General 15-0055 M1 User Manual

Heavy-duty enclosed stand for

reater stability.

g

Sanding belt operates at any angle
from horizontal to vertical.

ccurate belt tension and tracking

A

djustment.

a

Cast-iron table can be adjusted up
or down for full belt use.

Conveniently mounted motor
controls.

Cast-iron miter gauge can be locked
in position for quick and easy setup.

Adjustable, removable front table
fence.

Graphite covered steel plate for
reduced friction and extended
belt life.

LENGTH OF OSCILLA

TION
UP: 1/8’’ (3.2 mm)
DOWN: 1/8’’ (3.2 mm)
TOTAL: 1/4’’ (6.4 mm)

T SIZE

BEL
6’’ x 89’’ (152 x 2260 mm)

T SPEED

BEL
3900 LIN. FPM (1279 LIN. MPM)

AREA

LENGTH OF

W

ORK

33 3⁄4” (857 mm)

DUST CHUTE OUTLET

(102 mm)

4”

FRONT

TABLE SIZE

9 7⁄8” x 29 5⁄8” (250 x 751 mm)

UXILIARY/END TABLE SIZE

A
9 7⁄8” x 11 7⁄8” (250 x 300 mm)

ASE DIMENSIONS (L x W)

B
21 1/2” x 17” (546 x 432 mm)

VERALL DIMENSIONS (L x W x H)

O
50” x 21” x 49” (1270 x 533 x 1245 mm)

MO

TOR - PRE-WIRED 220V

110/220

,

2 HP

⁄

1 1

V

18/9

,

A

WEIGHT
277 LBS (126 kg)

REVISION 1 - OCTOBER 26/07

© COPYRIGHT GENERAL INTERNA

TIONAL 10/2007

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone [phone] • Fax [phone] • www.general.ca

THANK YOU for choosing this General® International model 15-005S 6” x 89”

oscilla
ment and if pr

ting edge belt sander. This sander has been car

operly used and maintained,

will provide you with years of reliable service. To

ensure optimum performance and trouble-free operation, and to get the most from your

tment, please tak

inves

e the time to r

ead this manual befor

ating the unit.

efully tested and inspected before ship-

e assembling, installing and oper-

The man

ual’s purpose is to familiarize you with the safe operation, basic function, and features
of this edge belt sander as well as the set-up, maintenance and identification of its parts and
components. This manual is not intended as a substitute for formal woodworking instruction,
nor to offer the user ins

uction in the craft of w

tr

oodworking. If you are not sure about the safe­ty of performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.

ve read through these instructions, keep this manual handy for future reference.

Once y

ou’

GENERAL ® INTERNATIONAL WARRANTY

All component par
production, and each machine is thoroughly inspected upon completion of assembly. Because of our commit­ment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24
months from da
manship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to
General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.

Disclaimer: The inf
the unit as it was supplied from the factory at the time of printing.
Because we are committed to making constant improvements, General
International reserves the right to make changes to components, parts
or features of this unit as deemed necessary, without prior notice and
without obligation to install any such changes on previously delivered

Reasona

.

units
cations and information in this manual corresponds with that of the unit
with which it was supplied. However, special orders and “after factory”

ble car

ts of General® Inter

te of purchase, any genuine part or parts which, upon examination, prove to be defective in work-

tion and specifications in this manual pertain to

ma

or

actory to ensure that the specifi-

t the f

en a

e is tak

national machiner

y are car

modif
inapplicable to your machine. Further, as several generations of this
model of sander and several versions of this manual may be in circula­tion, if you own an earlier or later version of this unit, this manual may not
depict your machine exactly. If you have any doubts or questions
contact your retailer or our support line with the model and serial num­ber of y

efully tested and inspected during all stages of

tions may r

ica

our unit f

ender some or all information in this manual

tion.

ica

if

or clar

Rules for Safe Operation

To help ensure safe operation, please take a moment to learn the machine’s applications and limita-

ions, as well as potential hazards. General® International disclaims any real or implied warranty and

t

olds itself harmless for any injury that may result from improper use of its equipment.

h

1. Do not operate the sander when tired, distracted, or
under the effects of drugs, alcohol or any medica-

ion that impairs reflexes or alertness.

t

2. The working area should be well lit, clean and free
of debris.

3. Keep children and visitors at a safe distance when
the sander is in operation; do not permit them to
operate the sander.

4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsu­pervised use.

5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.

6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.

7. Do not wear loose clothing, gloves, bracelets, neck-

hile the sander is in opera-

y w

laces or other jew
tion.

8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.

elr

12. Do not push or force the work piece into the sander.
The machine will perform better and more safely

hen working at the feed rate for which it was

w
designed.

13. Avoid working from awkward or off balance posi­tions. Do not overreach and keep both feet on floor.

14. Keep guards in place and in working order. If a
guard must be removed for maintenance or clean­ing, be sure it is properly re-attached before using
the tool again.

15. Never leave the machine unattended while it is run­ning or with the power on.

16. Use of parts and accessories NOT recommended
by General
ment malfunction or risk of injury.

17. Never stand on tool.Serious injury could occur if the
tool is tipped over or if the sanding belt is uninten­tionally contacted.

18. Always disconnect the tool from the power source
before servicing, changing accessories or the
sanding belt, or bef
nance or cleaning, or if the machine will be left
unattended.

19. Make sure that switch is in "OFF" position before
plugging in the power cord.

® International may result in equip-

e performing any mainte-

or

9. Keep hands well away from the sanding belt and
all moving parts. Use a brush, not hands, to clear
away chips and dust.

10. Be sure sanding belts are securely installed in the
machine.

11. Do not operate the sander if the sand paper is
damaged or badly worn.

20. Make sure the tool is properly grounded. If
equipped with a 3-prong plug it should be used
with a three-pole receptacle. Never remove the
third prong.

21. Do not use this sander for other than its intended
use. If used for other purposes, General
International disclaims any real implied warranty
and holds itself harmless for any injury, which may
result from that use.

®

ELECTRICAL REQUIREMENTS

SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE
COMPLETING THE SET-UP AND ASSEMBLY PROCESS. DO NOT PLUG THE MACHINE INTO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO.

Plug the sander into a proper receptacle. Your power tools should be connected to a dedicated electrical circuit
of not less than #14 wire and should be protected with a 15 amp time lag fuse. If an extension cord is needed use
only 3 wire cords with 3-prong grounded type plugs and 3-pole receptacles. Consult the chart below for details on

electing an extension cord.

s

TABLE - MINIMUM GAUGE FOR CORD

AMPERE

RA

ORE

M
THAN

0

6
10
12

TING

NOT

M

ORE

THAN

6
10
12
16

BEFORE CONNECTING THE SANDER TO A POWER SOURCE, MAKE SURE THAT THE ELECTRICAL CURRENT IS OF THE
SAME TYPE AS THAT STAMPED ON THE MOTOR NAMEPLATE. ALL ELECTRICAL CONNECTIONS SHOULD HAVE A PROP­ER CONTACT. NEVER CONNECT THE MACHINE TO A POWER SOURCE OF GREATER OR LOWER VOLTAGE THAN NEED­ED. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY TO THE USER AND/OR DAMAGE TO THE MACHINE. IF IN
DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

VOLTS

110 V

220 V

2

5 ft.

50 ft.

18
18
16
14

TOTAL LENGTH OF CORD IN FEET

5

0 ft.

100 ft.

AWG

16
16
16
12

GROUNDING

This sander must be grounded to protect the operator from electrical shock. The
supplied motor for this sander is pre-wired for 220V, single phase operation and has
a 3-conductor cord and 3-prong grounded plug to fit a grounded-type recepta-

.

cle

1

00 ft.

200 ft.

16
14
14

-

1

50 ft.

300 ft.

14
12
12

-

CONVERTING THE MOTOR TO 110V

Should y
the inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conver­sion on your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the war­ranty of your machine.

We suggest you ask your local General International distributor to recommend qualified electricians in your area
(or perhaps one of their own technicians) who can make this conversion properly and safely.

ou need to convert your machine’s motor from 220V to 110V power, there is an electrical schematic drawing on

4

6” X 89” OSCILLATING EDGE BELT SANDER

15-005S

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

BELT TENSION LEVER

LOCK KNOB

DUST HOOD LOCK KNOB

DUST OUTLET

SAFETY

MOTOR

ASE

B

SWITCH

DOOR HANDLE

ASSEMBLY

DOOR

ADJUSTMENT LEVER

T

SANDING HEAD

MITER GAUGE

SANDING BELT

UXILIAR

A

AUXILIARY/END TABLE SUPPORT ROD

Y/END TABLE

TIL

5

UNPACKING

arefully unpack and remove the unit and its components from its shipping container and check for missing or

C
damaged items as per the list of contents below.

NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.

LIST OF CONTENTS

QTY

SANDING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

-FENCE*, 6” X 89” 100 GRIT SANDING BELT* . . . . . . . . . . . . . .1

SHELF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HARDWARE BAG INCLUDING:

— PHILLIPS SCREW, FLAT WASHER , LOCK WASHER . . . . . . . . . . . . . . .2

BACK PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

UPPER DOOR SUPPORT RAIL . . . . . . . . . . . . . . . . . . . . . .1

LOWER DOOR SUPPORT RAIL . . . . . . . . . . . . . . . . . . . . .1

MITER GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

DOOR STOPPER

HARDWARE BAG INCLUDING:

— STOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

— PHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

TABLE SUPPORT BRACKET . . . . . . . . . . . . . . . . . . . . . . . . .1

HARDWARE BAG INCLUDING:

— SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

DOOR HANDLE

HARDWARE BAG INCLUDING:

— HANDLE, RUBBER STOPPER, FLAT WASHER, LOCK NUT . . . . . . . . . .1

WORKPIECE STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TABLE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TENSION LEVER HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . .1

DRUM ADJUSTMENT TOOL . . . . . . . . . . . . . . . . . . . . . . .1

AUXILIARY/END TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . .1

WARE BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HARD

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HANDLE

—

-LOCK KNOB (SHORT TOGGLE SCREW) . . . . . . . . . . . . . .2

LOCK KNOB (MEDIUM & LONG TOGGLE SCREW) . . . . . .1

-

ASHER (LARGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

W

T

FLA

—

— FLAT WASHER (MEDIUM), LOCK WASHER . . . . . . . . . . . . . . . . . .14

— CARRIAGE BOLT, HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

HEX BOL

—

T (LONG)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RUBBER FEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

HARDWARE BAG INCLUDING:

BOLT, NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASHER,

W

T

— FLA

SAFETY SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .1

RIGHT DRUM GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AG INCLUDING:

WARE B

HARD

— FLANGE SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SIDE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2

*The sanding belt and the

ence are stored inside the

f

sanding head to prevent

damage in shipping.

6

PREPARATION AND PLACEMENT WITHIN THE SHOP

50”

21 1/2”

17”

21”

49”

SET UP SAFETY

Serious personal injury could occur if you connect
the machine to the power source before you have
completed the set up process. DO NOT connect
the machine to the power source until instructed to
do so.

The MODEL 15-005S is a heavy machine (277 LBS ­126 kg). Do not over-exert. Arrange to have help
nearby and ready for unpacking and set- up.

CLEAN UP

The unpainted cast-iron surface of the tables are covered
with a protective coating that helps prevent rust from
forming during shipping and storage. Remove this protec­tive coating by rubbing with a rag dipped in kerosene,
mineral spirits or paint thinner.

tially flammable solvent soaked rags according to manufactur­ers’ safety recommendations.) A putty knife, held flat to avoid

scratching the surface, may also be used to scrape off the
coating followed by clean-up with solvent. Avoid rubbing
the painted surfaces, as many solvent based products will
remove paint.

To prevent rust, apply a light coating of paste wax or use
regular applications of any after-market surface protec­tant or rust inhibitor such as General International “Top
Saver” item #GC-010.

(Handle and dispose of poten-

ADDITIONAL REQUIREMENTS FOR SET UP

OROR

• 12 mm Hex socket or 12 mm Open end wrench

• Flat head screwdriver

• Small square head screwdriver

• Extra person for help with lifting

• 4 mm Allen key or 4 mm T-handle hex wrench

• Phillips screwdriver

Tip/Hint: With a screw driver, push a solvent-saturated rag into the
T-slot to remove the grease so the miter gauge will slide freely.

PLACEMENT WITHIN THE SHOP

This model 10-005S MI should be installed and operated only on a solid, flat and stable floor that is able to support
the weight of the sander (277 LBS -126 kg) and the operator. Using the dimensions shown as a guideline, plan for
placement within y
(either passing shop visitors or other shop workers) or other tools or machinery.

our shop that will allo

w the operator to w

k unencumbered and unobs

or

tructed by foot traffic

ESTABLISHING A SAFETY ZONE

For shops with fr
advisable to establish a Safety Zone around shop
machinery. A clearly defined “no-go” zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop visi­tor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the
limits or perimeter of each machines safety zone. Take

teps to ensur

s

e that these areas are off limits whenever a machine

ar

aw
is running for everyone but the individual operating the
unit.

equent visitor

e tha

t all opera

s or multiple operators, it is

s and shop visitors are

tor

7