General 80-125LHC, 80-125L User Manual
SETUP & OPERATION MANUAL
FEATURES
Large surface, ground cast-iron tables for
stability and added support when feeding
longer stock.
Heavy-duty, three-knife cutter head for
clean, fast, superior finish cuts.
Jackscrew system for quick, easy knife
adjustment.
Large, heavy-duty,center-mounted castiron fence with 90° and 45° positive stops.
Independent in-feed and out-feed table
adjustment handwheels.
4” dust collection outlet included.
Built-in rabbeting ledge.
2 hand-paddle style push blocks with
onboard storage mounts included.
Extra long 66 1/4” tables
6” DELUXE JOINTER
SPECIFICATIONS
TABLE SIZE
7 1/4" x 66 1/4" (184 x 1683 mm)
MAXIMUM CUTTING WIDTH
6" (152 mm)
MAXIMUM CUTTING DEPTH
1/2" (13 mm)
RABBETING CAPACITY
1/2" (13 mm)
FENCE SIZE
4" x 38" (102 x 965 mm)
CUTTER HEAD SPEED
5000 RPM
NUMBER OF KNIVES
3/HELICAL
BASE DIMENSIONS (L X W)
24" x 13 3/4" (610 x 349 mm)
MOTOR
1 HP, 110/220 V, 13/7 A
SHIPPING WEIGHT / NET WEIGHT
423 LBS (192 kg) / 340 LBS (154 KG)
MODEL
#80-125L/LHC
VERSION 1 - REVISON 1 (August 16th, 2011)
© COPYRIGHT GENERAL INTERNATIONAL 2011
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General
®
International model 80-125L/LHC 6”
Deluxe Jointer. This jointer has been carefully tested and inspected before shipment and if
properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment,
please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this jointer as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
®
inapplicable to your machine. Further, as several generations of this model of jointer and several versions of this
manual may be in circulation, if you own an earlier or
later version of this unit, this manual may not depict your
machine exactly. If you have any doubts or questions
contact your retailer or our support line with the model
and serial number of your unit for clarification.
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool. However, the Limited Lifetime Warranty does not cover any product used for profes-
sional or commercial production purposes nor for industrial or educational applications. Such
cases are covered by our Standard 2-year Limited Warranty only.The Limited Lifetime Warranty
is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
Rules for safe operation . . . . . . . . . . . . . . . . . . . . . .5
Additional Safety Instructions for Jointers . .6
Electrical requirements . . . . . . . . . . . . . . . . . . . . . .7
Grounding instructions . . . . . . . . . . . . . . . . . . . . . .7
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Converting the motor to 220 V . . . . . . . . . . . . . . .7
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Basic functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Placement within the shop /
Establishing a safety zone . . . . . . . . . . . . . . . . . . . .8
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Clean up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Assembly instructions . . . . . . . . . . . . .10-14
Attach the jointer bed to the base . . . . . . . . . . .10
Install the V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operating instructions . . . . . . . . . . . . .17-20
Basic principles of jointing . . . . . . . . . . . . . . . . . .17
Selecting boards suitable for jointing . . . . . . . .18
Determine the concave face and
edge of your board . . . . . . . . . . . . . . . . . . . . . . .18
Adjust fence front to back position . . . . . . . . . .18
Checklist before starting . . . . . . . . . . . . . . . . . . .19
Connecting to a power source . . . . . . . . . . . . .19
ON/OFF switch & Safety pin . . . . . . . . . . . . . . . . .19
Basic jointing operations . . . . . . . . . . . . . . . . . . .20
Surface planing . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Edge jointing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Rabbeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .21-24
Inspecting/replacing cutter head knives . . . . . .21
Pulley parallel alignment . . . . . . . . . . . . . . . . . . .11
Verify belt tension . . . . . . . . . . . . . . . . . . . . . . . . .11
Install the pulley guards . . . . . . . . . . . . . . . . . . . .11
Install the dust port . . . . . . . . . . . . . . . . . . . . . . . .11
Install the fence & fence locking handle . . . . .12
Install the fence tilt lever . . . . . . . . . . . . . . . . . . . .12
Install the cutter head guard . . . . . . . . . . . . . . .12
Install base door . . . . . . . . . . . . . . . . . . . . . . . . . .13
Assemble the knife setting gauge . . . . . . . . . . .13
Install the table height adjustment
hand-wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Connecting to a dust collector . . . . . . . . . . . . . .14
Adjusting and setting the out-feed
table height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Adjusting and setting the in-feed
table height / depth of cut . . . . . . . . . . . . . . . . . . .15
Setting the in-feed table min / max height . . . .15
Helpful hint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Knife setting or replacement
- model 80-125L only . . . . . . . . . . . . . . . . . . . . . . . .22
Helical cutter head insert reversal /
replacement
- model 80-125LHC only . . . . . . . . . . . . . . . . . . . . . .23
Adjusting the gibs . . . . . . . . . . . . . . . . . . . . . . . . .24
Periodic maintenance . . . . . . . . . . . . . . . . . . . . .24
Recommended optional accessories . . . . . .25
Parts list & diagrams . . . . . . . . . . . . . . . . . . . .26-30
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Contact information . . . . . . . . . . . . . . . . . . . . . . . . .32
Adjusting the fence & checking /
setting the fence stops . . . . . . . . . . . . . . . . . . . . . .16
Checking knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
RULES FOR SAFE OPERATION
To help ensuresafe operation, please take a moment tolearn the machine’s applications and limitations, aswell as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
may result from improper use of its equipment.
1. Do not operate this jointer when tired, distracted, or
under the effects of drugs, alcohol or any medication
that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of
debris.
3. Keep children and visitors at a safe distance when the
jointer is in operation; do not permit them to operate
the jointer.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and
switch keys, to prevent unauthorized or unsupervised
use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be haz-
ardous to health. Work in a well-ventilated area and
whenever possible use a dust collector. Wear face,
eye, ear, respiratory and body protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the jointer is in operation.
Wear protective hair covering to contain long hair
and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from knives and all moving
parts. Use a push stick to feed stock, and a brush, not
hands, to clear away chips and dust.
10. Be sure that the knives are securely installed in the cut-
terhead.
13. Do not push or force stock into the cutter head. The
jointer will perform better and more safely when working at the rate for which it was designed.
14. Be sure that the cutter head has gained full operating
speed before starting to joint.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard
must be removed for maintenance or cleaning be
sure it is properly re-attached before using the tool
again.
17. Use of parts and accessories NOT recommended by
GENERAL INTERNATIONAL may result in equipment
malfunction or risk of injury.
18. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the cutting tool is unintentionally contacted.
19. Always disconnect the tool from the power source
before servicing or changing accessories such as
knives, or before performing any maintenance or
cleaning, or if the machine will be left unattended.
20. Make sure that the switch is in the “OFF” position before
plugging in the power cord.
21. Make sure the tool is properly grounded. If equipped
with a 3-prong plug it should be used with a three-pole
receptacle. Never remove the third prong.
22. Do not use this jointer for other than its intended use. If
used for other purposes, GENERAL INTERNATIONAL
disclaims any real implied warranty and holds itself
harmless for any injury,which may result from that use.
11. Always use clean, properly sharpened knives. Dirty or
dull knives are unsafe and can lead to accidents.
12. If using a power feeder,stop the feeder before stopping
the jointer.
5
Additional Safety Instructions
for Jointers
Because each shop situation is unique, no list of safety guidelines can ever be complete.
The most important safety feature of any shop is the knowledge and good judgement of the user. Use common
sense and always keep safety considerations, as they apply to your individual shop conditions, first and foremost
in mind. If you have any doubts about the safety of an operation you are about to perform: STOP! Do not perform
the operation until you have validated from qualified individuals if the operation is safe to perform and what is
the safest method to perform it.
1. WORK PIECE KICKBACK
Kickback is when the work piece is ejected at
high speeds from the jointer table by the force
of the cutter head. To minimize the risk of injury
from kickback, always use push blocks and
wear safety glasses. Do not operate this
machine if you do not understand kickback, its
causes and how to avoid it.
2. CUTTER HEAD ALIGNMENT
To reduce the risk of injury and to avoid kickback, keep the top edge of the outfeed table
aligned with the top dead center edge of the
knife.
3. PUSH BLOCKS
Always use push blocks when jointing. Never
pass your bare hands directly over the cutter
head without a push block to hold and guide
the workpiece.
4. WORKPIECE SUPPORT
To make safe cuts and reduce the risk of injury,
support the workpiece adequately at all times.
Never attempt to make a cut with an unstable
workpiece.
5. KICKBACK ZONE
The kickback zone on a jointer is the area
directly in the path through and off of the end
of the infeed table. Never stand or allow others
to stand in this area during operation.
6. MAXIMUM DEPTH OF CUT
The maximum depth of cut for one pass is 1/8”.
Never attempt to remove more material than
1/8” in any single pass.
7. JOINTING WITH THE GRAIN
Jointing against the grain or jointing end grain
is dangerous and could produce chatter or
excessive chip out. Always joint with the grain.
8. KEEPING GUARDS IN PLACE
Except when rabbeting, all operations must be
performed with the guard in place. After
rabbeting, be sure to replace the guard.
9. PROPER CUTTING
Always move the work piece over the cutter
head from the infeed table towards the outfeed
table until the work piece has passed completely over the cutter head. Never back the
work piece towards the infeed table.
10. USING GOOD WORK PIECE STOCK
Jointing safety begins with the stock used with
the machine. Inspect the work piece carefully
before jointing it. Never joint a board that has
loose knots, staples, nails or other embedded
foreign objects. If you have the slightest doubt
about the structural integrity or stability of a
board: Do Not Joint It.
6
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. The motor
of this machine is wired for 110V single phase operation
and is equipped with a 3-conductor cord and a 3prong grounding plug to fit a grounded type receptacle . Do not remove the 3rd prong (grounding pin)
to make it fit into an old 2-hole wall socket or extension
cord. If an adaptor plug is used , it must be attached
to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
CONVERTING THE MOTOR TO 220V
Should you need to convert your machine’s motor from
110V to 220V power, there is an electrical schematic
drawing on the inside of the motor cover plate. Unless
you are a qualified electrician, we do not recommend
attempting this conversion on your own. If you choose
to do so, you may risk serious personal injury, damage
to the motor and voiding the warranty of your machine.
We suggest you ask your local General International
distributor to recommend qualified electricians in your
area (or perhaps one of their own technicians) who
can make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with your
machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
TOTAL LENGTH OF CORD IN FEET
AMPERE
RATING
6 TO 10
10 TO 12
12 TO 16
* NR = Not Recommended
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
------->
------->
------->
18 16 16 14
18 16 14 12
16 16 14 12
14 12 * NR * NR
7
6” DELUXE JOINTER
80-125L/LHC
BASIC FUNCTIONS
This 6” jointer is designed for face and edge jointing in solid wood only. The unit is not designed nor should it be
used to surface or prepare, plywood, wood panelling, particleboard, MDF nor any other wood based by-products
nor any non-wood based materials.
This 6” jointer is offered with 2 different cutterhead options as follows:
• Model 80-125L M1 – 6” jointer with standard 3-knife cutter head and a closed base stand and handwheel con-
trolled infeed and outfeed table height adjustments.
• Model 80-125LHC M1 - 6” jointer with magnum helical cutterhead with reversible carbide inserts, a closed based
stand and handwheel controlled infeed and outfeed table height adjustments.
PLACEMENT WITHIN THE SHOP /
ESTABLISHING A SAFETY ZONE
THIS JOINTER IS HEAVY: 340 (154KG).
DO NOT OVER-EXERT. THE HELP OF AN ASSISTANT WILL BE NEEDED FOR THE FOLLOWING STEP.
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat and stable floor that is able to support the
weight of the jointer and the operator. Using the dimensions shown as a guideline, plan for placement within your
shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop machinery. A clearly defined “no-go” zone on the floor around
each machine can help avoid accidents that could
cause injury to either the operator or the shop visitor. It is
advisable to take a few moments to either paint (using
non-slip paint) or using tape, define on the floor the limits
or perimeter of each machines safety zone. Take steps to
ensure that all operators and shop visitors are aware that
these areas are off limits whenever a machine is running
for everyone but the individual operating the unit.
37
1/2
”
66
1/2
”
3/4
13
”
24”
8
UNPACKING
Carefully unpack and remove the jointer, its components and tools from its shipping container and check for missing or damaged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
LIST OF CONTENTS QTY
A - JOINTER BED ........................................................................1
B - FENCE...................................................................................1
C - PULLEY GUARD.....................................................................1
D - CUTTER HEAD GUARD ASSEMBLY........................................1
E - BASE......................................................................................1
F - DUST PORT ............................................................................1
G - V-BELT....................................................................................1
H - PUSH BLOCK.........................................................................2
I - TABLE HEIGHT ADJUSTMENT HANDWHEEL ..........................2
J - FENCE TILT LEVER/HANDLE ..................................................1
K - BASE DOOR ..........................................................................1
L - KNIFE SETTING GAUGE (80-125L ONLY)..............................1
M - HELICAL CUTTER HEAD TOOLS/REPLACEMENT PARTS
(80-125LHC ONLY)
5 MM T ALLEN KEY ................................................................1
5 MM ALLEN KEY...................................................................1
NUT.........................................................................................2
SCREW ...................................................................................2
KNIFE-HOLDER/CHIP-BREAKER .............................................1
CARBIDE INSERT (STANDARD) ..............................................2
CARBIDE INSERT (FOR RABBETING)......................................1
N - TOOLS
12-14 MM OPEN END WRENCH ...........................................1
8-10 MM OPEN END WRENCH .............................................1
3 MM ALLEN KEY...................................................................1
5 MM ALLEN KEY...................................................................1
8 MM ALLEN KEY...................................................................1
O - HARDWARE
14 MM FLANGE BOLT............................................................3
LARGE LOCK WASHER...........................................................3
LARGE FLAT WASHER.............................................................3
PHILLIPS SCREW.....................................................................4
FLAT WASHER .........................................................................4
SMALL PHILLIPS SCREW.........................................................4
SMALL FLAT WASHER .............................................................4
SMALL PHILLIPS SCREW.........................................................4
SMALL FLAT WASHER .............................................................4
A
E
D
B
C
k
J
G
H
I
F
3X
3X
3X
L
M
N
4X
4X
4X
O
4X
4X
4X
9
CLEAN UP
The protective coating on the jointer tables prevents rust from forming during shipping and storage. Remove it by
rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solventsoaked rags according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by
clean-up with solvent. Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remove paint.
To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.
ASSEMBLY INSTRUCTIONS
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO
SO.
ATTACHTHE JOINTER BEDTO THEBASE
THE JOINTER BED IS VERY HEAVY. DO NOT OVER-EXERT.
THE HELP OF AN ASSISTANT WILL BE NEEDED FOR THE
FOLLOWING STEP.
Hardware Needed: Qty
Flange bolt 3
Large lock washer 3
Large flat washer 3
A
3X
1. With the help of an assistant, lift the jointer bed onto the base A.
2. Align the 3 bolt holes on the jointer bed with the 3 holes on the base.
3. Secure the jointer bed to the base B using 3 flange bolts and lock
washers in the assembly order shown.
Note: Only hand-tighten the bolts for now.
Final tightening will be done after pulley alignment.
INSTALL THEV-BELT
1. Install the V-belt in the groove on the upper pulley A.
A
B
B
2. Fit and hold a portion of the opposite end of the belt
into the groove on the motor pulley.
3. Using both hands, carefully pull down on the belt to
rotate the pulleys and allow the belt to seat itself in
the groove B.
PULL SLOWLY - DO NOT USE SHARP TUGS! KEEP YOUR
LOWER HAND FAR ENOUGH ABOVE THE MOTOR PULLEY TO AVOID PINCHING HAND BETWEEN THE BELT
AND THE PULLEY.
10
Loading...