General 15-210 User Manual
FEATURES
Large adjustable height steel front table
tilts up to 45 degrees for bevelled edge
sanding.
Inward and outward tilting adjustable
height steel auxiliary end table facilitates
sanding of curved or round work pieces.
Easy adjustment of sanding belt tension
and tracking.
Graphite backing reduces friction for
longer belt life.
Precision machined, dynamically balanced aluminum drive pulleys.
Heavy steel base ensures a solid stable
platform while sanding.
Entire head moves up and down (not the
belt) to maximize belt life and minimize
tracking adjustments.
Magnetic switch for added safety.
SPECIFICATIONS
HEAD TRA
VEL
UP: 3⁄8" (10 MM)
DOWN: 3⁄8" (10 MM)
TOTAL: 3/4" (20 MM)
BEL
T SIZE
6" X 108" (152 x 2743 MM)
FRONT
TABLE SIZE (L X W)
36 1⁄4" X 11 13⁄16" (920 x 300 MM)
T
ABLE
TILT
45°
A
UXILIARY TABLE (L X W)
13 3⁄8" X 18 5⁄16" (340 x 465 MM)
T
ABLE HEIGHT
30 5⁄16" (770 MM)
T
ABLE HEIGHT ADJUSTMENT
5 1⁄2" (140 MM)
DUST CHUTE
DIAMETER (
2)
4" (102 MM)
BEL
T SPEED
3250 FPM (975 M/MIN)
MO
TOR
M1 2 HP, 220 V, 1 PH, 10.5 A
M2 2 HP, 220 V, 3 PH, 6 A
M3 2 HP, 600 V, 3 PH, 2.5 A
WEIGHT
561 LBS (255 KG)
SETUP & OPERATION MANUAL
MODEL
#15-210
6" X 108" VERTICAL OSCILLATING
REVISION 2 - July 09/08
© Copyright General® International 07/2008
EDGE BELT SANDER
THANK YOU
for choosing this General®International model 15-210 6" X 108"
Oscillating Vertical Edge Belt Sander. This sander has been carefully tested and inspected
before shipment and if properly used and maintained, will provide you with years of reliable
service. To ensure optimum performance and trouble-free operation, and to get the most from
your investment, please take the time to read this manual before assembling, installing and
operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this sander as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer:
The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
®
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
inapplicable to your machine. Further, as several generations of this model of sander and several versions of
this manual may be in circulation, if you own an earlier
or later version of this unit, this manual may not depict
your machine exactly. If you have any doubts or questions contact your retailer or our support line with the
model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime
Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool.
However, the Limited Lifetime Warranty does not cover any product used for professionnal or commercial production purposes nor for industrial or educational applications.
Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime
Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
T
o file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim”must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from:
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . .5
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . .6
Electrical connections . . . . . . . . . . . . . . . . . . . . . . .6
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Check power connection for polarity . . . . . . . . . .6
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
IDENTIFICATION OF MAIN PARTS AND COMPO-
NENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . .8
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . .8
List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Additional requirements for set up . . . . . . . . . . . . .8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A
SAFETY ZONE . . . . . . . . . . . . . . . . . . . . . . . .
9
LIFTING AND HANDLING THE MACHINE . . . . . . .9
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . .10
Install the rubber feet . . . . . . . . . . . . . . . . . . . . . . .10
Install the switch box support . . . . . . . . . . . . . . . . .10
Install the sanding belt . . . . . . . . . . . . . . . . . . . . . .10
Install the auxiliary table . . . . . . . . . . . . . . . . . . . .11
CONNECTING TO A DUST COLLECTOR . . . . . . .12
BASIC ADJUSTMENTS & CONTROLS . . . . . . . .12
Connecting to a power source . . . . . . . . . . . . . . .12
Magnetic safety switch . . . . . . . . . . . . . . . . . . . . . .12
Sanding belt tracking adjustment . . . . . . . . . . . . .13
Front table height adjustment . . . . . . . . . . . . . . . .13
Front table tilt adjustment . . . . . . . . . . . . . . . . . . . .14
Auxiliary table height adjustment . . . . . . . . . . . . .14
Auxiliary table tilt adjustment . . . . . . . . . . . . . . . .14
Miter gauge adjustment . . . . . . . . . . . . . . . . . . . . .15
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . .15
Periodic maintenance . . . . . . . . . . . . . . . . .15
Required maintenance . . . . . . . . . . . . . . . .15
Replacement of the sanding belt . . . . . . . . . . . . .15
Replacement of the graphite coating on the
platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Replacement and adjustment of the drive belt .16
Lubrication . . . . . . . . . . . . . . . . . . . . . . . .16
Reducing gear lubrication . . . . . . . . . . . . . . . . . . .16
Eccentric bearing lubrication . . . . . . . . . . . . . . . .17
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . .17
RECOMMENDED OPTIONAL ACCESSORIES . . . .18
PARTS LIST AND DIAGRAMS . . . . . . . . . . . . .19
CONTACT INFORMATION . . . . . . . . . . . . . . . .30
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
may result from improper use of its equipment.
1. Do not operate the sander when tired, distracted,
or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the sander is in operation; do not permit them to
operate the sander.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided atten-
tion. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and wear eye, ear and respiratory protection
devices.
7. Do not operate this sander without an ade-
quate dust collection system properly installed and
running. Operating this sander without adequate
dust collection can lead to equipment malfunction
or dangerous situations for the operator or other
individuals in the workshop.
8. Do not wear loose clothing, gloves, bracelets,neck-
laces or other jewelry while the sander is in operation. Wear protective hair covering to contain long
hair and wear non-slip footwear.
9. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the feed table surface before operating.
10. Keep hands well away from the sanding belts and
all moving parts. Use a brush, not hands, to clear
away sanding dust.
11. Be sure sanding belts are securely installed on the
sanding drums.
12. Do not operate the sander if the sanding belts are
damaged or badly worn.
13. Do not push or force the workpiece into the sander.
The machine will perform better and more safely
when working at the feed rate for which it was
designed.
14. Avoid working from awkward or off balance posi-
tions. Do not overreach and keep both feet on floor.
15. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the sanding belt or in the potential kickback path of the
work piece.
16. Keep guards in place and in working order. If a
guard must be removed for maintenance or cleaning, be sure it is properly re-attached before using
the tool again.
17. Never leave the machine unattended while it is run-
ning or with the power on.
18. Use of parts and accessories NOT recommended
by
GENERAL® INTERNATIONAL
may result in equip-
ment malfunction or risk of injury.
19. Never stand on the machine. Serious injury could
occur if the sander is tipped over or if the sanding
drums are unintentionally contacted.
20. Always disconnect the tool from the power source
before servicing, changing accessories or sanding
belts, or before performing any maintenance or
cleaning, or if the machine will be left unattended.
21. Make sure that switch is in “OFF” position before
plugging in the power cord.
22. Make sure the tool is properly grounded. If equip-
ped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third
prong.
23. Do not use the sander for other than its inten-
ded use. If used for other purposes,
GENERAL® INTER
NATIONAL
disclaims any real implied warranty and
holds itself harmless for any injury,which may result
from that use.
5
ELECTRICAL CONNECTIONS
Both a manual circuit breaker (or similar device) as well
as an electrical plug are recommended and should
be installed by a qualified electrician. Use locally
approved wire that includes a separate grounding wire
, and a 3 prong grounding type plug with a match-
ing receptacle .
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock to the operator. The motor of the “M1” model of this machine is
wired for 220V single phase operation.As with many stationary industrial type machines, because each installation situation is unique, this sander is supplied without
a plug. The installation of an appropriate plug must be
performed by a qualified electrician.The machine must
be connected to an electrical source using a power
cord that has a grounding wire, which must also be
properly connected to the grounding prong on the
plug. The outlet must be properly installed and grounded and all electrical connections must be made in
accordance with all local codes and regulations.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE,VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
CHECK POWER CONNECTION FOR POLARIT
Y
After the wires have been connected it is necessary to
check if they are connected for proper polarity.
Press the start (green) button. The sanding belt should
move left to right as observed from the front of the
machine . If the sanding belt direction of rotation is
incorrect, press the stop (red) button and disconnect the
sander from power. Switch any two of the three wires at
L1, L2, L3 (for M2 and M3).
EXTENSION CORDS
The use of an extension cord is not generally recommended for 220V equipment. If you find it necessary,
use only 3-wire extension cords that have 3-prong
grounding plug and a matching 3-pole receptacle that
accepts the tool’s plug. Repair or replace a damaged
extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
6
NOTE: VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR M2 & M3 3-PHASE MOTORS MAY NOT BE FULLY
DESCRIBED IN THIS MANUAL. FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR I.D. NAME PLATE ON
THE MACHINE. IF IN DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEEDING.
ELECTRICAL REQUIREMENTS
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
TOTAL LENGTH OF CORD IN FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
6" X 108" OSCILLATING VERTICAL
EDGE BELT SANDER
15-210
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
AUXILIARY TABLE
LEFT END GUARD/DUST HOOD
BELT TRACKING ADJUSTMENT KNOB
TOP COVER DOOR
SWITCH BOX
SANDING BELT
RIGHT END GUARD/DUST HOOD
MITER GAUGE
MOTOR
FRONT TABLE TILT LOCK LEVERS
BASE
FRONT TABLE HEIGHT LOCK LEVERS
FRONT TABLE
AUXILIARY TABLE HEIGHT LOCK LEVER
7
UNPACKING
Carefully unpack and remove the sander and its components from the shipping crate and check for damaged or missing items as per the list of contents below.
Note: Please report any damaged or missing items to
your General International distributor immediately.
LIST OF CONTENTS QTY
SANDER..........................................................................1
SANDING BELT ...............................................................1
AUXILIARY TABLE............................................................1
FLAT WASHER..................................................................2
4 MM ALLEN KEY ...........................................................1
LOCK LEVER...................................................................1
RUBBER FOOT.................................................................4
LOCK WASHER...............................................................4
ALLEN HEAD SCREW......................................................4
FLAT WASHER..................................................................4
LOCK KNOB...................................................................2
BASIC FUNCTIONS
This 6" x 108" vertical oscillating edge sander is designed for industrial sanding or polishing (removing kerf or pencil marks) on small workpieces, such as chair legs or cabinet doors. This sander is not intended (and should not be
used) to sand any material other than wood. The front and auxiliary tables can be tilted at any angle between 0º
and 45º for bevelled pieces.The auxiliary/end table can be installed on the left side of the sanding head and used
for sanding round or curved surfaces.
The oscillating feature allows for faster more efficient sanding. The entire head moves up and down (not the belt)
to maximize belt life and minimize tracking adjustments. The cross grain sanding action caused by the oscillation
optimizes sanding efficiency and extends sanding belt life by using a larger area of the belts’ surface. Another
advantage of the oscillating action of the belt is to help dissipate surface heat buildup – as heat build-up can cause
premature belt wear.
ADDITIONAL REQUIREMENTS FOR SET UP
• 2 Extra people for help with lifting
• 3 mm and 5 mm Allen keys
8
PLACEMENT WITHIN THE SHOP /
ESTABLISHING A SAFETY ZONE
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a
solid, flat and stable floor that is able to support the
weight of the sander (561 lbs - 255 kgs) and the operator.
Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to
work unencumbered and unobstructed by foot traffic
(either passing shop visitors or other shop workers) or
other tools or machinery.
ESTABLISHING A SAFET
Y ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop
machinery. A clearly defined “no-go” zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take
steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is
running for everyone but the individual operating the unit.
LIFTING AND HANDLING THE MACHINE
A forklift with steel cable or a hydraulic hand pallet truck
will be required to lift the sander.Two hoisting eyebolts
are provided and already installed on top of the sander
for that purpose.
Note: Before lifting the sander, unscrew the 4 bolts (two
front and two rear) securing the machine to it’s shipping
crate .
SAFETY RULES FOR MACHINE LIFTING
1. Any equipment used to lift this machine should have
a rated capacity in excess of 561 lbs (255 kgs).
2. If using a steel cable, make sure it is strong enough
so it won’t break during the lifting.
3. The forklift must only be driven by an experienced
forklift driver.
4. The forks of forklift must protrude from under the machine underside.
5. Pay special attention to the balance of the machine while lifting. (The motor side is much heavier)
6. Have another person help guide the way when lifting the machine.
7. Lower the machine slowly and carefully. Do not let the machine jolt against the floor.
THIS MODEL 15-210 SANDER IS VERY HEAVY.
TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, READ AND FOLLOW ALL RECOMMENDATIONS BELOW.
9
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