General 50-090RK MI, 50-090RC MI Setup & Operation Manual

SETUP & OPERATION MANUAL
FEATURES
50-090RK: JOB SITE SAW, INCLUDES 50-090R SAW AND FOLDING STAND #50-095.
50-090RC: CONTRACTOR SAW, INCLUDES 50-090R SAW AND FIXED LEG STEEL STAND #50-096.
Heavy-duty, precision cast-iron, ribbed table with miter gauge t-slots.
2 1/2” dust port allows easy connection to a dust collection system.
Deluxe, quick adjusting miter gauge.
Ruggedly built saw carriage.
Arbor driven by a two step belt, ensuring straightness and accuracy when the blade is tilted.
Heavy-duty folding stand with wheels for easy mobility and storage (50-090RK M1).
Sturdy open base steel stand
Combination riving style splitter and see through blade guard with anti-kickback pawls, and a second European style riving knife also included.
Includes new Excalibur aluminum T-fence style precision rip fence system.
Smooth running belt driven 2 HP induction motor for quiet start-up and operation, and longer running life.
Large paddle-style stop switch.
(50-090RC M1)
10” JOB SITE SAW / CONTRACTOR SAW
- Left tilt with riving knife
.
090RC
50-
SPECIFICATIONS
BLADE DIAMETER 10’’ (254 mm)
ARBOR DIAMETER
5
” (16 mm)
8
MAXIMUM DEPTH OF CUT AT 90°
1
3
” (83 mm)
4
MAXIMUM DEPTH OF CUT AT 45°
5
2
’’ (59 mm)
16
MAXIMUM RIP TO RIGHT OF BLADE 36’’ (914 mm)
DADO CAPACITY
3
” (19 mm)
4
ARBOR SPEED 3450 RPM
TABLE SIZE (W/O EXTENSION WINGS) 20’’ x 25
EXTENSION WINGS SIZE (2) 10” x 25
DUST PORT DIAMETER 2
OVERALL DIMENSIONS (L X W X H) 69” x 38” x 42 66
MOTOR (PRE-WIRED 110 V) 2 HP, 110 / 220 V, 13/6.5 A
WEIGHT 233 LBS (106 kg) 217 LBS (98.5 kg)
1
” (64 mm)
2
1
” x 38” x 43
2
1
” (508 x 641 mm)
4
1
” (254 x 641 mm)
4
1
” (1745 x 965 x 1080 mm) - 50-090RK
2
1
” (1690 x 965 x 1150 mm) - 50-090RC
2
- 50-090RK
- 50-090RC
MODEL
#50-090RK M1
#50-090RC M1
K
R
0
9
0
­0
5
VERSION 1_REVISION 1 - August 17/11 © Copyright General® International 08/2011
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General International model 50-090R table saw.
This saw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this saw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
GENERAL ® INTERNATIONAL WARRANTY
All component parts of General® International machinery are carefully tested and inspected during all stages of production, and each machine is thoroughly inspected upon completion of assembly. Because of our commit­ment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24 months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in work­manship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.
Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifi­cations and information in this manual corresponds with that of the unit with which it was supplied. However, special orders and “after factory”
modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of saw and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL®MFG & GENERAL®INTERNATIONAL WARRANTY
ll component parts of General® MFG, General® International and Excalibur by General
A International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® MFG and General® International agree to repair or replace any part or component which upon exa­mination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used
for professional or commercial production purposes nor for industrial or educational applica­tions. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® MFG and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workman­ship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888­949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an expla­nation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® MFG or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered con­sumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . .5
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . .6
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Converting the motor to 220V . . . . . . . . . . . . . . . . .6
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
IDENTIFICATION OF MAIN PARTS AND
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . .
UNPACKING & SET UP . . . . . . . . . . . . . . . . . .8
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Additional requirements for set up . . . . . . . . . . . . .8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A
SAFETY ZONE . . . . . . . . . . . . . . . . . . . . . . . .
CLEAN UP . . . . . . . . . . . . . . . . . . . . . . . . . .9
Align and level the rip fence . . . . . . . . . . . . .18
Align the rip fence parallel to the blade . . . . . . .18
Align the rip fence 90º to the table . . . . . . . . . . . .18
Level the fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Adjust & align rip fence pointer . . . . . . . . . . .19
Connecting to a dust collector . . . . . . . . . . .19
BASIC ADJUSTMENTS AND CONTROLS . . . . . .19
Connecting to a power source . . . . . . . . . . . . . . .19
ON / OFF switch and safety pin . . . . . . . . . . . . . . .20
7
OPERATING INSTRUCTIONS . . . . . . . . . . . . .20
Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Bevel ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Ripping small work pieces . . . . . . . . . . . . . . . . . . .21
Cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Align-a-cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Bevel cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . .22
Adjusting and using the miter gauge . . . . . . .22
9
Adding an auxiliary fence to the miter gauge . .22
Miter cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Compound mitering . . . . . . . . . . . . . . . . . . . . . . . .23
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . .10
Assemble the folding stand (#50-095) . . . . . . . . .10
Assemble the fixed leg stand (#50-096) . . . . . . . .11
Assemble the saw . . . . . . . . . . . . . . . . . . . . . . . . . .12
Assemble the front fence rails . . . . . . . . . . . . . . . .13
Assemble the rear fence rails . . . . . . . . . . . . . . . .14
Mount the switch . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Install / remove a saw blade . . . . . . . . . . . . .15
Adjusting the bevel angle pointer . . . . . . . . .15
Selecting, install and adjusting riving knife . . .15
Select a riving knife . . . . . . . . . . . . . . . . . . . . . . . . .15
Removal/installation . . . . . . . . . . . . . . . . . . . . . . . .16
Centering the splitter/riving knife on the blade .16
Remove/install the blade cover . . . . . . . . . . .16
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Remove/install the anti-kickback pawls . . . . .17
Level the table insert . . . . . . . . . . . . . . . . . .17
Using a dado head blade . . . . . . . . . . . . . . .23
Instructions for foldin & unfolding the stand (#50-095)
. . . . . . . . . . . . . . . . . . . . . . . . .24
RECOMMENDED OPTIONAL ACCESSORIES . . . .24
PARTS LIST AND DIAGRAMS . . . . . . . . . .25 - 35
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applicationsand limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
5. Use suitable support when cutting stock that does
. Do not operate the saw when tired, distracted, or
1
under the effects of drugs, alcohol or any medica­tion that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the saw is in operation; do not permit them to operate the saw.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu­pervised use.
1
not have a flat surface. Always hold stock firmly against the fence when ripping, or against the miter gauge when cross-cutting.
16. To minimize risk of injury in the event of workpiece kickback, never stand directly in-line with the blade or in the potential kickback path of the work piece.
17. Avoid working from awkward or off balance posi­tions. Do not overreach while cutting; keep both feet on floor. Never lean over or reach over the blade and never pull the work piece over the blade from behind. Use out feed support or have an assis­tant help when ripping long material.
5. Stay alert! Give your work your undivided atten­tion. Even a momentary distraction can lead to seri­ous injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck­laces or other jewelry while the saw is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the blade and all mo­ving parts. Use a brush, not hands, to clear away chips and dust.
10. Be sure that the blade is securely installed and in proper cutting direction before operation.
11. Be sure the blade has gained full operating speed before beginning to cut.
12. Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents.
13. If using a power feeder, stop the feeder before stop­ping the table saw.
18. Keep blade guards in place and in working order. If a guard must be removed for maintenance or cleaning, be sure it is properly reattached before using the tool again.
19. Never leave the machine running with the power on when not in operation.
20. Use of parts and accessories NOT recommended by
GENERALINTERNATIONAL
ment malfunction or risk of injury.
21. Never stand on machinery. Serious injury could result if the tool is tipped over or if the blade is unin­tentionally contacted.
22. Always disconnect tool from power before servicing or changing accessories such as blades, or before performing any maintenance, cleaning or adjust­ments, or if the machine will be left unattended.
23. Make sure that switch is in "OFF" position before plugging in the power cord.
24. Make sure the tool is properly grounded. If equip­ped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
25. Do not use this saw for other than its intended use. If used for other purposes, disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.
may result in equip-
GENERALINTERNATIONAL
14. Do not push or force stock into the blade. The saw will perform better and more safely when working at the rate for which it was designed.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE-
PONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN
S NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUAL-
FIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
I
HIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
T
GROUNDING INSTRUCTIONS
A
B
In the event of an electrical malfunction or short cir­cuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a grounded type receptacle B. Do not remove the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the recepta­cle.
Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified electrician before proceeding.
C
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a quali­fied electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
CONVERTING THE MOTOR TO 220V
Note: When converting motor voltage on a machine that is equipped with a magnetic switch, the switch contactor must also be changed out for one made for the appropri­ate voltage, as well as the thermal relay/circuit breaker and “power in” indicator light (if applicable). Failure to make these necessary modifications to the switch will lead to malfunction and permanent switch failure.
Should you need to convert your machine’s motor from 110V to 220V power, there is an electrical schematic drawing on the inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conversion on your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the warranty of your machine.
We suggest you ask your local General International distributor to recommend qualified electricians in your area (or perhaps one of their own technicians) who can make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3­prong grounding plug and a matching 3-pole recepta­cle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
TOTAL LENGTH OF CORD IN FEET
AMPERE
RATING
6 TO 10
10 TO 12
12 TO 16
* NR = Not Recommended
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
------->
------->
------->
18 16 16 14
18 16 14 12
16 16 14 12
14 12 * NR * NR
6
10” JOB SITE SAW / CONTRATOR SAW
50-090RK M1 or 50-090RC M1 (left tilt with riving knife)
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
D
A
B
N
C
M
E
F
I
K
J
L
G
H
O
A- LEFT TABLE EXTENSION
B- MITER GAUGE
C- MAIN TABLE
D- BLADE GUARD AND
SPLITTER ASSEMBLY
E- RIP FENCE
F- RIGHT TABLE EXTENSION
50-090RK M1
G- REAR RAIL
H- FRONT RAIL
I- RIP FENCE LOCKING
HANDLE
J- BLADE TILT ADJUSTMENT
HANDWHEEL
K- BEVEL SCALE
L- BLADE HEIGHT
ADJUSTMENT HANDWHEEL
P
50-090RC M1
M- MITER GAUGE STORAGE
BRACKET
N- ON/OFF SWITCH
O- FOLDING STAND (50-090RK)
P- FIXED LEG STAND (50-090RC)
7
UNPACKING & SET UP
UNPACKING
Carefully unpack and remove the unit and its components from its shipping containers and check for missing or damaged items as per the list contents below.
Note: Please report any damaged or missing items to your General International distributor immediately.
LIST OF CONTENTS
Model 50-090R M1: Saw only Model 50-090RK M1: Saw + folding stand Model 50-090RC M1: Saw + fixed leg stand
OX #1 - SAW & COMPONENTS:
B
A - FRONT FENCE RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . .1
B - FENCE LOCK HANDLE . . . . . . . . . . . . . . . . . . . . . . . .1
C - FENCE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
D - MITER GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
E - HANDWHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
F - TOOL BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
G - HARDWARE BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
H - BLADE GUARD / SPLITTER ASS’Y . . . . . . . . . . . . . . . . .1
I - TABLE EXTENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .2
J - REAR FENCE RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
K - TABLE BRACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
L - SAW BODY WITH MAIN TABLE & SWITCH ASSEMBLY
SHOWN)
BOX #2 - FOLDING STAND (50-090RK M1): Qty
A - PARTIALLY ASSEMBLED FOLDING STAND . . . . . . . . . .1
B - VERTICAL SUPPORT LEGS . . . . . . . . . . . . . . . . . . . . . .2
C - SUPPORT LEG MOUNTING HARDWARE . . . . . . . . . . . .1
D - PISTON MOUNTING HARDWARE . . . . . . . . . . . . . . . . .1
E - SAW TO STAND MOUNTING HARDWARE . . . . . . . . . .1
ty
Q
(NOT
BOX #1
A
B
BOX #2
C
G
H
E
D
F
I
J
K
E
D
B
A
C
OR
BOX #2 - FIXED LEG STAND (50-090RC M1):
A - STAND LEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
B - TOP CROSS BRACE C - TOP CROSS BRACE D - BOTTOM CROSS BRACE E - BOTTOM CROSS BRACE
F - HARDWARE BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
(FRONT & BACK) . . . . . . . . . . . . . . . .2
(SIDE) . . . . . . . . . . . . . . . . . . . . . . .2
(FRONT & BACK) . . . . . . . . . . . .2
(SIDE) . . . . . . . . . . . . . . . . . . .2
ASSEMBLY TOOLS PROVIDED
• 2 Arbor blade guard bracket wrenches
•12 mm combination wrench
• 4 Allen wrenches
8
Qty
OR
BOX #2
A
D
C
ADDITIONAL TOOLS NEEDED
• Straightedge
• Large slot & large Phillips screwdrivers
• Socket wrench kit (recommended) & adjustable wrench
• An extra person for help with lifting
E
F
B
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
THIS MODEL IS HEAVY. DO NOT OVER-EXERT.
HOIST OR FORKLIFT WITH STRAPS SHOULD
A
E USED TO LIFT THIS MACHINE.
B
O LIMIT THE RISK OF SERIOUS INJURY
T OR DAMAGE TO THE MACHINE, ANY
SHOULD HAVE A RATED CAPACITY IN EXCESS OF 233 LBS
106 KG) FOR 50-090RK & 217 LBS (98.5 KG) FOR
(
0-090RC.
5
EQUIPMENT USED TO LIFT THIS MACHINE
50-090RK M1
42½”
38”
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat and stable floor that is able to suppor t the weight of the saw and the ope­rator.
Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unob­structed by foot traffic (either passing shop visi­tors or other shop workers) or other tools or ma­chinery.
50-090RC M1
69”
38”
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple oper­ators, it is advisable to establish a safety zone around shop machinery. A clearly defined “no­go” zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor. It is advis­able to take a few moments to either paint (using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.
43½”
66 ½
CLEAN UP
The protective coating on the saw table prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recommen­dations.)
A putty knife, held flat to avoid scratching the sur­face, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the saw’s painted surfaces, as many solvent­based products will remove paint.
To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.
Tip: With a screw driver, push a solvent-saturated rag into the T­slots to remove the grease.
9
ASSEMBLY INSTRUCTIONS
ERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE
S COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL
NSTRUCTED TO DO SO.
I
ASSEMBLE THE FOLDING STAND (50-095 SUPPLIED WITH 50-090RK M1 ONLY)
The folding stand comes partially assembled. To complete the stand assembly follow the steps listed below. (Please
note that if you purchased this saw as a special order version 50-090R M1 or 50-090RC, then the folding stand is not includ­ed - please skip ahead to the next section “Assemble the Saw”).
1. Lay the stand flat on the ground as shown. 2. Raise the handle off the ground and lower the sup-
3. Raise the front handle until the front support bra-
cket click and locks into place.
port legs as shown.
4. Attach the 2 vertical support legs as shown above. Hold the leg onto the frame of the stand lining up the 2 holes in the leg with the corresponding holes in the stand.
5. Fit a spacer/bushing into the hole. 6. Using a 10 mm socket and 10 mm or adjustable
10
wrench, secure each leg using a bolt, 2 washers and a nut (supplied) for each of the 2 holes per leg.
7. To access the 2 pistons tilt the stand forward onto its ertical support legs as shown.
v
8. Using a 1/2” socket and 1/2” or adjustable wrench ecure the 2 pistons to the stand frame using the
s bolt, washer, spacer & nut in the sequence shown.
ASSEMBLE THE FIXED LEG STAND (50-096 SUPPLIED WITH 50-090RC M1 ONLY)
To assemble the fixed leg stand assembly follow the steps listed below. (Please note that if you purchased this saw as
a special order version 50-090R M1 or 50-090RK M1, then the fixed leg stand is not included - please skip ahead to the next section “Assemble the Saw”).
Side
cross brace
A
1. Attach a levelling foot to each leg using 2 hex nuts and 2 flat washers per leg, in the assembly order shown above A.
3. Attach the front and rear cross braces to one side cross brace/leg assembly as shown using 2 car­riage bolts, flat washers and hex nuts.
2. Attach one side cross brace to 2 stand legs as shown using 2 carriage bolts, washers and nuts. Repeat with the other side cross brace and other 2 legs.
4. Attach the second side cross brace/leg assembly to the front and rear cross braces as shown using 2 carriage bolts, flat washers and hex nuts.
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