General 80-325HC, 80-325 User Manual
SETUP & OPERATION MANUAL
FEATURES
Large surface, ground cast-iron tables for
stability and added support when feeding
longer stock.
Independent infeed and outfeed table height
adjustment hand wheels.
Precision four point parallelogram table adjustment system allows for easy parallel alignment
of tables to the cutter head and to each other.
Smooth, hand wheel controlled heavyduty rack
and pinion fence positioning.
Heavy-duty closed base steel stand for
maximum stability with built-in wheels.
Magnetic safety switch mounted above the
infeed table for quick, easy access.
6”dust collection outlet included.
Two hand-paddle style push blocks included.
Heavy-duty, three-knife cutter head for clean,
fast, superior finish cuts. (Model 80-325 M1 only)
“Magnum” helical cutter head included.
(Model 80-325HC only)
12” PARALLELOGRAM JOINTER
SPECIFICATIONS
• Table size
12” x 87 3/4” (305 x 2229 mm)
• Working height
34 1/2” (876 mm)
• infeed table size
45 7/8” (1165 mm)
• outfeed table size
40” (1016 mm)
• Maximum cutting width
12” (305 mm)
• Maximum cutting depth
3/4” (19 mm)
• Fence size
5 3/8” x 60” (137 x 1524 mm)
• Cutter head speed
5500 rpm
• Dust port diameter
6” (152 mm)
• Base dimensions (l x w)
50 1/2” x 21 1/2” (1283 x 546 mm)
• Overall dimensions (l x w x h)
87 3/4” x 41” x 47 5/8” (2230 x 1042 x 1210 mm)
• Motor M1
5 HP, 220 V, 1 Ph, 23.2 A
• Motor M2
7 1/2 HP, 220 V, 3 Ph, 20 A
• Motor M3
7 1/2 HP, 600 V, 3 Ph, 10 A
• Weight (shipping/net)
1067 lbs (485 kg) / 979 lbs (445 kg)
Version #2 / Revision #1 - April, 2015
© Copyright General International
MODEL
#
80-325
#
80-325HC
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU
for choosing this General® International model 80-325 M1 /
80-325HC M1 12” jointer. This jointer has been carefully tested and inspected before shipment
and if properly used and maintained, will provide you with years of reliable service. For your
safety, as well as to ensure optimum performance and trouble-free operation, and to get
the most from your investment, please take the time to read this manual before assembling,
installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and
features of this jointer as well as the set-up, maintenance and identification of its parts and
components. This manual is not intended as a substitute for formal woodworking instruction,
nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety
of performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
DISCLAIMER: The information and specifications
in this manual pertain to the unit as it was supplied
from the factory at the time of printing. Because we
are committed to making constant improvements,
General® International reserves the right to make
changes to components, parts or features of this
unit as deemed necessary, without prior notice and
without obligation to install any such changes on
previously delivered units. Reasonable care is taken
at the factory to ensure that the specifications and
information in this manual corresponds with that of the
unit with which it was supplied. However, special orders
and “after factory”modifications may render some
or all information in this manual inapplicable to your
machine. Further, as several generations of this model
of jointer and several versions of this manual may be in
circulation, if you own an earlier or later version of this
unit, this manual may not depict your unit exactly. If you
have any doubts or questions contact your retailer or
our support line with the model and serial number of
your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International and Excalibur by General International® products
are carefully inspected during all stages of production and each unit is thoroughly inspected upon
completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction General® International agrees to
repair or replace any part or component which upon examination, proves to be defective in either
workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime
Warranty does not cover any product used for professional or commercial production purposes nor
for industrial or educational applications. Such cases are covered by our Standard 2-year Limited
Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed
below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial
and educational applications are warranted for a period of 2 years (24 months) from the date of
purchase. General® International agree to repair or replace any part or component which upon
examination, proves to be defective in either workmanship or material to the original purchaser during
this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty,
all defective parts, components or machinery must be returned freight or postage prepaid to
General® International, or to a nearby distributor, repair center or other location designated by
General® International. For further details call our service department at 1-888-949-1161 or your local
distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of
purchase and a “letter of claim” must be included (a warranty claim form can also be used and can
be obtained, upon request, from General® International or an authorized distributor) clearly stating the
model and serial number of the unit (if applicable) and including an explanation of the complaint or
presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but
documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and
location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by
General® International to have been directly or indirectly caused by or resulting from; improper use,
or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or
transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation ............................ 5
Additional Safety Instructions
for jointers ................................................. 6
Electrical requirements ............................. 7
Electrical connections ............................................. 7
Grounding instructions ............................................ 7
Circuit capacity ....................................................... 7
Extension cords ........................................................ 7
Identification of main parts
and components ....................................... 8
Basic functions .......................................... 9
Unpacking ................................................ 9
List of contents .......................................................... 9
Additional requirements for set up ........................ 9
Adjusting the fence and setting
the fence stops ................................... 13-14
Operating instructions ....................... 14-16
Connecting to a dust collector ............................ 14
Basic principles of jointing .................................... 14
Selecting boards suitable for jointing ................. 15
Determine the concave face
and edge of your board ...................................... 15
Adjust fence front to back position ..................... 15
Checklist before starting ....................................... 15
Connecting to a power source ............................ 16
Magnetic safety switch ......................................... 16
Basic jointing operations ........................ 16
Face jointing ........................................................... 16
Edge jointing .......................................................... 17
Rabbeting ............................................................... 17
Clean up ................................................ 10
Placement within the shop /
safety zone .............................................. 10
Placement within the shop ................................... 10
Establishing a safety zone ..................................... 10
Assembly instructions ............................. 11
Reposition the switch post .................................... 11
Install the cutter head guard ................................ 11
Adjusting and setting the outfeed
table height ............................................. 12
Adjusting and setting the infeed table
height / depth of cut ......................... 12-13
Table alignment ..................................................... 13
Checking / adjusting the zero point stop
bolt ........................................................................... 13
Maintenance ........................................... 17
Inspecting / replacing cutter head knives .... 17-18
Knife setting / replacement - 80-325 only .... 18-19
Helical cutter head insert reversal /
replacement - 80-325HC only .......................... 19-20
Parallel (co-planar) alignment
of the infeed and outfeed tables .................... 20-22
Periodic maintenance .......................................... 22
Adjusting the infeed table
zero point and down stops .............................. 22-24
Recommended optional accessories .... 25
Parts list & diagrams .......................... 26-31
Contact information ............................... 32
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations,
as well as potential hazards. General
harmless for any injury that may result from the improper use of it’s equipment.
1. Do not operate this jointer when tired, distracted,
or under the effects of drugs, alcohol or any me dication that impairs reflexes or alertness.
2. The work area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the jointer is in operation; do not permit them to
operate the jointer.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsu pervised use.
5. STAY ALERT! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector. Wear
face, eye, ear, respiratory and body protection
devices.
®
International disclaims any real or implied warranty and holds itself
12. If using a power feeder, stop the feeder before
stopping the jointer.
13. Do not push or force stock into the cutter head. The
jointer will perform better and more safely when
working at the rate for which it was designed.
14. Be sure that the cutter head has gained full opera ting speed before starting to joint.
15. Avoid working from awkward or off balance posi tions. Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a
guard must be removed for maintenance or clean ing be sure it is properly re-attached before using
the tool again.
17. Use of parts and accessories NOT recommended
by General
malfunction or risk of injury.
18. Never stand on machinery. Serious injury could
result if the tool is tipped over or if the cutting tool is
unintentionally contacted.
®
International may result in equipment
7. Do not wear loose clothing, gloves, bracelets, neck- laces or other jewelry while the jointer is in opera tion. Wear protective hair covering to contain long
hair and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from knives and all moving
parts. Use a push stick to feed stock, and a brush,
not hands, to clear away chips and dust.
10. Be sure that the knives are securely installed in the
cutter head.
11. Always use clean, properly sharpened knives.
Dirty or dull knives are unsafe and can lead to
accidents.
19. Always disconnect the tool from the power source
before servicing or changing accessories such as
knives, or before performing any maintenance or
cleaning, or if the machine will be left unattended.
20. Make sure that the switch is in the “OFF” position be- fore plugging in the power cord.
21. Make sure the tool is properly grounded. If equip ped with a 3-prong plug it should be used with
a three-pole receptacle. Never remove the third
prong.
22. Do not use this jointer for any purpose other than
its intended use. If used for other purposes, General
International disclaims any real or implied warranty
and holds itself harmless for any injury, which may
result from that use.
®
5
ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS
Because each shop situation is unique, no list of safety guidelines can ever be complete. The
most important safety feature of any shop is the knowledge and good judgement of the user. Use
common sense and always keep safety considerations, as they apply to your individual shop
conditions, first and foremost in mind. If you have any doubts about the safety of an operation you
are about to perform: STOP! Do not perform the operation until you have validated from qualified
individuals if the operation is safe to perform and what is the safest method to perform it.
WORK PIECE KICKBACK
Kickback is when the work piece is ejected at
high speeds from the jointer table by the force of
the cutter head. To minimize the risk of injury from
kickback, always use push blocks and wear safety glasses. Do not operate this machine if you do
not understand kickback, its causes and how to
avoid it.
CUTTER HEAD ALIGNMENT
To reduce the risk of injury and to avoid kickback,
keep the top edge of the outfeed table aligned
with the top dead center edge of the knife.
PUSH BLOCKS
Always use push blocks when jointing. Never pass
your bare hands directly over the cutter head
without a push block to hold and guide the workpiece.
WORKPIECE SUPPORT
To make safe cuts and reduce the risk of injury,
support the workpiece adequately at all times.
Never attempt to make a cut with an unstable
workpiece.
KICKBACK ZONE
The kickback zone on a jointer is the area directly
in the path through and off of the end of the infeed table. Never stand or allow others to stand in
this area during operation.
MAXIMUM DEPTH OF CUT
The maximum depth of cut for one pass is 1/8”.
Never attempt to remove more material than 1/8”
in any single pass.
JOINTING WITH THE GRAIN
Jointing against the grain or jointing end grain is
dangerous and could produce chatter or excessive chip out. Always joint with the grain.
KEEPING GUARDS IN PLACE
Except when rabbeting, all operations must be
performed with the guard in place. After rabbeting, be sure to replace the guard.
PROPER CUTTING
Always move the work piece over the cutter head
from the infeed table towards the outfeed table
until the work piece has passed completely over
the cutter head. Never back the work piece towards the infeed table.
USING GOOD WORK PIECE STOCK
Jointing safety begins with the stock used with the
machine. Inspect the work piece carefully before
jointing it. Never joint a board that has loose knots,
staples, nails or other embedded foreign objects.
If you have the slightest doubt about the structural
integrity or stability of a board: Do Not Joint It.
6
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER
SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE
WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE
TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER
SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
Note: voltage requirements and amperage draw for M2 & M3 3-phase motors may not
be fully described in this manual. For complete electrical requirements refer to the motor I.D. name plate on the machine. If in doubt consult a licensed qualified electrician
before proceeding.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
B
A
C
ELECTRICAL CONNECTIONS
Both a manual circuit breaker (or similar device) as well
as an electrical plug (similar to the one shown) are recommended and SHOULD BE INSTALLED BY A QUALIFIED
ELECTRICIAN.
Use locally approved wire A that includes a separate
grounding wire and a 3 prong grounding type plug B
with a matching receptacle C.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock to the operator. The motor of the “M1” model of this machine is
wired for 220V single phase operation.
As with many stationary industrial type machines, because each installation situation is unique, this bandsaw is supplied without a power cord or plug.
The installation of an appropriate power cord and plug
must be performed by a qualified electrician. The machine must be connected to an electrical source using
a power cord that has a grounding wire, which must
also be properly connected to the grounding prong
on the plug. The outlet must be properly installed and
grounded and all electrical connections must be made
in accordance with all local codes and regulations.
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician.
If the circuit breaker trips or the fuse blows regularly,
your machine may be operating on a circuit that is
close to its amperage draw capacity. However, if an
unusual amperage draw does not exist and a power
failure still occurs, contact a qualified technician or our
service department.
EXTENSION CORDS
The use of an extension cord is not generally recommended for 220V equipment. If you find it necessary,
use only 3-wire extension cords that have 3-prong
grounding plug and a matching 3-pole receptacle that
accepts the tool’s plug. Repair or replace a damaged
extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized
cord will cause a drop in line voltage resulting in
loss of power and overheating. The accompanying chart shows the correct size extension cord to be
used based on cord length and motor I.D. plate amp
rating. If in doubt, use the next heavier gauge. .
EXTENSION CORD LENGTH
AMPERES 50 feet 100 feet 200 feet 300 feet
< 5
6 to 10
10 to 12
12 to 16
*NR = Not Recommended
18 16 16 14
18 16 14 12
16 16 14 12
14 12 *NR *NR
7
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
FRONT VIEW
D
E
C
F
H
G
I
A
P
P
N
B
O
N
M
L
J
REAR VIEW
Q
R
K
P
A. OUTFEED TABLE
B. OUTFEED TABLE ADJUSTMENT HANDWHEEL
C. RABBETING ARM
D. CUTTER HEAD GUARD
E. FENCE TILT LEVER
F. DEPTH OF CUT INDICATOR
G. FENCE
H. MAGNETIC SWITCH
I. INFEED TABLE
J. BASE WITH MOTOR
K. WHEEL LOCK KNOBS
L. INFEED TABLE ADJUSTMENT HANDWHEEL
M. TABLE LOCKING LEVER
N. TABLE DEPTH ADJUSTMENT LOCK PIN
O. ECCENTRIC ADJUSTERS
P. FENCE LOCKING LEVER
Q. FENCE ADJUSTMENT HANDWEEL
R. FENCE TILT LOCKING LEVER
8
BASIC FUNCTIONS
This 12” jointer is designed for face and edge jointing in solid wood only. The unit is not designed nor should it be
used to surface or prepare plywood, wood panelling, particleboard, MDF, nor any other wood based by-products
nor any non-wood based materials.
The 80-325 features a precision four point parallelogram table adjustment system that allows for easy parallel
alignment of infeed and outfeed table to the cutter head and to each other. This jointer is offered with two different
cutter head options:
• Model 80-325 – 12” jointer with standard 3-knife cutter head.
• Model 80-325HC – 12” jointer with Magnum helical cutter head with 32 2- sided reversible inserts.
UNPACKING
Carefully unpack and remove the unit and its components from its shipping container and check for missing or
damaged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your General® International distributor immediately.
LIST OF CONTENTS QTY
A.
JOINTER* ................................................................................. 1
B. CUTTER HEAD GUARD ............................................................. 1
C. PUSH BLOCK ............................................................................ 2
D. 11-13 MM OPEN END WRENCH .............................................. 1
E. 17-19 MM OPEN END WRENCH .............................................. 1
F. 4 MM ALLEN KEY ..................................................................... 1
* Important! To avoid disaligning the tables, never lift or
move the jointer by it’s tables when lifting. Always use
the lifting bars to lift or move the jointer.
A
HELICAL CUTTER HEAD TOOLS/REPLACEMENT PARTS
(FOR MODEL 80-325HC M1 ONLY):
G. 5 MM T ALLEN KEY ................................................................... 2
H. 5 MM ALLEN KEY ..................................................................... 1
I. NUT ........................................................................................... 4
J. SCREW...................................................................................... 4
K. KNIFE-HOLDER / CHIP-BREAKER ............................................. 4
L. CARBIDE INSERT (STARDARD) ................................................. 4
ADDITIONAL REQUIREMENTS FOR SET UP
• Forklift or hoist for lifting
• Straight edge
• 45º & 90º combination
square
• Phillips Screwdriver
B
80-325 M1
ONLY
D
F
C
80-325HC M1
ONLY
J
I
K
E
G
H
L
9
CLEAN UP
The protective coating on the jointer tables prevents rust from forming during shipping and storage. Remove it by
rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solventsoaked rags according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by
clean-up with solvent. Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remove
paint.
To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.a
PLACEMENT WITHIN THE SHOP / SAFETY ZONE
THIS MODEL 80-325 12” JOINTER IS HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH STRAPS SHOULD BE USED
TO LIFT THIS MACHINE.
TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE
SHOULD HAVE A RATED CAPACITY IN EXCESS OF 979 LBS (445 KG).
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat and stable floor that is able to support the
weight of the jointer and the operator.
Plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot
traffic (either passing shop visitors or other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machinery. A clearly defined “no-go” zone on the floor around each machine can help avoid accidents that could cause
injury to either the operator or the shop visitor.
It is advisable to take a few moments to either paint (using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware
that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.
87 3/4"
47 5/8"
1
"
2
/
1
50
Base dimensions:
21 1/2” x 50 1/2” (546 x 1283 mm)
Overall dimensions (L x W x H):
87 3/4” x 41” x 47 5/8” (2230 x 1042 x 1210 mm)
10
1
/
2"
2
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