brush cutter? ........................	6
What is what on the brush cutter? ........................	7
GENERAL SAFETY PRECAUTIONS
Important ..............................................................	8
Personal protective equipment .............................	8
Machine′s safety equipment .................................	9
Cutting equipment ................................................	12
ASSEMBLY
Assembling the handlebar and throttle .................	15
Transport position, handlebar ...............................	15
Assembling the cutting equipment .......................	15
Fitting the blade guard/combination guard, grass
blade and ball-bearing-mounted support cup .......	16
Fitting the blade guard and saw blade ..................	16
Fitting the trimmer guard and trimmer head Trimmy
SII .........................................................................	17
Fitting other guards and cutting attachments .......	18
Adjusting the harness and brush cutter ................	18
Balance X .............................................................	18
Balance XT ...........................................................	19
FUEL HANDLING
Fuel safety ............................................................	21
Fuel ......................................................................	21
Fueling ..................................................................	22
STARTING AND STOPPING
Check before starting ...........................................	23
Starting and stopping ...........................................	23
WORKING TECHNIQUES
General working instructions ................................	25
MAINTENANCE
Carburetor ............................................................	29
Muffler ..................................................................	30
Cooling system .....................................................	30
Air filter .................................................................	30
Bevel gear ............................................................	31
Drive shaft ............................................................	31
Spark plug ............................................................	31
Winter use ............................................................	31
Maintenance schedule .........................................	33

TECHNICAL DATA
Technical data .......................................................	34
FEDERAL EMISSION CONTROL WARRANTY
STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS	38

Note the following before starting:

Please read the operator’s manual carefully.

Maintenance, replacement, or repair of the emission control devices and system may be performed by any nonroad engine repair establishment or individual.

	!	WARNING! Long-term exposure to noise
		can result in permanent hearing
		impairment. So always use approved
		hearing protection.
	!	WARNING! Under no circumstances may
		the design of the machine be modified
		without the permission of the
		manufacturer. Always use genuine
		accessories. Non-authorized
		modifications and/or accessories can
		result in serious personal injury or the
		death of the operator or others.
		Your warranty may not cover damage or
		liability caused by the use of non-
		authorized accessories or replacement
		parts.
	!	WARNING! A clearing saw, brushcutter
		or trimmer can be dangerous if used
		incorrectly or carelessly, and can cause
		serious or fatal injury to the operator or
		others. It is extremely important that you
		read and understand the contents of this
		operator’s manual.

The Emissions Compliance Period referred to on the Emission Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements.

English – 3

INTRODUCTION

Dear customer!

Congratulations on your choice to buy a Husqvarna product! Husqvarna is based on a tradition that dates back to 1689, when the Swedish King Karl XI ordered the construction of a factory on the banks of the Huskvarna River, for production of muskets. The location was logical, since water power was harnessed from the Huskvarna River to create the waterpowered plant. During over 300 years of continuous operation, the Husqvarna factory has produced a lot of different products, from wood stoves to modern kitchen appliances, sewing machines, bicycles, motorcycles etc. In 1956, the first motor driven lawn mowers appeared, followed by chain saws in 1959, and it is within this area Husqvarna is working today.

Today Husqvarna is one of the leading manufacturers in the world of forest and garden products, with quality as our highest priority. We develop, manufacture and market high quality motor driven products for forestry and gardening as well as for building and construction industry.

Your purchase gives you access to professional help with repairs and service whenever this may be necessary. If the retailer who sells your machine is not one of our authorized dealers, ask for the address of your nearest servicing dealer.

It is our wish that you will be satisfied with your product and that it will be your companion for a long time. Think of this operator′s manual as a valuable document. By following its′ content (using, service, maintenance etc) the life span and the second-hand value of the machine can be extended. If you ever lend or sell this machine, make sure that the borrower or buyer gets the operator′s manual, so they will also know how to properly maintain and use it.

Thank you for using a Husqvarna product.

Husqvarna AB has a policy of continuous product development and therefore reserves the right to modify the design and appearance of products without prior notice.

For customer assistance, contact us at our website: www.husqvarna.com

4 – English

WHAT IS WHAT?

		3			8
		2			32
	31
		5	17	7	9
					33
18				10
		6		35
19
				13	11
20
1		22			23
				14
34
					12
21	4	34
		21	4	16
					15
		25
		26
				30
27		28
		29	24

What is what on the brush cutter? (545 RX, 545 RXT)

1	Grass blade	19	Support cup
2	Grease filler cap, bevel gear	20	Support flange
3	Bevel gear	21	Drive disc
4	Cutting attachment guard	22	Trimmer head
5	Shaft	23	Spark plug cap and spark plug
6	Handlebar	24	Socket spanner
7	Throttle trigger	25	Operator’s manual
8	Stop switch	26	Transport guard
9	Throttle lockout	27	Allen key
10	Support eyes for harness	28	Carburettor screwdriver
11	Cylinder cover	29	Locking pin
12	Starter handle	30	Harness
13	Fuel tank	31	Locking nut
14	Choke control	32	Start throttle button
15	Air purge	33	Adjusting the throttle wire
16	Air filter cover	34	Metal cup
17	Handle adjustment	35	Decompression valve
18	Locking screw

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WHAT IS WHAT?

		3		8
				2
				7
	18			5	9
				29
				17
				10		30
	18		6		13	11
	19
1					14	21
						12
20			4	23	16
						15

24

22

28

25

26

27

What is what on the brush cutter? (545 FX, 545 FXT)

1	Saw blade	16	Air filter cover
2	Grease filler cap, bevel gear	17	Handle adjustment
3	Bevel gear	18	Locking nut
4	Cutting attachment guard	19	Support flange
5	Shaft	20	Drive disc
6	Handlebar	21	Spark plug
7	Throttle trigger	22	Socket spanner
8	Stop switch	23	Operator’s manual
9	Throttle lockout	24	Transport guard
10	Support eyes for harness	25	Allen key
11	Cylinder cover	26	Carburettor screwdriver
12	Starter handle	27	Locking pin
13	Fuel tank	28	Harness
14	Choke control	29	Switch for heated handle (545 FXT)
15	Air purge	30	Decompression valve

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WHAT IS WHAT?

		3				8
		2				33
		19		5	7	9
				17
						34
				10		35
		6
					13	11
			25			18
		24			14
						12
		23
			22
		21	20	4	16
19		1				15
21
1		22
20	4	20		4
				32
		26
					30
27		28	29
				31

What is what on the brush cutter? (345 FR)

1	Blade	19	Locking nut
2	Grease filler cap, bevel gear	20	Drive disc
3	Bevel gear	21	Support flange
4	Cutting attachment guard	22	Metal cup
5	Shaft	23	Support cup
6	Handlebar	24	Locking screw
7	Throttle trigger	25	Trimmer head
8	Stop switch	26	Transport guard
9	Throttle lockout	27	Allen key
10	Support eyes for harness	28	Carburettor screwdriver
11	Cylinder cover	29	Locking pin
12	Starter handle	30	Harness
13	Fuel tank	31	Socket spanner
14	Choke control	32	Operator’s manual
15	Air purge	33	Start throttle button
16	Air filter cover	34	Adjusting the throttle wire
17	Handle adjustment	35	Decompression valve
18	Spark plug cap and spark plug

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GENERAL SAFETY PRECAUTIONS

Important

IMPORTANT!

The machine is only designed for trimming grass, grass clearing and/or forestry clearing.

The only accessories you can operate with this engine unit are the cutting attachments we recommend in the chapter on Technical data.

Never use the machine if you are tired, if you have drunk alcohol, or if you are taking medication that could affect your vision, your judgement or your co-ordination.

Wear personal protective equipment. See instructions under the heading ”Personal protective equipment”.

Never use a machine that has been modified in any way from its original specification.

Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. See instructions under the heading Maintenance.

All covers, guards and handles must be fitted before starting. Ensure that the spark plug cap and ignition lead are undamaged to avoid the risk of electric shock.

The machine operator must ensure that no people or animals come closer than 15 metres while working. When several operators are working in the same area the safety distance should be at least twice the tree height and no less than 15 metres.

Do an overall inspection of the machine before use, see maintenance schedule.

WARNING! This machine produces an ! electromagnetic field during operation.

This field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine.

WARNING! Running an engine in a ! confined or badly ventilated area can

result in death due to asphyxiation or carbon monoxide poisoning.

Personal protective equipment

IMPORTANT!

A clearing saw, brushcutter or trimmer can be dangerous if used incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.

You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.

WARNING! Listen out for warning signals ! or shouts when you are wearing hearing protection. Always remove your hearing protection as soon as the engine stops.

HELMET

A helmet should be worn if the trees being cleared are taller than 2 m.

HEARING PROTECTION

Wear hearing protection that provides adequate noise reduction.

EYE PROTECTION

Always wear approved eye protection. If you use a visor then you must also wear approved protective goggles. Approved protective goggles must comply with standard ANSI Z87.1 in the USA or EN 166 in EU countries.

GLOVES

Gloves should be worn when necessary, e.g., when fitting cutting attachments.

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GENERAL SAFETY PRECAUTIONS

BOOTS

Wear boots with steel toe-caps and non-slip sole.

CLOTHING

Wear clothes made of a strong fabric and avoid loose clothing that can catch on twigs and branches. Always wear heavy, long pants. Do not wear jewellery, shorts sandals or go barefoot. Secure hair so it is above shoulder level.

FIRST AID KIT

Always have a first aid kit nearby.

Machine′s safety equipment

This section describes the machine′s safety equipment, its purpose, and how checks and maintenance should be carried out to ensure that it operates correctly. See the ”What is what?” section to locate where this equipment is positioned on your machine.

The life span of the machine can be reduced and the risk of accidents can increase if machine maintenance is not carried out correctly and if service and/or repairs are not carried out professionally. If you need further information please contact your nearest servicing dealer.

IMPORTANT!

All servicing and repair work on the machine requires special training. This is especially true of the machine′s safety equipment. If your machine fails any of the checks described below you must contact your service agent. When you buy any of our products we guarantee the availability of professional repairs and service. If the retailer who sells your machine is not a servicing dealer, ask him for the address of your nearest service agent.

!	WARNING! Never use a machine with
	faulty safety equipment. The machine’s
	safety equipment must be checked and
	maintained as described in this section.
	If your machine fails any of these checks
	contact your service agent to get it
	repaired.

Throttle lockout

The throttle lockout is designed to prevent accidental operation of the throttle control. When you press the lock

(A) (i.e. when you grasp the handle) it releases the throttle control (B). When you release the handle the throttle control and the throttle lockout both move back to their original positions. This movement is controlled by two independent return springs.This arrangement means that the throttle control is automatically locked at the idle setting.

Make sure the throttle control is locked at the idle setting when the throttle lockout is released.

Press the throttle lockout and make sure it returns to its original position when you release it.

Check that the throttle trigger and throttle lockout move freely and that the return springs work properly.

See instructions under the heading Start. Start the machine and apply full throttle. Release the throttle and check that the cutting attachment stops and remains at a standstill. If the cutting attachment rotates with the throttle in the idle position then the carburettor idle setting must

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GENERAL SAFETY PRECAUTIONS

be checked. See instructions under the heading Maintenance.

Stop switch

Use the stop switch to switch off the engine.

Start the engine and make sure the engine stops when you move the stop switch to the stop setting.

Cutting attachment guard

This guard is intended to prevent loose objects from being thrown towards the operator. The guard also protects the operator from accidental contact with the cutting attachment.

Check that the guard is undamaged and not cracked. Replace the guard if it has been exposed to impact or is cracked.

Always use the recommended guard for the cutting attachment you are using. See chapter on Technical data.

WARNING! Never use a cutting

! attachment without an approved guard. See the chapter on Technical data. If an incorrect or faulty guard is fitted this can cause serious personal injury.

Vibration damping system

Your machine is equipped with a vibration damping system that is designed to reduce vibration and make operation easier.

Use of incorrectly wound cord or an incorrect cutting attachment increases the level of vibration. See instructions under the heading Cutting equipment.

The machine′s vibration damping system reduces the transfer of vibration between the engine unit/cutting equipment and the machine′s handle unit.

Regularly check the vibration damping units for cracks or deformation. Check that the vibration damping element is undamaged and securely attached.

WARNING! Overexposure to vibration ! can lead to circulatory damage or nerve

damage in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration. Such symptoms include numbness, loss of feeling, tingling, pricking, pain, loss of strength, changes in skin colour or condition. These symptoms normally appear in the fingers, hands or wrists. The risk increases at low temperatures.

Quick release

There is an easily accessible, quick release fitted at the front as a safety precaution in case the engine catches fire, or in any other situation that requires you to free yourself from the machine and harness. See instructions under the heading Adjusting the harness and brush

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GENERAL SAFETY PRECAUTIONS

cutter. Certain harnesses also have a quick release fitted to the support hook.

Check that the harness straps are correctly positioned. Once the harness and machine have been adjusted, check that the harness quick release works correctly.

Muffler

The muffler is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user. A muffler fitted with a catalytic converter is also designed to reduce harmful exhaust gases.

In countries that have a warm and dry climate there is a significant risk of fire. We therefore fit certain mufflers with a spark arrestor screen. Check whether the muffler on your machine is fitted with this kind of screen.

For mufflers it is very important that you follow the instructions on checking, maintaining and servicing your machine. See instructions under the heading Checking, maintaining and servicing the machine’s safety equipment.

Never use a machine that has a faulty muffler.

Regularly check that the muffler is securely attached to the machine.

If the muffler on your machine is fitted with a spark arrestor screen this must be cleaned regularly. A blocked screen will cause the engine to overheat and may lead to serious damage.

!	WARNING! Mufflers fitted with catalytic
	converters get very hot during use and
	remain so for some time after stopping.
	This also applies at idle speed. Contact
	can result in burns to the skin.
	Remember the risk of fire!
!	WARNING! The inside of the muffler
	contain chemicals that may be
	carcinogenic. Avoid contact with these
	elements in the event of a damaged
	muffler.
!	WARNING! Bear in mind that:

The exhaust fumes from the engine are hot and may contain sparks which can start a fire. Never start the machine indoors or near combustible material!

Locking nut

A locking nut is used to secure some types of cutting attachment.

When fitting, tighten the nut in the opposite direction to the direction of rotation of the cutting attachment. To remove it, undo the nut in the same direction as the cutting attachment rotates. (CAUTION! The nut has a left-hand thread.) When loosening and tightening the saw blade nut, there is a risk of injury from the teeth of the saw blade. You should therefore always ensure that your hand is shielded by the blade guard when doing this. Always use a socket spanner with a shaft that is long enough to allow this. The arrow in the diagram shows the area where you

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GENERAL SAFETY PRECAUTIONS

should operate the socket spanner when loosening or tightening the nut.

The nylon lining inside the locking nut must not be so worn that you can turn it by hand. The lining should offer a resistance of at least 1.5 Nm. The nut should be replaced after it has been put on approx. 10 times.

Locking screw

The lock screw must be tightened securely for ball- bearing-mounted support cups.

Cutting equipment

This section describes how to choose and maintain your cutting equipment in order to:

•Reduce the risk of blade thrust.

•Obtain maximum cutting performance.

•Extend the life of cutting equipment.

IMPORTANT!

Only use cutting attachments with the guards we recommend! See the chapter on Technical data.

Refer to the instructions for the cutting attachment to check the correct way to load the cord and the correct cord diameter.

Keep the teeth of the blade correctly sharpened! Follow our recommendations. Also refer to the instructions on the blade packaging.

Maintain the correct blade setting! Follow our instructions and use the recommended file gauge.

WARNING! Always stop the engine ! before doing any work on the cutting

attachment.This continues to rotate even after the throttle has been released. Ensure that the cutting attachment has stopped completely and disconnect the HT lead from the spark plug before you start to work on it.

WARNING! Using an incorrect cutting ! attachment or an incorrectly sharpened

blade increases the risk of blade thrust.

Cutting equipment

Saw blades are intended for cutting fibrous types of wood.

Grass blades and grass knifes are intended for cutting coarse grass.

Shredder blades are intended for cutting coarse grass and bushes.

A trimmer head is intended for trimming grass.

General rules

Only use cutting attachments with the guards we recommend! See the chapter on Technical data.

Keep the teeth of the blade correctly sharpened! Follow our instructions and use the recommended file gauge. An

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GENERAL SAFETY PRECAUTIONS

incorrectly sharpened or damaged blade increases the risk of accidents.

Keep the correct setting on the saw blade! Follow our instructions and use the recommended setting tool. An incorrectly set saw blade increases the risk of jamming and blade thrust, and damage to the saw blade.

Check the cutting attachment for damage or cracks. A damaged cutting attachment should always be replaced.

Sharpening grass knifes and grass blades

•See the cutting attachment packaging for correct sharpening instructions. Sharpen blades and cutters using a single-cut flat file.

•Sharpen all edges equally to maintain the balance of the blade.

	!	WARNING! Always discard a blade that is
		bent, twisted, cracked, broken or
		damaged in any other way. Never attempt
		to straighten a twisted blade so that it
		can be reused. Only use original blades
		of the specified type.

Sharpening the saw blade

•See the cutting attachment packaging for correct sharpening instructions.

A correctly sharpened blade is essential for working efficiently and to avoid unnecessary wear to the blade and brush cutter.

•Make sure that the blade is well supported when you file it. Use a 5.5 mm round file with a file holder.

•The filing angle is 15°. File alternate teeth to the right and those in between to the left. If the blade has been heavily pitted by stones it may be necessary to dress the top edges of the teeth with a flat file, in exceptional cases. If so, this should be done before filing with a round file. The top edges must be filed down by the same amount for all the teeth.

Adjust the blade setting. This should be 1 mm.

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GENERAL SAFETY PRECAUTIONS

Trimmer head

IMPORTANT!

Always ensure the trimmer cord is wound tightly and evenly around the drum, otherwise the machine will generate harmful vibration.

•Only use the recommended trimmer heads and trimmer cords. These have been tested by the manufacturer to suit a particular engine size. This is especially important when a fully automatic trimmer head is used. Only use the recommended cutting attachment. See the chapter on Technical data.

•Smaller machines generally require small trimmer heads and vice versa. This is because when clearing using a cord the engine must throw out the cord radially from the trimmer head and overcome the resistance of the grass being cleared.

•The length of the cord is also important. A longer cord requires greater engine power than a shorter cord of the same diameter.

•Make sure that the cutter on the trimmer guard is intact.This is used to cut the cord to the correct length.

•To increase the life of the cord it can be soaked in water for a couple of days. This will make the line tougher so that it lasts longer.

14 – English