THANK YOU for choosing this General International model 50-090R table saw.
This saw has been carefully tested and inspected before shipment and if properly used and
maintained, will provide you with years of reliable service. To ensure optimum performance
and trouble-free operation, and to get the most from your investment, please take the time to
read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this saw as well as the set-up, maintenance and identification of its parts and components.
This manual is not intended as a substitute for formal woodworking instruction, nor to offer the
user instruction in the craft of woodworking. If you are not sure about the safety of performing
a certain operation or procedure, do not proceed until you can confirm, from knowledgeable
and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
GENERAL ® INTERNATIONAL WARRANTY
All component parts of General® International machinery are carefully tested and inspected during all stages of
production, and each machine is thoroughly inspected upon completion of assembly. Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24
months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in workmanship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to
General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.
Disclaimer: The information and specifications in this manual pertain to
the unit as it was supplied from the factory at the time of printing.
Because we are committed to making constant improvements, General
International reserves the right to make changes to components, parts
or features of this unit as deemed necessary, without prior notice and
without obligation to install any such changes on previously delivered
units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit
with which it was supplied. However, special orders and “after factory”
modifications may render some or all information in this manual
inapplicable to your machine. Further, as several generations of this
model of saw and several versions of this manual may be in circulation,
if you own an earlier or later version of this unit, this manual may not
depict your machine exactly. If you have any doubts or questions
contact your retailer or our support line with the model and serial
number of your unit for clarification.
GENERAL®MFG & GENERAL®INTERNATIONAL WARRANTY
ll component parts of General® MFG, General® International and Excalibur by General
A
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® MFG and
General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser
for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used
for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited
Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® MFG and General® International agree to repair or replace
any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the
“conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
MFG or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
PARTS LIST AND DIAGRAMS . . . . . . . . . .25 - 35
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applicationsand limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
may result from improper use of its equipment.
5. Use suitable support when cutting stock that does
. Do not operate the saw when tired, distracted, or
1
under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the saw is in operation; do not permit them to
operate the saw.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
1
not have a flat surface. Always hold stock firmly
against the fence when ripping, or against the miter
gauge when cross-cutting.
16. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the blade
or in the potential kickback path of the work piece.
17. Avoid working from awkward or off balance positions. Do not overreach while cutting; keep both
feet on floor. Never lean over or reach over the
blade and never pull the work piece over the blade
from behind. Use out feed support or have an assistant help when ripping long material.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the saw is in operation.
Wear protective hair covering to contain long hair
and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from the blade and all moving parts. Use a brush, not hands, to clear away
chips and dust.
10. Be sure that the blade is securely installed and in
proper cutting direction before operation.
11. Be sure the blade has gained full operating speed
before beginning to cut.
12. Always use a clean, properly sharpened blade.
Dirty or dull blades are unsafe and can lead to
accidents.
13. If using a power feeder, stop the feeder before stopping the table saw.
18. Keep blade guards in place and in working order.
If a guard must be removed for maintenance or
cleaning, be sure it is properly reattached before
using the tool again.
19. Never leave the machine running with the power
on when not in operation.
20. Use of parts and accessories NOT recommended
by
GENERAL INTERNATIONAL
ment malfunction or risk of injury.
21. Never stand on machinery. Serious injury could
result if the tool is tipped over or if the blade is unintentionally contacted.
22. Always disconnect tool from power before servicing
or changing accessories such as blades, or before
performing any maintenance, cleaning or adjustments, or if the machine will be left unattended.
23. Make sure that switch is in "OFF" position before
plugging in the power cord.
24. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third
prong.
25. Do not use this saw for other than its intended use. If
used for other purposes,
disclaims any real implied warranty and holds itself
harmless for any injury, which may result from that
use.
may result in equip-
GENERAL INTERNATIONAL
14. Do not push or force stock into the blade. The saw
will perform better and more safely when working
at the rate for which it was designed.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE-
PONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN
S
NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUAL-
FIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
I
HIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
T
GROUNDING INSTRUCTIONS
A
B
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The
motor of this machine is wired for 110V single phase
operation and is equipped with a 3-conductor cord
and a 3-prong grounding plug A to fit a grounded
type receptacle B. Do not remove the 3rd prong
(grounding pin) to make it fit into an old 2-hole wall
socket or extension cord. If an adaptor plug is used C,
it must be attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your
electrical outlet, consult a qualified electrician before
proceeding.
C
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating
on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse
blows regularly, your machine may be operating on a
circuit that is close to its amperage draw capacity.
However, if an unusual amperage draw does not exist
and a power failure still occurs, contact a qualified
technician or our service department.
CONVERTING THE MOTOR TO 220V
Note: When converting motor voltage on a machine that is
equipped with a magnetic switch, the switch contactor
must also be changed out for one made for the appropriate voltage, as well as the thermal relay/circuit breaker
and “power in” indicator light (if applicable). Failure to
make these necessary modifications to the switch will lead
to malfunction and permanent switch failure.
Should you need to convert your machine’s motor from
110V to 220V power, there is an electrical schematic
drawing on the inside of the motor cover plate. Unless
you are a qualified electrician, we do not recommend
attempting this conversion on your own. If you choose
to do so, you may risk serious personal injury, damage
to the motor and voiding the warranty of your machine.
We suggest you ask your local General International
distributor to recommend qualified electricians in your
area (or perhaps one of their own technicians) who
can make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with your
machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
TOTAL LENGTH OF CORD IN FEET
AMPERE
RATING
6 TO 10
10 TO 12
12 TO 16
* NR = Not Recommended
110 VOLTS25 FEET50 FEET100 FEET150 FEET
220 VOLTS 50 FEET100 FEET 200 FEET 300 FEET
AWG
< 5
------->
------->
------->
------->
18161614
18161412
16161412
1412* NR* NR
6
10” JOB SITE SAW / CONTRATOR SAW
50-090RK M1 or 50-090RC M1 (left tilt with riving knife)
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
D
A
B
N
C
M
E
F
I
K
J
L
G
H
O
A- LEFT TABLE EXTENSION
B- MITER GAUGE
C- MAIN TABLE
D- BLADE GUARD AND
SPLITTER ASSEMBLY
E- RIP FENCE
F-RIGHT TABLE EXTENSION
50-090RK M1
G- REAR RAIL
H- FRONT RAIL
I-RIP FENCE LOCKING
HANDLE
J- BLADE TILT ADJUSTMENT
HANDWHEEL
K- BEVEL SCALE
L-BLADE HEIGHT
ADJUSTMENT HANDWHEEL
P
50-090RC M1
M- MITER GAUGE STORAGE
BRACKET
N- ON/OFF SWITCH
O- FOLDING STAND (50-090RK)
P- FIXED LEG STAND (50-090RC)
7
UNPACKING & SET UP
UNPACKING
Carefully unpack and remove the unit and its components from its shipping containers and check for missing or
damaged items as per the list contents below.
Note: Please report any damaged or missing items to your General International distributor immediately.
LIST OF CONTENTS
Model 50-090R M1: Saw only
Model 50-090RK M1: Saw + folding stand
Model 50-090RC M1: Saw + fixed leg stand
PLACEMENT WITHIN THE SHOP /
ESTABLISHING A SAFETY ZONE
THIS MODEL IS HEAVY. DO NOT OVER-EXERT.
HOIST OR FORKLIFT WITH STRAPS SHOULD
A
E USED TO LIFT THIS MACHINE.
B
O LIMIT THE RISK OF SERIOUS INJURY
T
OR DAMAGE TO THE MACHINE, ANY
SHOULD HAVE A RATED CAPACITY IN EXCESS OF 233 LBS
106 KG) FOR 50-090RK & 217 LBS (98.5 KG) FOR
(
0-090RC.
5
EQUIPMENT USED TO LIFT THIS MACHINE
50-090RK M1
42½”
38”
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated
only on a solid, flat and stable floor that is able
to suppor t the weight of the saw and the operator.
Using the dimensions shown as a guideline, plan
for placement within your shop that will allow
the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.
50-090RC M1
69”
38”
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone
around shop machinery. A clearly defined “nogo” zone on the floor around each machine can
help avoid accidents that could cause injury to
either the operator or the shop visitor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on
the floor the limits or perimeter of each
machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are
off limits whenever a machine is running for everyone but the individual operating the unit.
43½”
66 ½”
CLEAN UP
The protective coating on the saw table prevents
rust from forming during shipping and storage.
Remove it by rubbing with a rag dipped in
kerosene, mineral spirits or paint thinner. (Dispose
of potentially flammable solvent-soaked rags
according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating
followed by clean-up with solvent. Avoid rubbing
the saw’s painted surfaces, as many solventbased products will remove paint.
To prevent rust, apply a light coating of paste wax
or use regular applications of any after-market
surface protectant or rust inhibitor.
Tip: With a screw driver, push a solvent-saturated rag into the Tslots to remove the grease.
9
ASSEMBLY INSTRUCTIONS
ERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE
S
COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL
NSTRUCTED TO DO SO.
I
ASSEMBLE THE FOLDING STAND (50-095 SUPPLIED WITH 50-090RK M1 ONLY)
The folding stand comes partially assembled. To complete the stand assembly follow the steps listed below. (Please
note that if you purchased this saw as a special order version 50-090R M1 or 50-090RC, then the folding stand is not included - please skip ahead to the next section “Assemble the Saw”).
1. Lay the stand flat on the ground as shown.2. Raise the handle off the ground and lower the sup-
3. Raise the front handle until the front support bra-
cket click and locks into place.
port legs as shown.
4. Attach the 2 vertical support legs as shown above.
Hold the leg onto the frame of the stand lining up
the 2 holes in the leg with the corresponding holes
in the stand.
5. Fit a spacer/bushing into the hole.6. Using a 10 mm socket and 10 mm or adjustable
10
wrench, secure each leg using a bolt, 2 washers
and a nut (supplied) for each of the 2 holes per
leg.
7. To access the 2 pistons tilt the stand forward onto its
ertical support legs as shown.
v
8. Using a 1/2” socket and 1/2” or adjustable wrench
ecure the 2 pistons to the stand frame using the
s
bolt, washer, spacer & nut in the sequence shown.
ASSEMBLE THE FIXED LEG STAND (50-096 SUPPLIED WITH 50-090RC M1 ONLY)
To assemble the fixed leg stand assembly follow the steps listed below. (Please note that if you purchased this saw as
a special order version 50-090R M1 or 50-090RK M1, then the fixed leg stand is not included - please skip ahead to the next
section “Assemble the Saw”).
Side
cross brace
A
1. Attach a levelling foot to each leg using 2 hex nuts
and 2 flat washers per leg, in the assembly order
shown above A.
3. Attach the front and rear cross braces to one side
cross brace/leg assembly as shown using 2 carriage bolts, flat washers and hex nuts.
2. Attach one side cross brace to 2 stand legs as
shown using 2 carriage bolts, washers and nuts.
Repeat with the other side cross brace and other
2 legs.
4. Attach the second side cross brace/leg assembly
to the front and rear cross braces as shown using
2 carriage bolts, flat washers and hex nuts.
11
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