FEATURES
Large adjustable height steel front table
tilts up to 45 degrees for bevelled edge
sanding.
Inward and outward tilting adjustable
height steel auxiliary end table facilitates
sanding of curved or round work pieces.
Easy adjustment of sanding belt tension
and tracking.
Graphite backing reduces friction for
longer belt life.
Precision machined, dynamically balanced aluminum drive pulleys.
Heavy steel base ensures a solid stable
platform while sanding.
Entire head moves up and down (not the
belt) to maximize belt life and minimize
tracking adjustments.
Magnetic switch for added safety.
SPECIFICATIONS
HEAD TRA
VEL
UP: 3⁄8" (10 MM)
DOWN: 3⁄8" (10 MM)
TOTAL: 3/4" (20 MM)
BEL
T SIZE
6" X 108" (152 x 2743 MM)
FRONT
TABLE SIZE (L X W)
36 1⁄4" X 11 13⁄16" (920 x 300 MM)
T
ABLE
TILT
45°
A
UXILIARY TABLE (L X W)
13 3⁄8" X 18 5⁄16" (340 x 465 MM)
T
ABLE HEIGHT
30 5⁄16" (770 MM)
T
ABLE HEIGHT ADJUSTMENT
5 1⁄2" (140 MM)
DUST CHUTE
DIAMETER (
2)
4" (102 MM)
BEL
T SPEED
3250 FPM (975 M/MIN)
MO
TOR
M1 2 HP, 220 V, 1 PH, 10.5 A
M2 2 HP, 220 V, 3 PH, 6 A
M3 2 HP, 600 V, 3 PH, 2.5 A
WEIGHT
561 LBS (255 KG)
SETUP & OPERATION MANUAL
MODEL
#15-210
6" X 108" VERTICAL OSCILLATING
REVISION 2 - July 09/08
© Copyright General® International 07/2008
EDGE BELT SANDER
THANK YOU
for choosing this General®International model 15-210 6" X 108"
Oscillating Vertical Edge Belt Sander. This sander has been carefully tested and inspected
before shipment and if properly used and maintained, will provide you with years of reliable
service. To ensure optimum performance and trouble-free operation, and to get the most from
your investment, please take the time to read this manual before assembling, installing and
operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this sander as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer:
The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
®
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
inapplicable to your machine. Further, as several generations of this model of sander and several versions of
this manual may be in circulation, if you own an earlier
or later version of this unit, this manual may not depict
your machine exactly. If you have any doubts or questions contact your retailer or our support line with the
model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime
Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool.
However, the Limited Lifetime Warranty does not cover any product used for professionnal or commercial production purposes nor for industrial or educational applications.
Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime
Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
T
o file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim”must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from:
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . .5
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . .6
Electrical connections . . . . . . . . . . . . . . . . . . . . . . .6
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Check power connection for polarity . . . . . . . . . .6
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
IDENTIFICATION OF MAIN PARTS AND COMPO-
NENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . .8
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . .8
List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Additional requirements for set up . . . . . . . . . . . . .8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A
SAFETY ZONE . . . . . . . . . . . . . . . . . . . . . . . .
9
LIFTING AND HANDLING THE MACHINE . . . . . . .9
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . .10
Install the rubber feet . . . . . . . . . . . . . . . . . . . . . . .10
Install the switch box support . . . . . . . . . . . . . . . . .10
Install the sanding belt . . . . . . . . . . . . . . . . . . . . . .10
Install the auxiliary table . . . . . . . . . . . . . . . . . . . .11
CONNECTING TO A DUST COLLECTOR . . . . . . .12
BASIC ADJUSTMENTS & CONTROLS . . . . . . . .12
Connecting to a power source . . . . . . . . . . . . . . .12
Magnetic safety switch . . . . . . . . . . . . . . . . . . . . . .12
Sanding belt tracking adjustment . . . . . . . . . . . . .13
Front table height adjustment . . . . . . . . . . . . . . . .13
Front table tilt adjustment . . . . . . . . . . . . . . . . . . . .14
Auxiliary table height adjustment . . . . . . . . . . . . .14
Auxiliary table tilt adjustment . . . . . . . . . . . . . . . .14
Miter gauge adjustment . . . . . . . . . . . . . . . . . . . . .15
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . .15
Periodic maintenance . . . . . . . . . . . . . . . . .15
Required maintenance . . . . . . . . . . . . . . . .15
Replacement of the sanding belt . . . . . . . . . . . . .15
Replacement of the graphite coating on the
platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Replacement and adjustment of the drive belt .16
Lubrication . . . . . . . . . . . . . . . . . . . . . . . .16
Reducing gear lubrication . . . . . . . . . . . . . . . . . . .16
Eccentric bearing lubrication . . . . . . . . . . . . . . . .17
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . .17
RECOMMENDED OPTIONAL ACCESSORIES . . . .18
PARTS LIST AND DIAGRAMS . . . . . . . . . . . . .19
CONTACT INFORMATION . . . . . . . . . . . . . . . .30
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
may result from improper use of its equipment.
1. Do not operate the sander when tired, distracted,
or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the sander is in operation; do not permit them to
operate the sander.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided atten-
tion. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and wear eye, ear and respiratory protection
devices.
7. Do not operate this sander without an ade-
quate dust collection system properly installed and
running. Operating this sander without adequate
dust collection can lead to equipment malfunction
or dangerous situations for the operator or other
individuals in the workshop.
8. Do not wear loose clothing, gloves, bracelets,neck-
laces or other jewelry while the sander is in operation. Wear protective hair covering to contain long
hair and wear non-slip footwear.
9. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the feed table surface before operating.
10. Keep hands well away from the sanding belts and
all moving parts. Use a brush, not hands, to clear
away sanding dust.
11. Be sure sanding belts are securely installed on the
sanding drums.
12. Do not operate the sander if the sanding belts are
damaged or badly worn.
13. Do not push or force the workpiece into the sander.
The machine will perform better and more safely
when working at the feed rate for which it was
designed.
14. Avoid working from awkward or off balance posi-
tions. Do not overreach and keep both feet on floor.
15. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the sanding belt or in the potential kickback path of the
work piece.
16. Keep guards in place and in working order. If a
guard must be removed for maintenance or cleaning, be sure it is properly re-attached before using
the tool again.
17. Never leave the machine unattended while it is run-
ning or with the power on.
18. Use of parts and accessories NOT recommended
by
GENERAL® INTERNATIONAL
may result in equip-
ment malfunction or risk of injury.
19. Never stand on the machine. Serious injury could
occur if the sander is tipped over or if the sanding
drums are unintentionally contacted.
20. Always disconnect the tool from the power source
before servicing, changing accessories or sanding
belts, or before performing any maintenance or
cleaning, or if the machine will be left unattended.
21. Make sure that switch is in “OFF” position before
plugging in the power cord.
22. Make sure the tool is properly grounded. If equip-
ped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third
prong.
23. Do not use the sander for other than its inten-
ded use. If used for other purposes,
GENERAL® INTER
NATIONAL
disclaims any real implied warranty and
holds itself harmless for any injury,which may result
from that use.
5
ELECTRICAL CONNECTIONS
Both a manual circuit breaker (or similar device) as well
as an electrical plug are recommended and should
be installed by a qualified electrician. Use locally
approved wire that includes a separate grounding wire
, and a 3 prong grounding type plug with a match-
ing receptacle .
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock to the operator. The motor of the “M1” model of this machine is
wired for 220V single phase operation.As with many stationary industrial type machines, because each installation situation is unique, this sander is supplied without
a plug. The installation of an appropriate plug must be
performed by a qualified electrician.The machine must
be connected to an electrical source using a power
cord that has a grounding wire, which must also be
properly connected to the grounding prong on the
plug. The outlet must be properly installed and grounded and all electrical connections must be made in
accordance with all local codes and regulations.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE,VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
CHECK POWER CONNECTION FOR POLARIT
Y
After the wires have been connected it is necessary to
check if they are connected for proper polarity.
Press the start (green) button. The sanding belt should
move left to right as observed from the front of the
machine . If the sanding belt direction of rotation is
incorrect, press the stop (red) button and disconnect the
sander from power. Switch any two of the three wires at
L1, L2, L3 (for M2 and M3).
EXTENSION CORDS
The use of an extension cord is not generally recommended for 220V equipment. If you find it necessary,
use only 3-wire extension cords that have 3-prong
grounding plug and a matching 3-pole receptacle that
accepts the tool’s plug. Repair or replace a damaged
extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
6
NOTE: VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR M2 & M3 3-PHASE MOTORS MAY NOT BE FULLY
DESCRIBED IN THIS MANUAL. FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR I.D. NAME PLATE ON
THE MACHINE. IF IN DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEEDING.
ELECTRICAL REQUIREMENTS
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
TOTAL LENGTH OF CORD IN FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
6" X 108" OSCILLATING VERTICAL
EDGE BELT SANDER
15-210
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
AUXILIARY TABLE
LEFT END GUARD/DUST HOOD
BELT TRACKING ADJUSTMENT KNOB
TOP COVER DOOR
SWITCH BOX
SANDING BELT
RIGHT END GUARD/DUST HOOD
MITER GAUGE
MOTOR
FRONT TABLE TILT LOCK LEVERS
BASE
FRONT TABLE HEIGHT LOCK LEVERS
FRONT TABLE
AUXILIARY TABLE HEIGHT LOCK LEVER
7
UNPACKING
Carefully unpack and remove the sander and its components from the shipping crate and check for damaged or missing items as per the list of contents below.
Note: Please report any damaged or missing items to
your General International distributor immediately.
LIST OF CONTENTS QTY
SANDER..........................................................................1
SANDING BELT ...............................................................1
AUXILIARY TABLE............................................................1
FLAT WASHER..................................................................2
4 MM ALLEN KEY ...........................................................1
LOCK LEVER...................................................................1
RUBBER FOOT.................................................................4
LOCK WASHER...............................................................4
ALLEN HEAD SCREW......................................................4
FLAT WASHER..................................................................4
LOCK KNOB...................................................................2
BASIC FUNCTIONS
This 6" x 108" vertical oscillating edge sander is designed for industrial sanding or polishing (removing kerf or pencil marks) on small workpieces, such as chair legs or cabinet doors. This sander is not intended (and should not be
used) to sand any material other than wood. The front and auxiliary tables can be tilted at any angle between 0º
and 45º for bevelled pieces.The auxiliary/end table can be installed on the left side of the sanding head and used
for sanding round or curved surfaces.
The oscillating feature allows for faster more efficient sanding. The entire head moves up and down (not the belt)
to maximize belt life and minimize tracking adjustments. The cross grain sanding action caused by the oscillation
optimizes sanding efficiency and extends sanding belt life by using a larger area of the belts’ surface. Another
advantage of the oscillating action of the belt is to help dissipate surface heat buildup – as heat build-up can cause
premature belt wear.
ADDITIONAL REQUIREMENTS FOR SET UP
• 2 Extra people for help with lifting
• 3 mm and 5 mm Allen keys
8
PLACEMENT WITHIN THE SHOP /
ESTABLISHING A SAFETY ZONE
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a
solid, flat and stable floor that is able to support the
weight of the sander (561 lbs - 255 kgs) and the operator.
Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to
work unencumbered and unobstructed by foot traffic
(either passing shop visitors or other shop workers) or
other tools or machinery.
ESTABLISHING A SAFET
Y ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop
machinery. A clearly defined “no-go” zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take
steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is
running for everyone but the individual operating the unit.
LIFTING AND HANDLING THE MACHINE
A forklift with steel cable or a hydraulic hand pallet truck
will be required to lift the sander.Two hoisting eyebolts
are provided and already installed on top of the sander
for that purpose.
Note: Before lifting the sander, unscrew the 4 bolts (two
front and two rear) securing the machine to it’s shipping
crate .
SAFETY RULES FOR MACHINE LIFTING
1. Any equipment used to lift this machine should have
a rated capacity in excess of 561 lbs (255 kgs).
2. If using a steel cable, make sure it is strong enough
so it won’t break during the lifting.
3. The forklift must only be driven by an experienced
forklift driver.
4. The forks of forklift must protrude from under the machine underside.
5. Pay special attention to the balance of the machine while lifting. (The motor side is much heavier)
6. Have another person help guide the way when lifting the machine.
7. Lower the machine slowly and carefully. Do not let the machine jolt against the floor.
THIS MODEL 15-210 SANDER IS VERY HEAVY.
TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, READ AND FOLLOW ALL RECOMMENDATIONS BELOW.
9
ASSEMBLY INSTRUCTIONS
For your convenience this sander is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service.
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO
SO.
Install a rubber foot under each of the four corners of
the sander as shown.
INSTALL THE RUBBER FEET
Mount the switch box on the top of the sander cabinet
with the supplied 4 mm allen head screws, lock washers and flat washers.
INSTALL THE SWITCH BOX SUPPORT
FRONT VIEWREAR VIEW
1. With the sander disconnected from the power
source, loosen the lock knob and swing open
the right end guard/dust hood .
INSTALL THE SANDING BEL
T
2. Open the top cover door
and pull up on the
tension arm
.
3. Loosen the lock lever
and swing open the left
end guard/dust hood
.
4. Install the supplied sanding belt onto the drums .
10
Tip: To extend belt life and avoid premature breakage, take note
of the direction arrows printed on the inside of the sanding
belt to make sure you install the belt in the correct direction.
6. Close the top cover door and the two end
guards/dust hoods and then install the two lock
knobs and washers on the top cover door .
Install the auxiliary table on the left side of the sander
when you need support for sanding rounded or
curved workpieces.
Tip: The auxiliary table cannot be used when the left end
guard/dust hood is installed. Therefore, whenever the
table is required, remove the left end guard/dust hood
and set it aside.
In order to maximize dust collection efficiency and to limit
your exposure to the sanding belt, re-install the left end
guard/dust hood whenever the table is not in use. The left
end guard/dust hood is very easy to install or remove by
simply loosening (or tightening) the lock lever and then
removing it from (or installing onto) its bracket.
INSTALL THE AUXILIARY TABLE
5. Bring down the tension arm to tighten the
sanding belt on the drums.
2. Insert the auxiliary table rod into the bracket hole
.
1. Remove the left end guard/dust hood by loo-
sening the lock lever , then swing open the
guard/dust hood and remove it from its bracket .
3. Thread the supplied lock lever in the hole located
at the end of the auxiliary table mounting bracket and turn it clockwise to tighten it.
4. Re-install and secure the left end guard/dust
hood.
11
CONNECTING TO A DUST COLLECTOR
DO NOT OPERATE THIS SANDER WITHOUT AN ADEQUATE DUST COLLECTION SYSTEM PROPERLY INSTALLED AND RUNNING.
OPERATING THIS SANDER WITHOUT ADEQUATE DUST COLLECTION CAN LEAD TO EQUIPMENT MALFUNCTION OR DANGEROUS
SITUATIONS FOR THE OPERATOR OR OTHER INDIVIDUALS IN THE WORKSHOP.
This sander is equipped with two 4" diameter dust outlets,
one on the left side , and one on the right side of the
machine, allowing for connection to a dust collector (not
included).
Be sure to use appropriate sized hose and fittings (not
included) and check that all connections are sealed
tightly to help minimize airborne dust.
Note: Recommended dust collection CFM requirements for
this sander is 1100 CFM.
If you do not already own a dust collection system
consider contacting your General® International distributor for information on our complete line of dust
collection systems and accessories or visit our Web Site
at www.general.ca.
LEFT SIDE VIEW RIGHT SIDE VIEW
BASIC ADJUSTMENTS & CONTROLS
CONNECTING TO A POWER SOURCE
Once the assembly steps have been completed plug the
power cord into an appropriate outlet. Refer back to the
section entitled “ELECTRICAL REQUIREMENTS” and make
sure all requirements and grounding instructions are followed. When sanding operations have been completed
unplug the sander from the power source.
SWITCH OFF
MAGNETIC SAFETY SWITCH
This sander model 15-210 is equiped with a MAGNETIC
SAFETY SWITCH mounted on a bracket to the top of the
sander cabinet for easy access and designed to protect
the unit and the user from power surges, power outages
and unwanted or unintentional start-up.
The switch assembly is equipped with a GREEN “START”
button and a RED spring loaded “STOP” button .
Once the RED “STOP” button has been pressed, the
machine can only be started by turning the RED “STOP”
button to the right to release it
.
ALWAYS TURN ON THE DUST COLLECTOR BEFORE STARTING THE SANDER AND ALWAYS STOP THE SANDER
BEFORE TURNING OFF THE DUST COLLECTOR.
12
TO AVOID RISK OF SHOCK OR FIRE DO NOT OPERATE THE
UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE
DAMAGED CORD OR PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP,
MAKE SURE THAT THE POWER SWITCH ON THE SANDER IS
IN THE OFF POSITION BEFORE CONNECTING TO A POWER
SOURCE.
SANDING BELT TRACKING ADJUSTMENT
Note: Belt tracking adjustments may be necessary after changing or replacing a sanding belt, to counterbalance
for unevennesses between sanding belts.
Though not essential, proper belt tracking (having the belt running straight and staying as vertically centered on
the drums as possible) can prolong belt life and avoid having the belt slip off during operation.
1. Remove the left end guard/dust hood .
2. Turn on the machine on for 5-10 seconds to visually
confirm the belt tracking .
If the belt is not tracking straight, follow the instructions
below:
3. Turn off and unplug the machine.
4. Loosen the lock nut .
5. Turn the adjustment knob :
•
Counter-clockwise to adjust the tracking upward;
•
Clockwise to adjust the tracking downward.
6. Turn on the machine for 5-10 seconds to visually confirm the belt tracking.
7. As needed, turn off and unplug the machine and
repeat this adjustment process until the belt is tracking evenly on the drums.
8. Re-install the left end guard/dust hood.
DO NOT ATTEMPT TO PERFORM ANY ADJUSTMENT WHILE THE MACHINE IS RUNNING. ALWAYS TURN OFF AND UNPLUG THE SANDER
BEFORE PERFORMING ANY ADJUSTMENT.
TOP VIEW
Downward
Upward
FRONT TABLE HEIGHT ADJUSTMENT
Adjusting the height of the table allows an even wearing
of the sanding belt surface by allowing you to use different sections of the belt depending on the height of the
workpiece.
1. Loosen both lock levers located on the front of the
sander.
2. Raise or lower the table by hand and tighten the
lock levers.
Tip: To maximize belt usage when working with shorter work pieces, periodically adjust the table height to systematically make use of various portions of the belt. For example: a series of 2” tall workpieces can be separated into
3 smaller batches with each batch being sanded with the table set at different heights to use in sequence the lower,
middle or upper portion of the belt.
WHEN THE TABLE IS IN THE LOW POSITION, IT MAY SPRING
UP WHEN THE LOCK LEVERS ARE LOOSENED.
13
FRONT TABLE TILT ADJUSTMENT
Depending upon your needs, the front table can be tilted
to any angle from 0º to 45º.
1. Place the workpiece on the front table.
2. Loosen both lock levers located underneath the
front table.
3. Tilt the table to the angle matching with the work-
piece.You can also refer to the angle indicator scale
located on the right side of the right trunnion.
4. Tighten the lock levers to lock the table in position.
SIDE VIEWFRONT VIEW
Note: When tilting the front table, the gap between the inside edge of the table and the sanding belt changes.
Loosen the hex bolts then move the table forward or backward in order to obtain a gap of 1/8" to 1/16"
(approx.) between the table and the sanding belt.
AUXILIARY TABLE HEIGHT ADJUSTMENT
Adjusting the height of the auxiliary table allows an even
wearing of the sanding belt surface by allowing you to
use different sections of the belt depending on the height
of the workpiece.
1. Loosen the lock lever located on the left end of the
auxiliary table mounting bracket.
2. Raise or lower the auxiliary table by hand and
tighten the lock lever.
AUXILIARY TABLE TILT ADJUSTMENT
Depending upon your needs, the auxiliary table can be
tilted to any angle from 0º to 45º, inward or outward.
1. Place the workpiece on the auxiliary table.
2. Loosen the lock lever located on the auxiliary
table trunnion.
3. Tilt the table to the angle matching with the work-
piece.
4. Tighten the lock lever to lock the table in position.
14
SIDE VIEW
TABLE UNDERSIDE VIEW
MITER GAUGE ADJUSTMENT
The miter gauge allows for easier and safer sanding by
providing workpiece support when sanding straight or
angled ends. The miter gauge supplied with this sander is
adjustable from 0° to 60°, right and left.
To use a setting other than 0°
1. Loosen the lock handle by turning it counter-clock
wise.
2. Rotate the miter head to the required angle shown on
the angle indicator.
3. Turn the lock handle clockwise to tighten it.
Loosen
Tighten
MAINTENANCE
MAKE SURE THE SANDER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY
MAINTENANCE.
DO NOT OPERATE THE SANDER WITH A DAMAGED SWITCH, POWER CORD, PLUG, OR OTHER PARTS. REPLACE A DAMAGED PART
IMMEDIATELY.
• Keep the machine CLEAN and FREE OF DUST to help dissipate heat and avoid motor overheating. Vacuum or
brush off any loose debris and wipe down the machine and the tables occasionally with a damp
rag.
• Drums must always be kept clean. Dirt on drums will cause poor tracking and belt slippage.
• Periodically inspect the ON/OFF switch, power cord, plug and other parts for damage.
PERIODIC MAINTENANCE
REQUIRED MAINTENANCE
REPLACEMENT OF THE SANDING BELT
Sanding belt should be replaced when worn out.
Standard size (6" by 108") replacement belts can be purchased in a variety of grits from your General® International
dealer under the following parts numbers:
• #15-011 6" x 108" Sanding Belt 80 Grit
• #15-012 6" x 108" Sanding Belt 100 Grit
• #15-013 6" x 108" Sanding Belt 120 Grit
or (depending on availability) from your local tool,abrasives or sharpening supply dealer.These are standard sizes
that should be readily available in most areas. The use of any other size is not recommended and can lead to serious injury and/or damage to the machine.
Replace an installed, worn sanding belt by performing the same procedure as per instructions in “Install the sanding belt”, in the “Assembly Instructions” section of this manual, first removing the worn sanding belt by pushing down
on the belt tension arm to loosen the sanding belt on the drums.
15
16
REPLACEMENT OF THE GRAPHITE COATING ON THE PLATEN
The graphite coated paper strip on the platen will wear
and over time require replacement. Every 3 years
(approx.) in small shop settings, the graphite coating will
begin to show visible signs of wear and will need to be
replaced. Proceed as follows:
Note: Most retail outlets that sell stationary power tools and
abrasives products do stock graphite replacement strips for
most popular sizes of sanders.
1. Unscrew the three allen screws on both sides of the
sanding head, using a 3 mm allen key.
2. Remove the lock washers and end plates .
3. Attach a replacement graphite coated paper strip to the platen, using the end plates and fasteners previously
removed.
LUBRICATION
REDUCING GEAR LUBRICA
TION
SIDE VIEW
Change the oil in the oil tank after the first 100 hours of use,
and then again after every 2500 hours of use.
1. Drain the old oil by removing the cap on
the left side of the tank.
2. Re-install the cap .
3. Remove the cap on top of the oil tank and fill it
up with a gear oil such as “Mobilgear” 629/630/32 or
Shell “Omala” reducing gear oil 150/220/320.
NOTE: All motor and drum bearings are sealed and permanently lubricated. No further lubrication is needed.
REPLACEMENT AND ADJUSTMENT OF THE DRIVE BELT
If the drive belt becomes too loose due to wear or if
breakage occurs, replace it as follows:
1. Loosen the four allen screws with a 5 mm allen key.
2. If needed, loosen the lock nut , then loosen the
adjustment knob .
3. Remove the motor pulley cover by unscrewing the
two allen head screws (only one shown).
4. Remove the belt from the pulleys and install a new
one.
5. If needed, tighten the adjustment knob to tension
the new drive belt tension, then tighten the lock nut .
NOTE: Lightly push on the belt with your finger. The belt must
not move more than 1/8".
6. Reinstall the motor pulley cover.
LARGER VIEW
ECCENTRIC BEARING LUBRICATION
Top off / refresh the grease in the eccentric bearing after
every 100 hours of use.
Using a grease gun , inject an all purpose grease in
both nozzle tips .
LARGER VIEW
WIRING DIAGRAMS
FOR MODEL 15-210 M1
See next page for models 15-210 M2 or 15-210 M3 wiring diagram.
17
FOR MODELS 15-210 M2 AND 15-210 M3
See previous page for model 15-210 M1 wiring diagram.
RECOMMENDED OPTIONAL ACCESSORIES
We offer some optional accessories available from your local General International dealer to help you
increase convenience, productivity, accuracy and safety when using your sander.
For more information about our products, please visit our website at www.general.ca
SANDING BELTS
STANDARD SIZE
(6" BY 108")
#15-011 - 80 Grit
#15-012 - 100 Grit
#15-013 - 120 Grit
DUST COLLECT
ORS
We offer a wide selection
of top quality dust collectors to suit all your shop
needs. Dust collectors contribute to a cleaner more
healthful
workshop environment.
18
19
MAIN FRAME ASSEMBLY
PARTS LIST
15-210
PART N0. REF. N0. DESCRIPTION QTY
15210-1A 91001030-1 MACHINE BASE 1
15210-2A 91001030-2 MAGNETIC STARTER 1
15210-3A 91001030-3 COVER 1
15210-4A 91001030-4 WASHER 2
15210-5A 91001030-5 ALLEN HEAD SCREW 2
15210-6A 91001030-6 RUBBER FOOT 4
15210-7A 91001030-7 BELT SUPPORT PLATE 1
15210-8A 91001030-8 WASHER 4
15210-9A 91001030-9 LOCK WASHER 4
15210-10A 91001030-10 ALLEN HEAD SCREW 4
15210-11A 91001030-11 GRAPHITE COATED PAPER 1
15210-12A 91001030-12 END PLATE 2
15210-13A 91001030-13 LOCK WASHER 6
15210-14A 91001030-14 ALLEN HEAD SCREW 6
15210-15A 91001030-15 SANDING BELT 1
15210-16A 91001030-16 DUST HOOD 1
15210-17A 91001030-17 WASHER 3
15210-18A 91001030-18 LOCK WASHER 3
15210-19A 91001030-19 ALLEN HEAD SCREW 3
15210-20A 91001030-20 MOUNTING PLATE 1
15210-21A 91001030-21 GUARD PLATE 1
15210-22A 91001030-22 WASHER 2
15210-23A 91001030-23 ALLEN HEAD SCREW 2
15210-24A 91001030-24 LOCK KNOB 1
15210-25A 91001030-25 DOOR CLASP (MALE+FEMALE) 1
15210-26A 91001030-26 ALLEN SCREW 2
15210-27A 91001030-27 PHILLIPS HEAD SCREW 2
15210-28A 91001030-28 HANDLE 1
15210-29A 91001030-29 CAP SCREW 2
15210-30A 91001030-30 HEX NUT 2
15210-31A 91001030-31 EYEBOLT 2
15210-32A 91001030-32 LOCK KNOB 2
15210-33A 91001030-33 SWITCH BOX SUPPORT 1
15210-34A 91001030-34 WASHER 4
15210-35A 91001030-35 LOCK WASHER 4
15210-36A 91001030-36 ALLEN HEAD SCREW 4
15210-37A 91001030-37 SWITCH BOX 1
15210-38A 91001030-38 BUMPER PADS 4
MAIN FRAME ASSEMBLY
20
Notes
21
HEAD OSCILLATING MECHANISM
22
PARTS LIST
15-210
PART N0. REF. N0. DESCRIPTION QTY
15210-1B 91315010-1 ELEVATION BLOCK 1
15210-2B 91315010-2 BUSHING 4
15210-3B 91315010-3 SEAL 4
15210-4B 91315010-4 SHAFT 2
15210-5B 91315010-5 LINK BAR 1
15210-6B 91315010-6 LOCK WASHER 2
15210-7B 91315010-7 HEX HEAD BOLT 2
15210-8B 91315010-8 SHAFT 2
15210-9B 91315010-9 BRACKET 1
15210-10B 91315010-10 BRACKET & MOTOR BASE 1
15210-11B 91315010-11 STEP WASHER 4
15210-12B 91315010-12 LOCK WASHER 4
15210-13B 91315010-13 ALLEN HEAD SCREW 4
15210-14B 91315010-14 LOCK WASHER 4
15210-15B 91315010-15 NUT 4
15210-16B 91315010-16 SPRING 1
15210-17B 91315010-17 HEX HEAD BOLT 4
15210-18B 91315010-18 SPRING 1
15210-19B 91315010-19 WASHER 6
15210-20B 91315010-20 LOCK WASHER 6
15210-21B 91315010-21 ALLEN HEAD SCREW 6
15210-22B 91315010-22 MOTOR 1
15210-23B 91315010-23 WASHER 4
15210-24B 91315010-24 LOCK WASHER 4
15210-25B 91315010-25 HEX HEAD BOLT 4
15210-26B 91315010-26 DRIVE ROLLER 1
15210-27B 91315010-27 WASHER 1
15210-28B 91315010-28 LOCK WASHER 1
15210-29B 91315010-29 HEX HEAD BOLT 1
15210-30B 91315010-30 PULLEY 1
15210-31B 91315010-31 SET SCREW 1
15210-32B 91315010-32 FLANGE BUSHING 1
15210-33B 91315010-33 ECCENTRIC BEARING 1
15210-34B 91315010-34 WASHER 1
15210-35B 91315010-35 LOCK WASHER 1
15210-36B 91315010-36 HEX HEAD BOLT 1
15210-37B 91315010-37 NUT 1
15210-38B 91315010-38 ADJUSTMENT SCREW 1
15210-39B 91315010-39 NUT 1
15210-40B 91315010-40 ECCENTRIC BEARING 1
15210-41B 91315010-41 WORM GEAR REDUCER 1
15210-42B 91315010-42 PULLEY 1
15210-43B 91315010-43 SET SCREW 1
15210-44B 91315010-44 ADJUSTMENT PLATE 1
15210-45B 91315010-45 WASHER 8
15210-46B 91315010-46 LOCK WASHER 8
15210-47B 91315010-47 ALLEN HEAD SCREW 8
15210-48B 91315010-48 CAM 1
15210-49B 91315010-49 SET SCREW 1
15210-50B 91315010-50 WASHER 1
15210-51B 91315010-51 LOCK WASHER 1
15210-52B 91315010-52 HEX HEAD BOLT 1
15210-53B 91315010-53 WASHER 1
15210-54B 91315010-54 LOCK WASHER 1
15210-55B 91315010-55 NUT 1
15210-56B 91315010-56 ADJUSTMENT KNOB 1
15210-57B 91315010-57 BELT 1
HEAD OSCILLATING MECHANISM
PARTS LIST
15-210
PART N0. REF. N0. DESCRIPTION QTY
15210-1C 91314010-1 SHAFT 2
15210-2C 91314010-2 BUSHING 4
15210-3C 91314010-3 STOP BLOCK 2
15210-4C 91314010-4 SPRING 2
15210-5C 91314010-5 PLATE 1
15210-6C 91314010-6 SCREW 1
15210-7C 91314010-7 LOCK WASHER 1
15210-8C 91314010-8 CAP SCREW 1
15210-9C 91314010-9 SET SCREW 4
15210-10C 91314010-10 TENSION ARM 1
15210-11C 91314010-11 TENSION ARM HANDLE 1
15210-12C 91314010-12 CAP SCREW 1
15210-13C 91314010-13 LOCK WASHER 1
15210-14C 91314010-14 CAP NUT 1
15210-15C 91314010-15 CAP SCREW 1
15210-16C 91314010-16 WASHER 3
15210-17C 91314010-17 BEARING 1
15210-18C 91314010-18 CAP NUT 1
15210-19C 91314010-19 END BRACKET 1
15210-20C 91314010-20 ECCENTRIC BEARING 1
15210-21C 91314010-21 WASHER 1
15210-22C 91314010-22 LOCK WASHER 1
15210-23C 91314010-23 ALLEN HEAD SCREW 1
15210-24C 91314010-24 SET SCREW 2
15210-25C 91314010-25 WASHER 2
15210-26C 91314010-26 LOCK WASHER 2
SANDING BELT TENSION AND TRACKING
ASSEMBLY
SANDING BELT TENSION AND TRACKING ASSEMBLY
23
PARTS LIST
15-210
PART N0. REF. N0. DESCRIPTION QTY
15210-27C 91314010-27 ALLEN HEAD SCREW 2
15210-28C 91314010-28 WASHER 2
15210-29C 91314010-29 LOCK WASHER 1
15210-30C 91314010-30 NUT 1
15210-31C 91314010-31 ADJUSTMENT KNOB 1
15210-32C 91314010-32 SHAFT 1
15210-33C 91314010-33 BEARING 2
15210-34C 91314010-34 IDLE ROLLER 1
15210-35C 91314010-35 RETAINING RING 1
15210-36C 91314010-36 RATCHET LEVER 1
15210-37C 91314010-37 RIGHT DUST HOOD 1
15210-38C 91314010-38 SHAFT 1
15210-39C 91314010-39 WASHER 2
15210-40C 91314010-40 LOCK WASHER 2
15210-41C 91314010-41 ALLEN HEAD SCREW 2
CNT’D
Notes
24
FRONT TABLE ASSEMBLY
25
PARTS LIST
15-210
PART N0. REF. N0. DESCRIPTION QTY
15210-1D 91302010-1 ELEVATION BLOCK 1
15210-2D 91302010-2 BUSHING 4
15210-3D 91302010-3 SEAL 4
15210-4D 91302010-4 SHAFT 2
15210-5D 91302010-5 LINK BAR 1
15210-6D 91302010-6 HEX HEAD BOLT 2
15210-7D 91302010-7 SPRING 2
15210-8D 91302010-8 WASHER 2
15210-9D 91302010-9 LOCK WASHER 2
15210-10D 91302010-10 HEX HEAD BOLT 2
15210-11D 91302010-11 HEX HEAD BOLT 2
15210-12D 91302010-12 NUT 2
15210-13D 91302010-13 LOCK WASHER 2
15210-14D 91302010-14 WASHER 4
15210-15D 91302010-15 LOCK WASHER 4
15210-16D 91302010-16 HEX HEAD BOLT 4
15210-17D 91302010-17 TABLE TILT BRACKET (RIGHT) 1
15210-18D 91302010-18 ALLEN HEAD SCREW 2
15210-19D 91302010-19 LOCK WASHER 2
15210-20D 91302010-20 NUT 2
15210-21D 91302010-21 STEP WASHER 2
15210-22D 91302010-22 LOCK WASHER 2
15210-23D 91302010-23 RATCHET LEVER 2
15210-24D 91302010-24 TABLE 1
15210-25D 91302010-25 WASHER 2
15210-26D 91302010-26 LOCK WASHER 2
15210-27D 91302010-27 HEX HEAD BOLT 2
15210-28D 91302010-28 TABLE TILT BRACKET (LEFT) 1
15210-29D 91302010-29 MITER GAUGE BODY 1
15210-30D 91302010-30 ALLEN HEAD SCREW 1
15210-31D 91302010-31 LOCK WASHER 1
15210-32D 91302010-32 NUT 1
15210-33D 91302010-33 WASHER 1
15210-34D 91302010-34 LOCK HANDLE 1
15210-35D 91302010-35 FRONT PANEL 1
15210-36D 91302010-36 WASHER 8
15210-37D 91302010-37 ALLEN HEAD SCREW 8
15210-38D 91302010-38 RATCHET LEVER 2
15210-39D 91302010-39 ANGLE INDICATOR SCALE 1
15210-40D 91302010-40 POINTER 1
15210-41D 91302010-41 LOCK WASHER 1
15210-42D 91302010-42 ALLEN HEAD SCREW 1
FRONT TABLE ASSEMBLY
26
Notes
27
AUXILIARY TABLE ASSEMBLY
PARTS LIST
15-210
PART N0. REF. N0. DESCRIPTION QTY
15210-1E 91302020-1 TABLE SUPPORT ARM 1
15210-2E 91302020-2 WASHER 2
15210-3E 91302020-3 LOCK WASHER 2
15210-4E 91302020-4 HEX HEAD BOLT 2
15210-5E 91302020-5 RATCHET LEVER 1
15210-6E 91302020-6 SHAFT 1
15210-7E 91302020-7 TABLE TILT BRACKET 1
15210-8E 91302020-8 HEX HEAD BOLT 1
15210-9E 91302020-9 LOCK WASHER 1
15210-10E 91302020-10 CAP NUT 1
15210-11E 91302020-11 WASHER 1
15210-12E 91302020-12 LOCK WASHER 1
15210-13E 91302020-13 RATCHET LEVER 1
15210-14E 91302020-14 WASHER 2
15210-15E 91302020-15 LOCK WASHER 2
15210-16E 91302020-16 HEX HEAD BOLT 2
15210-17E 91302020-17 AUXILIARY TABLE 1
15210-18E 91302020-18 RING 1
15210-19E 91302020-19 SHAFT 1
15210-20E 91302020-20 LEFT DUST HOOD 1
15210-21E 91302020-21 WASHER 2
15210-22E 91302020-22 LOCK WASHER 2
15210-23E 91302020-23 ALLEN HEAD SCREW 2
AUXILIARY TABLE ASSEMBLY
28
Notes
29
Notes
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
MODEL 15-210 M1
Loading...