Fender Blues Junior Schematic

4.3 (3)

BLUES JUNIOR

SERVICE MANUAL

CONTENTS:

Notices Specifications Theory of operation Parts lists:

PCB assembly Chassis assembly Cabinet assembly Miscellaneous

Schematics/Service diagram

Fender Musical Instruments Corp., 8860 E. Chaparral Road Suite 100 Scottsdale, AZ 85250

BLUES JUNIOR

SERVICE MANUAL

NOVEMBER 1995

IMPORTANT NOTICE:

The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corp. It is disclosed solely for use by qualified technicians for purposes of equipment maintenance and service. It is not to be disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications subject to change without notice.

For warranty repair service, only Fender specified part numbers are to be used. It is recommended they also be used for post-warranty maintenance and repair.

Parts marked with an asterick (*) indicate the required use of that specific part. This is necessary for RELIABILITY and SAFETY requirements. DO NOT USE A SUBSTITUTE!

A coded naming convention is used in the description of certain parts. The codes and what they mean are as follows:

CAPACITOR CODES

HARDWARE CODES

CAP AE

=

Aluminum Electrolytic

BLX

=

Black Oxide

CAP CA

=

Ceramic Axial

CR

=

Chrome Plated

CAP CD

=

Ceramic Disk

HWH

=

Hex Washer Head

CAP MPF

=

Metalized Polyester Film

M

=

Machine Screw

CAP MY

=

Mylar

NI

=

Nickel Plated

CAP PFF

=

Polyester Film/Foil

OHP

=

Oval Head Phillips

RESISTOR CODES

PB

=

Particle Board

PHP

=

Pan Head Phillips

 

 

 

PHPS

= Pan Head Phillips Sems

RES CC

=

Carbon Comp

SMA

= Sheet Metal "A" Point

RES CF

=

Carbon Film

SMB

= Sheet Metal "B" Point

RES FP

=

Flame Proof

SS

=

Stainless Steel

RES MF

=

Metal Film

TF

=

Thread Forming

RES WW

=

Wire Wound

ZI

=

Zinc Plated

 

BLUES JUNIOR

 

 

SPECIFICATIONS

 

Type

PR 295

 

Input impedance:

1M ohm

 

Power output:

15 Watts R.M.S. @ 5% T.H.D

Rated load impedance:

8 Ohms

 

Speaker compliment

One 8 ohm 12" Eminence,

 

replica of Jenson P-10

Dimensions:

 

 

 

Height:

16

inches

(41 cm)

Width:

18

inches

(46 cm)

Depth:

9-13/16 inches

(25 cm)

Weight:

31 lbs.

(14 kg)

THEORY OF OPERATION

J1 is a high-sensitivity input with an input impedance of about 1MΩ. V1B is the first gain stage which also contains the "FAT" switch. The FAT feature is activated by grounding the node between bypass capacitor C3 and R9. Via the FAT switch (S1) or the optional footswitch, the junction of R52 and R54 can be grounded. With zero volts applied to the gate of Q1, the JFET will essentially ground C3, activating the FAT feature.

The output of V1B couples to the VOLUME control (R7). The VOLUME control is actually a preamp overdrive control that adjusts the level of distortion. C2 attenuates high frequencies and C1 attenuates low frequencies at high distortion settings. This takes the edge off the distortion and prevents the speaker from flapping. V1A provides a gain of about 40, and drives the tone control circuitry. After the tone controls, the signal is fed to V2B, which drives the

MASTER volume control (R41). From the MASTER volume, the signal splits to feed the power amplifier and the Reverb.

U1A makes up a typical solid-state reverb drive circuit. U1B is the reverb recovery or sense circuit, which drives the REVERB control (R51). The reverb signal is summed with the dry signal at C6, which couples to the input of the Phase Inverter (V3).

The output tubes (6BQ5/EL84) are arranged in a push-pull configuration that will produce fifteen (15 ) watts R.M.S. into eight (8) ohms @ 5% THD, 1kHz.

The output bias is derived from the -15Vdc supply. The voltage divider at R31 & R37 determines the bias voltage (-10.7 Vdc). C14 filters the ripple to 1mV or less.

BLUES JUNIOR

PARTS LIST

 

 

PRINTED CIRCUIT BOARD ASSEMBLY

 

QTY

PART #

DESCRIPTION

 

 

REFERENCE DESIGNATION

1

049306001

PCB ASSY BLUES JUNIOR ALL V

 

(STUFFED)

 

1

028104000

BUTTON PUSH SWITCH BLACK

 

(@ S1)

 

2

047093000

CABLE 6 CKT 3.2"

 

 

CJ1,3

 

3

029533000

CABLE JMPR 22GA 4 CKT 3.2"

 

CJ2,4,5

 

1

028577000

CABLE REVERB 30"

 

 

(@ P1,2,3,4)

1

038689001

CAP AE AX

.47µF

100V

 

C23

 

3

009512001

CAP AE AX

22µF

25V

20%

C3,4,21

 

3

024819000

CAP AE AX

22µF

500V

 

C10,17,18

 

1

041589000

CAP AE AX

47µF

500V

20%

C15

 

1

028474000

CAP AE RDL

100µF

25V

20%

C14

 

2

028479000

CAP AE RDL

220µF

25V

20%

C29,30

 

2

028489000

CAP AE RDL

470µF

50V

20%

C27,28

 

1

039255001

CAP CA

10PF

100V

LL

C24

 

1

020909000

CAP CD

47PF

1000V

10%

C33

 

1

069724000

CAP CD

100PF

1000V10% C&F

C2

 

1

020917000

CAP CD

250PF

1000V

10%

C25

 

1

020867000

CAP CD

330PF

1000V

10%

C20

 

1

017620000

CAP CD

1500PF

1000V

10%

C35

 

1

039265001

CAP CA

2200PF

100V

LL

C22

 

2

026202000

CAP PFF

.0022µF

600V

 

C1,16

 

1

033581000

CAP PFF RDL .0033µF

100V

10%

C26

 

1

033588000

CAP PFF RDL

.01µF

100V

10%

C31

 

2

024823000

CAP MPF RDL

.01µF

400V

10%

C6,34

 

1

036234000

CAP PFF RDL

.015µF

100V

10%

C12

 

4

024833000

CAP MPF RDL

.022µF

400V

10%

C8,9,11,13

 

1

024839000

CAP MPF

.033µF

400V

 

C19

 

2

024853000

CAP MPF RDL

.1µF

250V

10%

C5,7

 

1

024855000

CAP MPF RDL

.1µF

630V

10%

C32

 

1

049402000

CONTROL 25K B SNAPIN

 

 

R29

 

2

034719000

CONTROL 50KB SNAP IN

 

 

R41,51

 

1

041913000

CONTROL SNAPIN 250K 10A

 

R8

 

1

040985000

CONTROL SNAPIN 250K B

 

 

R28

 

1

049401000

CONTROL 1M 10A

 

 

R7

 

2

064089001

DIODE 1N4003 LL

 

 

CR5,7

 

4

026730001

DIODE 1N4006 800V LL

 

 

CR1,2,3,4

 

2

006260001

DIODE 1N4448 SIGNAL LL

 

 

CR6,12

 

2

029690001

DIODE HV 3KV 200MA LL

 

 

CR10,11

 

2

009165001

DIODE ZEN 1N4744A 15V 1W 5%

 

CR8,9

 

16

025802000

FSTN TAB MALE .250X.032 PCB MT

 

CP1-13,16-18

2

031041000

FSTN TAB ML RTANG PCB .25X.032

 

CP14,15

 

2

025996000

FUSE CLIP PCB .250 & 5MM FUSE

 

XF1

 

1

048827

FUSE QA 1-1/4X1/4 250V 2A

 

F1

(100V/120V ONLY)

1

020789

FUSE QA 20mmX5mm 250V 1 AMP

 

F1

(230/240V EXPORT ONLY)

1

016795

IC DUAL OP AMP TLO72

 

 

U1

 

1

030771

JACK 1/4 PCB 2/CD SCC

 

 

J2

(SPEAKER JACK)

1

027674

JACK 1/4 PCB 2/CD SCC INSL

 

J3

(FOOTSWITCH JACK)

1

037036

JACK PHONE PCB MONO CA PREMIUM

J1

(INPUT JACK)

26

020888001

JUMPER WIRE 22GA .5"

 

 

W1-26

 

1

048332

LED RED PNL MT 7"

 

 

LD1

 

1

049305

PCB FAB BLUES JUNIOR

 

 

(RAW BOARD)

1

024947001

RES CF 1/4W

5%

47Ω

LL

R45

 

1

024964001

RES CF 1/4W

5%

280Ω

LL

R15

 

5

024969001

RES CF 1/4W

5%

1.5K

LL

R4,11,20,23,38

1

029005001

RES CF 1/4W

5%

2K

LL

R49

 

BLUES JUNIOR

 

 

PRINTED CIRCUIT BOARD ASSEMBLY (CONT)

QTY

PART #

DESCRIPTION

 

 

 

REFERENCE DESIGNATION

2

024977001

RES CF 1/4W

5%

4.7K

LL

R16,46

1

025942001

RES CF 1/4W

5%

7.5K

LL

R26

1

026510001

RES CF 1/4W

5%

9.1K

LL

R18

3

024981001

RES CF 1/4W

5%

10K

LL

R1,30,48

3

024987001

RES CF 1/4W

5%

22K

LL

R31,52,54

2

024989001

RES CF 1/4W

5%

33K

LL

R13,37

1

028153001

RES CF 1/4W

5%

75K

LL

R27

2

024997001

RES CF 1/4W

5%

100K

LL

R6,9

1

024998001

RES CF 1/4W

5%

120K

LL

R44

1

028955001

RES CF 1/4W

5%

130K

LL

R5

3

025059001

RES CF 1/4W

5%

220K

LL

R21,22,42

1

025061001

RES CF 1/4W

5%

330K

LL

R50

1

025828001

RES CF 1/4W

5%

430K

LL

R40

2

025065001

RES CF 1/4W

5%

470K

LL

R47,56

1

029618001

RES CF 1/4W

5%

910K

LL

R43

4

025069001

RES CF 1/4W

5%

1M

LL

R2,12,14,53

2

041741001

RES MOX FP 1/2W 5%

47Ω

 

R35,36

2

028580001

RES MOX FP 1/2W 5%

100Ω

 

R24,25

1

025829001

RES CF 1/2W

5%

150Ω

LL

R34

1

031065001

RES CF 1/2W

5%

91K

LL

R17

4

025116001

RES CF 1/2W

5%

100K

LL

R3,10,19,39

2

031067001

RES FILM 1W

5%

750Ω

LL

R57,58

2

027349001

RES FILM 1W

5%

10K

LL

R33,55

1

041258

RES CF 2W

5%

2.2K

 

R32

1

028091

SWITCH PUSH SLFLK SHORT STROKE

 

S1

5

029167

TUBE SOCKET 9 PIN PCB MOUNT

 

XV1-5

1

014689

XSTR N-CH JFET J111 TO-92

 

Q1

 

 

CHASSIS ASSEMBLY

 

QTY

PART #

DESCRIPTION

REFERENCE DESIGNATION

1

049307

CHS ASSY BLUES JUNIOR 120V

(COMLETE CHASSIS)

1

047560

BRACKET TUBE RETAINER PRO. JR.

(@ V4,5)

2

018022

BUSHING SNAP 5/16X17/32 BLK

(@ OUTPUT TRANSFORMER)

1

026116

BUSHING SR .500X.063X7/16 BLK

(@ REVERB CABLE)

1

026038

BUSHING SR. .625X.062X37/64BLK

(@ POWER CABLE)

1

010401

BUSHING SR .625X.125X37/64 WHT

(@ 230V & U.K. POWER CABLE)

1

026541

CABLE ASSY PWR W/.250 TAB 120V

(POWER CABLE 120V ONLY)

1

048463

CABLE ASSY PWR .250 TAB 100V

(POWER CABLE 100V ONLY)

1

033331

CABLE ASSY PWR 220/240V

(POWER CABLE 230V ONLY)

1

038602

CABLE ASSY PWR AUST .250 TAB

(PWR CABLE AUSTRALIA 240V)

1

040993

CABLE ASSY PWR 5A U.K..250 TAB

(P CABLE UNITED KINGDOM 240V)

1

049101

CHS BLUES JUNIOR

(RAW CHASSIS)

6

041710

KNOB POINTED PUSH ON BLK

 

1

027288

LENS LED RED

(@ LD1)

2

016352

NUT HEX 3/8-32X3/32 TK NI

(@ SPEAKER & FOOTSWITCH JACK)

9

097360

NUT HEX 4-40 EX LOCK

(TUBE PCB MOUNT)

4

022004

NUT KEPS #8-32 ZINC

(POWER TRANSFORMER MOUNT)

1

049102

PANEL FRONT BLUES JUNIOR

(CHROME PANEL UNDER KNOBS)

1

049300

PANEL REAR BLUES JUNIOR

(@ BACK OF CABINET)

9

031188

SCRW M 4-40X1/4 PHPS ZI W/WSHR

(TUBE PCB TO CHASSIS MOUNT)

4

038900

SCRW TF 6-32X1/4 PHP ZI

(GND LUG & OUTPUT XFMR MOUNT)

7

037353

SCRW TF 6-32X3/4 PHP ZI

MAIN PCB TO CHASSIS MOUNT)

2

039371

SPRING, EXTENSION 1.81X.15"

(@ V4,5)

9

038519

STANDOFF M/F 4-40 X 1/4L

(TUBE PCB TO CHASSIS MOUNT)

7

047040

STANDOFF NYLON PCB SNAPIN 1/2"

(PCB MOUNT)

BLUES JUNIOR

 

 

CHASSIS ASSEMBLY (CONT)

 

QTY

PART #

DESCRIPTION

REFERENCE DESIGNATION

1

036570

SWITCH TOGGLE DPST W/NUTS

S1 (POWER SWITCH)

3

013341

TUBE 7025/12AX7WA RUSSIAN MADE

V1,2,3

 

2

041255

TUBE 6BQ5/EL84

V4,5

 

2

990430092

WASHER FLAT .482X.709 NI

(@ INPUT JACK & POWER SWITCH)

2

990430010

WASHER LCK INTL 3/8X.681X.032

(@ SPEAKER & FOOTSWITCH JACK)

1

049969

XFMR OUTPUT 15W

T1

 

1

049967

XFMR PWR BLUES JUNIOR 120V

T2

(120V ONLY)

1

049968

XFMR PWR BLUES JUNIOR EXPORT

T2

(100V,115V,230V,240V)

 

 

CABINET ASSEMBLY

 

QTY

PART #

DESCRIPTION

REFERENCE DESIGNATION

1

049103

CAB ASSY BLUES JR TWEED

(COMPLETE CABINET)

1

049103020

BACK ASSY BLUES JR TWEED

(BACKBOARD)

1

038566

CABLE ASSY SPKR RT ANG 13-1/2

(SPEAKER CABLE)

1

022491

CLAMP CABLE NYL SCREW MNT 5/16

 

.3360

036131

CLOTH GRILLE VINTAGE TYPE

 

4

029821

EYELET RFLNGD .215 OD X.315 L

(REVERB PAN MOUNT)

4

0415490

GLIDE PRESS-IN .75 DIA

 

1

049103010

GRILLE BAFFLE ASSY BLUES JR

(COMPLETE GRILLE)

1048534 HANDLE 8 3/4" LEATHER BROWN

2036478 HANDLE CAP NI

1

041929

NAMEPLATE FENDER TWEED AMPS

 

4

069393

NUT 6-32 HEX EXT LOCK

(GRILLE MOUNT)

4

021972

NUT T 10-32X3/4 STR 3 PRNG BLX

(SPEAKER MOUNT)

4

064162

NUT T 8-32X1/2 STR 3 PRNG BLX

(HANDLE MOUNT)

.0010

036650

PIN ESCUTCHEON #18X3/8 NI

(NAMEPLATE MOUNT)

1

028055

REVERB UNIT 800 OHM 8EB2C1B DN

(PAN)

4

026577

SCREW M 10-32X1 PHP BLX

(SPEAKER MOUNT)

4

036619

SCREW M 10-32X1-1/2 THP NI

(CHASSIS MOUNT)

6

015990

SCREW M 10-32X3/4 THP NI

(BACKBOARD MOUNT)

4

036618

SCREW M 6-32X1-1/2 OHP BRONZ

(GRILLE MOUNT)

4

026419

SCREW M 8-32X1 PHP STL NI

(HANDLE MOUNT)

5

029828

SCREW PB 8X3/4 PHP ZI

(REVERB PAN & CABLE CLAMP MNT)

1

037617

SPEAKER 12" 8 OHM 50 WATTS

 

1.036

036343

TOLEX TWEED

 

4

022327

WASHER FLAT 8X7/16 NI

 

 

 

MISCELLANEOUS

 

QTY

PART #

DESCRIPTION

REFERENCE DESIGNATION

1

049312

MANUAL OWNERS BLUES JUNIOR

 

1

049302

SCHEM REDU W/SCV DIA BLS JR

 

Fender Blues Junior Schematic
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