General 80-225HC M1 User Manual

SETUP & OPERATION MANUAL
FEATURES
Large surface, ground cast-iron tables for stability and added support when feeding longer stock.
Large, heavy-duty center-mounted cast­iron fence with 45°, 90° and 135° positive stops.
Precision four point parallelogram table adjustment system allows for easy parallel alignment of in-feed and out-feed table to the cutterhead and each other.
Independent in-feed and out-feed table height adjustment handwheels.
Heavy duty closed base stand for maxi­mum stability.
4” dust collection port. Magnetic safety switch mounted above
the in-feed table for quick, easy access. Includes 2 hand-paddle style push blocks
with onboard storage mounts. Convenient front to back fence adjustment
handwheel. With Magnum helical cutter dead. 4 rows -
total 22 double-sided inserts
8” PARALLELOGRAM JOINTER
SPECIFICATIONS
TABLE SIZE 8 1/16” x 82 7/8” (206 x 2106 mm)
MAXIMUM CUTTING WIDTH 8” (203 mm)
MAXIMUM CUTTING DEPTH 1/2” (13 mm)
RABBETING CAPACITY 1/2” (13 mm)
FENCE SIZE 4 1/2” x 38 1/2” (114 x 978 mm)
CUTTER HEAD SPEED 5000 RPM
CUTTER HEAD TYPE MAGNUM HELICAL
NUMBER OF INSERTS 4 ROWS – TOTAL 22 DOUBLE-SIDED INSERTS
BASE DIMENSIONS (L X W) 43 1/2” x 16” (1105 x 406 mm)
TABLE HEIGHT 31” (790 mm)
MOTOR 3 HP, 220 V, 1 PH, 13 A
WEIGHT 592 LBS (269 kg)
MODEL
#80-225HC M1
REVISION 2 - JANUARY 25/13
© COPYRIGHT GENERAL INTERNATIONAL 01/2013
THANK YOU
for choosing this General®International model 80-225HC 8” Parallelogram Jointer. This jointer has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this jointer as well as the set-up, maintenance and identification of its parts and compo­nents. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer:
The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are commit­ted to making constant improvements, General
®
International reserves the right to make changes to components, parts or features of this unit as deemed necessary,without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied. However, special orders and “after factory” modifica­tions may render some or all information in this manual inapplicable to your machine. Further, as several gene­rations of this model of jointer and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime
Warranty
Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool.
However, the Limited Lifetime Warranty does not cover any product used for profes­sional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
T
o file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888­949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim”must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an expla­nation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered con­sumable parts or components.
Repairs made without the written consent of General® Interna tionallwill void all warranty.
TABLE OF CONTENTS
Rules for safe operation . . . . . . . . . . . . . . . . . .5
Additional Safety Instructions for Jointers . .6
Electrical requirements . . . . . . . . . . . . . . .7
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Basic functions . . . . . . . . . . . . . . . . . . . . . . . . .8
Identification of main parts and components .8
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . .9
Preparation and placement within the shop 10
Clean up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Placement within the shop . . . . . . . . . . . . . . . . . . . . . . . .10
Establishing a safety zone . . . . . . . . . . . . . . . . . . . . . . . .10
Assembly instruction . . . . . . . . . .10-11
Re-position the switch post . . . . . . . . . . . . . . . . . . . . . . . .10
Install the cutter head guard . . . . . . . . . . . . . . . . . . . . . .11
Adjusting and setting the out-feed table height
. . . . . . . . . . . . . . . . . . . . . . . . . . .11
Adjusting and setting the in-feed table height / depth of cut
. . . . . . . . . . . . . . . . . . . .12
1/2” depth stop bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Parallel alignment of the in-feed table and out-feed table, to the cutter head and between each other . . .12
Checking / adjusting the zero point stop bolt &
the depth of cut indicator . . . . . . . . . . . . . . . . . . . . . . . .12
Adjusting the fence & checking /setting the fence stops
. . . . . . . . . . . . . . . . . . . . . . . . . . .13
Operating instructions . . . . . . . . .14-16
Connecting to a dust collector . . . . . . . . . . . . . . . . . . . .14
Basic principles of jointing . . . . . . . . . . . . . . . . . . . . . . . .14
Selecting boards suitable for jointing . . . . . . . . . . . . . . .14
Determine the concave face and edge
of your board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Adjust fence front to back position . . . . . . . . . . . . . . . . .15
Checklist before starting . . . . . . . . . . . . . . . . . . . . . . . . . .15
Connecting to a power source . . . . . . . . . . . . . . . . . . . .16
Magnetic safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Basic jointing operations . . . . . . . . . . . . .16-17
Surface planing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Edge jointing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Rabbeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maintenance . . . . . . . . . . . . . . . . . .17-22
Inspecting/replacing cutter head knives . . . . . . . . . . .17
Helical cutter head insert reversal/
replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Parallel (co-planar) alignment of the in-feed and out-feed
tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Checking / adjusting the zero point stop bolt &
the depth of cut indicator . . . . . . . . . . . . . . . . . . . . . . . .21
Periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Recommended optional accessories . . . . . .22
Parts list & diagrams . . . . . . . . . . . . . . . .23-28
1. Do not operate this jointer when tired, distracted, or
under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of
debris.
3. Keep children and visitors at a safe distance when the
jointer is in operation; do not permit them to operate the jointer.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be haz-
ardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the jointer is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from knives and all moving
parts. Use a push stick to feed stock, and a brush, not hands, to clear away chips and dust.
10. Be sure that the knives are securely installed in the cut-
terhead.
11. Always use clean, properly sharpened knives. Dirty or
dull knives are unsafe and can lead to accidents.
12. If using a power feeder,stop the feeder before stopping
the jointer.
13. Do not push or force stock into the cutter head. The
jointer will perform better and more safely when work­ing at the rate for which it was designed.
14. Be sure that the cutter head has gained full operating
speed before starting to joint.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order.If a guard
must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
17. Use of parts and accessories NOT recommended by
GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
18. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the cutting tool is uninten­tionally contacted.
19. Always disconnect the tool from the power source
before servicing or changing accessories such as knives, or before performing any maintenance or cleaning, or if the machine will be left unattended.
20. Make sure that the switch is in the “OFF” position before
plugging in the power cord.
21. Make sure the tool is properly grounded. If equipped
with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
22. Do not use this jointer for other than its intended use. If
used for other purposes, GENERAL® INTERNATIONAL disclaims any real implied warranty and holds itself harmless for any injury,which may result from that use.
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
5
Additional Safety
Instructions for Jointers
Because each shop situation is unique, no list of safety guidelines can ever be complete.
The most important safety feature of any shop is the knowledge and good judgement of the user. Use common
sense and always keep safety considerations, as they apply to your individual shop conditions, first and foremost
in mind. If you have any doubts about the safety of an operation you are about to perform: STOP! Do not perfor m
the operation until you have validated from qualified individuals if the operation is safe to perform and what is
the safest method to perform it.
1. WORK PIECE KICKBACK
Kickback is when the work piece is ejected at high speeds from the jointer table by the force of the cutter head. To minimize the risk of injury from kickback, always use push blocks and wear safety glasses. Do not operate this machine if you do not understand kickback, its causes and how to avoid it.
2.
CUTTER HEAD ALIGNMENT
To reduce the risk of injury and to avoid kick­back, keep the top edge of the out-feed table aligned with the top dead center edge of the knife.
3.
PUSH BLOCKS
Always use push blocks when jointing. Never pass your bare hands directly over the cutter head without a push block to hold and guide the workpiece.
4.
WORKPIECE SUPPORT
To make safe cuts and reduce the risk of injury, support the workpiece adequately at all times. Never attempt to make a cut with an unstable workpiece.
5.
KICKBACK ZONE
The kickback zone on a jointer is the area directly in the path through and off of the end of the in-feed table. Never stand or allow others to stand in this area during operation.
6.
MAXIMUM DEPTH OF CUT
The maximum depth of cut for one pass is 1/8”. Never attempt to remove more material than 1/8” in any single pass.
7.
JOINTING WITH THE GRAIN
Jointing against the grain or jointing end grain is dangerous and could produce chatter or excessive chip out. Always joint with the grain.
8.
KEEPING GUARDS IN PLACE
Except when rabbeting, all operations must be performed with the guard in place. After rabbeting, be sure to replace the guard.
9.
PROPER CUTTING
Always move the work piece over the cutter head from the in-feed table towards the out­feed table until the work piece has passed completely over the cutter head. Never back the work piece towards the in-feed table.
10.
USING GOOD WORK PIECE STOCK
Jointing safety begins with the stock used with the machine. Inspect the work piece carefully before jointing it. Never joint a board that has loose knots, staples, nails or other embedded foreign objects. If you have the slightest doubt about the structural integrity or stability of a board: Do Not Joint It.
6
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE,VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE T O THE MACHINE. IF IN DOUBT,CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
CIRCUIT CAPACIT
Y
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
EXTENSION CORDS
The use of an extension cord is not generally recom­mended for 220V equipment. If you find it necessary, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An under­sized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
ELECTRICAL REQUIREMENTS
7
A
B
C
ELECTRICAL CONNECTIONS
Both a manual circuit breaker (or similar device) as well as an electrical plug (similar to the one shown) are re­commended and should be installed b
y a qualified
electr
ician
. Use locally approved wire that includes a separate grounding wire , and a 3 prong grounding type plug with a matching receptacle .
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the oper­ator. The motor of this machine is wired for 220V single phase operationwired for 220V single phase operation. As with many stationary industrial type machines, because each installation situation is unique, this jointer is supplied without a power cord or plug.The installation of an appropriate power cord and plug must be per­formed by a qualified electrician.The machine must be connected to an electrical source using a power cord that has a grounding wire, which must also be properly connected to the grounding prong on the plug.The out­let must be properly installed and grounded and all electrical connections must be made in accordance with all local codes and regulations.
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
TOTAL LENGTH OF CORD IN FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
8” PARALLELOGRAM JOINTER
80-225HC
BASIC FUNCTIONS
This 8” jointer is designed for face and edge jointing in solid wood only. The unit is not designed nor should it be used to surface or prepare, plywood, wood panelling, particleboard, MDF nor any other wood based by-products nor any non-wood based materials.
The 80-225HC 8” jointer features a precision four point parallelogram table adjustment system that allows for easy parallel alignment of in-feed and out-feed table to the cutterhead and each other. The unit is also equipped with our “Magnum” helical cutterhead with reversible carbide inserts.
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
A- OUT-FEED TABLE B- OUT-FEED TABLE ADJUSTMENT HANDWHEEL C- LIFTING BAR D- ECCENTRIC ADJUSTERS E- RABBETING ARM F- CUTTER HEAD GUARD G- FENCE ASSEMBLY H- DEPTH OF CUT INDICATOR I- MAGNETIC SWITCH J- IN-FEED TABLE K- IN-FEED TABLE ADJUSTMENT HANDWHEEL L- PUSH BLOCKS M- BASE WITH MOTOR N- FENCE TILT LOCKING LEVER O- FENCE ADJUSTMENT HANDWEEL P- FENCE LOCKING LEVER Q- 1/2” DEPTH STOP BOLT R- ZERO POINT STOP BOLT
A
C
D
D
D
D
E
F
G
I
B
J
H
K
C
L
M
8
IN-FEED TABLE UNDERSIDE VIEW
FENCE CONTROLS
DEPTH OF CUT INDICATOR
H
N
O
P
R
Q
C
UNPACKING
HELICAL CUTTER HEAD TOOLS/REPLACEMENT PARTS
K - 5 MM T ALLEN KEY ................................................................2
L - 5 MM ALLEN KEY...................................................................1
M - NUT.........................................................................................4
N - SCREW ...................................................................................4
O - KNIFE-HOLDER / CHIP-BREAKER ...........................................4
P - CARBIDE INSERT (STANDARD) ..............................................4
A
B
C
Carefully unpack and remove the unit and its components from its shipping crate and check for missing or dam­aged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
9
D
E
G
F
IH J
L
M
N
O
P
ADDITIONAL REQUIREMENTS FOR SE
T UP
• 3 Extra people to assist with lifting
• Straightedge
• 45º & 90º combination square
• Phillips Screwdriver
LIST OF CONTENTS QTY
A - JOINTER ............................................................................1
B - CUTTER HEAD GUARD......................................................1
C - PUSH BLOCK.....................................................................2
D - SCREWDRIVER..................................................................1
E - 11-13 MM OPEN END WRENCH ......................................1
F - 17-19 MM OPEN END WRENCH ......................................1
G - 4 MM ALLEN KEY..............................................................1
H - 5 MM ALLEN KEY..............................................................1
I - 6 MM ALLEN KEY .............................................................1
J - 8 MM ALLEN KEY..............................................................1
X3
K
Important! To avoid disaligning the tables, never lift or move the jointer by it’s tables when lifting. Always use the lifting bars to lift or move the jointer.
lifting bar
lifting bar
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