fanuc 15iB, 150i- B Connection Manual

CONNECTION MANUAL (HARDWARE)

B-63783EN/01

• No part of this manual may be reproduced in any form.

• All specifications and designs are subject to change without notice.

The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan. Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government. Should you wish to export or re-export these products, please contact FANUC for advice.

In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.

This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by ® or ™ in the main body.

B–63783EN/01

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into W arning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

` Read this manual carefully, and store it in a safe place.

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B–63783EN/01

DEFINITION OF WARNING, CAUTION, AND NOTE s–1. . . . . . . . . . . . . . . . . . . . . . . . . .

1. GENERAL 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. CONFIGURATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. INSTALLATION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET 7. . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Environmental Conditions Around the Cabinet 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2 Installation Conditions for the CNC and Servo Unit Inside the Cabinet 8. . . . . . . . . . . . . . . . . . . . . . . .

3.2 POWER REQUIREMENTS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL

MAGNETIC CABINET 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 PROTECTION OF PARTS INSIDE A CABINET OR A PENDANT BOX FROM DUST 12. . . . . . .

3.5 THERMAL DESIGN OF THE CABINET 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.1 T emperature Rise within the Cabinet 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.2 Cooling by Heat Exchanger 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.3 Calorific Value of Each Unit 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 ACTION AGAINST NOISE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.1 Separating Signal Lines 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.2 Grounding 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.3 Grounding Units 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.4 Noise Suppresser 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.5 Cable Clamp and Shield Processing 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7 MEASURES AGAINST SURGES DUE TO LIGHTNING 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.1 Installation Procedure of Sur ge Protector 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.2 Notes 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.3 Examples of Surge Protectors 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8 CONTROL UNIT 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8.1 Configuration and Installation of the Control Unit 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8.2 Replacing the Battery for Memory Backup 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9 CABLE–LEAD–IN DIAGRAM 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9.1 Control Unit Periphery Connector Layouts 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9.2 LCD Unit Periphery Connector Layout 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. TOTAL CONNECTION 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 CONNECTIONS BETWEEN CONTROL UNITS 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 CONNECTIONS BETWEEN SERVO CARD 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 CONNECTIONS BETWEEN LCD UNIT 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. POWER SUPPLY UNIT CONNECTION 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 POWER SOURCE UNIT PANEL CONNECTOR LAYOUT 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 POWER SUPPLY CONNECTION 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1 Connection when an Input Unit is Used 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 Power ON/OFF Sequence 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE 61. . . . . . . . . . . . . . . . . .

6.1 GENERAL 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 CONNECTION OF THE FANUC I/O LINK 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Table of Contents

6.2.1 Connection of FANUC I/O Link by Electric Cable 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.2 Connection of FANUC I/O Link Optical Fiber Cable 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63783EN/01

6.3 CONNECTION OF CONNECTOR PANEL I/O MODULE 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.1 Configuration 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.2 Connection Diagram 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3 Module Specification 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.4 DI/DO Connector Pin Assignment 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.5 DI (Input Signal) Connection 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.6 DO (Output Signal) Connection 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.7 DI/DO Signal Ratings 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.8 2A–Output Connector Pin Assignment Diagram 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.9 2A DO (Output Signal) Connection 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.10 2A–Output DO Signal Ratings 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.11 Analog Input Connector Pin Assignment Diagram 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.12 Analog Input Signal Connection 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.13 Analog Input Signal Ratings 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.14 Analog Input Specification 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.15 Manual Pulse Generator Connection 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.16 Cable Length for Manual Pulse Generator 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.17 Connection of Basic and Extension Modules 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.18 Module Installation 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.19 Other Notes 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.20 Distribution I/O Setting 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 CONNECTION OF OPERATOR’S PANEL I/O MODULE (FOR MATRIX INPUT) 106. . . . . . . . . . .

6.4.1 Overall Connection Diagram 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.2 Power Connection 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.3 DI/DO Connector Pin Arrangement 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.4 DI (General–purpose Input Signal) Connection 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.5 DI (Matrix Input Signal) Connection 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.6 DO (Output Signal) Connection 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.7 Manual Pulse Generator Connection 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.8 External View 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.9 Specifications 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.10 Other Notes 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 CONNECTION OF OPERATOR’S PANEL I/O MODULE (NOT FOR MATRIX INPUT) 123. . . . . .

6.5.1 Overall Connection Diagram 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.2 Power Connection 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.3 DI/DO Connector Pin Arrangement 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.4 DI (General–Purpose Input Signal) Connection 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.5 DO (Output Signal) Connection 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.6 Manual Pulse Generator Connection 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.7 External View 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.8 Specifications 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.9 Other Notes 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 CONNECTION OF THE FANUC I/O UNIT–MODEL A 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.1 Structure of FANUC I/O Unit–MODEL A 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.2 Outer Dimensions 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.3 Mounting and Dismounting Modules 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.4 Connection Diagram 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.5 Connecting Input Power Source 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.6 Grounding 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.7 Connecting Signal Cables 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.8 Connecting with I/O Modules 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.9 Digital Input/Output Module 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.10 Correspondence between I/O Signals and Addresses in a Module 150. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.11 Number of Points for I/O Unit–MODEL A 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6.7 CONNECTION OF MACHINE OPERATOR’S PANEL INTERFACE UNIT 152. . . . . . . . . . . . . . . . .

6.8 CONNECTING THE CONNECTION UNIT 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.9 CONNECTION OF OPERATOR’S PANEL CONNECTION UNIT 201. . . . . . . . . . . . . . . . . . . . . . . . .

6.10 CONNECTION OF SOURCE OUTPUT OPERATOR’S PANEL CONNECTION UNIT 215. . . . . . . .

6.11 ADDRESS–FIXED SIGNALS 233. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12 CONNECTION TO THE MACHINE OPERATOR’S PANEL 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

6.7.1 Function Overview 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.2 System Configuration 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.3 Signal Assignment 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.4 Interface 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.5 PMC Addresses 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.6 Major Connection Precautions 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.7 State of the LEDs on the Machine Operator’s Panel Interface Unit 168. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.8 Connector (on the Cable Side) Specifications 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.9 Machine Operator’s Panel Interface Unit Dimension Diagram (Including Connector Locations) 170. . . . .

6.7.10 Machine Operator’s Panel Interface Unit Mounting Dimension Diagram 171. . . . . . . . . . . . . . . . . . . . . . .

6.7.11 Fuse Mounting Position 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8.1 Connecting Connection Unit 1 and Connection Unit 2 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8.2 Input Signal Regulations for the Connection Unit 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8.3 Connector Pin Assignment for the Connection Unit 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8.4 Details of the Connection between the Connection Unit and the Machine 182. . . . . . . . . . . . . . . . . . . . . .

6.8.5 External V iew of the Connection Unit 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.9.1 Input Signal Regulations for the Operator’s Panel Connection Unit 202. . . . . . . . . . . . . . . . . . . . . . . . . . .

6.9.2 Output Signal Regulations for the Operator’s Panel Connection Unit 203. . . . . . . . . . . . . . . . . . . . . . . . . .

6.9.3 Connector Layout for Sink Output Operator’s Panel Connection Unit 205. . . . . . . . . . . . . . . . . . . . . . . . .

6.9.4 Details of the Connection between the Sink Output Operator’s Panel Connection Unit

and the Machine 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.9.5 External V iew of Sink Output Operator’s Panel Connection Unit 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.10.1 Source Output Operator’s Panel Connection Unit Input Signal Standard 216. . . . . . . . . . . . . . . . . . . . . . .

6.10.2 Output Signal Standard for Source Output Operator’s Panel Connection Unit 218. . . . . . . . . . . . . . . . . . .

6.10.3 ALARM LEDs on Source Output Operator’s Panel Connection Unit 221. . . . . . . . . . . . . . . . . . . . . . . . .

6.10.4 Connector Pin Assignment Addresses of Source Output Operator’s Panel Connection Unit 223. . . . . . . . .

6.10.5 Details of Machine Side Connections of Source Output Operator’s Panel Connection Unit 225. . . . . . . . .

6.10.6 External Dimensions of Source Output Operator’s Panel Connection Unit 232. . . . . . . . . . . . . . . . . . . . . .

6.12.1 Overview 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.2 T otal Connection Diagram 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3 Each Connections 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.1 Pin assignment 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.2 Power supply connection 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.3 MDI connection 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.4 I/O Link connection 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.5 Emergency stop signal connection 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.6 Power ON/OFF control signal connection 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.7 DI (input signal) connection 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.8 DO (output signal) connection 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.9 Manual pulse generator connection 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.3.10Connector (on the cable side) specifications. 250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.4 DI/DO Address 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.4.1 Keyboard of main panel 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.4.2 Override signals 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.5 DI/DO Mapping 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.6 Specifications 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.6.1 Environmental requirement 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Table of Contents

6.12.6.2 Main panel A/B/A1/B1 specification 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.6.3 Sub panel A/B/B1/C/C1 specification 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.6.4 Power supply specification 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.6.5 General–purpose DI signal definition 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.6.6 General–purpose DO signal definition 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.7 Key Symbol Indication on Machine Operator’s Panel 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.7.1 Meaning of key symbols 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.7.2 Detachable key top 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.8 Others 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.9 Connector Locations 262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.9.1 Connector locations of main panel A/A1 262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12.9.2 Connector locations of main panel B/B1 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63783EN/01

7. CONNECTION TO CNC PERIPHERALS 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 LCD UNIT (DISPLAYUNIT FOR CNC EXCLUSIVE USE) INTERFACE 265. . . . . . . . . . . . . . . . . .

7.1.1 Connection of 1LCD Unit 265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1.1 Connection of LCD unit (for 1LCD connection) 266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.2 Connection of MDI Unit (with CNC–Only Display Used) 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.3 MDI Unit Switch Connection (when LCD Units for T wo–LCD Connection are Used) 269. . . . . . . . . . . .

7.1.4 MDI Unit Connection (with No CNC–Only Display Used) 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.5 Mounting the PCMCIA Blind Cover on an LCD Unit for T wo–LCD Connection 271. . . . . . . . . . . . . . . .

7.2 I/O UNIT INTERFACE 272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.1 RS–232C Serial Port (JD5A, JD5B, JD5C) 272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.2 RS–232C Serial Port (JD36A) 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.3 RS422 Serial Port (JD6A, JD6B) 275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.4 Connection with F ANUC Handy File 277. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 MANUAL PULSE GENERATOR INTERFACE 278. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 HIGH–SPEED SKIP (HDI) SIGNAL INTERFACE 280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 SPINDLE INTERFACE 282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.1 α Spindle Interface 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.2 Analog Spindle Interface 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.3 Position Coder Interface 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.4 Connection of 1 to 4 Serial Spindles 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 SERVO INTERFACE (FSSB) 294. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.1 Connection Example When High–Speed HR V Current Control is not Used 294. . . . . . . . . . . . . . . . . . . .

7.6.2 Connection Example when High–Speed HRV Current Control is Used 296. . . . . . . . . . . . . . . . . . . . . . . .

7.6.3 Requirements for the FSSB Line 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4 Separate Detector Interface Unit 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.1 Separate detector interface unit 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.2 Power source connection 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.3 Battery connection for separate absolute detector 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.4 Linear scale interface (parallel interface) 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.5 Linear scale interface (serial interface) 302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.6 Separate pulse coder interface 303. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.7 Input signal rules 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.8 Connector layout 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4.9 Cautions for mounting separate detector interface unit 307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7 GENERAL–PURPOSE VOLTAGE INPUT INTERFACE 311. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.8 REMOTE BUFFER INTERFACE 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.8.1 Serial Communication Board A1 (RS–232–C) 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–4

B–63783EN/01

7.8.2 Serial Communication Board A2 (RS–422) 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

8. CONNECTION TO OTHER NETWORKS 316. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. HIGH–SPEED SERIAL BUS (HSSB) 317. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 OVERVIEW 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 CAUTIONS 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 CONNECTION DIAGRAM 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4 SETTING UP THE HSSB INTERFACE BOARD ON THE CNC 320. . . . . . . . . . . . . . . . . . . . . . . . . .

9.5 PERSONAL COMPUTER SPECIFICATION 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.1 Personal Computer Specifications Required if the ISA Bus Board is Used 322. . . . . . . . . . . . . . . . . . . . . .

9.5.2 Personal Computer Specifications Required if the PCI Bus Board is Used 323. . . . . . . . . . . . . . . . . . . . . .

9.6 INSTALLATION ENVIRONMENT 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7 PROCEDURE FOR INSTALLING PERSONAL COMPUTER INTERFACE BOARDS 324. . . . . . . .

9.8 HANDLING PRECAUTIONS 326. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.9 RECOMMENDED CABLES 326. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.CNC DISPLAY UNIT WITH PC FUNCTIONS 327. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 OVERVIEW 328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 ATTENTION 329. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3 HARDWARE SPECIFICATIONS 330. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.4 TOTAL CONNECTION 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.4.1 Without Soft–Key & Touch–Panel 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.4.2 With Soft–Key , W ithout Touch–Panel 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.4.3 With Touch–Panel, Without Soft–Key 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.4.4 With Soft–Key and Touch–Panel 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.5 SPECIFICATION 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.5.1 Environment 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.5.2 Power Specification 337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.5.3 Shutdown Operation 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6 MOUNTING SPACE 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6.1 Basic Unit 10.4” LCD Type 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6.2 Basic Unit 12.1” LCD T ype 340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6.3 Basic Unit 15.0” LCD T ype 340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6.4 HDD Unit 341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7 CONNECTION TO PERIPHERAL 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.1 Connector Location 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.2 Main Power Input 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.3 Serial Port 1 344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.4 Serial Port 2+USB 346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.5 Parallel Port 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.6 High Speed Serial Bus (HSSB) 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.7 Mouse 350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.8 Full Keyboard 351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.9 Hard Disk Drive 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.10 Floppy Disk Drive (Signal & Power) 353. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.11 Soft–Key (CNC Display Unit with PC Functions with Soft Key) 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.12 PCMCIA Card 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.8 METHOD OF MOUNTING PCI EXTENSION BOARD 356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.8.1 Usable Board 356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Table of Contents

10.8.2 Method of Mounting PCI Extension Board 356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.8.3 Method of Mounting PCI Extension Board 357. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.EMERGENCY STOP SIGNAL 358. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX

A. UNIT EXTERNAL DIMENSION DIAGRAMS 363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. EXTERNAL DIMENSIONS OF CONNECTORS 410. . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. 20–PIN INTERFACE CONNECTORS AND CABLES 435. . . . . . . . . . . . . . . . . . . . . . .

C.1 BOARD–MOUNTED CONNECTORS 436. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2 CABLE CONNECTOR 437. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.3 CABLE CONNECTORS 438. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.4 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES 440. . . . . . . . . . . .

C.5 CABLE WIRES 441. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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D. OPTICAL FIBER CABLE 449. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E. LIQUID CRYSTAL DISPLAY (LCD) 462. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F. MEMORY CARD INTERFACE 464. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G. TERMINAL MODULE 469. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.1 OVERVIEW 470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.2 TOTAL CONNECTION 471. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3 CONNECTION OF EACH PART 472. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.1 Pin Assignment 472. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.1.1 Connector Pin Assignment of Connector Panel I/O Module 472. . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.1.2 Connector–terminal Block Pin Assignment of Terminal Module 473. . . . . . . . . . . . . . . . . . . . . . .

G.3.2 Connection of 24VDC Power Supply and Signals 474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.2.1 24VDC Power Supply Connection 474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.2.2 DI (Input Signal) Connection 475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.2.3 DO (Output Signal) Connector 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.4 MOUNTING TERMINAL MODULE 479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.5 SPECIFICATIONS 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.5.1 Installation Specifications 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.5.2 Ordering Specifications 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.5.3 Module Specifications 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.5.4 Power Voltage 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.5.5 DI/DO (Input/output Signal Specification) 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H. TERMINAL MODULE A 481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.1 OVERVIEW 482. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.2 TOTAL CONNECTION 483. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.3 CONNECTION OF EACH PART 484. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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H.3.1 Pin Assignment 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.3.2 Connection of 24VDC Power Supply and Signals 486. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.3.2.1 24VDC Power Supply Connection 486. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.3.2.2 DI (Input Signal) Connection 487. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.3.2.3 DO (Output Signal) Connector 489. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.3.3 Connection of Basic and Extension Modules 491. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

H.4 MOUNTING THE TERMINAL MODULE A 492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.5 SPECIFICATIONS 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.5.1 Installation Specifications 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.5.2 Ordering Specifications 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.5.3 Module Specifications 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.5.4 Power Voltage 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H.5.5 DI/DO (Input/output Signal Specification) 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I. RELAY MODULE A 494. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.1 OVERVIEW 495. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.2 TOTAL CONNECTION 496. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.3 CONNECTION OF EACH PART 497. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.3.1 Pin Assignment 497. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.3.2 Connection of the Relay Module A 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.4 OUTLINE OF THE RELAY MODULE A 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.5 SPECIFICATIONS 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.5.1 Installation Specifications 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.5.2 Ordering Specifications 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I.5.3 Module Specifications 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1. GENERAL

GENERAL

Contents of this manual

How this manual is organized

This manual describes the electrical and structural specifications required for connecting the CNC control units, FANUC Series 15i/150i, with a machine tool, and covers the equipment shown in the configuration diagram in Chapter 2. When using the CNC control units, be sure to connect and install them following the instructions in this manual. The manual outlines the units commonly used for Fanuc CNC control units, that is, the I/O unit, servo motor, spindle motor , and so on, and describes additional information on using these units for the Series 15i/150i. Refer to individual manuals for the detailed specifications of each unit.

This manual comprises the following chapters and appendix.

1. GENERAL

This chapter. It describes the outline and organization of this manual, names of models applied and other related manuals.

2. CONFIGURATION

This chapter describes the configuration of the electrical system of the machine tool with which the CNC is used.

3. INSTALLATION

This chapter describes how to install the CNC.

4. TOTAL CONNECTION

This chapter shows the connection diagrams for the CNC and each device.

5. POWER SUPPLY UNIT CONNECTION

This chapter describes the connection of the CNC to the power supply unit and input unit.

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

This chapter describes the connection of the CNC to the I/O unit to machine interface.

7. CONNECTION TO CNC PERIPHERALS

This chapter describes the connection of the CNC to peripherals.

8. CONNECTION TO OTHER NET–WORKS

This chapter describes how to connect the Series 15i/150i to networks.

1. GENERAL

B–63783EN/01

9. HIGH–SPEED SERIAL BUS (HSSB)

This chapter describes the high–speed serial bus (HSSB), which enables transfer of data between the CNC and the personal computer .

10.CNC DISPLAY UNIT WITH PC FUNCTIONS

This chapter describes how to connect the CNC to the CNC display unit with PC functions.

11.EMERGENCY STOP SIGNAL

This chapter describes the handling of emergency stop signals.

APPENDIX

A. UNIT EXTERNAL DIMENSION DIAGRAMS

B. EXTERNAL DIMENSIONS OF CONNECTORS

C. 20–PIN INTERFACE CONNECTORS AND CABLES

Applicable models

D. OPTICAL FIBER CABLE

E. LIQUID CRYSTAL DISPLAY (LCD)

F. MEMORY CARD INTERFACE

G. TERMINAL MODULE

H. TERMINAL MODULE A

I. RELAY MODULE A

This manual can be used with the following models. The abbreviated names may be used.

Product Name Abbreviations

FANUC Series 15i–MB 15i–MB Series 15i FANUC Series 150i–MB 150i–MB Series 150i

B–63783EN/01

1. GENERAL

Related manuals

The table below lists manuals related to FANUC Series 15i/150i–MODEL B. In the table, this manual is marked with an asterisk(*).

Table 1 Related manuals

Manual name

DESCRIPTIONS B–63782EN CONNECTION MANUAL (Hardware) B–63783EN * CONNECTION MANUAL (Function) B–63783EN–1 OPERATOR’S MANUAL (PROGRAMMING) B–63784EN OPERATOR’S MANUAL (OPERATION) B–63784EN–1 MAINTENANCE MANUAL B–63785EN PARAMETER MANUAL B–63790EN

Specification

number

2. CONFIGURATION

CONFIGURATION

B–63783EN/01

The following figure shows the configuration of the electrical system of the machine tool with which this control is used. This manual describes how to connect the units illustrated in this diagram. The machine tool body, machine operator’s panel, power magnetic circuit, and sensor/actuator are specific to the machine tool and are the builder’s responsibility. This manual does not cover the internal connection of these units to the machine tool.

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Machine tool magnetics cabinet

Heat exchanger

LCD unit

MDI unit

2. CONFIGURATION

I/O unit

Memory card

I/O unit

CNC

Export transformer

Operator’s panel I/O unit

Wiring panel I/O unit

Servo amplifier

Spindle amplifier

Manual pulse generator

Machine operator’s panel

Power magnetics cabinet control circuit

Sensors

Servo motor

Spindle motor

Distribution board

3. INSTALLATION

INSTALLATION

B–63783EN/01

3.1

ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET

3. INSTALLATION

3.1.1

Environmental Conditions Around the Cabinet

The peripheral units and the control unit have been designed on the assumption that they are housed in closed cabinets. In this manual “cabinet” refers to the following:

D Cabinet manufactured by the machine tool builder for housing the

control unit or peripheral units;

D Operation pendant, manufactured by the machine tool builder, for

housing the control unit or operator ’s panel.

D Equivalent to the above. The environmental conditions when installing these cabinets shall

conform to the following table. Section 3.3 describes the installation and design conditions of a cabinet satisfying these conditions.

Ambient Temperature

Temperature Change

Humidity

Condition

Operating 0°C to 45°C 5°C to 40°C Storage,

Transport

Normal

Short period (less than 1 month)

Case of not using

hard disk

–20°C to 60°C

Max. 0.3°C/min. Max. 0.3°C/min.

75%RH or less, no

condensation

95%RH or less, no

condensation

Case of using

hard disk

10% to 75%RH, no

condensation

10% to 90%RH, no

condensation

Vibration Operating 0.5 G or less Vibration Non–operating 1.0 G or less Altitude 1000 m or less

Normal machine shop environment

Environment

(The environment must be considered if the cabinets are in a location where the density of dust, coolant, and/or organic solvent is relatively high.)

3. INSTALLATION

3.1.2

Installation Conditions for the CNC and Servo Unit Inside the Cabinet

Operating: 0°C to 55°C

(no hard disk drive used)

Ambient temperature

Humidity

Vibration 0.5 G or less

Operating: 5°C to 50°C

(hard disk drive used)

Storage and transportation: –20°C to 60°C 95% or less (relative) with no condensation

(no hard disk drive used)

75% or less (relative) with no condensation

(hard disk drive used)

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Environment

The unit shall not be exposed direct to cutting oil, lubricant or cutting chips.

NOTE

When using the CNC display unit with PC functions, also see Subsection 10.5.1.

B–63783EN/01

3. INSTALLATION

3.2

POWER REQUIREMENTS

The power requirement of the CNC control unit is calculated as the sum of the power required by the control and servo sections.

The control section power requirement includes the power required for control, the LCD, I/O units, the operator panel interface, and the on/off–controlled 200 V AC service outlet (2.5 A maximum) for the power supply unit.

Control section power requirement

Servo section power requirement Varies with the type of related servo motor

1.2 KV A

3. INSTALLATION

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3.3

DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL MAGNETIC CABINET

When a cabinet is designed, it must satisfy the environmental conditions described in Section 3.1. In addition, the magnetic interference on the screen, noise resistance, and maintenance requirements must be considered. The cabinet design must meet the following conditions :

D The cabinet must be fully closed.

The cabinet must be designed to prevent the entry of airborne dust,coolant,and organic solvent.

D The cabinet to hold the control unit must be designed to maintain a

difference in temperature of up to 10°C between the air in the cabinet and the outside air when the temperature in the cabinet rises. For details of the thermal design, see 3.4.

D A closed cabinet must be equipped with a fan to circulate the air

within. (This is not necessary for a unit with fan.) The fan must be adjusted so that the air moves at 0.5 m/sec along the surface of each installed unit. CAUTION : If the air blows directly from the fan to the unit, dust easily adheres to the unit. This may cause the unit to fail.

D For the air to move easily, a clearance of 100 mm is required between

each unit and the wall of the cabinet. (This is not necessary for a unit with fan.)

D Packing materials must be used for the cable port and the door in order

to seal the cabinet.

D The LCD unit and MDI unit must not be installed in such a place that

coolant would directly fall onto the unit. The front panels of the LCD unit and the MDI unit are dustproof. However, avoid installing the units in locations where their front panels directly receive coolant. For an explanation of the dust protection measures for the power magnetics cabinets and pendant boxes of machine tools, see Section 3.4.

D Noise must be minimized.

As the machine and the CNC unit are reduced in size, the parts that generate noise may be placed near noise–sensitive parts in the magnetics cabinet. The CNC unit is built to protect it from external noise. Cabinet design to minimize noise generation and to prevent it from being transmitted to the CNC unit is necessary. See section 3.6 for details of noise elimination/management.

D When determining the layout of units in the cabinet, consider

maintainability; arrange the units in such a way that they can be easily replaced during maintenance and inspection.

D The hard disk drive and floppy disk drive must not be installed near

the source of a strong magnetic field.

D The installation conditions of the I/O unit and connector panel I/O

module must be satisfied. To obtain good ventilation in the module, the I/O unit and connector panel I/O module must be installed in the direction shown in the following figure. Clearances of 100 mm or more both above and below the I/O unit are required for wiring and ventilation. Equipment radiating too much heat must not be put below the I/O unit and connector panel I/O module.

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3. INSTALLATION

Top

Bottom

Connector panel I/O module or I/O base unit (No screws or protrusions shall extend from the bottom of this unit.)

D If the CNC unit is installed at an altitude of over 1,000 m, an upper

limit is placed on the ambient temperature (one of the environmental conditions described in Section 3.1) for the CNC within the cabinet. Each increment of 100 m over 1,000 m requires that 1.0°C be subtracted from the maximum allowable ambient temperature for the CNC in the cabinet.

Example) If a cabinet containing the CNC is installed at an altitude

of 1,750 m, the maximum allowable ambient temperature for the CNC is: 55°C – 750/100 × 1.0°C = 47.5°C

The allowable ambient temperature range for the CNC is therefore from 0°C to 47.5°C. If the hard disk drive in the CNC is used, the CNC can be installed only at an altitude ranging from:

–60 to 3,000 m when in operation –60 to 12,000 when not in operation

D Unspecified frequencies may cause the CNC control unit and hard disk

drive to vibrate at their resonance frequency, possibly subjecting unit components to an acceleration higher than allowable. After mounting the CNC control unit on your machine, carefully check for any abnormal conditions.

CAUTION

For a control unit with a hard disk, data stored on the hard disk may be destroyed due to operator errors or accidents even when the environmental conditions above are satisfied. To guard against such data loss, back up the important hard disk data regularly. In particular, never turn off the power, even momentarily , while the hard disk is being accessed or the operating system is running, as doing so is highly likely to destroy part of the contents of the disk. End users should be made fully aware of this, to ensure that they do not inadvertently lose important data.

3. INSTALLATION

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3.4

PROTECTION OF PARTS INSIDE A CABINET OR A PENDANT BOX FROM DUST

When a cabinet or a pendant box, which houses a display and an operator’s panel, is designed, it must satisfy following conditions to prevent from the entry of airborne dust, coolant, and organic solvent.

(1) A cabinet or a pendant box must be fully closed. (2) Packing materials must be used for the fixed side of a display and an

operator’s panel in order to seal a cabinet or a pendant box.

(3) Packing materials must be used for the door of a cabinet or a pendant

box in order to seal a cabinet or a pendant box.

(4) Packing materials must be used for a back panel in order to seal a

cabinet or a pendant box.

(5) Packing materials and conduit connector and so on must be used for

the cable port in order to seal a cabinet or a pendant box. (6) ALL holes must be filled. (7) A display and an operator ’s panel must not be placed in a location

where coolant and cutting chips would directly fall onto them. (8) Don’t let oil drip from the top of a cabinet or a pendant to panel sides.

B–63783EN/01

3. INSTALLATION

3.5

THERMAL DESIGN OF THE CABINET

3.5.1

Temperature Rise within the Cabinet

The purpose of the thermal design of the cabinet is to limit the difference in temperature between the air in the cabinet and the outside air to 10°C or less when the temperature in the cabinet increases. The internal air temperature of the cabinet increases when the units and parts installed in the cabinet generate heat. Since the generated heat is radiated from the surface of the cabinet, the temperature of the air in the cabinet and the outside air balance at certain heat levels. If the amount of heat generated is constant, the larger the surface area of the cabinet, the less the internal temperature rises. The thermal design of the cabinet refers to calculating the heat generated in the cabinet, evaluating the surface area of the cabinet, and enlarging that surface area by installing heat exchangers in the cabinet, if necessary. Such a design method is described in the following subsections.

The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C per 1m cabinet having a surface area of 1 m cabinet rises by 1°C. In this case the surface area of the cabinet refers to the area useful in cooling , that is, the area obtained by subtracting the area of the cabinet touching the floor from the total surface area of the cabinet. There are two preconditions : The air in the cabinet must be circuited by the fun, and the temperature of the air in the cabinet must be almost constant.The following expression must then be satisfied to limit the difference in temperature between the air in the cabinet and the outside air to 10°C or less when the temperature in the cabinet rises:

Internal heat loss P [W] x 6[W/m

For example, a cabinet having a surface area of 4m of 24W/°C. T o limit the internal temperature increase to 10°C under these conditions, the internal heat must not exceed 240W. If the actual internal heat is 320W, however, the temperature in the cabinet rises by 13°C or more. When this happens, the cooling capacity of the cabinet must be improved using the heat exchanger described next.

surface area, that is, when the 6W heat source is contained in a

⋅°C] × surface area S[m2]×10[°C] of rise in temperature

, the temperature of the air in the

has a cooling capacity

3.5.2

Cooling by Heat Exchanger

If the temperature rise cannot be limited to 10°C by the cooling capacity of the cabinet, a heat exchanger must be added. The heat exchanger forcibly applies the air from both the inside and outside of the cabinet to the cooling fin to obtain effective cooling. The heat exchanger enlar ges the surface area.

Example

For a cabinet with a surface area of 4 m radiation capacity of 9 W/°C is used, the total heat radiation capacity increases to

6W/m

This means that even if the internal heat generation is 320 W, the temperature rise is held below 10 °C.

⋅°C × 4m2⋅+⋅9W/°C = 33W/°C

, if a heat exchanger with a heat

3. INSTALLATION

3.5.3

Calorific Value of Each Unit

Product name Calorific value Remarks

B–63783EN/01

Control unit

Basic unit (2 slots) 64W Basic unit (4 slots) 68W Main CPU board 38W Additional axis board 10W HSSB board 4W Data server board A1 6W Data server board A2 6.3W Including the 0.3 W of the

A T A card(*1)

Fast data server 6.3W Including the 0.3 W of the

A T A card(*1) PMC C–language board 7W Serial communication board 7W DeviceNet board B 5W DeviceNet board C 4W Profibus board (master) 4W Profibus board (slave) 6W Etehrnet board 6W Fast Ethernet board 6W

LCD unit

Hard disk unit for data server 13W Separate detector

interface unit

Connection unit

Operator’s panel connection unit 3.6W + 0.18 W × Number of ONs I/O unit model A

10.4″ color LCD unit 20W

9.5″ monochrome LCD unit 18W

Basic unit 9W (*2) Basic unit + Additional unit 14W (*2) Connection unit 1 16W + 0.18W × Number of ON inputs Connection units 1 and 2 25W + 0.18W × Number of ON inputs

AIF01A, AIF01B 1.2W AID32A, AID32B 1.2W + 0.23W × Number of ON inputs AID16A, AID16B 0.1W + 0.21W × Number of ON inputs AID32E, AID32F 0.1W + 0.23W × Number of ON inputs

B–63783EN/01

3. INSTALLATION

Product name RemarksCalorific value

I/O unit model B

I/O module for operator’s panel 3.6W + 0.18W × Number of ON inputs I/O module for con-

nector panel

Exported transformer for control unit 51W

BIF04A1 1.6W AIF02C 1.2W BID16A1, BID16B1 1.5W + 0.23 × Number of ON inputs BID16P1, BID16Q1 0.6W + 0.23 × Number of ON inputs BOA12A1 0.9W + (0.09 + 1.1 × IL2) x Number of ON outputs BOD16A1 1.0W + (0.13 + 0.3 × IL2) Number of ON outputs BOD16P1 0.3W + (0.13 + 0.3 × IL2) x Number of ON outputs BIA16P1 0.1W + 0.21 × Number of ON inputs BMD88A1, BMD88B1 1.3W + 0.23 × Number of ON input points +

(0.13 + 0.3 × IL

BMD88P1, BMD88Q1 0.4W + 0.23 × Number of ON input points +

(0.13 + 0.3 × IL

Basic unit 3.6W + 0.18W × Number of ON inputs Extension unit 3.6W + 0.18W × Number of ON inputs

) × Number of ON output points

CNC display unit with PC functions 10.4” (A13B–0193–B031 to –B038)

CNC display unit with PC functions 12.1” (A13B–0193–B041 to –B048)

CNC display unit with PC functions 15.0” (A13B–0193–B051 to –B057)

40W During normal operation (*3)

52W During normal operation (*3)

NOTE

1 The calorific value of the ATA flash card is subject to change because of the adoption of a

large–capacity card, changes in the card specifications, and so on. 2 Does not include the calorific value of the heat generated inside the separate detector. 3 Units assumed to be active during normal operation: CNC display unit with PC functions, HDD

unit, HDD fan, FDD unit, full keyboard, and mouse. Units assumed to be inactive during normal

operation: PCMCIA card, serial interface expansion device, parallel–interface–connected

device. Note that the generated heat will increase if peripheral devices and PCI expansion

boards are connected.

3. INSTALLATION

B–63783EN/01

3.6

ACTION AGAINST NOISE

3.6.1

Separating Signal Lines

The CNC has been steadily reduced in size using surface–mount and custom LSI technologies for electronic components. The CNC also is designed to be protected from external noise. However, it is difficult to measure the level and frequency of noise quantitatively, and noise has many uncertain factors. It is important to prevent both noise from being generated and generated noise from being introduced into the CNC. This precaution improves the stability of the CNC machine tool system. The CNC component units are often installed close to the parts generating noise in the power magnetics cabinet. Possible noise sources into the CNC are capacitive coupling, electromagnetic induction, and ground loops. When designing the power magnetics cabinet, guard against noise in the machine as described in the following section.

The cables used for the CNC machine tool are classified as listed in the following table: Process the cables in each group as described in the action column.

Group Signal line Action

Primary AC power line Secondary AC power line AC/DC power lines (containing

the power lines for the servo and

spindle motors) AC/DC solenoid AC/DC relay DC solenoid (24VDC)

DC relay (24VDC)

DI/DO cable between the I/O unit

and power magnetics cabinet

DI/DO cable between the I/O unit and machine

Cable between the CNC and I/O unit

Cable for position and velocity feedback

Cable between the CNC and spindle amplifier

Cable for the position coder Cable for the manual pulse gen-

erator Cable between the LCD and the

MDI RS–232C and RS–422 interface

cable Cable for the battery Other cables to be covered with

the shield

Bind the cables in group A separately (Note 1) from groups B and C, or cover group A with an electromagnetic shield (Note 2).

See Section 3.6.4 and connect spark killers or diodes with the solenoid and relay.

solenoid and relay.

Connect diodes with DC solenoid and relay .

Bind the cables in group B separately from group A, or cover group B with an electromagnetic shield.

Separate group B as far from Group C as possible.

It is more desirable to cover group B with the shield.

Bind the cables in group C separately from group A, or cover group C with an electromagnetic shield.

Separate group C as far from Group B as possible.

Be sure to perform shield processing in Section 3.6.5.

B–63783EN/01

3. INSTALLATION

NOTE

1 The groups must be 10 cm or more apart from one another

when binding the cables in each group.

2 The electromagnetic shield refers to shielding between

groups with grounded steel plates.

3.6.2

Grounding

Distributed

I/O

α Tamplifier

AC power

The CNC machine tool has three grounding systems: D Grounding system for signals

The grounding system for signals provides the reference potential (0 V) for the electric signal system.

D Protective grounding system

The protective grounding system is intended to ensure safety and shield any external noise and internally–generated noise. It consists of device frames, unit cases, panels, as well as the shields of the interface cables connecting devices.

D Protective earth (PE) system

The protective earth (PE) system connects the protective grounding system, which is provided for devices and units, to ground at a single location.

Pendant box

CNC

Display

Frame

AC power

24–V power

AC input

PE (grounding plate of the cabinet)

Operator’s panel

Frame

Machine cabinet

Connection line for grounding

Connection line for the protective earth (PE) system

3. INSTALLATION

B–63783EN/01

Notes on wiring for the grounding systems

3.6.3

Grounding Units

D The ground resistance of the protective earth (PE) system must be

100 Ω or less (as per class–D grounding).

D The connection cable for the protective earth (PE) system must be so

large in cross section that the accidental current can flow through the protective earth (PE) system safely in the event of an accident such as a short–circuit. (In general, the cross section must be equal to or greater than that of the AC power line.)

D The connection cable for the protective earth (PE) system must be

integral with the AC power line so that the power is not supplied when the grounding line is disconnected.

(a)Control unit

Connect the 0V line of the electronic circuits inside the control unit to the earth plate on the cabinet via the signal ground (SG) terminal (bottom front of main board).

Signal

Earth cable (Twisted wire earth cable lead 2mm2 or more)

Cabinet ground plate

ground (SG)

M4 (mounting hole)

M3 (screw terminal)

System ground

Earth cable

NOTE

Connect an twisted wire earth cable lead 2mm

or more to the earth plate on the cabinet keeping the lead as short as possible.

Plate

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3. INSTALLATION

(b)Display unit

(rear view)

Cover

(c)MDI unit

CK2

COP20

(rear view)

PCB

CP1

M4 stud for earth connection

CK1

M4 stud for earth connection

3. INSTALLATION

B–63783EN/01

(d)Connection units 1, 2

M4 screw

(e)Operator’s panel connection unit

Install an installation plate.

(f) I/O unit model A

Connect the grounding terminals of ABU05A, ABU05B, ABU10A and ABU10B.

ABU05A, ABU10A ABU05B, ABU10B

M4 screw terminal for grounding

SG terminal (M3 screw terminal)

M4 mounting hole for grounding

Note) Connect the SG terminal to the earth mounting hole.

NOTE

Connect the SG terminal to the grounding mounting hole.

B–63783EN/01

3. INSTALLATION

(g)Hard disk unit

Control unit

Grounding terminal for signals

Printed circuit board

Hard disk unit

Grounding cable

Grounding plate of the cabinet

Grounding terminal for signals M3 terminal block (FG1)

NOTE

Connect the grounding cable of the hard disk unit via the grounding terminal for signals that is located on the control unit. (Do not connect the cable directly to the grounding plate of the cabinet.)

(h)External power supply

When using an external DC power supply for the units, be sure to ground the 0 V terminal of the power supply.

3. INSTALLATION

B–63783EN/01

3.6.4

Noise Suppresser

AC/DC solenoids and relays are used in the power magnetics cabinet. A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to be disturbed. Generally, to reduce this pulse voltage, use a spark killer when an AC power source is used, and a diode when a DC power source is used.

Notes on selecting the spark killer D Use a CR spark killer.

(A varistor is useful in clamping the peak voltage of the pulse voltage, but cannot suppress the sudden rise of the pulse voltage. FANUC therefore recommends a CR spark killer.)

D The reference capacitance and resistance of the spark killer shall

conform to the following based on the current (I (A)) and DC resistance of the stationary coil:

1) Resistance (R): Equivalent DC resistance of the coil

2) Capacitance (C): I

Equivalent circuit of the spark killer

/10 to I2/20 (µF)

AC relay

Spark killer

Motor

B–63783EN/01

3. INSTALLATION

3.6.5

Cable Clamp and Shield Processing

The CNC cables that require shielding should be clamped by the method shown below. This cable clamp treatment is for both cable support and proper grounding of the shield. To ensure stable CNC system operation, follow this cable camp method. Partially peel out the sheath and expose the shield. Push and clamp by the plate metal fittings for clamping the part. Metal fittings for clamp are supplied with the CNC. The ground plate must be made by the machine tool builder, and set as follows:

Ground plate

Cable

Metal fittings for clamp

40 mm to 80 mm

Fig. 3.6.5 (a) Cable clamp (1)

3. INSTALLATION

B–63783EN/01

Machine side installation board

Control unit

Ground plate

Metal fittings for clamp

Shield cover

Fig. 3.6.5 (b) Cable clamp (2)

Prepare ground plate like the following figure.

Hole for securing metal fitting clamp

Mount screw hole

Fig. 3.6.5 (c) Ground plate

Ground terminal (grounded)

For the ground plate, use a metal plate of 2 mm or thicker, which surface is plated with nickel.

B–63783EN/01

3. INSTALLATION

8mm

12mm

20mm

Fig. 3.6.5 (d) Ground plate holes

(Reference) Outer drawings of metal fittings for clamp.

Max. 55mm

Ground plate

28mm

6mm

17mm

Fig. 3.6.5 (e) Outer drawings of metal fittings for clamp

Ordering specification for metal fittings for clamp A02B–0118–K001 (5 pieces)

NOTE

Select cables of appropriate length. Cables longer than necessary are not recommended. If cables longer than necessary are used, their resistance to noise may be reduced or noise may be induced on other cables. If surplus cable is wound up, inductance increases and an extremely high voltage may be induced during ON/OFF switching. This may result in malfunction or erroneous operation caused by noise.

3. INSTALLATION

B–63783EN/01

3.7

MEASURES AGAINST SURGES DUE TO LIGHTNING

3.7.1

Installation Procedure of Surge Protector

To protect the devices from surge voltages due to lightening, it is recommended to install surge–absorbing elements between the lines of the input power and between one line and ground. This does not, however, assures protection from all surges due to lightening.

NOTE

The device might break by lightning even when the surge–absorbing elements is installed.

The surge–absorbing elements used for measures against surges due to lightening must be installed in the input power unit as shown in the figure below. The figure below shows an example in which an insulating transformer, shown by dotted line, is not installed. If an insulating transfer is installed, surge–absorbing element <2> (between line and ground) is not required.

Nonfuse breaker

To CNC

AC input

R S T PE

Input breaker

Insulating transformer

Nonfuse breaker

Surge–absorbing element <2> (between line and ground)

MCC

T o other electric parts on the machine

Surge–absorbing element <1> (between lines)

AC reactor

Servo unit power supply module

B–63783EN/01

3. INSTALLATION

3.7.2

Notes

3.7.3

Examples of Surge Protectors

(1) For better surge absorbing effect, the wiring shown by heavy line in

Fig. 3.7.1 (a) must be as short as possible.

Wire:The wire size must be 2 mm

or greater.

Wire length: The sum of the wire for the connection of surge

protector <1> a and that of surge protector <2> b must be 2 m or less.

(2)If conducting dielectric strength tests by applying overvoltages (1000

VAC and 1500 VAC) to the power line, remove surge protector <2>. Otherwise, the overvoltages will activate the protector.

(3) The nonfuse breaker (5A) is required for line protection if a surge

exceeding the capacity of the surge protectors is applied, causing the surge protectors to be short–circuited.

(4)Because no current flows through surge protectors <1> and <2> during

normal operation, the nonfuse breaker (5A) can be shared by other devices. It can be connected to the control power for the power supply module and to the power for the fan motor of the spindle motor.

For the surge absorbers made by Okaya Denki Sangyo Co. For the 200–V system

Between lines R·A·V–781BYZ–2 Between line and ground R·A·V–781BXZ–4

For the 400–V system

Between lines R·A·V–152BYZ–2A Between line and ground R·A·V–801BXZ–4

3. INSTALLATION

3.8

CONTROL UNIT

B–63783EN/01

3.8.1

Configuration and Installation of the Control Unit

Additional axis board

The Series 15i/150i control boards are mounted on the rack having two or more slots.

Fast data server Main CPU board

1 PSU32

Power supply unit

2 slots

4 slots

Fig. 3.8.1 (a) Configuration of Series 15i/150i control unit

Mounting position

Slot PSU Power supply unit Slot 1 Main CPU board Slot 2 Fast data server Slot 3 Additional axis board

Name of board

B–63783EN/01

The rack is made of plastic, and comprises a fan motor and backplane board. The fan motor is mounted on the rack. Air enters the rack from the bottom, and exits from the fan motor mounted at the top. Make sure that the space shown in Fig. 3.8.1(b) ((1) and (2)) is maintained to ensure air flow. (1) is necessary for replacing the fan. When a hard disk is used as the data server, hard disk installation area (4) is required. (The external dimensions of the hard disk are subject to change without notice in the interest of product improvement. Before you design a rack using the hard disk contact FANUC regarding the outside dimensions of the hard disk.)

Maintain the following space for ensuring air flow and replacing the fan.

(1)

3. INSTALLATION

Approx. 172

(1)

380

(2)

2 slots: 1 12 4 slots: 224

Hard disk installation

(4)

area

131

112

(3)

See Appendix A for detais of dimension of the hard disk unit.

(2)

Unit: mm

Fig. 3.8.1 (b) Installation of the control unit

3. INSTALLATION

B–63783EN/01

3.8.2

Replacing the Battery for Memory Backup

Replacing the lithium battery

Part programs, offset data, and system parameters are stored in CMOS memory in the control unit. The power to the CMOS memory is baked up by a lithium battery mounted on the front panel of the control unit. The above data is not lost even when the main battery goes dead. The backup battery is mounted on the control unit at shipping. When the voltage of the battery becomes low, alarm message “BAT” blinks on the LCD display and the battery alarm signal is output to the PMC. If an alarm is issued, replace the battery within one week. Otherwise, the contents of the memory will be lost. If the voltage of the battery becomes any lower, memory can no longer be backed up. Turning on the power to the control unit in this state causes system alarm [screen display: RAM parity error (low battery voltage)] to occur as the contents of memory are lost. Clear the entire memory and reenter data after replacing the battery. Before replacing the memory backup battery, the control unit power off. The following two kinds of batteries can be used.

D Lithium battery built into the main board of the Series 15i/150i. D Two alkaline dry cells (size D) in the external battery case.

Procedure (1) Prepare a new lithium battery (A02B–0200–K102). (2) Turn the control unit on for about 30 seconds. (3) Turn the control unit off. (4) Remove the old battery from the top of the main board.

First, remove the claws holding the battery, and then remove the battery from the battery holder and disconnect the connector.

(5) Replace the battery, insert the battery into the battery holder, and

connect the connectors. Make sure that the battery holder claws are firmly holding the battery in place.

Lithium battery

Battery holder claw

Memory card connector

Fig. 3.8.2 Replacing the lithium battery

Battery connector

BAT1

Main board

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3. INSTALLATION

WARNING

Using other than the recommended battery may result in the battery exploding. Replace the battery only with the specified battery (A02B–0200–K102).

NOTE

Steps (3) to (5) should be completed within 30 minutes. Do not leave the control unit without a battery for any longer than the period, as this will result in the contents of memory being lost. If battery replacement may take longer than 30 minutes, download all the data in CMOS memory to a memory card so that CMOS memory can be restored if the contents of memory are lost.

Dispose of used batteries as follows. (1) Small quantities (less than 10)

Discharge the batteries and dispose of them as ordinary unburnable waste.

(2) Large quantities

Please consult FANUC.

3. INSTALLATION

B–63783EN/01

Replacing the alkaline dry cells (size D)

(1) Prepare two new alkaline dry cells (size D). (2) Turn the Series 15i/150i on. (3) Remove the battery case cover. (4) Replace the batteries, paying careful attention to their orientation. (5) Replace the battery case cover.

NOTE

When replacing the dry cells while the power is off, use the same procedure as that for lithium battery replacement procedure, described above.

Dry cell × 2

Cover

Connection terminal on the rear

Mounting hole × 4

Battery case

B–63783EN/01

Use of alkaline dry cells (size D)

3. INSTALLATION

Connection

Memory card connector

Power from the external batteries is supplied through the connector to which the lithium battery is connected. The lithium battery, provided as standard, can be replaced with external batteries in the battery case (A02B–0236–C281) according to the battery replacement procedures described above.

Battery connector

BAT1

Battery case

Main board

NOTE

Install the battery case (A02B–0236–C281: 14–m cable) in a location where the batteries can be replaced even when the control unit power is on. The battery cable connector is attached to the control unit by means of a simple lock system. To prevent the connector from being disconnected due to the weight of the cable or tension within the cable, fix the cable section within 50 cm of the connector.

3. INSTALLATION

3.9

CABLE–LEAD–IN DIAGRAM

3.9.1

Control Unit Periphery Connector Layouts

B–63783EN/01

224

12.7 4

109

12.7 6

177

COP10A

1 PSU

CP3

COP20A

CA54

GND

CP5

CP4

CP2

CP1

100

CP6

166

CA54

108 57

Fig. 3.9.1 (a) Control unit connector installation pitch

B–63783EN/01

CP3

CP2

CP1

3. INSTALLATION

Name of Connector Functions

CP1 AC input CP2 AC output CP3 AC output

CP5

PIL

CP6

CP4

ALM

F3 +24 E fuse F4 +24V fuse PIL Pilot lamp CP5 +24V output CP6 +24 E output CP4 Power source control

ALM Alarm lamp

Fig. 3.9.1 (b) Power supply unit connector layout

3. INSTALLATION

Name of Connector Functions

BAT1 Battery JA2 MDI JD5A RS232–C serial port 1 JD5B RS232–C serial port 2 JA3 Manual pulse generator JA40 Analog spindle/HDI JA41 Serial spindle/Position coder JD1A I/O Link MTSW Rotary switch PSW Push switch

Used for maintenance by FANUC. Do not change these switch settings.

STATUS LED indicator ALARM LED indicator

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COP20A Display I/F

COP10A-2 FSSB2 (to servo)

(Note 1)

CA54 Servo check 1 COP10A-1 FSSB1 (to servo)

Fig. 3.9.1 (c) Main CPU board connector layout

NOTE

This connector is provided when the TYPE B axis control card is used.

TYPE A: One optical connector (FSSB line) is attached. TYPE B: Two optical connectors (FSSB line) are attached.

B–63783EN/01

3. INSTALLATION

Name of Connector Functions

STATUS/ALARM LED indicator

JD6B RS422 serial port2 JD5C RS232-C serial port4 JA52 JA53

JA6 Analog input

COP10A-6 FSSB6 (to servo)

(Note 1)

CA54 Servo check 3

COP10A-5 FSSB5 (to servo)

COP10A-4 FSSB4 (to servo)

(Note 1)

CA54 Servo check 2

COP10A-3 FSSB3 (to servo)

Fig. 3.9.1 (d) Additional axis board connector layout

NOTE

This connector is provided when the TYPE B axis control card is used.

TYPE A: One optical connector (FSSB line) is attached. TYPE B: Two optical connectors (FSSB line) are attached.

3. INSTALLATION

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Name of Connector Functions

STATUS/ALARM LED display STATUS LED display STATUS LED display STATUS LED display

CD38T Ethernet (TCP/IP)

CNH6L ATA card interface

Fig. 3.9.1 (e) Fast data server board connector layout

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3. INSTALLATION

Name of Connector Functions

STATUS/ALARM LED indicator

COP7 HSSB

Fig. 3.9.1 (f) HSSB board connector layout

Name of Connector Functions

CNH4A Hard disk unit I/F

CD38A Ethernet (TCP/IP)

Fig. 3.9.1 (g) Data servo board A1 connector layout

3. INSTALLATION

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Connector name, etc. Functions

CNH6A ATA card I/F

CD38A Ethernet(TCP/IP)

Fig. 3.9.1 (h) Locations of the Connectors of Data Server Board A2

Connector name, etc. Functions

STATUS/ALARM LED display

JD5L (serial communication board A1) RS232C JD6L (serial communication board A2) RS422

Fig. 3.9.1 (i) Locations of the Connectors of Serial Communication Boards A1 and A2

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3. INSTALLATION

Connector name, etc. Functions

STATUS/ALARM LED display

CD38L Ethernet (TCP/IP)

Fig. 3.9.1 (j) Locations of the Connectors of Ethernet board

Connector name, etc. Functions

STATUS/ALARM LED display

CD38R Ethernet (TCP/IP)

Fig. 3.9.1 (k) Locations of the Connectors of Fast Ethernet board

3. INSTALLATION

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Connector name, etc. Functions

STATUS/ALARM LED display

CN1 PROFIBUS–DP (MASTER function) CN2 PORFIBUS–DP (SLAVE function)

Fig. 3.9.1 (l) Locations of the Connectors of PROFIBUS–DP board

Connector name, etc. Functions

STATUS/ALARM LED display

TBL DeviceNet (MASTER function) TBL DeviceNet (SLAVE function)

Fig. 3.9.1 (m) Locations of the Connectors of DeviceNet board

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3.9.2

LCD Unit Periphery Connector Layout

3. INSTALLATION

Cover

CA55

JD6A

COP20B

JD36A

PCB

CP1

117 528

Fig 3.9.2 (a) LCD unit connector mounting pitch (when one LCD unit is connected) (rear view)

3. INSTALLATION

CA55

Cover

COP20A

JA49

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PCB

COP20B

CP1

4847

133 528

Fig 3.9.2 (b) LCD unit connector mounting pitch (when two LCD units are connected) (rear view)

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Memory card I/F

3. INSTALLATION

Soft key

RS–232–C Serial port 3 JD36A

RS–422 serial port 1 JD6A

LCD control board

CNC signal input COP20B

24V input CP1A

MDI signal input CA55

Fig. 3.9.2 (c) LCD unit connector layout (when one LCD unit is connected)

CP1B for 24V branch

Protective earth stud (M4)

3. INSTALLATION

Memory card interface Just a first unit can use the interface.

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Soft key

MDI connector

LCD display connector COP20A (for connecting the subsequent stage)

Fig. 3.9.2 (d) LCD unit connector layout (when the two LCD units are connected)

MDI unit selector switch connector JA49

Rotary switch

LCD display connector COP20B (for connecting the previous stage)

FUSE

Grounding stud for protection (M4)

Power connector CP1A (right–hand side)

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4. TOTAL CONNECTION

TOTAL CONNECTION

4. TOTAL CONNECTION

4.1

CONNECTIONS BETWEEN CONTROL UNITS

Power source unit

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Control unit

AC–IN(CP1) AC–OUT(CP2) AC–OUT(CP3)

ON/OFF(CP4)

+24V(CP5) +24E(CP6)

Main board

DISPLA Y( COP20A)

R232–1(JD5A)

R232–2(JD5B)

MPG(JA3)

MDI(JA2)

HDI&ASP(JA40)

Optical fiber cable

Analog spindle output High–speed skip input

To MDI

NOTE 7.1.3

200/240VAC power source

ON/OFF switch

To LCD unit or hard disk unit

To I/O units, etc.

To LCD unit

RS–232C I/O unit

Manual pulse generator (up to 3 generators)

I/O–LINK(JD1A)

Distributed type I/O board

24VDC

Fig. 4.1 (a) Connections between control units (1/3)

CPD1 JD1B JD1A

JD1B JD1A

Distributed type I/O board

I/O LINK β amplifier

Operator’s panel

Power magnetics cabinet

Servo motor

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4. TOTAL CONNECTION

SPDL&POS(JA41)

Control unit

Servo card 1

FSSB1(COP10A–1)

(COP10A–2)

SV–CHK1(CA54)

GND(GND)

Fast data server board

A TA card adapter

(CD38T)

(CNH6L)

No.2 spindle

Optical fiber cable

A TA card

Position coder

Circuit breaker

200VAC

AC reactor

CX1A

TB2

CX1B

TB1 CX2B JX1B

PSM

CX3

CX4

Circuit breaker

Position coder

CX1A

TB1 CX2A JX1A

JA7

SPM

TB1

CX2B JX1B

JY4 JY2

For connection, see servo card connection in Fig. 4.2. This card is used for connection to the 1st to 8th axes.

Servo motor Signal ground

Ethernet (TCP/IP)

The data server and fast data server cannot be used at the same time.

200VAC

Spindle motor

Additional axis board

RS422–2(JD6B) RS232–4(JD5C)

A–IN(JA6)

Servo card 3

FSSB3(COP10A–1)

(COP10A–2)

SV–CHK3(CA54)

Servo card 2

FSSB2(COP10A–1)

(COP10A–2)

SV–CHK3(CA54)

RS422 I/O device

RS232C I/O device

Analog input 4

Optical fiber cable

For connection, see servo card connection in Fig. 4.2. This card is used for connection to the 17th to 24th axes.

Servo check

For connection, see servo card connection in Fig. 4.2. This card is used for connection to the 9th to 16th axes.

Servo check

Fig. 4.1 (a) Connections between control units (2/3)

4. TOTAL CONNECTION

DA TA SERVER Board (A1 or A2)

B–63783EN/01

Control unit

A TA card adapter

HSSB board

HSSB (COP7)

Serial communication board (A1 or A2)

For A1 : JD5L For A2 : JD6L

C language board

Ethernet board

Fast Ethernet board

(CD38A)

(CNH4A)

(CNH6A)

CD38L

CD38R

For A1 : For A2 :

A TA card

Optical fiber cable

Ethernet(TCP/IP)

Hard disk unit

NOTE

A1 does not have the ATA card adapter or (CNH6A).

To CNC display unit with PC functions or personal computer

For A1 : RS232C For A2 : RS422

Ethernet(TCP/IP)

The Ethernet board and Fast Ethernet board cannot be used at the same time.

Ethernet(TCP/IP)

PROFIBUD–DP board (Master or slave)

For master : CN1

For slave : CN2

DeviceNet board (Master or slave)

PROFIBUS

The PROFIBUS–DP board and DeviceNet board cannot be used together at the same time.

TBL

Fig. 4.1 (a) Connections between control units (3/3)

DeviceNet

NOTE

The equipment connected to the controller and units must not generate dangerous voltages even when a failure or another abnormal condition occurs.

B–63783EN/01

4.2

CONNECTIONS BETWEEN SERVO CARD

Main board or Additional axis board

Control unit

TYPE A Servo card

CX1A

TB2

CX1B

TB1 CX2B JX1B

PSM

AC reactor

CX3

CX4

Circuit breaker

4. TOTAL CONNECTION

200VAC 200VAC

FSSB1(COP10A–1)

Optical fiber cable

24VDC

TB2

TB1

CX2A JX1A

TB2

SVM

CX2B JX1B

SVM

COP10B

COP10A JF1

COP10B

COP10A

COP10B

COP10A

COP10B

COP10A

Max. 8 axes

Separate detector interface unit (basic 4 axes) 2

CP11A

COP10B

COP10A

CNF1

JF101

JF102

JF103

JF104

JA4A

Linear scale 1 axis Linear scale 2 axis Linear scale 3 axis

Linear scale 4 axis

Battery for absolute separate detector

(required only when absolute scale is used)

First axis servo motor

Second axis servo motor

Third axis servo motor

Fourth axis servo motor

Separate detector interface unit (additional 4 axes)

Fig. 4.2 (a) Connections between TYPE A servo card

4. TOTAL CONNECTION

Main board or Additional axis board

Control unit

TYPE B Servo card

CX1A

TB2

CX1B

TB1 CX2B JX1B

PSM

AC reactor

CX3

CX4

Circuit breaker

B–63783EN/01

200VAC 200VAC

FSSB(COP10A–1) FSSB(COP10A–2)

Optical fiber cable

TB2

TB1

CX2A JX1A

TB2

SVM

CX2B JX1B

SVM

COP10B

COP10A JF1

COP10B

COP10A

COP10B

COP10A

COP10B

COP10A

COP10B

COP10A

COP10B

COP10A

COP10B

COP10A

COP10B

COP10A

First axis servo motor

Second axis servo motor

Third axis servo motor

Fourth axis servo motor

Fifth axis servo motor

Sixth axis servo motor

Eighth axis servo motor

Ninth axis servo motor

Separate detector interface unit (basic 4 axes) 2

24VDC

CP11A

COP10B

COP10A

CNF1

JF101

JF102

JF103

JF104

JA4A

Linear scale 1 axis Linear scale 2 axis Linear scale 3 axis

Linear scale 4 axis

Battery for absolute separate detector

(required only when absolute scale is used)

Separate detector interface unit (additional 4 axes)

Fig. 4.2 (b) Connections between TYPE B servo card

B–63783EN/01

4.3

CONNECTIONS BETWEEN LCD UNIT

Display unit

4. TOTAL CONNECTION

DC–IN (CP1A)

DC–OUT (CP1B)

DISPLAY(COP20B)

First display unit

DISPLAY(COP20B)

DISPLAY(COP20A)

MDI(CA55)

RS422(JD6A)

RS232C(JD36A)

DC–IN (CP1A)

DC–OUT (CP1B)

MDI(CA55)

Optical fiber cable

Fig. 4.3 (a) Connection between one LCD unit

Optical fiber cable

Power supply unit or External 24VDC power supply

Main board To COP20A

MDI UNIT

CK1

RS422

I/O device

Touch panel or RS232C I/O device

Power supply unit or External 24VDC power supply

Main board To COP20A

MDI UNIT

CK1

(JD49)

Second display unit

DC–IN (CP1A)

DC–OUT (CP1B)

DISPLAY(COP20B)

MDI(CA55)

DISPLAY(COP20A)

(JD49)

Optical fiber cable

Fig. 4.3 (b) Connection between two LCD units

MDI UNIT Switching SW

MDI UNIT

CK1

5. POWER SUPPLY UNIT CONNECTION

POWER SUPPLY UNIT CONNECTION

B–63783EN/01

5.1

POWER SOURCE UNIT PANEL CONNECTOR LAYOUT

CP2, 3 (AC output 200 to 240V)

3G 2 200B 1 200A

5. POWER SUPPLY UNIT CONNECTION

CP1 (200 to 240V AC input)

3G 2S 1R

F3 (+24E fuse 7.5 A)

CP5 (+24V output)

3 20V

1 +24V

CP4 (power source control: 6–pin connector)

B3 FB

B2 FA

B1 AL

A3 COM A2 OFF A1 ON

F4 (+24V fuse 7.5 A)

PIL (pilot lamp)

CP6 (+24 E output)

3 20V 1 +24E

ALM (alarm lamp)

Key layout

NOTE

Connector compatibility

CP1 CP2 CP3 CP4

CP5 CP6

Compatible

Non–compatible (The connector has a key groove to prevent the cable being inserted by mistake.)

5. POWER SUPPLY UNIT CONNECTION

5.2

POWER SUPPLY CONNECTION

B–63783EN/01

5.2.1

Connection when an Input Unit is Used

Like the Series 15B, the power source unit of the Series 15i/150i is provided with a power ON/OFF control function. Therefore, basically, the input unit need not be prepared for the power source unit on the Series 15i/150i for power ON/OFF control.

NOTE

When the input unit is used, the capacitance of the ON/OFF–controlled AC output and the number of connectors are as shown in the figure below.

B–63783EN/01

5. POWER SUPPLY UNIT CONNECTION

Power source unit

Line contactor

Regulator

CP1 (200 to 240VAC input) Nihon AMP

CP4 (power source control)

CP2 (AC output)

CP3 (AC output)

1–178128–3 (housing) 1–175218–5 (contact)

Nihon AMP 2–178129–6 (housing) 1–175218–2 (contact)

Nihon AMP 1–178128–3 (housing) 1–175218–5 (contact)

200 to 240VAC 1φ, 50Hz/60Hz

Power ON button Power OFF button

Alarm input

Alarm output

ON/OFF–controlled 200V AC output (max.

2.5A for CP2 and CP3 combined)

Example) Servo main power supply

Servo amplifier

CP5 (+24V output)

CP6 (+24 E output)

(1) CP1

This is the AC input connector for the control unit. The AC

specifications are as follows: R, S 200 to 240VAC+10% –15%, 1–phase, 50Hz/60Hz±3Hz G Ground (class 3 grounding)

NOTE

The above AC input specifications may partially be limited depending on the equipment that is powered from CP2 and CP3.

Nihon AMP 2–178288–3 (housing) 1–175218–5 (contact)

Nihon AMP 1–178288–3 (housing) 1–175218–5 (contact)

LCD unit or hard disk unit

Connection unit, operator’s panel connection unit, etc.

5. POWER SUPPLY UNIT CONNECTION

(2) CP2, CP3

(3) CP4

B–63783EN/01

These AC outputs are ON/OFF–controlled synchronized with power

ON/OFF of the control unit.

The AC output specifications are the same as those for AC input to

CP1.

The AC input specifications of CP1 may be limited depending on the

AC input specifications of the equipment connected to CP2 and CP3. Example) When the equipment connected to CP2 is 200/220VAC

equipment (not 240VAC equipment), the AC input specifications of CPS becomes 200/220VAC.

The maximum AC output supplied from CP2 and CP3 combined is 2.5A. If capacitance is insufficient, refer to 5.2.3. To prevent deterioration of the control unit due to rush current when the power is turned on, the capacitance of the load connected to CP2 and CP3 must be kept to 440 µF for CP2 and CP3 combined. When an inductive load is connected, insert a spark killer parallel to the load.

This connector is for control the power source of ON/OFF button

connections, for example. (a)Power source ON/OFF (ON, OFF, COM)

The power of control units is turned ON and OFF. (Power timing)

OFF

OFON

TON y 500msec T

OFF

OFON

ON–COM

OFF–COM

Short Open

(Power ON) (Power ON)(Power OFF)

(Contact Specifications)

Withstand voltage 50 VDC min. (across contacts) Current 100 mA min. (min. load 2 mA)

(b)Alarm inputs (AL, OFF)

The alarm inputs are for turning the system power off when an alarm signal from outside the control unit is received. Input the signal of the input to close when an alarm state is generated.

(Contact Specifications)

Withstand voltage 30 VDC min. (across contacts) Current 100 mA min. (min. load 1 mA)

y 500msec

y 5sec

B–63783EN/01

5. POWER SUPPLY UNIT CONNECTION

(c)Alarm outputs (FA, FB)

FA and FB are short–circuited when the DC output fuse used for the power source unit of the control unit blows, or when overvoltage, overcurrent or other abnormality occurs in the DC output of the power source unit. FA and FB are also short–circuited in the same way by the alarm inputs (AL, OFF) closing. This signals are held until the OFF button is pressed, or the input power source (AC input of power source unit) is cut. When these signals are output, the power source of the control unit is cut, and the function of the power ON button is disabled.

(Contact Rating)

50VDC max.

0.5A max. 50VAC max. 5VA max.

(4) CP5

This is the +24VDC output.

CP5 is used as the power sources for the LCD unit and hard disk unit.

(5) CP6

This is the power source (+24VDC) for the machine interface I/O (e.g.

connection unit, operator’s panel connection unit).

2A is the maximum DC output that is supplied from CP6.

5.2.2

Power ON/OFF Sequence

Power on units in the following sequence or simultaneously:

1. (200VAC) of overall machine tool, separate detector (scale)

2. Slave I/O unit connected by I/O Link, separate detector I/F unit and LCD unit (24VDC), servo amplifier control

3. CNC control unit (200VAC)

“Simultaneously” here means that 1 and 2 above must be turned on within 500 ms at the most of turning 3 on. When the separate detector (scale) is used, the output signal of the separate detector must be allowed to stabilize within 500 ms at the most of turning the separate detector I/F unit on. Be sure to turn the separate detector (scale) on before the separate detector I/F unit sometimes according to the specifications of the separate detector (scale). The battery for separate absolute pulse coder must remain connected regardless of whether the control unit is on or off. If the battery is removed with the control unit on, the position data of the pulse coder is lost. The CNC display unit with PC functions is not subject to any power on sequence limitations.

Either the CNC display unit with PC functions or the CNC control unit starts fast, whichever is powered on later.

5. POWER SUPPLY UNIT CONNECTION

Power off units in the following sequence or simultaneously:

1. CNC control unit (200VAC)

2. Slave I/O unit connected by I/O Link, separate detector I/F

3. (200VAC) of overall machine tool, separate detector (scale)

“Simultaneously” here means 2 and 3 may be turned off within 500 ms before 1 is turned off. If 2 and 3 are turned off earlier, alarm information remains in the CNC. Though the CNC display unit with PC functions is not subject to any power off sequence limitations, exit the application and OS according to the regular shutdown procedure before it is powered off. Motor control is not possible when the power is turned off or a momentary power interruption occurs. Take the required action on the machine tool side for any irregularities that may occur as a result of not being to control the motor. For example, apply the brake to prevent the shaft from falling when controlling axes that move in the gravity axis direction. If servos do not start normally, or if the motor does not operate, clamp the motor, and unclamp only the currently operating motor. Normally clamp the servo motor, if the servo axis cannot be controlled when the power is turned off or a momentary power interruption occurs. When you clamp the servo motor, the axes that are currently being controlled may fall within the time until the relays for clamping the servo motor . So, whether or not problems will occur in the axis travel distance must be carefully evaluated.

B–63783EN/01

unit and LCD unit (24VDC), servo amplifier control

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

CONNECTION OF I/O UNITS TO MACHINE INTERFACE

CAUTION

A signal or the power supply may possibly be assigned to a pin currently indicated as unused in the connector signal assignment table without prior notice. Do not use any pins indicated as being unused.

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

6.1

GENERAL

Combinations of the units listed in Table 6.1 can be used as the machine interface I/O. The I/O unit for the FANUC I/O Link is installed separately from the control unit, and the two units are mutually connected by a specialized serial link (FANUC I/O Link). Multiple units can be placed in separate locations as shown below. The machine operator’ s panel that uses many input/output signals can be easily interfaced especially by placing the interface unit for machine operator’s panel and the operator’s panel connection unit in the immediate vicinity of the machine operator’s panel. The FANUC I/O Link enables high–speed data transfer between the control unit and an external unit. The statuses of signals input from the machine are transferred to the control unit at constant intervals. The output signals from the control unit are sent to the external unit at constant intervals. The F ANUC I/O Link has more applications. For example, the FANUC I/O Link is used to connect the FANUC Power Mate, which is single–axis CNC, or the FANUC System F–Model D Mate (F–D Mate), which is a cell controller. For details, see the subsequent description. For details of the units which are not listed in Table 6.1, see the corresponding operating manual.

Table 6.1 Types of machine interface I/O (for FANUC I/O Link)

Unit

Description Reference

Connector panel I/O module

Operator’s panel I/O module (for matrix input)

Operator’s panel I/O module

FANUC I/O Unit– MODEL A

FANUC I/O Unit– MODEL B

Machine operator’s panel interface unit

Connection unit Unit having an interface with a machine. Sec. 6.8

Distribution type I/O unit that handles the input/output signals required by the power magnetics circuit; it has an interface with a manual pulse generator.

Unit having an interface with a machine operator’s panel; it has an interface with a manual pulse generator.

Unit having an interface with a machine operator’s panel that handles the input/ output signals required by the power magnetics circuit; it has an interface with a manual pulse generator.

Modular I/O unit that supports a combination of the input/output signals required by a power magnetics circuit.

Distribution type I/O unit that supports a combination of input/output signals required by a power magnetics circuit.

Unit having an interface with a matrix of key switches and LEDs on the machine operator’s panel as well as an interface with a manual pulse generator.

Sec. 6.3

Sec. 6.4

Sec. 6.5

Sec. 6.6 (B–61813E)

B–62163E

Sec. 6.7

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

Table 6.1 Types of machine interface I/O (for FANUC I/O Link)

Unit ReferenceDescription

Sink–type output operator’s panel connection unit

Source type output operator’s panel connection unit

Unit having an interface with a machine operator’s panel.

Unit having an interface with a machine operator’s panel; a source type output circuit is used in the DO signal output driver.

Sec. 6.9

Sec. 6.10

CAUTION

1 The emergency stop signal should be simultaneously input

to the CNC control unit and servo unit so that the power supply to the motor is interrupted. For detailed connection of the servo emergency stop signal, refer to “FANUC Servo Amplifier a series (B–65162E).”

2 The input signals X006.0 to X006.7 include an emergency

stop signal. These signals require a sink–type connection.

Unit Description Reference

Machine operator’s panel

Machine operator’s panel having removable, customizable keytops on the operator’s panel and keyboard

Section 6.12

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

6.2

CONNECTION OF THE F ANUC I/O LINK

CNC Mother board

JDIA

In the I/O there are the master station and its slave stations. The master is the control unit of the CNC, and the slave is the interface for I/O units. The slaves are divided into groups, and up to 16 groups can be connected to one I/O Link. A maximum of two base I/O units can be connected as a group using I/O Unit–MODEL A. The operator’s panel connection unit and connection unit are each counted as one group. The I/O Link is connected in different ways depending on the types of units actually used and the number of I/O points. To connect the I/O Link, the assignment and addresses of the I/O signals have been made programmable with the PMC program. The maximum number of I/O points is 1024. The two connectors of the I/O Link are named JD1A and JD1B, and are common to all units. A cable is always connected from JD1A of a unit to JD1B of the next unit. Although JD1B of the last unit is not used and left open, it need not be connected with a terminator. (The terminator is needed on the last interface module in the same group containing an I/O Unit–MODEL A.) The pin assignments of connectors JD1A and JD1B are common to all units on the I/O Link, and are shown on the following page. Use the figures when connecting the I/O Link irrespective of the type of unit.

I/O per group = 256/256 or less

I/O=1024/1024 or less in total I/O

FANUC I/O Link

Max. 16 group

JDIB

Operator’s I/O module Operator’s connection unit

JDIA

or Operator’s interface unit

I/O module for separation

Basic module

JDIB

JDIA

JDIB JDIA

⋅ ⋅ ⋅

FANUC I/O Unit–MODEL A ×2max

JDIB

JDIA

Fig.6.2 I/O Link connection diagram

Extended module 1

Base unit 1 Base unit 2

Extended module 2

Extended module 3

Machine operator’s panel

Magnetic circuit

B–63783EN/01

6.2.1

Connection of FANUC I/O Link by Electric Cable

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

Control unit or preceding slave unit

JD1A (PCR–EV20MDT)

(+5V)

15 16 17 18

(+5V) 19 20

(+5V)

1 2

3 4 5 6 7 8 9

SIN *SIN

SOUT *SOUT

JD1B

JD1B (PCR–E20LMD)

SIN

SOUT

(+5V)

0V 0V

14 15 16

1817(+5V) 19 20

(+5V)

1 2 3 4 5 6 7 8 9

*SIN

*SOUT

JD1A (PCR–E20LMD)

+5V terminals are for an optical I/O Link adapter. They are not necessary when connecting with a metal clamp.

Next slave unit

Cable wiring

SIN

*SIN

0V 0V 0V 0V

3 4 11 12 13 14

SOUT

*SOUT

Grounding Plate

Recommended Cable Material A66L–0001–0284#10P(#28AWG×10pair)

Shield

3 4 1 2 11 12 13 14

SOUT *SOUT SIN *SIN 0V 0V 0V 0V

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

6.2.2

Connection of FANUC I/O Link Optical Fiber Cable

External dimension of optical I/O link adapter

The F ANUC I/O Link can be extended to the maximum length of 200 m with optical fiber cables using an optical I/O link adapter.

NOTE

In the following cases, use an optical fiber cable.

D When the cable is more than 15 meters long. D When the cable runs between different cabinets and it is

impossible to connect the cabinets with a grounding wire of 5.5

or thicker.

D When there is concern that the cable is influenced by strong

noise; for example : When there is a strong electromagnetic noise source beside the cable such as a welding machine. When a noise generating cable such as a power cable runs for a long distance in parallel with the cable.

The external dimensions are the same for a standard type (A13B–0154–B001) and a high–speed type (A13B–0154–B002).

connector JD1 for unit connecting

66.0

40.0

4–M3

Weight of optical link adapter

Optical connector COP1

FANUC

45.0

7.0

18.0

Main body : Approx. 100 g. The weight is the same for a standard type (A13B–0154–B001) and a high–speed type (A13B–0154–B002).

B–63783EN/01

Connection

D Connection diagram

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

Unit

JD1A

Connecting cable between unit

D Interunit connecting

cables

JD1

COP1

Optical I/O link adapter

SIN

01 02

*SIN

SOUT

*SOUT

05 06 07

08 09

+5V

Optical cable

11 12

13 14 15 16

0V 0V

+5V

JD1

COP1

Optical I/O link adapter

Unit side JD1A,JD1B

SOUT(03)

*SOUT(04)

Connecting cable between unit

SIN(01)

*SIN(02)

+5V(09) +5V(18) +5V(20)

0V(11) 0V(12) 0V(13) 0V(14) 0V(15) 0V(16)

Unit

JD1B

Adapter side JD1

(03)SOUT (04)*SOUT (01)SIN (02)*SIN (09)+5V (18)+5V (20)+5V (11)0V (12)0V (13)0V (14)0V (15)0V (16)0V

D Optical cable

D Recommended connector for cable side :

PCR–E20FS (made by HONDA TSUSHIN KOGYO CO., LTD.)

D Recommended cable (wire material) : A66L–0001–0284#10P D Cable length : Max. 2 m (when the recommended cable is used) D Specification:

For internal cable A66L – 6001 – 0008# L2R003 @@@

Length 2 m

For external cable A66L – 6001 – 0026# L1R003 @@@Length 1 m

A66L – 6001 – 0026# L3R003 @@@Length 3 m A66L – 6001 – 0026# L5R003 @@@Length 5 m A66L – 6001 – 0026# L7R003 @@@Length 7 m A66L – 6001 – 0026# L10R003@@@Length 10 m A66L – 6001 – 0026# L15R003@@@Length 15 m A66L – 6001 – 0026# L20R003@@@Length 20 m A66L – 6001 – 0026# L30R003@@@Length 30 m A66L – 6001 – 0026# L50R003@@@Length 50 m

D Cable length:

Max. 200 m (standard type) Max. 100 m (high–speed type)

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

NOTE

Do not bend optical cable beyond its bending radius of 25 mm. Do not unnecessarily twist optical cable.

Maximum number of stages

NC or

I/O Unit

Optical I/O

link adapter

Power source

Installation conditions

On the I/O Link, the conventional optical I/O Link adapter can be connected up to five stages using a standard type (A13B–0154–B001) and up to 16 stages using a high–speed type (A13B–0154–B002).

1) Standard type (A13B–0154–B001) Number of connectable stages: 5

2) High–speed type (A13B–0154–B002) Number of connectable stages: 6

1 stage

Optical I/O

link adapter

NC or

I/O Unit

Optical I/O

link adapter

Optical I/O

link adapter

NC or

I/O Unit

NOTE

The high–speed type and the standard–type cannot be mixed on a single line.

The power source is the same for a standard type (A13B–0154–B001) and a high–speed type (A13B–0154–B002).

(a)Power voltage: 4.75V to 5.25V (at the receiving end) (b)Consumption current: 200 mA D The optical I/O link adapter enclosure is not fully sealed ; install it with

the CNC control unit in the fully enclosed cabinet.

D Ground the case using the case fixing screw of the optical I/O link

adapter.

D The optical I/O link adapter is light, and it may not be necessary to

mount it with screws. However, keep it from coming in contact with other circuits to prevent possible short–circuits. When mounting the optical I/O link adapter in a cabinet, attach it with an L–type fitting using the case fixing screws (M3) of the optical link adapter.

L fitting

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

Required parts

Relay by optical fiber link adapter

For making up an I/O link using the optical link adapter, the following parts are necessary:

D Optical I/O link adapter 2 D Interunit connecting cable 2 D Optical cable 1

D External dimensions of optical fiber link adapter

Optical fiber cable

D Application example of optical fiber link adapter

Optical fiber connection adapter

Mounting plate

Optical fiber cable

NOTE

A relay is possible at only one location. When the high–speed type optical I/O link adapter is used, the optical fiber connection adapter cannot be used.

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

D Maximum transfer distances using optical fiber cable

The following table shows the maximum transfer distances using optical fiber cable. This distance varies according to the number of relays made using the connection adapter.

Number of Relays Maximum Transfer Distance

Standard type

High–speed type

0 200 m 1 100 m (total) 0 100 m 1 Not allowed

B–63783EN/01

6.3

CONNECTION OF CONNECTOR PANEL I/O MODULE

6.3.1

Configuration

Flat cable for module connection

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

Extension module 3

Extension module 2

Extension module 1

Basic module

I/O Link cable

Manual pulse generator cable

(with manual pulse generator)

NOTE

When mounting an expansion module directly on the branch–connection PC board, place it on the right side of the basic module as you face the mounting surface. When mounting an expansion module using a DIN rail or screws, place it on the left side of the basic module.

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

6.3.2

Connection Diagram

B–63783EN/01

CNC

I/O LINK

MPG

JD1A

JD1B

CA52 CB150

Basic module

JA3

CA53

CA52

JD1A

CB150

I/O UNIT

JD1B

+24V power supply

Connector panel

Machine side DI/DO

Extention module (with MPG (Note))

CA53

CB150

CA52

Extention module 2

CA53

CB150

CA52

Extention module 3

NOTE

In the above example connection diagram, the expansion module section contains a DI/DO module, a 2A–output module, and an analog input module. These expansion modules can be used in any combination.

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

6.3.3

Module Specification

Module types

Name Drawing number Specification Reference

Branch–connection I/O module (basic module)

Branch–connection I/O module (expansion module A)

Branch–connection I/O module (expansion module B)

Branch–connection I/O module (expansion module C)

Branch–connection I/O module (expansion module D)

Fuse (spare) A03B–0815–K002 1A

A03B–0815–C001 DI/DO: 24/16

A03B–0815–C002 DI/DO: 24/16

A03B–0815–C003 DI/DO: 24/16

A03B–0815–C004 DO: 16

A03B–0815–C005 Analog input mod-

With MPG interface

Without MPG interface

2A–output module

ule

(for the basic module)

Module–to–module flat cable

A03B–0815–K100 20 mm long

Usable when the interval between two adjacent modules is 32 mm.

Module specification (common items)

Item Specification Remarks

Interface with the CNC F ANUC I/O Link con-

nection

Interface between the basic and expansion modules

Bus connection via flat cable

Enables expansion as slaves of the CNC to up to 16 units or 1024/1024 points.

Up to three expansion modules can be connected for each basic module.

For the specification (such as signal input/output rating) for specific modules, see the descriptions on the respective pages.

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

Installation conditions

B–63783EN/01

Unit ambient temperature

Operating: 0°C to 55°C

Storage and transportation: –20°C to 60°C T emperature drift 0.3°C/min (maximum) Humidity Ordinary operation: 75% or less (relative)

Short–period operation (within one month): 95% or

less (relative) Vibration Operation: 0.5 G or lower Atmosphere Ordinary factory environment (extra consideration

is required if the unit is to be used in an

environment where the concentration of dust,

cutting fluid, or organic solvent is high.) Other conditions (1) This I/O module must be used in a cabinet that

has a completely sealed structure.

(2) To keep I/O modules well–ventilated, mount

them in the orientation shown below, and allow a space of at least 100 mm above and below for cabling and ventilation. In addition, do not place any unit generating a large amount of heat under the I/O modules.

(3) Be careful not to block the vents of the basic

module with the flat cable; see the relevant description in Section 6.3.17 (for connection between the basic and expansion modules).

I/I/O Link connection

MPG connection

Expansion

module

Expansion

module 1

Expansion

module 2

Expansion

Bottom

Top

module 3

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Power requirements

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

6.3.4

DI/DO Connector Pin Assignment

Module Supply voltage Power

Remarks

requirement

Basic module

24 VDC 10% shall be supplied via the I/O

0.2A+7.3mA×DI Number of DI points for which DI = ON

connector CB150 Expansion modules A and B

of the basic

module; "10%

contains

0.1A+7.3mA×DI Number of DI points for which DI = ON

instantaneous

Expansion module C (2A–output module)

Expansion module D

changes and ripple.

0.1A

(analog input module)

Estimate the amount of heat generated by each module as its power requirement × 24 (W).

Pin–outs of DI/DO connectors on the basic module and expansion modules A and B are shown below.

CB150 (HONDA MR–50RMA)

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

DOCOM Yn+0.0 Yn+0.1 Yn+0.2 Yn+0.3 Yn+0.4 Yn+0.5 Yn+0.6 Yn+0.7 Xm+0.0 Xm+0.1 Xm+0.2 Xm+0.3 Xm+0.4 Xm+0.5 Xm+0.6 Xm+0.7

+24V

19 20 21 22 23 24 25 26 27 28 29 30 31 32

0V 0V 0V 0V 0V

DICOM0

Xm+1.0 Xm+1.1 Xm+1.2 Xm+1.3 Xm+1.4 Xm+1.5 Xm+1.6 Xm+1.7

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

DOCOM

Yn+1.0 Yn+1.1 Yn+1.2 Yn+1.3 Yn+1.4 Yn+1.5 Yn+1.6 Yn+1.7 Xm+2.0 Xm+2.1 Xm+2.2 Xm+2.3 Xm+2.4 Xm+2.5 Xm+2.6 Xm+2.7

+24V

50 male pins with fittings for fixing the connector covers

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

NOTE

1 The DI and DO addresses for the basic and extension

modules run contiguously. These basic and extension module DI and DO addresses are allocated to the I/O Link as a group. For example, when the DI and DO top addresses are X0004 and Y0000 (m = 4 and n = 0), respectively, then the addresses are allocated as shown in the following table.

2 Pins 18 and 50 (+24 V) of connector CB150 are used to

supply 24 V to the module from an external source. This voltage must always be supplied because it is used in the module.

DI DO

Basic module Extension module 1 Extension module 2 Extension module 3

X4 to X6 Y0 to Y1

X7 to X9 Y2 to Y3 X10 to X12 Y4 to Y5 X13 to X15 Y6 to Y7

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

6.3.5

DI (Input Signal) Connection

Xm+0.0

Xm+0.1

Xm+0.2

Xm+0.3

Xm+0.4

Xm+0.5

Xm+0.6

This section explains how DI points (input signals) are connected to the basic module and expansion modules A and B.

d A maximum of 96 points are provided (24 points per module; 1 basic

Address number Bit number

module + 3 extension modules).

Pin number

+24V

CB150(18) CB150(50)

CB150(42)

CB150(43)

CB150(44)

CB150(45)

CB150(46)

CB150(47)

CB150(48)

+24V

+24 V stabilized power supply

Xm+0.7

Xm+1.0

Xm+1.1

Xm+1.2

Xm+1.3

Xm+1.4

Xm+1.5

Xm+1.6

Xm+1.7

DICOM0

CB150(49)

CB150(24)

CB150(19),(20),(21)

(22),(23)

CB150(25)

CB150(26)

CB150(27)

CB150(28)

CB150(29)

CB150(30)

CB150(31)

CB150(32)

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

Pin number

Xm+2.0

Xm+2.1

Xm+2.2

Xm+2.3

Xm+2.4

Xm+2.5

Xm+2.6

Xm+2.7

Address number Bit number

+24V

CB150(18) CB150(50)

CB150(10)

CB150(11)

CB150(12)

CB150(13)

CB150(14)

CB150(15)

CB150(16)

CB150(17)

CB150(19),(20),(21)

(22),(23)

+24V 0V

+24 V stabilized power supply

NOTE

1 Xm+0.0 through Xm+0.7 are DI pins for which a common voltage can be selected. That is, by

connecting the DICOM0 CB150(24) pin to the +24 V power supply, a DI signal can be input with its logical state reversed. If, however, a cable is connected to ground, it has the same effect as inputting an ON state DI signal. To prevent such accidents, the connection of the DICOM0 CB150(24) pin to the 0 V power supply is recommended wherever possible.

2 For safety reasons, the emergency stop signal needs to be allocated to an appropriate bit of

the addresses for which the common voltage is fixed, ranging from Xm+1.0 to Xm+1.7 or from Xm+2.0 to Xm+2.7. See 6.2 for information about how to allocate the emergency stop signal.

3 For unused DI pins allocated to the addresses for which the common voltage is fixed (from

Xm+1.0 to Xm+1.7 and from Xm+2.0 to Xm+2.7), the logic is fixed to “0”. For unused pins allocated to Xm+0.0 to Xm+0.7 for which the common voltage can be selected, the logic is fixed to “0” when the DICOM0 CB150(24) pin is connected to the 0 V power supply. When the DICOM0 CB150(24) pin is connected to the +24 V power supply, the logic is fixed to “1”. The logic of the unused pins allocated to Xm+0.0 to Xm+0.7 is variable when the contact of the DICOM0 CB150(24) pin is open.

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

6.3.6

DO (Output Signal) Connection

Yn+0.0

Yn+0.1 Yn+0.2 Yn+0.3 Yn+0.4 Yn+0.5 Yn+0.6 Yn+0.7

This section explains how DO points (output signals) are connected to the basic module and expansion modules A and B.

d A maximum of 64 points are provided (16 points per module; 1 basic

module + 3 extension modules).

Pin number

DOCOM

Address number Bit number

DV DV DV DV DV DV DV

CB150(01),(33)

+24V 0V

+24 V stabilized power supply

CB150(34)

CB150(35) CB150(36) CB150(37) CB150(38)

CB150(39) CB150(40) CB150(41)

Relay

Yn+1.0 Yn+1.1 Yn+1.2 Yn+1.3 Yn+1.4 Yn+1.5 Yn+1.6 Yn+1.7

DV DV DV DV DV DV DV DV

CB150(02) CB150(03) CB150(04) CB150(05) CB150(06) CB150(07) CB150(08) CB150(09)

CB150(19),(20),(21)

(22),(23)

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

6.3.7

DI/DO Signal Ratings

This section describes the DI/DO signal ratings for the basic module and expansion modules A and B.

DI (input signal ratings)

Number of points 24 (per module)

Contact capacity 30 VDC, 16 mA or higher Open–circuit

contact–to–contact leakage current

Closed–circuit contact–to–contact voltage drop

Delay time 2 ms (maximum) across the receiver

1 mA or lower (at 26.4 V)

2 V or lower (including drop across the cable)

In addition, it is necessary to consider the sum of the I/O Link transfer time (up to 2 ms) between the CNC and I/O module and the ladder scan cycle time (in the CNC).

DO (output signal ratings)

Number of points 16 (per module)

On–state maximum load current

On–state saturation voltage

Withstand voltage 24 V +20% or lower, including instantaneous

Off–state outflow leakage current

Delay time 50 µs (maximum) across the driver

200 mA or lower, including instantaneous changes

1 V (maximum) measured when the load current is 200 mA

changes 20 A or lower

In addition, it is necessary to consider the sum of the I/O Link transfer time (up to 2 ms) between the CNC and I/O module and the ladder scan cycle time (in the CNC).

Turning on and off power (common to DO points) for the DO points (output signals)

Turning off (opening) power supply pin DOCOM for the DO points (output signals) turns off all DO points of each module at one time. The state of the DO points is as shown below.

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

DOCOM

DO when the corresponding DO is on in the sequence

DO when the corresponding DO is off in the sequence

OFF

NOTE

If a DO is on in the sequence, the on/off state of the DOCOM is reflected on that DO as shown in the dotted area. Do not turn off +24 V supplied to the I/O module during operation. If it is turned off, an alarm is issued for communication with the CNC. This +24 V must be turned on at the same time or before the power to the CNC is turned on. It must be turned off at the same time or after the power to the CNC is turned off.

Parallel connection of DO points (output signals) Connecting two DO points in parallel for simultaneous on/off control in the sequence can double the maximum allowable DO load current, allowing up to 400 mA to be obtained, since the maximum allowable load current of one DO point is 200 mA. Note, however, that when the DO points are off, their leakage current is also doubled (to up to 40 A).

DOCOM

CB150(01),(33)

+24V 0V

+24 V voltage regulator

Relay

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

6.3.8

2A–Output Connector Pin Assignment Diagram

This section describes the pin assignments of the 2A–output connector used for expansion module C.

CB154 (HONDA MR–50RMA)

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

DOCOMA

Yn+0.0 Yn+0.1 Yn+0.2 Yn+0.3 Yn+0.4 Yn+0.5 Yn+0.6 Yn+0.7

DOCOMA

19 20 21 22 23 24 25 26 27 28 29 30 31 32

GNDA GNDA

GNDA GNDA GNDA

01 02

03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

DOCOMA

Yn+1.0 Yn+1.1 Yn+1.2 Yn+1.3 Yn+1.4 Yn+1.5 Yn+1.6 Yn+1.7

DOCOMA DOCOMA

50–pin male connector with metal fixture for connector housing

NOTE

1 The DI/DO addresses of the basic and expansion modules

are sequential. These addresses are assumed to be in one group when they are assigned to the I/O Link. That is, if the first address in the assignment is X0004 and Y0000 (m = 4, n = 0), the DI/DO addresses are as listed below.

2 If the 2A–output module is used, its DI addresses cannot be

used. (If the 2A–output module is used as expansion module 3, X13 to X15 cannot be used.)

DI DO

Basic module X4 to X6 Y0 to Y1 Basic module 1 X7 to X9 Y2 to Y3 Basic module 2 X10 to X12 Y4 to Y5 Basic module 3 X13 to X15 Y6 to Y7

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

6.3.9

2A DO (Output Signal) Connection

This section describes how the 2A–output connector pins are connected for expansion module C.

Address number Bit number

24 VDC

Solenoid and other components

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

6.3.10

2A–Output DO Signal Ratings

This section describes the 2A–output DO signal ratings for expansion module C.

DO (output signal ratings)

Number of points 32 (per module)

On–state maximum load current

Withstand voltage 24 V +20% or lower, including instantaneous

Off–state outflow leakage current

Delay time It is necessary to consider the sum of the I/O Link

2 A per point Up to 12 A for the entire module (16 DO points), including instantaneous changes

changes 100 µA or lower

transfer time (up to 2 ms) and ladder scan cycle time (in the CNC).

Turning the on and of f power (common to DO points) for the DO points (output signals)

Turning off (opening) power supply pin DOCOM for the DO points (output signals) turns off all DO points of each module at one time. The state of the DO points is as shown below.

DOCOM

DO when the corresponding DO is on in the sequence

DO when the corresponding DO is off in the sequence

OFF

NOTE

Parallel connection of DO points (output signals) For the 2A–output module, it is impossible to connect DO points in

parallel. In addition, its DO points cannot be connected in parallel with those of any other module.

B–63783EN/01

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

6.3.11

Analog Input Connector Pin Assignment Diagram

This section describes the pin assignments of the analog input connector used for expansion module D.

CB157 (HONDA MR–50RMA)

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

INM3 COM3 FGND3 INP3 JMP3 INM4 COM4 FGND4 INP4 JMP4

19 20

21 22 23 24 25 26 27 28 29 30 31 32

FGND FGND

FGND FGND FGND

01 02 03 04 05 06 07 08 09

10 11 12 13 14 15 16 17 18

INM1

COM1 FDND1 INP1 JMP1 INM2 COM2 FGND2 INP2 JMP2

50–pin male connector with metal fixture for connector housing

NOTE

1 The DI/DO addresses of the basic and expansion modules

2 Also the DO space can be used as an input channel

selection area for the analog input module.

DI DO

Basic module X4 to X6 Y0 to Y1 Basic module 1 X7 to X9 Y2 to Y3 Basic module 2 X10 to X12 Y4 to Y5 Basic module 3 X13 to X15 Y6 to Y7

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

6.3.12

Analog Input Signal Connection

For voltage input

Voltage source

This section shows the connection diagram for the analog input connector of expansion module D

Analog input module

Pin number

Not connected

(common to all channels)

For current input

Current source

Analog input module

Pin number

(common to all channels)

6. CONNECTION OF I/O UNITS TO

B–63783EN/01

MACHINE INTERFACE

NOTE

1 In the above diagram, letter n stands for a channel number (where n = 1, 2, 3, or 4). 2 Either voltage input or current input can be selected for each channel. If current input is

selected, be sure to strap JMPn and INPn. 3 The conductors of the connector cable should be shielded twisted pairs. 4 In the above diagram, the shielding for each channel is separately connected to FGNDn, all of

which are connected to FGND. However, as the frame ground, you may connect each shielding

directly to a cable clamp without using FGNDn.

When the voltage supply (current supply) has a GND pin as shown in the figure, connect the

COMn pin to the GND pin. When not, connect INMn to COMn on the analog input module.

6.3.13

Analog Input Signal Ratings

This section describes the analog input signal ratings for expansion module D.

Item Specification Remarks

Number of input channels (NOTE)

Analog input –10 to +10 VDC (with input re-

Digital output (NOTE)

Supported input/ output

Resolution 5 mV or 20 µA

Either voltage input sistance of 4.7 MΩ) –20 to +20 mADC (with input resistance of 250 Ω)

12–bit binary Twos complement

Analog input

+10V +2000

+5V or +20mV +1000

0V or 0mA 0

-5V or -20mA -1000

-10V -2000

Digital output

or current input is

selectable separate-

ly for each channel.

representation

Overall precision Voltage input: "0.5%

Current input: "1%

Maximum input voltage/current

Minimum conversion time (NOTE)

Number of occupied input/output points (NOTE)

±15V/±30mA

Ladder scan cycle by the connected CNC

DI = 3 bytes, DO = 2 bytes

In reference to the

full–scale reading

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

B–63783EN/01

NOTE

This analog input module has four input channels, but its digital output section uses one 12–bit output in the 3 bytes for the number of occupied input points. That is, the ladder dynamically selects which channel to use. A channel switching DO for channel selection is in the 2 bytes for the number of occupied output points.

6.3.14

Analog Input Specification

Module internal address

Xm (even address)

Xm+1 (odd address)

(About digital output) This analog input module has four input channels, but its digital output section uses one 12–bit output in the 3 bytes for the number of occupied input points. The format of the output is as listed below.

D07

D06

D05

CHB

D04

CHA

D03

D11

D02 D10

D01 D09

D00 D08

D00 to D11 form 12–bit digital output data. D00 and D11 correspond to

weights of 2

and 211 , respectively. D11 corresponds also to the sign bit of a twos complement representation. CHA and CHB represent analog input channels. That is, if the 2 bytes mentioned above are read by the PMC program, D11 to D00 reflect the A–D conversion result for input channels represented by CHA and CHB. See the following description about channel selection for details of CHA and CHB. There are some items to be considered when data is read from the PMC program. See the relevant description on assignment in Section

6.3. (About channel selection)

For this analog input module, you must use the PMC program to select from the four channels a channel to be used for output to the digital output section. CHA and CHB in the 2 bytes for the number of occupied output points are used as DO points for channel selection. They are mapped as shown below.

fanuc 15iB, 150i- B Connection Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

DEFINITION OF WARNING, CAUTION, AND NOTE

Table of Contents

1. GENERAL

2. CONFIGURATION

3. INSTALLATION

ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET

Environmental Conditions Around the Cabinet

Installation Conditions for the CNC and Servo Unit Inside the Cabinet

POWER REQUIREMENTS

DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL MAGNETIC CABINET

PROTECTION OF PARTS INSIDE A CABINET OR A PENDANT BOX FROM DUST

THERMAL DESIGN OF THE CABINET

Temperature Rise within the Cabinet

Cooling by Heat Exchanger

Calorific Value of Each Unit

ACTION AGAINST NOISE

Separating Signal Lines

Grounding

Grounding Units

Noise Suppresser

Cable Clamp and Shield Processing

MEASURES AGAINST SURGES DUE TO LIGHTNING

Installation Procedure of Surge Protector

Notes

Examples of Surge Protectors

CONTROL UNIT

Configuration and Installation of the Control Unit

Replacing the Battery for Memory Backup

Control Unit Periphery Connector Layouts

LCD Unit Periphery Connector Layout

4. TOTAL CONNECTION

CONNECTIONS BETWEEN CONTROL UNITS

CONNECTIONS BETWEEN SERVO CARD

CONNECTIONS BETWEEN LCD UNIT

5. POWER SUPPLY UNIT CONNECTION

POWER SOURCE UNIT PANEL CONNECTOR LAYOUT

POWER SUPPLY CONNECTION

Connection when an Input Unit is Used

Power ON/OFF Sequence

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE

GENERAL

CONNECTION OF THE F ANUC I/O LINK

Connection of FANUC I/O Link by Electric Cable

Connection of FANUC I/O Link Optical Fiber Cable

CONNECTION OF CONNECTOR PANEL I/O MODULE

Configuration

Connection Diagram

Module Specification

DI/DO Connector Pin Assignment

DI (Input Signal) Connection

DO (Output Signal) Connection

DI/DO Signal Ratings

2A DO (Output Signal) Connection

Analog Input Connector Pin Assignment Diagram

Analog Input Signal Connection

Analog Input Signal Ratings

Analog Input Specification