FEA
TURES
Large surface, ground cast-iron tables for
stability and added support when feeding
longer stock.
Heavy-duty, three-knife cutter head for
clean, fast, superior finish cuts.
Jackscrew system for quick, easy knife
adjustment.
Large, heavy-duty, center-mounted castiron fence with 45°, 90° and 135° positive
stops.
Independent in-feed and out-feed table
adjustment hand wheels. Built-in rabbeting
ledge.
4” dust collection port.
Includes: 2 hand-paddle style push blocks
with onboard storage mounts.
Magnetic safety switch with overload pro-
tection.
Convenient front to back fence adjustment
hand wheel.
Motor mounted on vibro-eliminators for
smooth, quiet operation.
SPECIFICATIONS
T
ABLE SIZE
9 1⁄4’’ x 74 7⁄8’’ (235 x 1900 mm)
IN-FEED
TABLE (L X W)
36 1⁄2’’ x 9 1⁄4’’ (936 x 235 mm)
OUT
-FEED TABLE (L X W)
36 1⁄2’’ x 9 1⁄4’’ (936 x 235 mm)
MAXIMUM CUTTING
WIDTH
8’’ (203 mm)
MINIMUM CUTTING DEPTH
1⁄2’’ (13 mm)
RABBETING C
APACITY
1⁄2’’ (13 mm)
FENCE SIZE
4’’ x 38’’ (102 x 965 mm)
CUTTER HEAD SPEED
5500 RPM
NUMBER OF KNIVES
3 / HELICAL
B
ASE DIMENSIONS (L X W)
29’’ x 17’’ (736.6 x 431.8 mm)
MO
TOR
M1 - 2 HP, 220 V, 1 Ph, 12 A
M2 - 2 HP, 220 V, 3 Ph, 6 A
M3 - 2 HP, 600 V, 3 Ph, 3 A
WEIGHT
572 LBS (260 kg)
SETUP & OPERATION MANUAL
REVISION 1 - JANUARY 28/10
© COPYRIGHT GENERAL INTERNATIONAL 01/2010
8” DELUXE JOINTER
MODEL
#80-200L
#80-200LHC
THANK YOU
for choosing this General®International model 80-200L or
80-200LHC 8” Deluxe Jointer. This jointer has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To
ensure optimum performance and trouble-free operation, and to get the most from your
investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this jointer as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer:
The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
®
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
inapplicable to your machine. Further, as several generations of this model of jointer and several versions of this
manual may be in circulation, if you own an earlier or
later version of this unit, this manual may not depict your
machine exactly. If you have any doubts or questions
contact your retailer or our support line with the model
and serial number of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime
Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool.
However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such
cases are covered by our Standard 2-year Limited Warranty only.The Limited Lifetime Warranty
is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
T
o file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim”must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Interna tionallwill void all warranty.
TABLE OF CONTENTS
Rules for safe operation . . . . . . . . . . . . . . .5
Additional Safety Instructions for Jointers . .6
Electrical requirements . . . . . . . . . . . . . . .7
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .7
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Basic functions . . . . . . . . . . . . . . . . . . . . .8
Identification of main parts and components .8
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . .9
Preparation and placement within the shop 10
Additional requirements for set up . . . . . . . . . . . .10
Clean up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Placement within the shop . . . . . . . . . . . . . . . . . . .10
Establishing a safety zone . . . . . . . . . . . . . . . . . . .10
Assembly instructions . . . . . . . . .11-16
Attach the jointer bed to the base . . . . . . . . . . . .11
Install the V-belts . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Pulley parallel alignment . . . . . . . . . . . . . . . . . . . .12
Verify belt tension . . . . . . . . . . . . . . . . . . . . . . . . . .12
Install the cutter head guard . . . . . . . . . . . . . . . . .12
Attach the switch box / connect to the motor . .13
Install the fence and table height adjustment
handwheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Install the dust port . . . . . . . . . . . . . . . . . . . . . . . . .14
Install the base door . . . . . . . . . . . . . . . . . . . . . . . .14
Re-position the fence locking handle . . . . . . . . .15
Install the fence tilt lever . . . . . . . . . . . . . . . . . . . . .15
Assemble the knife setting gauge . . . . . . . . . . . . .15
Connecting to a dust collector . . . . . . . . . . . . . . .16
Adjusting and setting the out-feed
table height . . . . . . . . . . . . . . . . . . . . . . .
16
Adjusting and setting the in-feed table
height / depth of cut . . . . . . . . . . . . . . . . .
16
Checking / adjusting the depth of cut
indicator . . . . . . . . . . . . . . . . . . . . . . . . .
17
Adjusting the fence & checking /setting the
fence stops . . . . . . . . . . . . . . . . . . . . . . .
17
Checking knives
- model 80-200LHC only
. . . . . . .18
Operating instructions . . . . . . . . .19-22
Basic principles of jointing . . . . . . . . . . . . . . . . . . .19
Selecting boards suitable for jointing . . . . . . . . . .19
Determine the concave face and edge of your
board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Adjust fence front to back position . . . . . . . . . . . .20
Checklist before starting . . . . . . . . . . . . . . . . . . . . .20
Connecting to a power source . . . . . . . . . . . . . . .21
Magnetic safety switch . . . . . . . . . . . . . . . . . . . . . .21
Overload protection . . . . . . . . . . . . . . . . . . . . . . . .21
Basic jointing operations . . . . . . . . . . . . .22
Surface planing . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Edge jointing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Rabbeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Maintenance . . . . . . . . . . . . . . . . . .23-26
Inspecting/replacing cutter head knives . . . . . .23
Knife setting or replacement
- model 80-200L only
. . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Helical cutter head insert reversal/
replacement
- model 80-200LHC only
. . . . . . . . . . . . .25
Adjusting the gibs . . . . . . . . . . . . . . . . . . . . . . . . . .26
Periodic maintenance . . . . . . . . . . . . . . . . . . . . . .26
Recommended optional accessories . . . . .27
Wiring Diagram . . . . . . . . . . . . . . . . . . . .28
Parts list & diagrams . . . . . . . . . . . . . .28-32
Contact information . . . . . . . . . . . . . . . . .34
1. Do not operate this jointer when tired, distracted, or
under the effects of drugs, alcohol or any medication
that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of
debris.
3. Keep children and visitors at a safe distance when the
jointer is in operation; do not permit them to operate
the jointer.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and
switch keys, to prevent unauthorized or unsupervised
use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be haz-
ardous to health. Work in a well-ventilated area and
whenever possible use a dust collector. Wear face,
eye, ear, respiratory and body protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the jointer is in operation.
Wear protective hair covering to contain long hair
and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from knives and all moving
parts. Use a push stick to feed stock, and a brush, not
hands, to clear away chips and dust.
10. Be sure that the knives are securely installed in the cut-
terhead.
11. Always use clean, properly sharpened knives. Dirty or
dull knives are unsafe and can lead to accidents.
12. If using a power feeder,stop the feeder before stopping
the jointer.
13. Do not push or force stock into the cutter head. The
jointer will perform better and more safely when working at the rate for which it was designed.
14. Be sure that the cutter head has gained full operating
speed before starting to joint.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard
must be removed for maintenance or cleaning be
sure it is properly re-attached before using the tool
again.
17. Use of parts and accessories NOT recommended by
GENERAL® INTERNATIONAL may result in equipment
malfunction or risk of injury.
18. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the cutting tool is unintentionally contacted.
19. Always disconnect the tool from the power source
before servicing or changing accessories such as
knives, or before performing any maintenance or
cleaning, or if the machine will be left unattended.
20. Make sure that the switch is in the “OFF”position before
plugging in the power cord.
21. Make sure the tool is properly grounded. If equipped
with a 3-prong plug it should be used with a three-pole
receptacle. Never remove the third prong.
22. Do not use this jointer for other than its intended use. If
used for other purposes, GENERAL® INTERNATIONAL
disclaims any real implied warranty and holds itself
harmless for any injury,which may result from that use.
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
may result from improper use of its equipment.
5
Additional Safety
Instructions for Jointers
Because each shop situation is unique, no list of safety guidelines can ever be complete.
The most important safety feature of any shop is the knowledge and good judgement of the user. Use common
sense and always keep safety considerations, as they apply to your individual shop conditions, first and foremost
in mind. If you have any doubts about the safety of an operation you are about to perform: STOP! Do not perform
the operation until you have validated from qualified individuals if the operation is safe to perform and what is
the safest method to perform it.
1. WORK PIECE KICKBACK
Kickback is when the work piece is ejected at
high speeds from the jointer table by the force
of the cutter head. To minimize the risk of injury
from kickback, always use push blocks and
wear safety glasses. Do not operate this
machine if you do not understand kickback, its
causes and how to avoid it.
2.
CUTTER HEAD ALIGNMENT
To reduce the risk of injury and to avoid kickback, keep the top edge of the outfeed table
aligned with the top dead center edge of the
knife.
3.
PUSH BLOCKS
Always use push blocks when jointing. Never
pass your bare hands directly over the cutter
head without a push block to hold and guide
the workpiece.
4.
WORKPIECE SUPPORT
To make safe cuts and reduce the risk of injury,
support the workpiece adequately at all times.
Never attempt to make a cut with an unstable
workpiece.
5.
KICKBACK ZONE
The kickback zone on a jointer is the area
directly in the path through and off of the end
of the infeed table. Never stand or allow others
to stand in this area during operation.
6.
MAXIMUM DEPTH OF CUT
The maximum depth of cut for one pass is 1/8”.
Never attempt to remove more material than
1/8” in any single pass.
7.
JOINTING WITH THE GRAIN
Jointing against the grain or jointing end grain
is dangerous and could produce chatter or
excessive chip out. Always joint with the grain.
8.
KEEPING GUARDS IN PLACE
Except when rabbeting, all operations must be
performed with the guard in place. After
rabbeting, be sure to replace the guard.
9.
PROPER CUTTING
Always move the work piece over the cutter
head from the infeed table towards the outfeed
table until the work piece has passed completely over the cutter head. Never back the
work piece towards the infeed table.
10.
USING GOOD WORK PIECE STOCK
Jointing safety begins with the stock used with
the machine. Inspect the work piece carefully
before jointing it. Never joint a board that has
loose knots, staples, nails or other embedded
foreign objects. If you have the slightest doubt
about the structural integrity or stability of a
board: Do Not Joint It.
6
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE,VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMA GE TO THE MACHINE.IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
EXTENSION CORDS
The use of an extension cord is not generally recommended for 220V equipment. If you find it necessary,
use only 3-wire extension cords that have 3-prong
grounding plug and a matching 3-pole receptacle that
accepts the tool’s plug. Repair or replace a damaged
extension cord or plug immediately.
If you find it necessary to use an extension cord with
your machine make sure the cord rating is suitable for
the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in
loss of power and overheating. The accompanying
chart shows the correct size extension cord to be used
based on cord length and motor I.D. plate amp rating.
If in doubt, use the next heavier gauge. The smaller the
number, the heavier the gauge.
NOTE: VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR M2 & M3 3-PHASE MOTORS MAY NOT BE FULLY
DESCRIBED IN THIS MANUAL. FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR I.D. NAME PLATE ON
THE MACHINE. IF IN DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEEDING.
ELECTRICAL REQUIREMENTS
7
A
B
C
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock to the operator. The motor of this machine is wired for 220V single
phase operation and is equipped with a 3-conductor
cord A and a 3-prong grounded plug B to fit a matching grounding type receptacle C.
DO NOT MODIFY THE PLUG PROVIDED ! If it will not fit your recepta-
cle, have the proper receptacle installed by a qualified
electrician.
CHECK with a qualified electrician or service person if
you do not completely understand these grounding
instructions, or if you are not sure the tool is properly
grounded.
CIRCUIT CAP
ACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
TOTAL LENGTH OF CORD IN FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
8” DELUXE JOINTER
80-200L & 80-200LHC
BASIC FUNCTIONS
This 8” jointer is designed for face and edge jointing in solid wood only. The unit is not designed nor should it be
used to surface or prepare, plywood, wood panelling, particleboard, MDF nor any other wood based by-products
nor any non-wood based materials.
This 8” jointer is offered with 2 different cutter head options as follows:
• Model 80-200L M1 – 8” jointer with standard 3-knife cutter head;
• Model 80-200LHC M1 - 8” jointer with “Byrd”style helical cutter head with reversible four-sided carbide inserts.
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
OUTFEED TABLE
OUT-FEED TABLE
ADJUSTMENT
HANDWHEEL
TABLE LOCKING LEVERS
BASE WITH MOTOR
MAGNETIC SWITCH
PUSH BLOCKS
DEPTH OF CUT
INDICATOR
INFEED TABLE
FENCE ASSEMBLY
RABBETING ARM
CUTTER HEAD GUARD
REAR VIEW
FENCE TILT LEVER
TABLE DEPTH
ADJUSTMENT
LOCK PIN
FENCE ADJUSTMENT
HANDWHEEL
90º FENCE STOP BOLT
FENCE LOCK LEVER
(TILT)
FENCE LOCK LEVER
(MOVING)
8
IN-FEED TABLE ADJUSTMENT
HANDWHEEL
UNPACKING - MODELS 80-200L & 80-200LHC
O - FLAT WASHER.....................................................................4
P - PHILLIPS HEAD SCREW ......................................................4
Q - TOOLS
8-10 mm open end wrench...........................................1
12-14 mm open end wrench.........................................1
17-19 mm open end wrench.........................................1
3 mm Allen key................................................................1
4 mm Allen key................................................................1
5 mm Allen key................................................................1
R*** - HELICAL CUTTER HEAD TOOLS/REPLACEMENT PARTS
Screw ..............................................................................10
Carbide insert .................................................................5
Star point screw driver....................................................2
* The safety switch is not already installed on the base.
** Not included or required on “HC” model.
*** Included on “HC”model only.
A
F
G
9
B
D
E
K
J
M
O
P
N
I
L
H
C
Q
Carefully unpack and remove the unit and its components from its shipping crate and check for missing or damaged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
R
***
**
*
LIST OF CONTENTS
QTY
A - JOINTER ASSEMBLY W/FENCE..........................................1
B - CUTTER HEAD GUARD.......................................................1
C - DUST PORT.........................................................................1
D - 4”HAND WHEEL ................................................................1
E - 6” HAND WHEEL ................................................................2
F - FENCE TILT LEVER ..............................................................1
G
* - BASE...................................................................................1
H - MAGNETIC SAFETY SWITCH..............................................1
I - V-BELT.................................................................................2
J** - KNIFE SETTING GAUGE
Knife setting gauge rod .................................................1
Knife setting gauge foot ................................................2
E-clip .................................................................................4
K - PUSH BLOCK .....................................................................2
L - BASE DOOR.......................................................................1
M - MOUNTING BOLT ..............................................................3
N - LOCK WASHER ..................................................................3
CLEAN UP
The protective coating on the jointer tables prevents rust from forming during shipping and storage. Remove it by
rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solventsoaked rags according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by
clean-up with solvent.Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remove paint.
To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.
This machine should be installed and operated only on a
solid, flat and stable floor that is able to support the
weight of the jointer and the operator.
Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to
work unencumbered and unobstructed by foot traffic
(either passing shop visitors or other shop workers) or
other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop
machinery. A clearly defined “no-go” zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take
steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is
running for everyone but the individual operating the unit.
THIS MODEL 80-200L/LHC JOINTER IS HEAVY – 572 LBS (260 KG). DO NOT OVER-EXERT. THE HELP OF OF AT LEAST THREE ASSISTANTS, A HOIST OR FORKLIFT WILL BE NEEDED FOR THE FOLLOWING STEP.
TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE (HOIST OR
FORKLIFT) SHOULD HAVE A RATED CAPACITY IN EXCESS OF 572 LBS - 260 KG.
ADDITIONAL REQUIREMENTS FOR SET UP
PREPARATION AND PLACEMENT WITHIN THE SHOP
PLACEMENT WITHIN THE SHOP
• 3 Extra people to assist with lifting
• Straightedge
• 45º & 90º combination square
• Phillips Screwdriver
• Pliers or Vise-grips
10
X3
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS.DO NOT CONNECT THE MACHINE TO THE PO WER SOURCE UNTIL INSTRUCTED TO DO
SO.
ASSEMBLY INSTRUCTIONS
1. Using a hoist or with the help of three assistants,
carefully lift the jointer bed onto the base A.
A
2. Align the 3 bolt holes on the jointer bed with the 3
holes on the base.
3. Use the supplied mounting bolts with lock washers
B to bolt the jointer to the base through the 3
mounting holes from inside the cabinet and up
into the bottom of the jointer bed C.
Note: Only hand-tighten the bolts for now. Final tightening
will be done after pulley alignment.
ATTACH THE JOINTER BED TO THE BASE
THE JOINTER BED IS VERY HEAVY. DO NOT OVER-EXERT.
THE HELP OF AT LEAST THREE ASSISTANTS WILL BE NEEDED FOR THE FOLLOWING STEP.
B
1. Loosen and remove knob A, then remove the
upper pulley guard B
to give yourself unimpeded
access to the upper pulley
C
.
INSTALL THE V-BELTS
2. Place a V-belt on the inner groove on the upper
pulley D, then fit and hold a por
tion of the opposite end of the belt into the corresponding groove
on the motor pulley.
E
F
PULL SLOWLY - DO NOT USE SHARP TUGS! KEEP YOUR
LOWER HAND FAR ENOUGH ABOVE THE MOTOR PULLEY
TO A V OID PINCHING HAND BETWEEN THE BEL T AND THE
PULLEY.
3. Using both hands, carefully pull down on the belt
to rotate the pulleys and allow the belt to seat itself
in the groove, as shown in E.
4. Repeat step 3 to install the second belt F.
11
A
C
B
C
D
12
1. Hold a straight edge flush to the face of the upper
pulley A to check alignment with the lower pulley,
B.
– If the pulle
ys are aligned: Fully tighten the bolts
that secure the jointer bed to the stand.
– If the pulle
ys are not aligned: Adust the position of
the jointer bed on the base to obtain pulley alignment then fully tighten the bolts that secure the
jointer bed to the stand.
PULLEY PARALLEL ALIGNMENT
A
B
Note: If pulley alignment cannot be obtained, loosen both set screws Clocated on the upper pulley and slide the pulley
on its shaft D to obtain parallel alignment then re-tighten the set screws
.
1. Push on the belts with your finger. The belts should not
move more than 1/2".
2. If needed, tighten the belts by loosening the 4 motor
bracket mounting bolts and lowering the bracket
along the slotted holes, then re-tightening the bolts.
VERIFY BELT TENSION
INSTALL THE CUTTER HEAD GUARD
Tension is maintained on the cutter head guard using
a spring loaded knob on the underside of the rabbetting arm. The tension causes the guard to automatically snap back against the fence and cover the knives
once the workpiece has cleared the guard.
To install the guard:
1. Remove the set screw A on the guard shaft.
2. Turn and hold the tension adjustment knob and fit
the shaft as far as it will go down into the mounting
hole on the rabbeting arm at the front of the jointer C.
Note: The c-clip Bon the shaft will keep the guard at the
correct height above the tables.
3. To test the tension, pull back on the guard bringing
it away from the table and release.
4. If you find the tension on the guard does not snap
the guard back firmly enough, hold the tension
adjustment knob and remove the guard.
5. Turn the tension adjustment knob another 1/2 turn
and re-install the guard.
6. Test the tension again and repeat steps 4 and 5
until adequate tension if achieved.
D
C
B
A
7. Tighten the stop screw on the bottom of the shaft D to secure the guard in place.
C
UPPER PULLEY
LOWER PULLEY
Push down while
re-tightening bolts
D
1. Loosen the two plastic screws A on the front of the
switch box then remove the white cover B.
ATTACH THE SWITCH BOX / CONNECT TO THE MOTOR
2. Attach the switch box to the right side of the base
cabinet using the screws already mounted on the
base.
B
A
MAKE SURE THAT THE JOINER IS NOT CONNECTED TO A POWER SOURCE.
3. Re-install the switch box cover.
5. Attach the wires H and replace the cover using the
supplied strain relief I to secure the cord in the
opening at the bottom of the connection box J.
3. Run the power cord (with the strain relief attached
C) from the bottom of the switch box into the
opening in the base cabinet D making sure the
cord reaches the connection box E on the motor.
D
E
C
4. Loosen and remove the screw at the bottom of the
motor connection box F and remove the cover G.
F
G
I
H
J
13
INSTALL THE FENCE AND TABLE HEIGHT ADJUSTMENT HANDWHEELS
B
A
3. Repeat steps 1 and 2 with the two big handwheels
on the shafts at the front of the machine
INSTALL THE DUST PORT
A
B
4X
INSTALL THE BASE DOOR
A
B
Attach the dust port A to the left side of the base using
the supplied screws and flat washers B.
Install the base door A on the base as shown in B.
Note:
Four brackets are already installed on the right side of the
base for convenient onboard storage of the 2 hand-paddle
style push blocks supplied.
14
1. Fit the fence adjustment handwheel (the smallest
one) A on the shaft on the rear fence bracket.The
slots in the handwheel must be aligned with the
spring pin on the shaft, B.
2. Using the supplied 3 mm Allen key, tighten the set
screw on the shaft (under the wheel) to secure the
handwheel to the shaft.
C
1
2
Note: The table height adjustment handwheels are equipped with spring loaded flip up handles to allow you to
minimize the obstruction the handwheels may cause during jointing operations.
RE-POSITION THE FENCE L
OCKING LEVER
A
1. Thread the knob on the fence tilt lever A.
2. Screw the fence tilt lever into the threaded hole in
the fence B.
INST
ALL THE FENCE TILT LEVER
A
B
For shipping purposes the fence locking lever is
installed upside down. Loosen and remove the lock
nut A and remove the fence locking lever B and flat
washer.
C
D
Re-install the locking lever with flat washer as shown in
C and tighten with the lock nut, the lock nut oriented
as shown in D.
ASSEMBLE THE KNIFE SETTING GAUGE
Note: Model 80-200L only.This gauge is not required on model 80-200LHC due to the helical cutter head design.
1. Using a pair of pliers, push a c-clip into the inner
grooves on each end of the knife setting gauge
rod.
2. Slide one foot onto one end of the rod.
3. Secure the foot on the rod by pushing a c-clip into
the exposed groove in the rod.
4. Repeat step 2 and 3 to install the other foot.
5. Set the gauge aside for use whenever knife set-
tings need to be verified or adjusted.
15
B
1. Make sure that the the machine is disconnected from the
power source.
2. To give yourself unimpeded access to the cutter head
and upper pulley, remove the cutter head guard and
fence.
3. Set a straightedge onto the out-feed table so that it
sits over the cutter head but does not completely
cross the gap between the tables and touch the infeed table A.
4. Turn the upper pulley by hand, until any one of the
knives is at it’s highest point.
5. Loosen table locking lever B .
6. Use hand wheel C to adjust the out-feed table
height so that the knife bar
ely touches the straight-
edge.
7. Re-tighten locking lever B to secure the out-feed table
in position.
ADJUSTING AND SETTING THE OUT-FEED TABLE HEIGHT
The out-feed table should be set level with the highest point of the knives A. The height of the out-feed table should
be verified and ajusted prior to first use. It should also be verified and re-adjusted periodically to compensate for
knife wear and also upon knife replacement.
ALWAYS DISCONNECT THE MACHINE FROM THE
POWER SOURCE BEFORE MAKING ANY ADJUSTMENTS. FAILURE TO HEED THIS WARNING CAN
LEAD TO SERIOUS PERSONAL INJURY.
OUT-FEED
(left) Table
IN-FEED
(right) Table
A
CONNECTING TO A DUST COLLECTOR
A dust port with a 4” opening is provided to accommodate connection to a dust collector (not included).
Once the dust port has been installed, be sure to use
appropriate sized hose and fittings (not included) and
check that all connections are sealed tightly to help minimize airborne dust.
If you do not already own a dust collection system
consider contacting your General® International distributor for information on our complete line of dust
collection systems and accessories or visit our Web Site
at www.general.ca.
The depth of cut is set by raising or lowering the in-feed
table.
Refer to the recommended depth of cut settings in section
“Basic Jointing Operations Instructions”, on page 22.
ADJUSTING AND SETTING THE IN-FEED TABLE HEIGHT / DEPTH OF CUT
WORKPIECE
DEPTH OF CUT
THE MAXIMUM DEPTH OF CUT FOR ONE PASS IS
1/8”. NEVER ATTEMPT TO REMOVE MORE MATERIAL
THAN 1/8” IN ANY SINGLE PASS.
ALWAYS DISCONNECT THE MACHINE FROM THE
POWER SOURCE BEFORE MAKING ANY ADJUSTMENTS. FAILURE TO HEED THIS WARNING CAN
LEAD TO SERIOUS PERSONAL INJURY.
C
B
16
1. Loosen the in-feed table height locking lever A.
A
2. Pull & hold back the1/8” depth stop lock-pin B.
REAR VIEW
B
3. Use hand wheel C to adjust in-feed table height to the desired depth of cut and then release the 1/8” depth
stop lock-pin and re-tighten locking lever A to secure the in-feed table in position.
The depth of cut indicator
has been factory set to
read “0” when the in-feed table is at the exact same height as the
highest point of the cutterhead. However we recommend that you verify that the depth of cut indicator is
properly set
prior to first use.
Also, with use and vibration over time, it may eventually become necessary to re-adjust the depth of
cut indicator as follows:
CHECKING / ADJUSTING THE DEPTH OF CUT INDICATOR
OUT-FEED
(left) Table
IN-FEED
(right) Table
A
C
D
1. Set a straightedge onto the in-feed table so that
it sits over the cutter head without completely
crossing the gap between the tables to touch or sit
above the out-feed table A.
2. Raise or lower the in-feed table until it is level highest point of the cutterhead B.
3. If needed, loosen the 2 screws C and adjust the
pointer left or right until the pointer is set to the zero
point on the scale D, then retighten the screws.
ADJUSTING THE FENCE & CHECKING / SETTING THE FENCE STOPS
The fence stops allow you to position the fence at specific pre-set angles in relation to the tables without having to
measure each time you return to that angle.
Due to wear and vibration, fence stops can over time
become misaligned and should be checked periodically
and re-set if necessary.
T
o mov
e the fence front to back:
1. Loosen locking lever A.
2. Position the fence over the cutter head as needed.
3. Re-tighten locking lever A.
T
o tilt the fence:
1. Loosen locking lever B.
2. Set the fence 45° inward or 45° inward
3. Re-tighten locking lever B.
B
Important! Never adjust the table height with the lock-pin
engaged as this will break the pin.
17
A
C
B
1. Using a 90° combination or machinists square, set the
fence to 90° C.
2. Flip the 90° stop into position D.
3. Loosen the jam nut E on the 90° fence stop bolt.
4. Adjust the 90° fence stop bolt F until it makes contact
with the 90° stop.
5. Retighten the jam nut.
T
o set the 90° fence stop:
1. Using a 45° combination or machinists square, set the
fence to 45° inward J.
2. Loosen the jam nut K.
3. Adjust the 45° inward fence stop nut L until it makes
contact with the 45° inward stop M.
4. Retighten the jam nut.
T
o set the 45° inward fence stop:
C
D
J
1. Using a combination or machinists square, set the
fence to 45° outward G.
2. Loosen the jam nut H on the 45° outward fence stop
bolt.
3. Adjust the 45° outward fence stop bolt I until it makes
contact with the back of the fence.
4. Retighten the jam nut.
T
o set the 45°
outw
ard
fence s
top:
G
I
E
F
90°
H
M
L
K
CHECKING KNIVES
(80-200L ONLY)
Accurate work results can only be achieved when all three
knives are properly installed and set to the exact same height
in the cutter head. To verify if the knives are set properly, use
the supplied knife setting gauge A following the steps below
for each of the three knives:
The knives have been factory set to the exact same height in the cutter head.
However we suggest that you verify that
the knives are
properly set prior to first use.
ALWAYS DISCONNECT THE MACHINE FROM THE
POWER SOURCE BEFORE MAKING ANY ADJUSTMENTS. FAILURE TO HEED THIS WARNING CAN
LEAD TO SERIOUS PERSONAL INJURY.
1. Make sure that the the machine is disconnected from the
power source.
2. To give yourself unimpeded access to the cutter head and knives, remove the blade guard.
3. Using the table height adjustment hand wheels, lower the tables enough to allow the knife setting gauge to fit fully
on the cutter head.
4. Remove the fence to have access to the upper pulley and turn it by hand to rotate the cutter head.
A
18
OPERATING INSTRUCTIONS
BASIC PRINCIPLES OF JOINTING
This jointer is designed to remove material from the bottom face of a board in order to bring one face of the board
(or a series of boards) perfectly flat A.
This perfectly flat face is then placed against the fence, set at 90º to the tables, to obtain a perfectly perpendicular
90º flat edge B.
This jointer is not intended (and should not be used) to joint any material other than solid wood.
5. Set the gauge onto the cutter head with the center refe-
rence pads of the gauge sitting directly above a knife.
6. Observe how the gauge sits on the cutter head and
how/if the knife touches the center reference pads. The
ideal position has both sets of feet of the gauge sitting
flush on the cutter head and the knife barely touching the
center reference pads on the gauge B.
7. Should any (or all) of the knives not be set properly, fol-
low the instructions in section “Knife Setting or Replacement”, on page 24.
B
B
A
19
SELECTING BOARDS SUIT
ABLE FOR JOINTING
1. Jointing safety begins with the stock used with the
machine. Inspect the work piece carefully before
jointing it. Never joint a board that has loose knots,
staples, nails or other embedded foreign objects. If
you have the slightest doubt about the structural
integrity or stability of a board: Do Not Joint It.
2. Only boards with the grain running more or less lengthwise are suitable for jointing C.
C
ALWAYS JOINT IN THE GENERAL DIRECTION OF THE GRAIN.JOINTING AGAINST THE GRAIN OR JOINTING END GRAIN
IS DANGEROUS AND MAY CAUSE THE WORKPIECE TO SHATTER.
D
DE
TERMINE THE CONCAVE FACE AND EDGE OF YOUR BOARD
Place your board on a flat surface to identify its concave face D and edge E. The boards must be jointed with its
concave face and edge against the jointer table.
ADJUST FENCE FRONT TO BACK POSITION
To limit your exposure to the knives in the cutter head, never take more knife length than is required to complete
the cut. Set the position of the fence so that the length of blade remaining exposed is roughly 1/4” longer than the
width of the board to be jointed.
1/4”
FACE JOINTING
E
EDGE JOINTING
1/4”
20
CHECKLIST BEFORE STARTING
• Make sure you and any assistants are wearing safe appropriate workshop attire. Roll up long sleeves, secure
long hair and remove any jewelry: watches, rings, bracelets or anything that could become caught in the moving parts, potentially causing serious injury.
• Make sure the board has been inspected and is suitable for jointing as explained in the previous section
“Selecting boards suitable for jointing”.
• Verify that the cutter head guard is functioning properly (snaps back against the fence and covers the knives).
• Make sure that the fence is properly set and locked in place.
• Make sure to have on safety glasses as well as hearing and respiratory protection at all times when using the
jointer.
VERIFY ALL CHECK POINTS BEFORE STARTING. FAILURE TO COMPLY CAN RESULT IN SERIOUS INJURIES.
CONNECTING TO A POWER SOURCE
TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT
OPERATE THE UNIT WITH A DAMAGED POWER
CORD OR PLUG. REPLACE DAMAGED CORD OR
PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL
START-UP, MAKE SURE THAT THE POWER SWITCH IS
IN THE OFF POSITION BEFORE CONNECTING TO A
POWER SOURCE.
Once the assembly and adjustment steps have been completed, uncoil the power cord and plug it into an appropriate
outlet. Refer back to the section entitled “ELECTRICAL REQUIREMENTS” and make sure all requirements and grounding
instructions are followed.When jointing operations have been
completed unplug the jointer from the power source.
SWITCH OFF
MAGNE
TIC SAFETY SWITCH
This model 80-200L/LHC jointer is equiped with a MAGNETIC SAFETY SWITCH A designed to protect the unit
and the user from power surges, power outages and
unwanted or unintentional start-up.
The switch assembly is equipped with a GREEN “START”
button B and a RED spring loaded “STOP” button C.
Once the RED “STOP” button has been pressed, the
machine can only be started by turning the BLACK
inner part of the button to the right to release the stop
button, D.
A
D
B
B
21
OVERLOAD PROTECTION
The magnetic safety switch on this jointer is equipped with an overload protection feature. To prevent an electrical
overload from damaging the motor, in the event of a spike in line voltage or amperage draw,the internal overload
protector will automatically be tripped, thereby cutting off power to the motor. To reset the overload protection
switch after it has been tripped proceed as follows:
Note: The most common causes of such overloads are:
1. Overworking the motor by attempting to remove too much material in one single pass or by feeding the workpiece too quickly, thereby causing an increase in power consumption and a spike in amperage draw.
2. An electrical extension cord that is too long or not the correct gauge of wire, which can also cause an increase
in amperage draw. If an electric extension cord must be used, follow the instructions and refer to the chart in
the electrical requirements section at the beginning of this manual.
3. Overworked circuit caused by operating on a circuit that is close to its amperage draw capacity. Make sure the
circuit being used is capable of handling the amperage draw from this machine as well as any other electrical
devices operating on the same circuit. If you are unsure, consult a qualified electrician.
1. Unscrew the 2 screws A and remove the control box
front cover
.
2. Press the red reset button B
.
3. Reinstall the control box cover.
TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH ON THE SAW IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE. .
A
B
EDGE JOINTING
1. Inspect the stock before starting & remove any foreign
objects or debris.
2. Set the depth of cut as required (1/16" - 1/8” is recom-
mended for edge jointing - Less for hard wood or
wider stock.)
3. Set & lock the fence at 90°
4. If your workpiece is cupped, place the cupped side
face down on the infeed (right) table.
5. Set the position of the fence so that the length of blade
remaining exposed is roughly 1/4” longer than the
width of the board to be jointed.
6. Turn on the machine, press the stock against the table
and tight to the fence, feeding the stock over the cutter head.
7. Inspect the board & repeat the steps if needed until the surface is flat.
RABBETING
1. Remove the blade guard & move the fence forward leaving only the width of the desired rabbet on the tables
uncovered by the fence & lock the fence in position.
REMOVE THE BLADE GUARD FOR RABBETING ONLY. IMMEDIATELY REPLACE THE BLADE GUARD WHEN FINISHED. DO
NOT PERFORM ANY OTHER JOINTING OPERATION WITH THE BLADE GUARD REMOVED. FAILURE TO HEED THIS
WARNING CAN LEAD TO SERIOUS PERSONAL INJURY.
2. Inspect the stock before starting & remove any foreign objects or debris.
3. Set the depth of cut as required (1/16" - 1/8” is recommended for rabbeting - Less for hard wood or wider
stock.)
4. Turn on the machine & using push blocks press the stock against the tables rabbeting arm and tight to the
fence, feeding the stock over the cutter head.
5. Repeat the steps until the rabbet is cut to desired depth.
BASIC JOINTING OPERATIONS
SURFACE PLANING
1. Inspect the stock before starting & remove any foreign
objects or debris.
2. Set the depth of cut as required (1/32" is recommend-
ed for face planing - Less for hard wood or wider
stock.)
3. Set & lock the fence at 90°.
4. If your workpiece is cupped, place the cupped side
face down on the infeed (right) table.
5. Set the position of the fence so that the length of blade
remaining exposed is roughly 1/4” longer than the
width of the board to be jointed.
6. Turn on the machine & using push blocks press the
stock against the table and tight to the fence, feeding
the stock over the cutter head.
7. Inspect the board & repeat the steps if needed until
the surface is flat.
FAILURE TO USE PUSH BLOCKS WHEN SURFACE PLANING MAY RESULT IN SERIOUS PERSONAL INJURY.
ALW AYS USE PUSH BLOCKS TO HELP KEEP YOUR HANDS
AT A SAFE DISTANCE FROM THE KNIVES WHEN SURFACE
PLANING.
22
23
MAINTENANCE
MAKE SURE THE JOINTER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE. FAILURE TO HEED THIS WARNING CAN LEAD TO SERIOUS PERSONAL INJURY.
Model 80-200L only:
There are 3 knives installed in the cutter head at the factory.With usage and normal wear over time, it will eventually become necessary to replace the knives. To maintain
even knife wear always replace all 3 knives at the same
time.
When needed, replacement knives (sold in sets of 3) A
can be ordered through your local General International
distributor under part #80-205 (High Speed Steel) or #80210 (Carbide).
Model 80-200LHC only:
There are 36 four-sided carbide inserts (knives) installed in
the helical cutter head at the factory. With usage and normal wear over time, it will eventually become necessary
to reverse and/or replace the inserts. To maintain even insert wear always reverse all 36 inserts each time knife
replacement is required. If one of the inserts has been nicked or damaged on one of it’s edges, it can be simply
reversed instead of replaced.
When needed, replacement inserts B can be ordered through your local General International distributor under
item #30-447.
INSPECTING/REPLACING CUTTER HEAD KNIVES
ALL Models:
Observing jointed workpieces as they come off of the machine and looking for signs of knife damage or wear is
the best method to help you to determine when knives are due to be changed.
Signs to look f
or include:
EFFECT EXAGGERATED FOR CLARITY
A
C
D
E
B
1. A raised ridgeline in the workpiece that runs a straight line from beginning to end of the board C. This is ge-
nerally an indication that one or more knives has been nicked or damaged D by a foreign object such
as a nail, staple or other hard object hidden or embedded in the workpiece.
2. A slight washboard or chatter effect E which can be an indication of uneven knife wear causing one knife to
cut slightly deeper than the others.
3. Rough, irregular, torn or fuzzy grain on a freshly jointed surface may be a sign of worn or dull blades
causing the wood to tear out. Sharp blades cut crisply and leave a relatively smooth finish.
Note: Fuzzy grain can also be a sign of high moisture content in the workpiece. If knives have recently been changed or if
you suspect that moisture content and not dull knives is the cause, set the workpiece aside and test by jointing other
boards with known or acceptable moisture content. If the jointed results using a different workpiece are smooth, then moisture content in your wood is the problem - no adjustments can be made to the machine for this. Set the “wet” stock aside
and simply work with drier wood.
24
The cutter head on this unit is supplied with both adjustment springs and jack screws A providing you with two
options for setting the knives. We suggest you try each
method at least once or twice and decide for yourself
which method works best and fastest for you.
1. Turn off and disconnect the machine from the power
source.
2. To give yourself unimpeded access to the cutter head
and knives, remove the blade guard and lower the
tables as far as they go.
3.
Remove the fence to have access to the upper pulley
and turn it by hand to rotate the cutter head
to access
one of the knives.
4. Loosen (but don’t remove) all the gib bolts B – start in
the center and alternate sides (If replacing an old or
damaged knife, loosen the bolts until the knife can be
removed and install a new sharpened knife). Then
position the gauge over the selected knife D.
5. a) T
o use the adjustment springs to set the knife
height: Push the knife down with the gauge so
that the edge of the knife is touching the center
reference pads on the gauge E. Hold the gauge
down and tighten the bolts B to secure the knife in
place. Repeat for the 2 other knives.
b) T
o use the Jack Screws to set the knife height:
Use an Allen wrench to turn the screws C to raise
or lower the knife as needed until the ideal position - both sets of feet of the gauge sitting flush on
the cutter head and the knife barely touching the
center reference pads on the gauge E – has been
achieved. Repeat for the 2 other knives.
6. Re-check the height setting on all the knives and re-set
if necessary.
7. Reset the tables and replace the fence and blade
guard.
B
C
C
IMPORTANT! After changing or resetting the knives, the outfeed (left) table height must be re-adjusted to match the new
height of the knives. Follow the instructions in section
“Adjusting and Setting the Out-Feed T able Height”on page 16.
D
E
KNIVES ARE VERY SHARP. USE CARE WHEN HANDLING KNIVES.
KNIFE SE
TTING OR REPLACEMENT -
MODEL 80-200L ONLY
Properly setting all three knives is essential to achieving accurate work results. Properly set knives will last longer and
also keep their edge (sharpness) longer by equally sharing the cutting workload. You may use the supplied knife
setting gauge to help you set the knives to the correct height whenever re-setting or changing knives.
Note: If you prefer you may also find other “aftermarket” gauges, jigs or knife setting tools that are to your liking – ask your
local tool distributor for information on any such tools that may be available in your market.
A
HELICAL CUTTER HEAD INSERT REVERSAL / REPLACEMENT -
MODEL 80-200LHC ONLY
INSERT EDGES ARE VERY SHARP. USE CARE WHEN HANDLING INSERTS.
MAKE SURE ALL INSERTS ARE FIRMLY SECURED IN THE CUTTER HEAD. LOOSE INSERTS COULD BE EJECTED FROM
THE CUTTER HEAD AT HIGH SPEED AND LEAD TO SERIOUS INJURIES.
2. Remove the screw and insert.
3. Thoroughly clean the housing and cavity C before
reversing/replacing an insert.
IMPORTANT! After reversing or changing the knives, the out-feed (left) table height must be re-adjusted to match the new
height of the knives. Follow the instructions in section “Adjusting and Setting the Out-Feed Table Height” on page 16.
25
1. Insert one of the two supplied star-point screw-
drivers into the head of one screw A to prevent the
cutter head from rotating while loosening another
screw B.
C
4. Thoroughly clean the inserts D and screws E using
a lacquer thinner and small brush then apply a
light coating of machine oil on the screws, taking
care to remove any excess.
Important! To prevent knife height discrepencies, the
inserts and screws must be clean and free of debris.
A
B
D
E
Note: When tightening the screws, make sure the head of
the screw is aligned with the hole of the insert as shown
in H.
5. Place the insert on the housing so it sits flush
against the supporting edge as shown in G and
firmly secure it in place with a screw.
Note: To avoid stripped screws and cracked inserts, do
not overtighten the screws
Note: If a torque tool (not included) is used to tighten the
screws, a pressure of 60kg-cm is recommended.
G
G
H
Tip: When reversing the inserts in the cutter head, refer to the
etched mark F on the inserts to keep track of the rotations.
F
properly seated
not properly seated
properly seated
not properly seated
ADJUSTING THE GIBS
The table gibs allow you to eliminate excessive play when raising/lowering the tables and, when properly adjusted, will allow for a smoother and easier table height adjustment.
1. Loosen the three gib nuts at the front of the out-feed table D.
2. Using the supplied Allen key, tighten all three gib set screws E an equal amount then test raising/lowering the
table. Continue to adjust the set screws as needed until you find the right balance between easy movement
and minimal play.
3. Repeat these steps for the in-feed table gib nuts F, then verify and adjust (if necessary) the out-feed table
height following the instructions in section “Adjusting and Setting the Out-Feed Table Height” on page 16.
IN-FEED TABLE
PERIODIC MAINTENANCE
To prolong the service life of your jointer and to maintain optimum performance the following basic maintenance
procedures should be practiced and become part of your shop routine.
• Inspect/test the ON/OFF switch before each use. Do not operate the jointer with a damaged switch; replace
a damaged switch immediately.
• Keep the machine as well as the in-feed out-feed tables clean and free of saw dust, woodchips, pitch or glue.
Vacuum or brush off any loose debris and wipe down the machine and the tables occasionally with a damp
rag.
• An occasional light coating of paste wax can help protect the tables’ surface and reduce workpiece friction.
Ask your local distributor for suggestions on aftermarket surface cleaners, protectant and dry lubricants based
on what is readily available in your area.
• Avoid using silicon based products that may affect or react with wood finishing products such as oil, solvent or
water-based stains, varnishes and lacquers.
• Periodically inspect the power cord and plug for damage. To minimize the risk of electric shock or fire, never
operate the planer with a damaged power cord or plug. Replace a damaged power cord or plug at the first
visible signs of damage.
• All bearings are sealed and permanently lubricated and no further lubrication is required. The fence assembly
and table ways also should not be lubricated. If you should encounter a “sticking” problem, simply disassemble and clear away any obstructions from the ways.
• Regularly inspect jointed workpieces for signs of knife damage or wear and replace damaged or worn knives
immediately.
• Inspect the belts regularly – To avoid potentially costly downtime, consider keeping spare replacement belts
on hand for use if needed. Belts that show visible signs of wear such as cracks or fraying at the edges should
be replaced immediately.
D
OUT-FEED TABLE
26
F
E
RECOMMENDED OPTIONAL ACCESSORIES
We offer a large variety of products to help you increase convenience, productivity, accuracy and safety when
using your jointer Here’s a small sampling of optional accessories available from your local General
International dealer. For more information about our products, please visit our website at www.general.ca
Electronic Earmuffs
# 99-200
Highly efficient noise
reduction to help protect your hearing when
operating power tools.
DUST COLLECTORS
Dust collectors contribute to
a cleaner more healthful
workshop environment.
We offer a wide selection of
top quality dust collectors to
suit all your shop needs.
Magnetic micro-adjusta
Magnetic micro-adjusta
ble planer and join
ble planer and join
-
-
ter knife alignment gauge - # 30-025
ter knife alignment gauge - # 30-025
Keeps knives in perfect alignment, accurate to +/-
0.001”. Suitable for all planer and jointer knives from
6” – 26” in length. The easiest way to set planer and
jointer knives.
“BYRD”
Style H
elical cutter head - # 200HB
4 rows, total: 36 inserts
Jointer knife alignment Jig -
# 30-075
8 7/8" Alloy steel bars with 3 magnetic points for
precise alignment of jointer knives. Assures perfect
finished cuts to an accuracy of ± 0.001" (±0.025
mm). Can be used on most jointer models.
Replacement Jointer Knives - # 80-210
Set of three 8” Carbide jointer knives.
Replacement Jointer Kniv
es
- # 80-205
Set of three 8” High Speed Steel jointer knives.
Dial-gauge micrometer
f
or knife alignment -
# 30-050
Precision built, easy to
adjust, mounted on enamel finished alloy steel.
Designed to rest squarely
on the cutter head for fast
accurate knife alignment.
Dial is easy to read and
adjust.
27
Replacement
inserts # 30-447
WIRING DIAGRAM
28
PAR TS LIST 80-200LHC
REF N0. PART N0. DESCRIPTION SPECIFICATION QTY
1 200HB-01 CUTTER HEAD 1
2 30-447 CARBIDE INSERT 15 X 15 X 2.5 MM 36
3 200HB-03 SCREW #10-32UNC 36
4 200HB-04 SCREW DRIVER T-25 2
HELICAL CUTTER HEAD - 200HB
MODEL 80-200LHC ONLY
PARTS LIST & DIAGRAMS
RESET
GG
77
76
72
71
73
41
29
66
105
99
58
55
54
57
56
59
97
67
68
69
68
83
84
45
70
103
85
102
101
85
67
84
103
104
95
69
68
83
68
70
96
97
45
40
39
32
31
74
51
52
53
100
78
78
100
66
106
29
30
73
38
35
86
87
98
38
35
89
88
90
112
114
115
63
65
60
113
64
75
116
107
108
109
110
111
117
36
37
33
61
34
9
10
17
14
18
20
12
21
11
19
24
25
23
22
16
3
2
2
13
4
5
8
7
6
14
15
28
15
1
1
80
79
81
27
26
46
42
38
43
49
48
50
47
44
43
42
91
92
93
94
82
62
29
HEAD
30
PAR TS LIST - 80-200L - HEAD
PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY
80200L-1 JE030001 LOCKING BOLT 2
80200L-2 HE019600 WASHER 13X28X3T 2
80200L-3 JG200005 FENCE BRACKET 1
80200L-4 HG010906 SPRING PIN 4X12 2
80200L-5 JE030005 STOPING BLOCK 1
80200L-6 JE030004 HEX HEAD BOLT 1
80200L-7 JG090001 FENCE BODY 1
80200L-8 JE260017 NUT 1
80200L-9 JE030016 SPACER 1
80200L-10 HX012400 HEX. NUT 5/8"-18NF 2
80200L-11 JE030010 HEX. HD. SCREW 1
80200L-12 JE030011 JOINT BLOCK 1
80200L-13 HT010912 HEX. HD. SCREW 5/16"-18NCX1-1/4" 1
80200L-14 HX010700 HEX NUT 5/16"-18NC 5
80200L-15 JG130004 BOLT 1/2" - 20NC 2
80200L-16 JE030015 SWIVEL BLOCK 1
80200L-17 JG090003 LINKAGE 1
80200L-18 HT010916 HEX. SCREW 5/16"-18NCX1-3/4" 1
80200L-19 HX011200 HEX. NUT 7/16"-20NC 1
80200L-20 JE030013 STOP PLATE 1
80200L-21 JE030012 BLOCK 1
80200L-22 JG010002 FENCE LINK 1
80200L-23 JE030020 BOLT 3/8"-16NC 2
80200L-24 HD010900 HEX. NUT 3/8"-16NC 4
80200L-25 JE0R0101 KNOB 1
80200L-26 JE0R0102 HANDLE 1
80200L-27 HB080915 FLAT HD. BOLT 5/16"-18NCX1-5/8" 1
80200L-28 HX011400 NUT 1/2"-20NF 2
80200L-29 JG080001 UNIVERSAL HANDLE 2
80200L-30 JG200006 BRACKET 1
80200L-31 JG010020 KEY 1
80200L-32 HG010907 SPRING PIN 4X14 1
80200L-33 HG010914 SPRING PIN 4X25 2
80200L-34 JE0401 HANDWHEEL 1
80200L-35 JG2002 HANDWHEEL 2
80200L-36 HB030705 SET SCREW 1/4"-20NCX3/8" 6
80200L-37 JG200009 SHAFT 1
80200L-38 HB030805 S SET SCREW 5/16"-18NCX3/8" 4
80200L-39 HA020308 CAP SCREW M5X0.8PX16 2
80200L-40 JG180010 GEAR BAR 1
80200L-41 HE012500 WASHER 6.5X16X2.0 2
80200L-42 JG010012 BEARING HOUSING 2
80200L-43 HJ032200 BEARING 6204NSE 2
80200L-44 HH010412 KEY 5X5X22 1
80200L-45 JG200011 SHAFT 2
80200L-46 JG010014 UPPER PULLEY 1
80200L-47 JG0L0101 CUTTER HEAD 1
80200L-48 JG200014 BOLT 2
80200L-49 JG010011 WASHER 2
80200L-50 HX011000 HEX. NUT 3/8"-24UNF 2
80200L-51 JG100001 PULLEY GUARD 1
80200L-52 PJ030001 KNOB 1
80200L-53 PJ030003 BOLT 1
80200L-54 JG20007 FIXED PLATE 1
80200L-55 HB020908 CAP SCREW 5/16"-18NCX3/4" 3
80200L-56 JG040007 PIN 1
80200L-57 JG040008 SPRING 1
80200L-58 JG040005 SPRING SEAT 1
80200L-59 JE020007 KNOB 1
31
PAR TS LIST - 80-200L - HEAD
PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY
80200L-60 JG200021 CUTTER HEAD GUARD 1
80200L-61 HF010900 RETAINING RING STW-11 1
80200L-62 JE010014 RETAINING WASHER 1
80200L-63 JE010015 SPRING 1
80200L-64 JG200024 SHAFT 1
80200L-65 JE010016 SPRING KNOB 1
80200L-66 HL011200 BALL F6 2
80200L-67 HX011500 HEX. NUT 1/2"-12NC 2
80200L-68 JG200018 COPPER WASHER 4
80200L-69 JG200008 RING 2
80200L-70 JE010703 COPPER NUT 2
80200L-71 HB011110 CAP SCREW 3/8"-16NCX1" 2
80200L-72 JG200020 RABBETTING ARM 1
80200L-73 HE015600 WASHER 10.5X28X3 4
80200L-74 HB021012 CAP SCREW 3/8"-16NCX1-1/4" 2
80200L-75 JG0101 SCREW 1
80200L-76 HA040404 ROUND HEAD SCREW M4X0.7PX10T 2
80200L-77 JG200016 INDICATOR 1
80200L-78 HX010500 HEX. NUT 1/4"-20NC 6
80200L-79 JG040002 SAFETY PLATE 1
80200L-80 HY011900 WASHER 6.6X13X1T 2
80200L-81 HB051006 FLAT HEAD SCREW 1/4-20NCX1/2" 2
80200L-82 JE010102 SCREW 1/4"-28NFX7MM 15
80200L-83 HB030808 SET SCREW 5/16-18NCX3/4" 2
80200L-84 HE021600 LOCK WASHER 13X22.7 2
80200L-85 HG010814 SPRING PIN 3X25 2
80200L-86 HE021300 LOCK WASHER 10.2X18.5 3
80200L-87 JE010029 LOCK BOLT 3
80200L-88 JG1P0101 KNIFE SETTING GAUGE 2
80200L-89 JG1P0102 ROD 1
80200L-90 HF031800 E-RING ETW-9 4
80200L-91 PJ0L0103 SPRING 6
80200L-92 HA080305 FLAT HD. SCREW M5X0.8PX12 6
80200L-93 JG0L0102 KNIFE 3
80200L-94 JG0L0104 KNIFE LOCKING BAR 3
80200L-95 JG010508 BAR 2
80200L-96 HB030805 SET SCREW 5/16"-18NCX3/8" 2
80200L-97 JE010003 KNOB 5/16"-18NC-3/5" 2
80200L-98 JE030021 PUSH BLOCK 2
80200L-99 JG200012 REAR TABLE 1
80200L-100 JE010706 SET SCREW 6
80200L-101 JG200013 PIN 2
80200L-102 JE010711 BALL CRANK 1
80200L-103 JG200010 SHAFT 2
80200L-104 JE010709 BALL CRANK 1
80200L-105 JG200003 FRONT TABLE 1
80200L-106 JG200004 BASE 1
80200L-107 HQ010400 ALLEN KEY 3MM 1
80200L-108 HQ010500 ALLEN KEY 4MM 1
80200L-109 HQ010600 ALLEN KEY 5MM 1
80200L-110 HQ020400 OPEN END WRENCH 8-10MM 1
80200L-111 HQ020900 OPEN END WRENCH 12-14MM 1
80200L-112 HANDLE 2
80200L-113 HF032000 RETAINING RING ETW-12 1
80200L-114 JE010017 RETAINER 1
80200L-115 HA040604 ROUND HEAD SCREW M5X0.8PX10 1
80200L-116 HY010600 WASHER 4.3X10X1T 2
80200L-117 OPEN END WRENCH 17-19MM 1
3
22
10
21
18
7
8
9
11
12
1
2
4
23
22
21
16
24
5
6
17
19
20
13
27
28
26
25
15
14
BASE
32
PAR TS LIST 80-200L - BASE
PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY
80200L-B01 HE019600 WASHER 13X28X3T 4
80200L-B02 HT011510 HEX HD. BOLT 1/2"-12NCX1" 4
80200L-B03 JG110101 STAND 1
80200L-B04 JG010302 MOTOR MOUNT 1
80200L-B05 HP170100 STRAIN RELIEF 1/2" 2
80200L-B06 JG010304 COVER 1
80200L-B07 HX010900 NUT 3/8"-16NC 1
80200L-B08 JE010031 KEY 1
80200L-B09 JE010030 SCREW 1
80200L-B10 HN031100 STRAIN RELIEF SB8R-3 1
80200L-B11 PJOF0801 POWER CORD 14AWGX3CX2000MM 1
80200L-B12 821018-007 SWITCH 1
80200L-B13 HT040916 SCREW 3/16"-24NCX1-3/4" 2
80200L-B14 STRAIN RELIEF 1
80200L-B15 DUST CHUTE 1
80200L-B16 PJODOA01 MOTOR CORD 14AWGX3CX850MM 1
80200L-B17 HH030415 KEY 5X5X30 1
80200L-B18 PJOAOA01 MOTOR 2HPX230VX60HZX1PH 1
80200L-B19 JG010032 MOTOR PULLEY 1
80200L-B20 HB030905 SET SCREW 3/8"-16NCX3/8" 2
80200L-B21 HW010800 HEX NUT M8X1.25 8
80200L-B22 HY019800 WASHER 8.4X15.5X1.6 8
80200L-B23 JG070002 VIBRO ELIMINATOR 4
80200L-B24 HK013800 V-BELT M51 2
80200L-B25 SCREW 4
80200L-B26 WASHER 4
80200L-B27 SPRING PLATE 4
80200L-B28 SCREW 8
33
Notes
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
MODELS 80-200L & 80-200LHC
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