General 15-220 User Manual

Rotating & oscillating effect ensures exceptional finishing results.

Precision ground cast iron table. On-board side mounted spindle storage. Tilting table for sanding beveled parts. 2” diameter dust outlet with 2” to 4”

adapter fitting included. 5 interchangeable spindle assemblies:

1/4", 1/2", 5/8", 1 1/2", 2" dia.with 100 grit sand paper.

1 1/2" & 2" spindles come with rubber drums.

Includes 4 table inserts to accomodate different spindle sizes.

OSCILLATIONS PER MINUTE 29

LENGTH OF OSCILLATION 15⁄16” (24 mm)

TABLE SIZE 14 1⁄2” x 14 1⁄2” (368 x 368 mm)

TABLE TILT 0° - 45°

TABLE HEIGHT FROM BOTTOM OF BASE 18 5⁄16” (465 mm)

SPINDLE SIZES 1⁄4” TO 2” (6.2 TO 50.8 mm)

DUST CHUTE OUTLET 2” (50.8 mm)

SPINDLE SPEED 1720 RPM

BASE DIMENSIONS (L x W 14 1⁄2” x 14 1⁄2” (368 x 368 mm)

MOTOR 1⁄2 HP, 110 V, 7.5 A

WEIGHT 81 LBS (37 kg)

VERSION 2 - REVISION 2 (JANUARY 2012)

THANK YOU

for choosing this General® International model 15-220 oscillating spindle sander. This machine has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this oscillating spindle sander as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

All component parts of General® International machinery are carefully tested and inspected during all stages of production, and each machine is thoroughly inspected upon completion of assembly. Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24 months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in workmanship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.

GENERAL ® INTERNATIONAL WARRANTY

Disclaimer:

The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied. However, special orders and “after

factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this oscillating spindle sander and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555

www.general.ca

Rules for Safe Operation

To help e nsure s afe o pera tion, ple ase ta ke a m om e nt to lea rn the m achine ’s applications and lim itatio ns, as well as p ote n tial hazar ds. Gen e ral Intern a tiona l disclaim s any re al or implied w arra nty a n d hold itse lf ha rm le ss for a n y in ju ry th at m a y resu lt from the im p rope r use of it’s e quipment.

1. Do not operate this sander when tired, distracted or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.

2. Keep the work area well lit, clean and free of debris.

3. Stay alert! Give your work your undivided attention.

Even a momentary distraction can lead to serious injury.

4. Do not wear loose clothing, gloves, bracelets, necklaces, or other jewelry. Wear face, eye, ear, respiratory and body protection devices. Wear protective hair covering to contain long hair and wear non-slip footwear.

5. Keep hands well away from the spindle and all moving parts. Do not clear chips and sawdust away with hands. Use a brush.

6. Fine particulate dust is a carcinogen that can be hazardous to health. Always work in a well ventilated area and whenever possible use a dust collector to minimize health hazards.

7. Be sure the spindle has achieved full operating speed before beginning to sand.

8. Be aware of the direction of the spindle rotation before feeding the workpiece and always feed the workpiece against the rotation.

17. Use only recommended parts and accessories. The use of parts or accessories NOT recommended by General® International may result in a risk of injury.

18. Make sure the machine is properly grounded. If equipped with three-prong plug, it should be plugged into a three-pole electrical receptacle. Never remove the third-prong.

19. Always disconnect the unit from the power source before changing accessories such as sanding spindles or sleeves or before performing any maintenance and adjustments or if the machine will be left unattended.

20. Make sure that switch is in the “Off” position before plugging in to a power source.

21. Be sure that all adjustment tools, wrenches or other clutter are removed from the machine and safely stored before turning on the unit.

22. Avoid working from awkward or off balance positions. Do not overreach and always keep both feet firmly on the floor.

23. Remove yellow start key when machine is not running & use the padlock.

24. When making a special change or adjustment, always use the correct tool or wrench.

9. Do not force the spindle. It will perform better and safer at the rate for which it was designed.

10. Keep children and shop visitors at a safe distance when the unit is running – do not permit them to operate the machine.

11. Do not operate with a damaged spindle or with a damaged or torn sanding sleeve.

12. Be sure the sanding spindle is securely installed in the machine before starting the machine.

13. Never leave the machine unattended while running or with the power on.

14. Do not sand without a table insert in place. If an insert must be removed for maintenance or spindle changes make sure it is properly re-installed before re-starting the machine.

15. Hold the workpiece firmly against the table and use suitable support if the workpiece does not have a flat surface.

16. Never stand on or lean against this machine. Serious injury could occur if the sander is tipped over or if the sanding spindle is unintentionally contacted.

25. When using an extension cord, be sure the cord is in good condition and heavy enough.

26. Always use safety glasses or proper face or dust protection.

27. Maintain tools with care if applicable. Follow instructions for lubricating and changing accessories.

28. Disconnect tools before servicing.

29. Always feed work against the direction of rotation.

30. Do not use this spindle sander for other than it’s

intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.

ELECTRICAL REQUIREMENTS

Before connecting the machine to the power source, verify that the voltage of your power supply corresponds with the voltage specified on the motor I.D. nameplate. A power source with greater voltage than needed can result in serious injury to the user as well as damage to the machine. If in doubt, contact a qualified electrician before connecting to the power source.

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to. This motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounded plug to fit a grounded type socket. Do not remove the the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket.If an adaptor plug is used it must be attached to the metal screw of the socket. The wall socket must be properly installed and grounded. Note: The use of an adaptor plug is illegal in some areas. Check you local codes.

DO NOT MODIFY THE PLUG PROVIDED.

If it will not fit your receptacle, have the proper receptacle installed by a qualified electrician.

CHECK with a qualified electrician or service person if you do not completely understand these grounding instructions, or if you are not sure the tool is properly grounded.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

This tool is for indoor use only. Do not expose to rain or use in damp locations.

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A. The tool has a grounding plug that looks like the plug illustrated in A on the sketch above. A temporary adapter, which looks like the adapter illustrated in B, may be used to connect this plug to a 2 pole receptacle if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. This adapter is not permitted in Canada. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.

This tool must be grounded while in use to protect the operator from electrical shock.

EXTENSION CORDS: RECEPTACLES THAT ACCEPT THE TOOL’S PLUG. REPAIR OR REPLACE DAMAGED OR WORN CORD IMMEDIATELY.

If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number the heavier the gauge.

AMPERES

(AMPS)

USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE

EXTENSION CORD LENGTH

25 feet 50 feet 75 feet 100 feet 150 feet 200 feet

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR NR NR

* Based on limiting the line voltage drop to 5V at 150% of the rated amperes.

NR = Not Recommended

VERTICAL OSCILLATING SPINDLE SANDER

15-220

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

ACCESSORY STORAGE

BASE

CAST-IRON TABLE

SWITCH ASSEMBLY

TABLE INSERT

TABLE TILT LOCK LEVER

SANDING SPINDLE

UNPACKING AND SET-UP

UNPACKING

Carefully unpack and remove the unit and its components from its shipping container and check for missing or damaged items as per the list of contents below.

NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.

LIST OF CONTENTS

Separate and verify that all parts are in your accessories hardware bags.

QTY

MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

RED STOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

DUST HOSE ADAPTOR 2” TO 4” . . . . . . . . . . . . . . . . . .1

SANDING SPINDLE HARDWARE

— Sanding drum spindle assembly 1 1/2” . . . . . .1

— Sanding drum spindle assembly 2” . . . . . . . . .1

— Sanding sleeve 5/8” . . . . . . . . . . . . . . . . . . . . . . .1

— Sanding sleeve 1/2” . . . . . . . . . . . . . . . . . . . . . . .1

— Sanding sleeve 1/4” . . . . . . . . . . . . . . . . . . . . . . .1

— Spindle 5/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

— Spindle 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

— Spindle 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TABLE INSERT 2”(oblong) . . . . . . . . . . . . . . . . . . . . . .1

TABLE INSERT 3/4” (oblong) . . . . . . . . . . . . . . . . . . . .1

TABLE INSERT 3/4”(round -*

Mounted on the machine) . . . . .1

TABLE INSERT 2” (round) . . . . . . . . . . . . . . . . . . . . . . .1

10-12 mm WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14-17 mm WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SET UP SAFETY

ADDITIONAL REQUIREMENTS FOR SET UP

• Machinists square

• Medium Phillips Screwdriver

• An extra person for help lifting

Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.

The MODEL 15-220M1 is a heavy machine (81 lbs shipping weight–37kg). Do not overexert. Arrange to have help nearby and ready for unpacking and set up.

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