fanuc 16B, 160B, 18B, 180- B Connection Manual
FANUC Series 16/160/18/180 –Model B
CONNECTION MANUAL
(Hardware)
B-62443E/02
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The export of this product is subject to the authorization of the government of the country
from where the product is exported.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
This manual contains the program names or device names of other companies, some of
which are registered trademarks of respective owners. However, these names are not
followed by or in the main body.
H2443E/O2
Table of Contents . .
IPREFACE ............................
.....................
........
2. CONFIGURATION . ..e..*...m.**..o~*.*.~**~.~a~mmm~a~~.*...o~~.~~..*..*...~.
3.1
3.2
3.3 POWERCAPACITY
3.4 DESIGN
3.5 THERMAL DESIGN OF THE CABINET
3.6 INSTALLING THE HEAT EXCHANGER
3.7
3.8 CONTROLUNIT .................................................................
3.9 C~LELEAD-INDIAGRAM
ENVIRONMENTAL REQUIREMENTS OF CNC
INSTALLATION CONDITION OF SERVO UNIT
................................................................
........................................
........................................
AND INSTALLATION CONDITIONS OF THE MACHINE TOOL
MAGNETICCABINET
3.5.1 Temperature Rise within the Cabinet
3.5.2 Coolingby HeatExchanger
3.5.3 HeatLossofEachUnit
3.6.1 CoolingFinA/B/C ............................................................
3.6.2
3.6.3
3.7.1
3.7.2
3.7.3 Connecting the Signal Ground (SG) of the Control Unit
3.7.4
3.7.5
3.8.1 Configuration and Installation of the Control Unit
3.8.2 Battery for Memory Backup
Heat Exchanger for CRT/MD1 Unit
The Heat Pipe Type Heat Exchanger
3.6.3.1 Installation
ACTIONAGAINSTNOISE
Separating Signal Lines
Ground .....................................................................
NoiseSuppressor .............................................................
Cable Clamp and Shield Processing
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1
3
5
5
5
6
8
8
8
9
10
10
15
18
18
22
22
24
25
26
27
30
30
34
36
TOTAL CONNECTION
4.
4.1 CONTROLUNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.1 POWER SUPPLY UNIT PANEL LAYOUT
5.2 POWER SUPPLY UNIT CONNECTION
5.3
5.4
CONNECTION OF I/O UNITS TO MACHINE INTERFACE . l l . . . . l l . l l l l l l l a l l l l l
6.
6.1
6.2
24V INPUT POWER SOURCE
5.3.1
5.3.2
5.3.3 Procedure for Turning off the Power
Power Supply for the Control Unit
Procedure for Turning on the Power
CABLE FOR POWER SUPPLY TO CONTROL UNIT
GENERAL....................................................................... 76
CONNECTION OF THE FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
*m*~mm*m*~~*mmom~~m~~mo*~mo*~m*~~*~o~*mm~mmm**o*m~mmo*
.............................................
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c-l
50
67
69
71
71
73
73
74
75
TABLE OF COIVTENTS
B-624436/02
.
6.2.1 General .....................................................................
6.2.2
6.2.3
6.3
6.3.1 Structure of FANUC I/O Unit-MODEL A
6.3.2
6.3.3
Connection of FANUC I/O Link by Electric Cable ...................................
ConnectionofFANUCI/OLinkOpticalFiberCabIe
................................. 79
CONNECTIONOFTHEFANUCI,‘OUnit-MODELA ...................................
..........................................
OuterDimensions.. ...........................................................
Mounting and Dismounting Modules ..............................................
6.3.4 ConnectionDiagram ...........................................................
6.35 Connecting Input Power Source ..................................................
6.3.6 Grouding ....................................................................
6.3.7 ConnectingSignaIcabIes .......................................................
6.3.8 Connecting with I/O Modules ....................................................
6.3.9
DigitalInput/OutputModule
6.3.10 Correspondence between I/O Signals and Addresses in a Module
6.3.11 Number of Points for I/O Unit-MODEL A
6.4
CONNECTION OF MACHINE OPERATOR’S PANEL INTERFACE UNIT ..................
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
6.4.6
6.4.7
6.4.8
6.4.9
FunctionOverview ............................................................
System Configuration ..........................................................
SignalAssignment ............................................................
Interface ....................................................................
PMCAddresses ..............................................................
Major Connection Precautions ..................................................
State of the LEDs on the Machine Operator’s Panel Interface Unit
Connector (on the Cable Side) Specifications ......................................
Machine Operator’s Panel Interface Unit Dimension Diagram
.................................................... 90
........................ 92
.........................................
...................... 110
(Including Connector Locations) ................................................
6.4.10
6.4.11
6.5 CONNECTION OF OPERATOR’S PANEL CONNECIION UNIT
6.5.1 Input Signal Regulations for Operator’s Panel Connection Unit
Machine Operator’s Panel Interface Unit Mounting Dimension Diagram
Fuse Mounting Position .......................................................
......................... 116
........................ 117
6.5.2 Output Signal Regulations for Operator’s Panel Connection Unit .......................
6.5.3 Connector Layout for Operator’s Panel Connection Unit
............................. 119
6.5.4 External View of Operator’s Panel Connection Unit .................................
6.6
CONNECTIONOFI/OCARD ......................................................
6.6.1 I/O Card Input Signal Regulation
................................................
6.6.2 Specifications of the Output Signals of the I/O Card (Sink Type) .......................
6.6.3
6.6.4
6.6.5
6.6.6 Address Mapping of I/O Card (Sink Type)
Connector Layout of I/O Card (Output on the Sink Side) .............................
Connector Pin Layout of I/O Card (Sink Type) (Input Signals) .........................
Connector Pin Layout of I/O Card (Sink type) (Output Signals)
........................ 130
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6.7 SOURCEOUTPUTI/OCARD.. ....................................................
6.7.1 Input Signal Specifications .....................................................
6.7.2 Output Signal Specifications
....................................................
6.7.3 ConnectorLocations ..........................................................
6.7.4
6.7.5
Pin Assignment of the Input Connectors on the Source Type I/O Card
Pin Assignment of the Output Connectors on the Source Type I/O Card
................... 143
6.7.6 AddressMap.. ..............................................................
77
78
81
81
81
82
83
84
85
86
89
93
94
94
96
97
99
109
110
110
112
................. 113
115
118
121
122
123
124
125
126
133
138
138
140
142
................. 145
146
c-2
8_62443E/o2
TA8LE OF CONTENT-S
6.8
USEOFTWOVOCARDS..
6.8.1
6.8.2
6.8.3
Specifications of Input and Output Signals
VOCardAddressMap
Addresses Assigned to Each I/O Card
.......................................................
........................................................
7. CONNECTION TO CNC PERIPHERALS
7.1
7.2
7.3 MANUAL PULSE GENERATOR INTERFACE
7.4
7.5
7.6
7.7
7.8 HIGH SPEED DI SIGNAL INTERFACE
7.9
7.10
CRT/MD1 UNIT INTERFACE
7.1.1
7.1.2
Outline .....................................................................
CRT or PDP Display Interface
......................................................
7.1.2.1 CRT or PDP display interface
7.1.2.2 9” PDP display interface for CE marking
7.1.2.3 14” CRT/MD1 unit interface for CE marking (14” analog CRT unit)
7.1.3
7.1.4
7.1.5
7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
7.2.6
LCD Dispiay Interface
Adjusting the Flat Display
Keyboard Interface
I/ODEVICEINTERFACE
RS-232-CSerialPort
PPRConnection
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Portable Tape Reader Connection
FANUC FLOPPY CASSETTE Connection
Connection of Tape Reader without Reels
Connection of Tape Reader with Reels
REMOTE BUFFER INTERFACE (RS-232-C)
REMOTE BUFFER INTERFACE (R-22)
DNClINTERFACE
7.6.1
7.6.2
Multi-points Connection
1tolConnection ............................................................
DNC2INTERFACE(RS-232-C)
SPINDLE INTERFACE
7.9.1
7.9.2
7.9.3
7.9.4
Serial Spindle Interface
Analog Spindle Interface
a Series Spindle Amplifier Interface
Position Coder Interface
SERVOINTERFACE
7.10.1
Outline
.....................................................................
7.10.2 Servo Amplifier Interface
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7.10.2.1 S series servo amplifier (Series 16 MAIN-A SPEC.)
7.10.2.2 C series servo amplifier a series servo amplifier
(Series 16/160 MAIN-A SPEC.)
7.10.2.3 C series semo amplifier (Series 16/160 MAIN-B SPEC. and Series 18/180)
7.10.3 Serial Pulse Coder Interface
7.10.3.1
7.10.3.2
Serial pulse coder A and B (Series 16 MAIN-A SPEC.)
Serial pulse coder C (for OS or subsequent models)
....................................................
(Series 16/160 MAIN-A SPEC.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.3.3
Serial pulse coder C (for models MS to O-OSP
(Regardless of incremental or absolute command))
(Series 16/160 MAIN-A SPEC.) . . . . . . . . . e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. mm~mmmmmmmm*~mmmoa~mmm~mmmm~mmm~
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.......... 187
. . . . . . . . . . . . . . . . . . . . . . . . .
152
152
152
153
154
155
155
156
156
157
158
159
160
161
162
162
163
164
165
166
167
168
170
172
174
174
175
176
177
178
179
180
181
183
184
184
185
185
186
188
188
189
190
c-3
TABLE OF COi’JTENTS
B=62443E/o2
7.1034 Serial cz pulse coder interface
7.10.3.5 a3/30OOto
a40/2000,aC3/2000 to aC22/1500.. ...............................
...............................................
7.10.3.6 Cable connection for the incremental pulse coder ...............................
7.10.3.7 Cable connection for the absolute pulse coder
7.10.4 Separate Type Detector Interface
7.10.4-l Linear scale interface
................................................
.....................................................
..................................
7.10.4.2 Separate type pulse coder interface ..........................................
7.11
7.10.4.3 Input signal requirements
7.10.4.4 Time requirements
7.10.4.5 Receiver circuit
7.10.5
APC Battery Interface
ANALOG SIGNAL INTERFACE
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APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT.. . . . . . . . . . . l ~mmmmomomommmoomommmmm
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR . . . . . .
Cm Z&PIN INTERFACE CONNECTORS AND CABLES
m
l mmmmm~mmmm~mmmmmmmm 243
l l m l l l l l l l l l m l l l l a l l l l l l l 266
191
193
195
196
197
197
198
200
201
201
202
204
207
D. LIST OF UNIT FOR CE MARKING
l a~~~om~mmom~~~~mmmm~~omam~m~~~mmommmoooao
275
B=62443E/o2
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1. PREFACE
1
PREFACE
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This manual describes the electrical and structural specifications required
for connecting the CNC control unit to a machine tool. The manual
outlines the components commonly used for FANUC CNC control units,
as shown in the configuration diagram in Chapter 2, and supplies
additional information on using these components. Refer to individual
manuals for the detailed specifications of each model.
The models covered by this manual, and their abbreviations, are :
\
. . . . . . . . . . . . . .
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Product Name Abbreviations
FANUC Series 16-TB
FANUC Series 16-MB
FANUC Series 18-TB
FANUC Sen’es
FANUC Series 160-TB
FANUC Series 160-MB
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. . . . ::.> .,:,.,:,,: . . . . . . . . :: ..,. ..:.,:::
:, :.::.:
,.
. . . :.:.>,.:.: ,,, ;, . .:. .;.:: :,:.:.:.:,:.: :~‘p:.:. .,. .
. _. ,., . .
.._, :‘,‘:..:‘..‘.“.‘.:.‘:.‘.“:.‘,
. . . . . .,. . . . . . . .,. .,. . . ., . . . . . . . . . . . . ...+ . . . . ..,. . .,...... . . . . . . . . .,, . _ .,. .,,_. ..,..: . . . . . . . . . . . . . . . .:..:y.y.:.::.~: :.:.: .:, .:: ,.... _.... . . . . . . . . .‘.‘..‘-’ ‘. . . . . . . . . ..‘.‘...‘....I..‘..‘.‘.‘...‘...‘. .‘. . . . . .T.‘. . . . ..‘.....‘.....‘i. .,.,., ,.. ..,.
Series 16
Series 18
Series 160
.::.., . :.:. :.l.~: :.::, ;,i, 1::
*
. . . . . ... ::::;:.>:.:., ::::+,:: >:::::
.,.,. ., ,,. ,.,.; . . . . .
::,: .:“i:.: ::‘,...: ::
_‘, ;;~:;~: .,: :..,::
Related manuals
FANUC Series 180-TB
FANUC Series 180-MB
The table below lists manuals related to MODEL B of Series 16, Series
18, Series 160 and Series 180.
In the table, this manual is marked with an asterisk(*).
Table 1 Manuals Related
Manual name
DESCRIPTIONS
I
CONNECTION MANUAL (HARDWARE)
I
CONNECTION MANUAL (FUNCTION)
I
OPERATOR’S MANUAL (For LATHE)
I
1 OPERATOR’S MANUAL (FOR MACHINING CENTER) (&-62454E
MAINTENANCE MANUAL
I
PARAMETER MANUAL
I
PROGRAMMING MANUAL
(Macro Compiler / Macro Executer)
180-TB
180-MB
Series 180
Specification
Number
H2442E
I
B-62443E *
1w2443E-1
B-62444E
I
8-62445E
B-62450E
B+1803E-1
I I
I I
I I
1 1
I I
1 1
I I
FAPT MACRO COMPILER PROGRAMMING MANUAL
- l-
B-661 02E
I. PREFACE
B42443Elo2
Table 1 Manuals Related
Manual name
FANUC Super CAP T OPERATOR’S MANUAL
FANUC Super CAP M OPERATOR’S MANUAL
FANUC Super CAP M PROGRAMMING MANUAL
CONVERSATIONAL AUTOMATIC PROGRAMMING
FUNCTION
MANUAL
CONVERSATIONAL AUTOMATh PROGRAMMING
FUNCTION FOR LATHE (Series ISMODEL B, Series
16 CAP II ) OPERATOR’S MANUAL
I FOR LATHE (Series I&-TB) OPERATOR’S
Specification
Number
8_62444E-E-1
I
2z-f
B-61 804E-1
s-61 804E-2
- 2 -
&62443EJo2
:.:.:.:.:.:.:.:.:.~,:.~:~:.:.:.:...:.:.:.:.~:.:.:.~:.:
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.,.~.~.,.~.~.,.,‘,.~.,.~.,.,.,.~.~.,.~.~.~.
:.:.:.?:.:.:.:.~,:.:.:.:.:.:.:
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~,~.‘..,~,-.‘.‘.‘.‘.‘.‘.‘.‘.~.~.~.~.~.~.~.’.~.’.
2
CONFIGURATION
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .:.:.:.:‘:‘:..‘:.:,.:.:,:...~;.: : : : . . . . . . . .
.:.:*..:.:.:.:.: :: ,.~:.“:~.:.,.:.:.‘.‘.‘.‘.‘. ,‘.“‘.:.:.~~:.,.~:,:, ..,.;.. ‘.‘.‘,‘.‘.‘.‘,‘,‘.‘:.:.:,‘,,
:+x>.+.:~.~: cc.:.: ::.:.. . . . . . . . . . . ,.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~.... :.>:.:.y. . . . . . . . . :.:.: ~.~,~,..~,~,‘....,‘,...,...........,. .,..., . . . . . . . . . . . . . . . . . . ..‘....*...* .
.‘.‘.‘.‘.‘.‘...‘.‘.‘.:.:.:.~:.:.~: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. ..‘. :. . . . ‘...
.:.:.:.p...:. . . . . . :.:.:.:.:.:.:.:.:.:.:,:.~:.~:,:.~.:.:...:.:..,..:..,...~~:.: :v... . .
. . ..v. . ...‘:.:.:.:.‘.‘.‘!‘:‘:‘:‘:‘:‘:.,’: :‘:‘:‘: :’
:.:.: . . . . . . . . . . . . . . . . . .:: : : : : : :: : : :: : :
.>;.:.: :.:.:.: :.: : :c.:.:.:.:.:.:.:.:.:.:.:.:.: :,:,:.:.:.‘.’ :,: :,..:...: :...:.:.
:.:.>: :.:.:.:.:.:.:.:.::.:.:.:.:.:.~:.:.’.:,:.:.:.:,;.:.:.:.:.:.:,:.:.:.:.... ..,.. . . ..‘.....‘.......‘........... . . .,.
. . . . . . . . . . . . . . .
. . . ._. . . . . . . . . . . . 1 . . . . .,. . . . .,.,. , . . . . . . . .,. . .,. . .,. . .
. . . . . . . . . . .
. . . . . . . . . :.:.:.:.: :.; ,...... . ..i. . . . ..~......... ,. . . . . . ..‘...‘.‘.‘..i.‘.. . . . . . . . ‘.. .,.....,. ::_.:.:,:.:. .,.,. . .,.,.,.,...,..,
.
,. . . . . . . .
. _. . .
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. . . . . . . . . * . . . . .‘.‘.‘...‘.~.‘.‘.‘... ..a’.‘.. . . . .’
. ...:,.... ;.. . . . . . . . .* . . . . . . . . . . . . . . . . . . . . *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..S.............................. . . . . . . . . . . . . . . ,.........,........ ..,.... . . . . . . . . . . . . . . . . . . . . . . ... .... . .
. . . . . .,.. ., . . . . ,. .
,: . ::::‘:::::: ::::::::::::::: :::,y . . . . . . :.:.~.:.:.~:.:.:.:.‘.~~:.:.:.:.~:.~.~.:.:::::,~:.~: :.:.:.:::.: :.> ,..... . . . . . . . . . . . . . . . . . . . . . . . . . . .
.: :.:.: :.: . . .: %:.:...>,._ . . . . . .,,,.,...,. .,. .,:,: ::::::::::::::::::::.::,:: :::ij:.:.:.:.: .,.. . ._. . .., . . . . , ._. .,. . . . . . . . . . . . . . . .5.... . . . . . . . . . . . . . .‘.‘.:.:.;. .:...:::‘::::,::::.:.:.:.:.:.:.~.:.,.:.~.:.,.:,. . . . . . :,..::.:.:.:.: :+::~::+:+:.: :.:.:.: :.::::+:x.: :.:.:.::.:.~.:.‘................. . . . . . . .: .. +: :.:.:.:.‘.:.:‘.:.:.:.:.:.:.::.,:,:..
..;.... . . . . . . . .
. ;....:;. . . .::; . . ;, :. :... . .
.;
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.‘.‘...‘...... ‘i.‘.. ‘.‘.:.:.:.:.:.:.‘.:.;~ .,.;. ,.... ,... . . . . . . . . . . . . . . . . . ..i......... . . . . .
..‘.‘.~.‘.:*: . . . . . , . . . . . . ,.,.,., ..,.,...,.,...................,.......,.: y.:.: :.,.:.:..:. .
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._
. . . . ._. .,. . . . . . . . .,a,.. .,. . .,. . .,
. . . . . . . , . . . . . . . . . . . . . . :,:.?:.:.:.~f..‘.‘... .._ . . . . . . . . . . . . . . ..‘.‘..‘...‘.*.‘.“.‘...:.:.~:.:.:.~:.:.:.:.: ,....... . . . . . . . . . ,.,../..._... .;,.
_.:,... . . . . . ..: ,.....,. .~.~.,.........,.,.,...~.~~,. .,:,: :.:.:,:, :.:.:‘:~:.:.:.:.:.~~~. .:.:.y.: :.:.:.:.:.>:.: .,.I... ,...,. .,.....,.. s.: :.:.I.: :.,.:.:.:.:.:.:,~:.:.:.. ..,..., :.:,::::::::::,:..:. :.:,:. .~.:.;.:.:,:.‘.‘........, . . . . I . . . . . . . . . . . . .,..I.. . . . . . . . . .
. . . ...‘.
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. . . . . . .,...,.,.....,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .‘.“.>>~:.: :.:.:.:.~~:.:.:.:‘~:.: : ~.:.:.:.~)~:.::.:.:.~:.:.:.:.~~:.~: :.:.>: :.‘.:.:.:.:.:.:.~:...~ .,.. ,.,.........,.,.,. ::.:.
. .i’*.. .‘.....‘.... . . . . . * . . . . . . . . . . . . . . . . . . .
:: ._.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..,...*...
‘...... . . .._ . . . . . . . . . . . . . . . . ..,.......... . . . . . . . . . . . . . ..,.......... . . . . . . . . . . . . . . . . . . . *.... . . . . . . . . . . ..:.._.... I..
. .
.
.
.
.
. . . . . . . . . . . . . . . . . . . , . ,.,.....,.,.. . . . . . . . .
. : . ...:;. ..,..‘.‘.. ‘.‘.L......‘...........‘.. ..‘.‘.‘...‘.:.:.:.~:.~. ., ..,.,..... . .,.,.
. . . .,. ._. .,...,. . . . . . . . . . . . .,. . ., .
The following figure shows the configuration of the electrical system of
the machine tool with which this control is used.
This manual describes how to connect the units illustrated in this diagram.
The machine tool body, machine operator’s panel, power magnetic
circuit, and sensor/actuator are specific to the machine tool and are the
builder’s responsibility. This manual does not cover the internal
connection of these units to the machine tool. The numbers in Darentheses
shown in the
. . . . . ..‘*‘.‘.‘.:.: .,....... .;.. ._...,. :.:.: ‘:.:.:.:.~~:.“.‘.‘.‘.......‘.:.:.~.:’.: . . . . . . . _. . . . _
, .
.:.:.:... ‘......,.,. . . . . . . . . . .
. .
.
.:.~~,~:.~.:.:.:.~.~.~.~.~~.~.~,~.~.~,~.~.~.~.~,,.~~.~. +:.:.:.:,:.‘.‘.‘.’ .:... .‘.‘.‘.‘.‘,‘.‘.‘.‘.‘...‘.~.~.~...’.:.: :.:.:.:.~:.:.:.:.:.‘.‘....,..........’,.,... . . . . . . . . ..,......‘......................,..’. . . . . . . . . . . . . . .?. . .
. . . . .
.
,.,...,, .,.....,.,.,.*...... y:.:.:.:.
. . . . . . . .,., . . . . . . . . . . . . . ,*, ,.,... ., .
:: :::*: ::::::““‘“.“‘~.“‘~.‘...~..‘.:::::,:::::::::::::‘:i:i:: :..::: ~~‘:~,:i:.:l,‘:
. . . . t.. . f
. . . . *. . . . . . . ..L....... . . . . . . . . v.:.:.:.y.:.:. .: . . . . . . . . . . . .;,.,.;, . . .
. . . . . . .~. . . .,,. .
diagram are section references for this manual.’
. .
” ..:_:.:c.:.:.: :-:::.:.:.:.......::. . . . .
. . . . . :.I.>
. .,.,.,. . . .,. . . .
. . . . . .
. . . . . . . . . . . . . .,. . . . . ._.
.,,,.:,,....,.....,.........,
. . . 9 ,.,. ._. . . . .,..,.,. . .,* . .
. . . . . . . . . . . . . . . . . . . . . .
r:..:.: :.:.:.:.:.:.:.:.:.s: . . . . . . . ‘.‘.‘.:+.x...... ..‘..........................,...,.., . _.
. . .,.,.;.. ‘.: :.. >:.:.: .(.,. :.:.:.:.:.:.‘.:.:.:.‘.:.:.....~~’.~.~:.:.:.~.,.:.. ..‘...‘.....‘.‘.....‘.~.~,~,; ~:,:,: :,:.:,: :.~:,. .:.:.:.:‘: :::::,:::::::::::::j::: ._ _. ._
.,... ..‘.‘........’ . . . . ..‘~‘.
. .,,~: :::‘:‘::s >: . . . . . . . . .._. ..,.... . . . . . . , . . . . . . . . . . . .
. . . ..,.. . . . . . . ..~.~.~.~.~.....~.. .‘... ~.5....~.~.~,.,.,~......,. ..:. . .:.. . . . . . . . ..I,. . .,..., . . . .
. . . . _.
. . . . . . . . . . ~,~,~,~...5~.~, .
. . . . . . . . . . . . . . . . . . . . . .:.:.:+:.: . . . . . ..I... . . . . . . . . . . . . . . . . . . . . . . . . ..,.i... ., ..,..
.:.::.:q..
. . . . * . . . ...‘...‘.‘.‘.’ ‘.‘..Z....... . .
. , . . . . . . . .._......... ;,.*..:,.*..:. . . . .
2. CONFIGURATION
‘. . -*.*. . . . . * . . . 5............. .:........:. .:
. . ‘...‘. . .‘.‘.‘...L..... ‘.. ‘.‘.:‘:.:.~:.:,:,:,:., :,. ,..,, . . ..,..,
. . . . . . . . . . . . ...‘.....‘.‘.‘.. ‘... .
.
. . . ..*....... ..,..*.._...:..
. . . . . . . . . . . . . ..,.. ‘,‘,‘.‘.‘.‘,‘.‘.‘.:.~
. . . . . . . . ,....::..,.......;.. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
. . . . . . .
* . . . . . . .
.
. . . . . . . . . . . . . . . . . . . .
.
““““‘::::y .,...,.....,.l.,.,..,.~. ,.;.... ..,.,,::.‘.:~ ,:,..:,: ,.,.:,:.::,...
:.. :‘.+.:.:.:.: . . . . . . . . . . . . . . . . . ‘+..
. . . ..,..‘. .
‘...‘..,..‘.............. . 7.::. ...:i:::::::~.~:,:.:.:.:. . . . .., . .
:. :.........-..,.....,.. .‘.‘.‘.,.: 1. .+.....,...,,........,...,, > :. . ..,. . . . ., ,.
.‘.‘_‘.‘.‘...~...... . . . . . . . 1.‘. .,...~.~....,,.,..,,.,. .,, .:.::.: : : : :. .:
. . . . . :.:i,... .:..:......:
.:+ . . . . . ..i...... . . . . . . . . . . . . . ,.... . . . .
,....,...,.,.,., . _.;;;.. .._ ..,...............,.....,.
.‘.... ,._. .,...,... . . . . . . .., . . .
. . . . . . . . . . . . . * ..,.... . . ..a . . . . . . . . . . . . . . . . . . . .._....... . . ._. ._. . .,
:.: . .,.. ..,.. . . . . . .,. ‘.‘.T ,. .:,
.‘.‘.‘.‘. :::. .‘. . ..‘.. .;. . . . . .,..
,.: 1.1 : >I.,.: I.‘.‘. :. ,c; .:; ..‘.,.;,.
.: :::. . . , . . , . . :.. . . :;.
.
. . ..*+. . . . . . . . . . . . ..:.
. :..:.. . . . . . . .
. . :.-:: .‘... . ...*..... . . . . . . . . .: .: . .
:.:.:.:,:. .:,:,,, ,:,: _:,:.:. .:
,. _.
:,.. ,,,,_ .:
._ ‘.: :.
:., T.1 : :.:.:,:.,_:: :.:+
. . . .‘.>,.:.:.: ,.:: ..;,:
I Inl I
1
Contro unit
.
(3 8)
(5)
1 Multi-tap
Machine tool magnetic cabinet
Operator’s Machine
Panel interface - operator’s
(6.4, 6.5)
, \ I
-
I
I II
I I Sninflle
-r- l -*-
amplifier
\ (7.9)
panel
Relay connector (7.2)
A_. .,I ,..I-- ------*--
Manual purse gewrarur
.
(7 3)
magnetic ’
circuit
(Note 2)
L
\
(Note 2)
\
.
\
1
I I\
sor /
1
actuator
J
\
b
Power
supply
I
I
Note 1 Refer to the “FANUC I/O Unit Model A Connecting Maintenance Manual (B-61 813E)“.
Note 2
Refer to the following manuals:
‘FANUC AC Servo Motor a Series Descriptions (R65142E)“.
l FANUC AC Spindle Motor a Series Descriptions (B-651 52E)“.
‘FANUC CONTROL MOTOR a Series Descriptions (B-651 62E)”
‘“gi y m puter
1
!
- 3 -
3. INSTALLATION .
“‘..“.:.:‘:.:.‘.~:.:.~::,~:.~.~:,~~~~~~~,~,~~.~.~..
:.:.~.:.:.‘.:.:.:.:.:.:.:.::.:.:.:
..5..‘.....5...................
“‘.:,:‘:‘:‘:.~:.:,:,~~.~~~..
..‘...‘...‘...‘...i........‘.....’.’.....
~.‘.~.~.~.‘.‘.~.‘.‘.~.~.~.~.~.~.’.~.’.~.~.~,~.
“:.‘::.~~:.~:,~:.‘.:.~:,:.~,~~,,~,~~.~~.~.
:.:s.:.:.:.j:.~.:.::.:.~.~.~.~.:.:.~:,:,:,:.:,:
~.~.~.~.~~.‘.~.~.~.~.~.~.~.~.‘.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.~.‘.‘.~.~.’.~,~.~.~,~,.
~.~.~.~...~,....
.5’.‘..‘.~.‘.‘.“.‘.‘.‘.‘.‘...“..,’.’.....~.:.:.~.:.:.:.:.:.~.:.:.~:.:.~‘....
.-..‘.‘..‘.................L....’........
&62443E/o2
3
INSTALLATION
.’ * . . . . . .f * . . . . . . v... . . . . . . . . . ..I....
..‘.‘.....‘................,~..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._....... . . . . . . ~.~.‘,~.~.~..,....~,~.~.~.~,~.~.~.~...’..,~.~. .:,:.:...:
..\.... ..,., . . . . . . . . . . . . .
. . . . ..-........i . . . . . . . . ...‘.‘.. . . . . . . . . 55. . . . .
. . . . i::::::::::::,::::::.:.~:.... . . . . . . . ..r..+.....
.*......:...... . . . * ..,.. .,..‘...f...,. .,. . .,.:... . ..: . .:.:.:.:.‘.:.:.:*:i.>‘.::.:.‘.: :...:.~.~:.f.:.:.:.~~.. .,....... ..:, :.:.~~ :,:, ::+:.: ~ ,.,...,.,.,..... .,.,.,. . . . .
.~.~.‘.‘.‘.‘,~.‘.‘.~.~......,~. .‘.‘i...‘.‘. .
. . . . . . . , . . . . . . . . . . . . . . . .._. . . . . . . . . . . . . . . . . . . . . . . . ...+... . . . . . . . . . . . . . . . . . ..,. .+...,. ~ .,.,.
‘.‘.‘.’ . . ..‘.‘..~‘...5..‘.‘............
f:.:.:.:.:.:.:.: :.~f:.:.:.:.:.:.:.:.:.:.:.:.:.:.:.~.:.:.: :
.~~:.:...:,~:,:.::::::::::::::::~:::~:::~:::.:.:.:.:.:...:.:.:.:.:.:.:.:.~:.:.:.~:.:.:.~:.:.:.:.:.:.~
. . . . . . . . . ...*...
.,.,...,.,., . . . . . ..._...+.. . . . ,...Z_.~.,‘~.,.,.~ 5 .._....... . . . . . . . . . . . . . . . . . . . . . . .,.......:....
:::::::::::j.:::j:::::::::‘::~~::::i::::’::.:. .
f.............,.,.. * . . . . . . . . . . . . . . . . . . . . . . . . . . -: ,.....I..... . . . . . . . . . . . . ‘s’,., . . . . . . . . . . . *....,* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..,...:.
.,. . . .,. . . . .,., . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . * . . . . ..‘.......‘.5..‘......‘...‘... ..:.-...........- . . . . . .,.,. ..‘.., . . . . . . . . . . . ..,.:..........,.:;.. ,...:. . . . . . . . . , . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . :.:.:.:.~:.:.:.:.:.~.:.~.~:.~...’...........’...‘.‘..‘.‘. .
. . . . . . .
. . . . . . . . .. . . . . . . . . * . . . . . . . . . . ,.... . . . ...* * . . . . . . . ..I....... . ..,.......,.. :.:
. . ..*.........
..‘.......S....‘.i....‘...‘..........
*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,.,.i~.~.,.,...~.,...,.~.,.
:.:*:.:.:.:.: . . . . . . . .
,.. ,...... ,.,.. ,... . . . . . . . . . . . .
.; ..,.......,..., ..,.....,.....,.,.. , ,.,.,...,. . . . . . . . . . ..,...
. . . .
. . . . . . . . . . . . . . . ;.:2.:.: : ..:.:.> . . ,.. . . . . . . . . . . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . ..,..,..,.......................,......,,..
. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . .
. ..‘.‘. . . . ..‘.L..‘. : ‘...... . . ‘.‘.‘...’ ‘..::.-.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . I . .~...,...,.,.~.,.,.~.,.~ . . ..,..,, .,,,.,.,.,.l. . . .., ,.... . . . . ...*......... . ..v...‘...‘.
:
: : :. :
:: ::: : : : 1.1 ..,.
. . . . . . . . . . .
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- 4 -
G62443E102
3. INSTALLATION
l
31
ENVIRONMENTAL
The peripheral units, such as the control unit and CRT/MIX, have been
designed on the assumption that they are housed in closed cabinets. In
this manual “cabinet” refers to the following:
REQUIREMENTS OF l
CNC
0
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.4 describes the installation and
design conditions of a cabinet satisfying these conditions.
Change in
temperature
Vibration
Cabinet manufactured by the machine tool builder for housing
the control unit or peripheral units;
Cabinet for housing the flexible turnkey system provided by
FANUC ;
Operation pendant, manufactured by the machine tool builder,
for housing the CRT/MD1 unit or operator’s panel.
Equivalent to the above.
45O
Room temperature 1
Relative humidity L
1 In operation:
1 Normal machine shoe environment
Environment
I
1 and/or organic solvent is relatively high.)
In operation
In storage or
lYC/minute max.
Normal
Temporary (within 1 month)
uhe environment must be considered if the cabinets
are in a location where the density of dust, coolant,
transportation
0.5G or less
0” to
-20" to 60"
I 75% or less
of less
95%
32
IiSTALLATlON
CONDITION OF
SERVO UNIT
33
PbWER CAPACITY
?
Room temperature
Relative humidity
Vibration
Environment
In operation
In storage or transportation
95% RH or less (no condensation)
I
0.5 G or less
The unit shall not
bricant or cutting chips.
be exposed direct to cutting oil, lu-
o”c to +55”C
-20°C to +6O”C
The power capacity of the CNC control unit, which in this section means
the specification required for the power supply, is obtained by adding the
power capacity of the control section and the power capacity of the servo
section.
The power capacity of the control section includes the power capacity of
the control unit, CRT/MDI, I/O unit, and operator’s panel interface.
Power capacity of
the control section
Power capacity
the servo
of
section
When
power supply Al is used and AC out-
put terminals CP2 and CP3 are not used.
When power supply Al is used and AC out-
put terminals CP2 and CP3 are
When power supply BI is used and AC out-
put terminals CP2 and CP3 are not used.
When power supply BI is used and AC out-
put terminals CP2 and CP3 are
Depends on seNo motor type.
used.
used.
0.3kVA
0.8kVA
0.5kVA
I I
1 .OkVA
I I
1
,
5
3. INSTALLATION . 842443uo2
3.4
DESIGN AND
INSTALLATION
CONDITIONS OF THE
MACHINE TOOL MAGNETIC CABINET
When a cabinet is designed, it must satisfy the environmental conditions
described in Section 3.1. In addition, the magnetic interference on the
CRT screen, noise resistance, and maintenance requirements must be
considered. The cabinet design must meet the following conditions :
.
The cabinet must be fully closed.
The cabinet must be designed to prevent the entry of airborne
dust,coolant,and organic solvent.
Cabinets that let in air may be designed for the servo amplifier and
servo transformer provided that they :
0
Use an air filter on the air inlet ;
0
Place the ventilating fan so that it does not blow air directly toward
the unit;
0 Control the air flow so that no dust or coolant enters the air outlet
The cabinet must be designed to maintain a difference in temperature
of 10°C or less between the air in the cabinet and the outside air when
the temperature in the cabinet increases.
See Section 3.5 for the details on thermal design of the cabinet.
A closed cabinet must be equipped with a fan to circulate the air
within.
The fan must be adjusted so that the air moves at 0.5 m/set along the
surface of each installed unit.
CAUTION : If the air blows directly from the fan to the unit, dust
easily adheres to the unit. This may cause the unit to fail.
For the air to move easily, a clearance of 100 mm is required between
each unit and the wall of the cabinet.
Packing materials must be used for the cable port and the door in order
to seal the cabinet.
Because the CRT unit uses a voltage of approximately 11 kV, airborne
dust gathers easily. If the cabinet is insufficiently sealed, dust passes
through the gap and adheres to the unit. This may cause the insulation
of the unit to deteriorate.
The CRT/MIX unit must be installed in a location where coolant
cannot be poured directly on it. The unit does have a dust-proof front
panel.
Noise must be minimized.
As the machine and the CNC unit are reduced in size, the parts that
generate noise may be placed near noise-sensitive parts in the
magnet& cabinet.
The CNC unit is built to protect it from external noise. Cabinet design
to minimize noise generation and to prevent it from being transmitted
to the CNC unit is necessary. See section 3.7 for details of noise
elimination/management.
0
The units must be installed or arranged in the cabinet so that they are
easy to inspect and maintain.
- 6 -
&-62443E/o2 3. INSTALlATlON
The CRT screen can be distorted by magnetic interference.
Arranging magnetic sources must be done with care.
If magnetic sources (such as transformers, fan motors,
electromagnetic contactors, solenoids, and relays) are located near the
CRT display, they frequently distort the display screen. To prevent
this, the CRT display and the magnetic sources generally must be kept
300 mm apart. If the CRT display and the magnetic sources are not
300 mm apart, the screen distortion may be suppressed by changing
the direction in which the magnetic sources are installed.
The magnetic intensity is not constant, and it is often increased by
magnetic interference from multiple magnetic sources interacting
with each other. As a result, simply keeping the CRT and the magnetic
sources 300 mm apart may not be enough to prevent the distortion.
If they cannot be kept apart, or if the CRT screen remains distorted
despite the distance, cover the screen with a magnetic shield.
The installation conditions of the I/O unit must be satisfied.
To obtain good ventilation in the module, the I/O unit must be installed
in the direction shown in the following figure. Clearances of 100 mm
or more both above and below the I/O unit are required for wiring and
ventilation.
Equipment radiating too much heat must not be put below the I/O unit.
6ottom
l/O base unit
H (No screws or
extend from the bottom of this
unit.)
protrusions shall
7
3. INSTALLATION .
3.5
THERMALDESIGN
OFTHECABINET
3.5.1
Temperature Rise
within the Cabinet
&-62443E/O2
purpose of the thermal design of the cabinet is to limit the difference
The
in temperature between the air in the cabinet and the outside air to 10°C
or less .when the temperature in the cabinet increases.
The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat.generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
The
cooling capacity of a cabinet made of sheet metal is generally 6 W/“C
per lm2 surface area, that is, when the 6W heat source is contained in a
cabinet having a surface area of 1 mz, the temperature of the air in the
cabinet rises by l°C. In this case the surface area of the cabinet refers to
the area useful in cooling, that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
There are two preconditions : The air in the cabinet must be circuited by
the fun, and the temperature of the air in the cabinet must be almost
constantThe following expression must then be satisfied to limit the
difference in temperature between the air in the cabinet and the outside air
to 10°C or less when the temperature in the cabinet rises:
Internal heat loss P m (
6w/m2 l
For example, a cabinet having a surface area of 4m2 has a cooling capacity
of 24W/“C. To limit the internal temperature increase to 10°C under these
conditions, the internal heat must not exceed 240W. If the actual internal
heat is 32OW, however, the temperature in the cabinet rises by 13’C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger described next.
“C] X surface area S[m2] X lO[OC] of rise in temperature
3.5.2
Exchanger
If the temperature rise cannot be limited to 10°C by the cooling capacity
Heat Cooling by
of the cabinet, a heat exchanger must be added. The heat exchanger
forcibly applies the air from both the inside and outside of the cabinet to
the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area. Section 3.7 explains five heat exchangers supplied by
FANUC. Select one of these according to the application.
If cooling fin A is used for the cabinet, the total cooling capacity of a
cabinet having a surface area of 4 rn? in the example above is improved
as follows :
6W/m* l “C X 4m2 + 9.1WI°C= 33.1Wl°C
The calculated value verifies that even if the internal heat is 320 W, the
temperature rise can be limited to less than 10°C.
See Section 3.6 for installing the heat exchanger.
562443Em2
3.53
Heat Loss of Each Unit
Name Heat
Basic unit (2 slots)
Basic unit (4 slots)
Basic unit (6 slots)
Basic unit (8 slots)
Main CPU board
Contfol unit Option 1 board
Option 2 board
Option 3 board
I/O card (Sink type, Source type) 15-20
control board
Robot
monochrome CRT/MD1
9”
CRT/MD1 ’
Operator’s
panel
l/O Unit
9” color CRT/MD1
9” monochrome PDP/MDi 2ow
8.4” color LCD/MD1
9.5” color LCD/MD1
14” color CRT/MD1 7ow
Operator’s panel connection unit
I
Machine operator’s panel 24W
interface unit
AIFOIA, AIFOI B
AID32A, AID328
AID1 6C, AID1 60
AlD32E, AlD32F
3. INSTAUATION
loss
60W
60W Power supply Al
80W Power supply BI
80W Power supply BI
2ow
15w
l5W
Remarks
Power supply Al
15w
W
15w
14W For small type
CRT/MD1 and
standard type
CRT/MD1
4ow
3ow
1.2w
1.2W + 0.23W x number of
points
ON
0.1 W + 0.21 W x number of
ON points
0.1 W + 0.23W x number of
ON points
Refer to FANUC CONTROL MOTOR a Series Descriptions
(E345162E) for heat loss of servo amplifier.
- 9 -
3. INSTALLATION .
562443uo2
36
iSTALLING THE
HEAT EXCHANGER
3.6.1
Cooling Fin A/B/C
Table 3.6 lists the heat exchangers.Cooling fins A, B and C are not
provided with a fan. Note that a fan motor is required for any of these
cooling fins when it is used as a heat exchanger.
Table 3.6 List of Heat Exchangers
Name
Cooling fin A
Cooling fin B A02B-O053-K304
Cooling fin C A02B-O0533<305
Heat pipe type
heat exchanger
I Heat exchanger for
CRT/MD1 unit
The
cooling fin is shown in Fig. 3.6.1 (a).
Ordering
specification
A02B-0053-K303 9.1 W/“C
A02B-0094-C901
AO2BqO603<401
Cooling
capacity
196x90x1OOOmm
1o.1w/oc
25.2W/“C
9.OW/OC 226xl32x415mm
5.OWl”C
444 x 90 x 650mm
560 x 90 x 970mm
590 x 86 x 480mm
Size
Viewed from cabinet mounting side
Fig.3.6.l(a) External view of cooling fin
10
B-62443WO2
3. INSTALlATlON
It is installed in a cabinet made by the machine tool builder.
Cooling fin
Inside
fiow
Cabinet
ou
air
Fig.3.6.1 (b) Internal view of cooling fin
The cooling fin can be installed in two ways, as shown in Fig.3.6.l(b).
The following lists the general precautions to be observed when using the
cooling fins :
The fans are not included with the cooling fin. They should be
provided by the machine tool builder.
Bring in the outside air from the bottom and exhaust the hot air from
the top.
The inside air may flow from top to bottom or bottom to top. However,
generally decide the direction as follows :
0
Bring in the air near high heat loss components.
0 Exhaust the air toward the most important components to be
cooled.
For the cooling fin to display the specified cooling capacity, the air
inside the cooling fins must flow at a velocity of 2.5 m/set or greater.
(velocity of air flow measurement)
Set the slit to the intake side and
measure the velocity at the slit.
l Generally, install the cooling fins to the door. But be sure that the door
does not bend when installing the cooling fin. The cooling fins are
equipped with packing.
- 11 -
3. INSTALLATION .
562443uo2
1 External dimensions 1
Fan mounting
Mounting metal for
cooling fins (sheet met-
al about 3mm thick).
AM4
mounting
screw
cooling fins
4
PANEL CUT DRAWING
;
for
Fig.3.6.l(c)
II I I I
0
s;
cooling fins. Its
height is 20mm)
(Mounting diagram (example)
0
k
/l/l I
I I+
g
cv
:
ILuLl :I
164 %
w
External dimension and mounting method of cooling fin A (0254053-K303)
Note1
E
Note2
Note3 Weight
Fan motor, mounting plate for fan motor and mounting
metal for cooling fins are not attached to the cooling
fins.
So, prepare them at the machine tool builder.
Use two fan motors with about 5OW power.
: 6.5kg
1
- 12 -
B42443uo2
3. INSTALLATION
(Make a hole 5 dia. for
fan motor)
t
Panel cut drawing
c
External dimensions
Mounting stud for cooling fins
Note1
Note2
Note3 Weight
Fan motor and mounting plate are not attached to the
cooling fins. So, prepare them, at the machine tool builder.
Use four fan motors with about 20W power.
: 7.5kg
Mounting diagram (example)
.
Fig.3.6.l(d) External dimension and mounting method of cooling fin 6 (A02B405WC304)
- 13 -
3. INSTALLATION .
BG2443E/O2
0
H
P
&M4
Mounti--
m olor
6-6 dia. hole or M5
stud bolt
Panel cut drawing 1
I
I
c
External dimensions
.
P
Terminal block
for fan motor
HE-04
(Attached to the
__
._
cooling fins. Its
height is 20mm)
548 I
.
External shape of
cooling fins
Note1 Fan motor ar Id mounting plate for fan motor ar
not attached
machine tool
Note2 Use two fan
Note3 Weight
unting stud for cooling
MO
/(Attached
to the cooling fins)
Mounting plate
for fan motor
an motor /
F
Ezkg hole
1 Mounting diagram (example)
to the cooling fins. Prepare them
bl uilder.
motors‘ with about 40W power.
: 13.5kg
fins
1
+-a
Cooling fin
S
1
l e
at the
Fig.3.6.l(e) External dimension and mounting method of cooling fin C (A02B4053-K305)
- 14 -
b62443uo2
3.6.2
Heat Exchanger for
CRT/MD1 Unit
3. INSTALLATION
External dimensions of
finger guard
s*’
+rl
43”
-It-
External dimensions of
external cooling fun
Weight : 0.65kg
37a
I
396
Note
) External cooling fan and finger guard are attached beside cooling fin.
Fig. 3.6.2(a) External dimensions of external cooling fan and cooling unit for CRT/MD1
(A02B-O060-K401 (Note))
Connector for
k
external cooling fan
Cooling fin
(Excluding attached parts)
: About 6kg
15
3. INSTALDWON .
8 Outside Inside
Heat exchanger
Air outlet -
&624436/02
I-
body of
exchanger
Prepare
mounting
screws and
mounting panel
(1)
Use M5 screws to mount the heat exchanger.
(2)
Be careful with air flow when securing the external cooling fan.
Prepare a mounting panel for external cooling fan and install the panel where it can be exchanged externally.
(3)
(4)
Drill mounting holes for external cooling fan and air outlet on heat exchanger mounting panel.
Fig. 3.6.2(b) Mounting methods of heat exchanger for CRT/MD1
. 1
t External cooling fan
I
\ (attached)
Finger guard
(attached)
- 16 -
B42443EiO2
3. INSTALLATION
Horizontal type CRT/MD1 only
L Inside
f’ -
f
,.L outs
1
‘ide
Horizontal type CRT/MDI and
machine operator’s panel
Side view
CRT/MD1
I
Heat exchanger
Min
t-7
Top view
-tt
I
I
I
Refer to these figures for allocation of CRT/MD1 and heat exchanger
Min
Vertical type CRT/MD1 only
Min
Fig. 3.6.2(c) Allocation of 14”color CRT/MDl and heat exchanger
- 17 -
3. INSTALLATION .
3.6.3
The Heat Pipe Type Heat
Exchanger
B-62443uoz
3.6.3.1
Installation
Specifications
The heat pipe type heat exchanger is used for cooling the airtight cabinet
of small sized electronic devices.
It is a compact, lightweight, and
heat-efficient unit. Because the fan is built-in, it is used simply by
installing it, performing the “panel cut’ operation.
I
Fan
specifications
Weight (kg)
Color
Installation format
Cooling ability (w/“C)
L
Voltage (V)
Frequency (Hz)
1 Rating current (A)
Rating input (W)
1 Installation type in board
9 (50Hz when operating)
200VAC
50
0.28
28
4
Munsell signal N 1.5
60
0.24
26
Order specifications 1 Heat exchanger A02B-O094-C901 1
Remarks
A filter is installed on the outside air inhalation side.
The installation board thickness is the standard 1.6 t.
When a fan motor and filter are necessary for maintenance, prepare
them separately.
Fan motor specifications
A90L=0001”219#A
Filter specifications
A250-0689-X004
If the heat exchanger is installed near the CRT, screen distortion may
occur due to magnetic flux leakage from the fan motor.
18
8-62443EJo2
External dimensions
-
-
L
-
Power
source
terminal M4
Earth
: terminal
M4
Internal
fan unit
3.iNSTALLATION
AIR
FLOW
\
\
External
Fan unit
b
AIR
FLOW
,
-
-
226
P
PI
1
__----
L
22.
-A-
(Installation board thickness)
85
-4
4 1.6
22.4
- 19 -
3. INSTALLATION .
Panel cut dimensions
&-62443E/o2
180
I
. or stud
welder
uw
- 20 -
&62443u02
3.lNSTALlATiON
Installation method
Please install the heat exchanger by the following sequence:
1 Take out the external fan unit from the heat exchanger main unit. (Fig.
1)
Detach the external fan unit installation screws A (2 pieces), take out
the unit from the main unit by sliding it down, and detach the earth
cable and the power cable to the fan. Also detach the installation screw
B (1 piece).
2 Install the heat exchanger main unit in the installation section which
has been panel cut. (Fig. 2)
When fastening down the heat exchanger main unit with the screws,
first, temporarily secure the panel and the heat exchanger main unit
with the installation screw B, which was taken out in 1). After that,
secure the main unit by the installation screws. In this case, the
external fan unit installation screw holes should be aligned with the
main unit screw holes. (Please provide the installation screws for the
heat exchanger main unit.)
Because this product is composed of plastic, set the value shown
below for the screw tightening torque.
Heat exchanger main unit (M4 screw) : 11 kgf.cm
External fan unit (M3 screw) : 5 kgf.cm
3 Connect the power cable and the earth cable to the external fan unit (the
unit detached in l), and secure the installation screw A to the main unit
from the outside.
The installation is now complete.
Fig. 1
Fan power cable
(detach the connector)
Earth cable (if the installation screw on the
fan side is detached, it can be taken out.)
Take out the external fan unit from the
heat exchanger main unit
- 21 -
Installation screw B (1)
1 nstallation panel
Fig. 2 Install the heat exchanger main unit and
the external fan unit
3. INSTALLATION .
37
A’CTION AGAINST
NOISE
3.7.1
Separating Signal
Lines
B-62443uo2
The
CNC has been steadily reduced in size using surface-mount and
custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive
couplin
g,
electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
-~
The cables used for the CNC machine tool are classified as listed in the
following table:
Process the cables in each group as described in the action column.
‘0°F) 1
I
Primary AC power line
Secondary AC power line
AC/DC power lines (containing
A the power lines for the sewo and
spindle motors)
AC/DC solenoid
AC/DC relay
DC solenoid (24VDC)
DC relay (24VDC)
Dl/DO cable between the CNC
B
and power magnet& cabinet
Dl/DO cable
and machine
Cable between the CNC and ser-
Signal line
between the CNC
vo amplifier
Cable for position and velocity
feedback
Cable between the CNC and
spindle amplifier
Cable for the position coder
Cable for the manual
C
erator
Cable between the CNC and the
CRT/MD1
RS-232-C and RS-422 interface
cable
Cable for the
Other cables to be covered with
the shield
battery
pulse gen-
I
Bind
rately (Note 1) from groups B
Action
the cables in group A sepa-
. and C, or cover group A with an
electromagnetic shield (Note 2).
See Section 3.7.4 and connect
l spark killers or diodes with the
solenoid and relay.
Connect diodes with DC sole-
noid and relay.
Bind the cables in group B
rately from group A, or cover
1 group B with an electromagnetic
shield.
Separate group B as far from
’ Group C as possible.
It is more desirable to cover
group B with the shield.
Bind the cables in
rately from group A, or cover
group C sepa-
’ group C with an electromagnetic
shield.
Separate group C as far from
Group B as possible.
Be sure to perform shield pro-
cessing in Section 3.7.5.
_
sepa-
22
&62443E/o2
3. INSTALLATION
NOTES
1 The groups must be 10 cm or more apart from one
another when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
Cabinet
amp.
I
I
I
I
~.~~_~_~~_~_____~____~__~_~__~___ _
/ /
amp.
unit
C&e of group B, C
Duct
ATo operator
(vl &pan&l
b
‘\ Cover
I
mot& etc.
- 23 -
3. INSTALLATION .
8_62443E/o2
3.7.2
Ground
The following ground systems are provided for the CNC machine tool:
l Signal ground system (SG)
The signal ground (SG) supplies the reference voltage (OV) of the
electrical signal system.
l Frame ground system (FG)
The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames,
cases of the units, panels, and shields for the interface cables between
the units are connected.
l System ground system
The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.
----
Signal ground system
POWM
magnet-
its
unit r -
- Frame
- System ground system
Operator’s
PFCe_l_ _ _
.rr--4
ground system
.
I
Machine
I
tool
Notes on connecting the
ground systems
D&rib&on board
I
l Connect the signal ground with the frame ground (FG) at only one
place in the CNC control unit.
The grounding resistance of the system ground shall be 100 ohms or
l
less (class 3 grounding).
l The system ground cable must have enough cross-sectional area to
safely carry the accidental current flow into the system ground when
an accident such as a short circuit occurs.
(Generally, it must have the cross-sectional area of the AC power cable
or more.)
Use the cable containing the AC power wire and the system ground
l
wire so that power is supplied with the ground wire connected.
- 24 -
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