fanuc 0i-PD Operators Manual

0 (0)

FANUC Series 0+-PD

OPERATOR'S MANUAL

B-64554EN/01

No part of this manual may be reproduced in any form.

All specifications and designs are subject to change without notice.

The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan. Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government.

Should you wish to export or re-export these products, please contact FANUC for advice.

The products in this manual are manufactured under strict quality control. However, when using any of the products in a facility in which a serious accident or loss is predicted due to a failure of the product, install a safety device.

In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities.

Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.

This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by ® or ™ in the main body.

B-64554EN/01

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units.

It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units.

Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.

CONTENTS

 

DEFINITION OF WARNING, CAUTION, AND NOTE.........................................................................

s-1

GENERAL WARNINGS AND CAUTIONS ............................................................................................

s-2

WARNINGS AND CAUTIONS RELATED TO PROGRAMMING.......................................................

s-3

WARNINGS AND CAUTIONS RELATED TO HANDLING ................................................................

s-4

WARNINGS RELATED TO DAILY MAINTENANCE .........................................................................

s-6

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and

Caution.

Read this manual carefully, and store it in a safe place.

s-1

SAFETY PRECAUTIONS

B-64554EN/01

GENERAL WARNINGS AND CAUTIONS

WARNING

1Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

2Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

3Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate.

The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate.

If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

4When using a tool compensation function, thoroughly check the direction and amount of compensation.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

5The parameters for the CNC and PMC are factory-set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change.

Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

CAUTION

1Immediately after switching on the power, do not touch any of the keys on the

MDI panel until the position display or alarm screen appears on the CNC unit.

Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly.

2The OPERATOR’S MANUAL and programming manual supplied with a CNC unit provide an overall description of the machine's functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt.

s-2

fanuc 0i-PD Operators Manual

B-64554EN/01

SAFETY PRECAUTIONS

CAUTION

3Some functions may have been implemented at the request of the machine-tool builder. When using such functions, refer to the manual supplied by the machine-tool builder for details of their use and any related cautions.

4The liquid-crystal display is manufactured with very precise fabrication technology. Some pixels may not be turned on or may remain on. This phenomenon is a common attribute of LCDs and is not a defect.

NOTE

Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off.

Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery.

To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place.

WARNINGS AND CAUTIONS RELATED TO PROGRAMMING

This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied OPERATOR’S MANUAL carefully such that you are fully familiar with their contents.

WARNING

1Coordinate system setting

If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command. Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user.

2Positioning by nonlinear interpolation

When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming. Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user.

3Function involving a rotation axis

When programming normal-direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely. Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user.

4Inch/metric conversion

Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user.

s-3

SAFETY PRECAUTIONS

B-64554EN/01

WARNING

5Stroke check

After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.

CAUTION

1Absolute/incremental mode

If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly.

2Plane selection

If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details.

3Torque limit skip

Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip.

4Compensation function

If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine.

Before issuing any of the above commands, therefore, always cancel compensation function mode.

WARNINGS AND CAUTIONS RELATED TO HANDLING

This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied OPERATOR’S MANUAL carefully, such that you are fully familiar with their contents.

WARNING

1Manual operation

When operating the machine manually, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator.

2Manual reference position return

After switching on the power, perform manual reference position return as required.

If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed.

An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the user.

s-4

B-64554EN/01

SAFETY PRECAUTIONS

WARNING

3Manual handle feed

In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user.

4Disabled override

If override is disabled (according to the specification in a macro variable), the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.

5Origin/preset operation

Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user.

6Workpiece coordinate system shift

Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully.

If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.

7Software operator's panel and menu switches

Using the software operator's panel and menu switches, in combination with the

MDI panel, it is possible to specify operations not supported by the machine operator's panel, such as mode change, override value change, and jog feed commands.

Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.

8RESET key

Pressing the RESET key stops the currently running program. As a result, the servo axes are stopped. However, the RESET key may fail to function for reasons such as an MDI panel problem. So, when the motors must be stopped, use the emergency stop button instead of the RESET key to ensure security.

CAUTION

1Manual intervention

If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of parameters, and absolute/incremental command mode.

2Feed hold, override, and single block

The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case.

s-5

SAFETY PRECAUTIONS

B-64554EN/01

CAUTION

3Dry run

Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate.

4Cutter radius compensation in MDI mode

Pay careful attention to a tool path specified by a command in MDI mode, because cutter radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in cutter radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details.

5Program editing

If the machine is stopped, after which the machining program is edited

(modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use.

WARNINGS RELATED TO DAILY MAINTENANCE

WARNING

1Memory backup battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the high-voltage circuits

(marked and fitted with an insulating cover).

Touching the uncovered high-voltage circuits presents an extremely dangerous electric shock hazard.

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC's memory will be lost.

Refer to the Section “IV. MAINTENANCE - Method of replacing battery” in the

OPERATOR’S MANUAL for details of the battery replacement procedure.

s-6

B-64554EN/01

SAFETY PRECAUTIONS

WARNING

2Absolute pulse coder battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the high-voltage circuits

(marked and fitted with an insulating cover).

Touching the uncovered high-voltage circuits presents an extremely dangerous electric shock hazard.

NOTE

The absolute pulse coder uses batteries to preserve its absolute position.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.

Refer to the Section “IV. MAINTENANCE - Method of replacing battery” in the

OPERATOR’S MANUAL for details of the battery replacement procedure.

WARNING

3Fuse replacement

Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.

For this reason, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing a fuse with the cabinet open, be careful not to touch the

high-voltage circuits (marked and fitted with an insulating cover). Touching an uncovered high-voltage circuit presents an extremely dangerous electric shock hazard.

s-7

B-64554EN/01

TABLE OF CONTENTS

TABLE OF CONTENTS

 

 

SAFETY PRECAUTIONS............................................................................

 

s-1

 

DEFINITION OF WARNING, CAUTION, AND NOTE .............................................

 

s-1

 

GENERAL WARNINGS AND CAUTIONS...............................................................

 

s-2

 

WARNINGS AND CAUTIONS RELATED TO PROGRAMMING

............................ s-3

 

WARNINGS AND CAUTIONS RELATED TO HANDLING......................................

 

s-4

 

WARNINGS RELATED TO DAILY MAINTENANCE...............................................

 

s-6

I. GENERAL

 

 

1

GENERAL ...............................................................................................

 

3

 

1.1 NOTES ON READING THIS MANUAL..........................................................

 

5

 

1.2 NOTES ON VARIOUS KINDS OF DATA ......................................................

 

5

II. PROGRAMMING

 

 

1

GENERAL ...............................................................................................

 

9

1.1TOOL MOVEMENT ALONG WORKPIECE PARTS

 

FIGURE-INTERPOLATION .........................................................................

10

1.2

FEED-FEED FUNCTION.............................................................................

12

1.3

PART DRAWING AND TOOL MOVEMENT................................................

12

 

1.3.1 Reference Position (Machine-specific Position) ....................................................

12

 

1.3.2 Coordinate System on Part Drawing and Coordinate System Specified by CNC -

 

Coordinate System .................................................................................................

13

 

1.3.3 How to Indicate Command Dimensions for Moving the Tool (Absolute and

 

 

Incremental Programming).....................................................................................

15

1.4SELECTION OF TOOL USED FOR VARIOUS MACHINING - TOOL

 

 

FUNCTION ..................................................................................................

16

 

1.5

COMMAND FOR MACHINE OPERATIONS - AUXILIARY FUNCTION ......

16

 

1.6

PROGRAM CONFIGURATION ...................................................................

17

 

1.7

TOOL MOVEMENT RANGE - STROKE......................................................

19

2

CONTROLLED AXES ...........................................................................

20

 

2.1

NUMBER OF CONTROLLED AXES ...........................................................

20

 

2.2

NAMES OF AXES .......................................................................................

20

 

2.3

INCREMENT SYSTEM................................................................................

20

 

2.4

MAXIMUM STROKE....................................................................................

21

3 PREPARATORY FUNCTION (G FUNCTION) ......................................

22

 

3.1

G CODE LIST..............................................................................................

23

4

INTERPOLATION FUNCTIONS............................................................

25

 

4.1

POSITIONING (G00)...................................................................................

25

 

4.2

LINEAR INTERPOLATION (G01)................................................................

26

 

4.3

CIRCULAR INTERPOLATION (G02, G03)..................................................

28

 

4.4

HELICAL INTERPOLATION (G02, G03) .....................................................

32

 

4.5

SKIP FUNCTION (G33)...............................................................................

33

c-1

TABLE OF CONTENTS

B-64554EN/01

4.6

MULTI-STEP SKIP (G33) ............................................................................

35

4.7

HIGH-SPEED SKIP SIGNAL (G33) .............................................................

36

4.8

SKIP POSITION MACRO VARIABLE IMPROVEMENT ..............................

36

4.9

TORQUE LIMIT SKIP ..................................................................................

36

5 FEED FUNCTIONS ...............................................................................

40

5.1

OVERVIEW .................................................................................................

40

5.2

RAPID TRAVERSE .....................................................................................

41

 

5.2.1 Rapid Traverse Rate by F Command .....................................................................

41

 

5.2.2 F1-digit (Programmable Rapid Traverse Override) ...............................................

42

5.3

CUTTING FEED ..........................................................................................

42

5.4

CUTTING FEEDRATE CONTROL ..............................................................

43

 

5.4.1 Exact Stop (G09, G61), Cutting Mode (G64) ........................................................

44

 

5.4.2 Automatic Corner Override....................................................................................

45

 

5.4.2.1 Automatic override for inner corners (G62) ......................................................

45

 

5.4.2.2 Internal circular cutting feedrate change ...........................................................

47

5.5FEEDRATE INSTRUCTION ON IMAGINARY CIRCLE FOR A ROTARY

 

 

AXIS ............................................................................................................

 

47

 

5.6

DWELL

........................................................................................................

50

6

REFERENCE POSITION.......................................................................

52

 

6.1

REFERENCE POSITION RETURN.............................................................

52

7

COORDINATE SYSTEM.......................................................................

56

 

7.1

MACHINE COORDINATE SYSTEM............................................................

56

 

7.2

WORKPIECE COORDINATE SYSTEM ......................................................

58

 

 

7.2.1 Setting a Workpiece Coordinate System................................................................

58

 

 

7.2.2 Selecting a Workpiece Coordinate System ............................................................

59

 

 

7.2.3 Changing Workpiece Coordinate System ..............................................................

60

 

 

7.2.4 Workpiece Coordinate System Preset (G92.1).......................................................

61

 

 

7.2.5 Automatic Coordinate System Setting ...................................................................

63

 

7.3

LOCAL COORDINATE SYSTEM ................................................................

63

 

7.4

PLANE SELECTION....................................................................................

65

8 COORDINATE VALUE AND DIMENSION ...........................................

66

 

8.1

ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91)...............

66

 

8.2

INCH/METRIC CONVERSION (G20, G21) .................................................

66

 

8.3

DECIMAL POINT PROGRAMMING ............................................................

69

9

PRESS FUNCTION ...............................................................................

71

 

9.1

PUNCH FUNCTION (1-CYCLE PRESSING)...............................................

71

 

 

9.1.1 Block in which Punching is Made..........................................................................

71

 

9.2

POSITIONING & PRESSING OFF (G70) ....................................................

73

 

9.3

NIBBLING FUNCTION ................................................................................

73

 

 

9.3.1

Circular Nibbling (G68) .........................................................................................

75

 

 

9.3.2

Linear Nibbling (G69)............................................................................................

79

 

 

9.3.3 Notes on Circular Nibbling (G68) and Linear Nibbling (G69) ..............................

80

 

9.4

NIBBLING BY M FUNCTION.......................................................................

82

 

 

9.4.1 G00 Command in Nibbling Mode..........................................................................

82

 

 

9.4.2 G01, G02, and G03 Commands in Nibbling Mode................................................

83

 

 

9.4.3 Notes on Nibbling by M Function..........................................................................

86

c-2

B-64554EN/01

 

TABLE OF CONTENTS

 

9.5

EXTERNAL MOTION FUNCTION ...............................................................

86

10

S FUNCTION.........................................................................................

87

 

10.1

SPECIFYING THE S CODE WITH A BINARY CODE .................................

87

11 TOOL FUNCTION (T FUNCTION) ........................................................

88

 

11.1

TOOL SELECTION FUNCTION ..................................................................

88

 

11.2

T COMMAND NEGLECT.............................................................................

89

 

11.3

TOOL OFFSET............................................................................................

90

 

11.4

CONTROLLING THE TURRET-AXIS (T-AXIS)...........................................

90

 

11.5

MULTIPLE TOOL CONTROL......................................................................

90

 

 

11.5.1

Tool Number ..........................................................................................................

91

 

 

11.5.2 Relationship between the Multiple–Tool System and the C Axis..........................

92

 

 

11.5.3

Tool Compensation ................................................................................................

92

 

 

11.5.4

Operational Notes...................................................................................................

93

 

11.6

TOOL LIFE MANAGEMENT FUNCTION ....................................................

93

 

 

11.6.1 Tool Life Management Data ..................................................................................

93

 

 

11.6.2 Register and Change of Tool Life Management Data............................................

93

 

 

11.6.3

Tool Life.................................................................................................................

94

12

AUXILIARY FUNCTION........................................................................

95

 

12.1

AUXILIARY FUNCTION (M FUNCTION).....................................................

95

 

12.2

MULTIPLE M COMMANDS IN A SINGLE BLOCK......................................

97

 

12.3

SECOND AUXILIARY FUNCTIONS (B CODES) ........................................

98

 

12.4

M COMMAND FOR SWITCHING THE PUNCH AND LASER MODE .......

100

13

PROGRAM MANAGEMENT...............................................................

101

 

13.1

PROGRAM ATTRIBUTES.........................................................................

101

 

13.2

RELATED PARAMETERS.........................................................................

101

13.3PART PROGRAM STORAGE SIZE / NUMBER OF REGISTERABLE

 

PROGRAMS..............................................................................................

102

14 PROGRAM CONFIGURATION...........................................................

103

14.1

PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS.......

104

14.2

PROGRAM SECTION CONFIGURATION ................................................

106

14.3

SUBPROGRAM (M98, M99) .....................................................................

112

15 FUNCTIONS TO SIMPLIFY PROGRAMMING ...................................

116

15.1

PATTERN FUNCTION ..............................................................................

116

 

15.1.1

Base Point Command (G72).................................................................................

117

 

15.1.2

Bolt Hole Circle (G26) .........................................................................................

118

 

15.1.3

Line at Angle (G76) .............................................................................................

120

 

15.1.4

Arc (G77) .............................................................................................................

121

 

15.1.5

Grid (G78, G79) ...................................................................................................

122

 

15.1.6

Share Proofs (G86)...............................................................................................

125

 

15.1.7

Square (G87) ........................................................................................................

127

 

15.1.8

Radius (G88) ........................................................................................................

129

 

15.1.9

Cut at Angle (G89) ...............................................................................................

130

 

15.1.10

Incremental Command Just After Pattern Function .............................................

130

 

15.1.11

Notes on Pattern Functions...................................................................................

133

15.2

MEMORY AND CALL BY A/B MACRO .....................................................

134

c-3

TABLE OF CONTENTS

B-64554EN/01

15.3

AUTOMATIC REPOSITIONING (G75) ......................................................

135

15.4

U/V/W MACRO FUNCTION ......................................................................

141

 

15.4.1

Storage of Macros ................................................................................................

141

 

15.4.2

Macro Call............................................................................................................

142

 

15.4.3 Nesting Call of Macros.........................................................................................

143

 

15.4.4

Macro Storage Capacity .......................................................................................

144

 

15.4.5 Storage and Call of Multiple Macros (Macro Numbers 90 to 99)........................

144

 

15.4.6 Deletion of Stored Macros ...................................................................................

145

15.5

MULTI–PIECE MACHINING FUNCTION ..................................................

145

 

15.5.1 Base Point Command of Multi-Piece Machining (G98) ......................................

145

 

15.5.2 Multi–Piece Machining Commands (G73, G74)..................................................

148

 

15.5.3 Setting of Machining Method for Multi–Piece Machining ..................................

149

 

15.5.4 Command for Restarting Machining Multiple Products ......................................

150

15.6

BENDING COMPENSATION (G38, G39) .................................................

152

15.7

LINEAR AND CIRCULAR PUNCH COMMAND ........................................

154

 

15.7.1 Linear Punch Command (G45) ............................................................................

154

 

15.7.2 Circular Punch Commands (G46 and G47)..........................................................

157

 

15.7.3

Controlling the C–axis..........................................................................................

158

15.8

Y–AXIS CRACK CANCEL .........................................................................

159

16 COMPENSATION FUNCTION............................................................

160

16.1

SCALING (G50, G51) ................................................................................

160

16.2NORMAL DIRECTION CONTROL (G40.1,G41.1,G42.1, or G150,G151,

G152)

.........................................................................................................

166

16.3 OVERVIEW ...............................OF TOOL COMPENSATION (G40-G42)

170

16.4 DETAILS .......................................OF TOOL RADIUS COMPENSATION

175

16.4.1 ..............................................................................................................

Overview

175

16.4.2 ..................................................................................Tool Movement in Start-up

179

16.4.3 ...........................................................................Tool Movement in Offset Mode

184

16.4.4 ...............................................................Tool Movement in Offset Mode Cancel

202

16.4.5 ............................Prevention of Overcutting Due to Tool Radius Compensation

208

16.4.6 ...............................................................................................

Interference Check

211

.....................

16.4.6.1 Operation to be performed if an interference is judged to occur

214

...................................................................

16.4.6.2 Interference check alarm function

215

............................................................

16.4.6.3 Interference check avoidance function

216

16.4.7 ..................................................Tool Radius Compensation for Input from MDI

222

16.5TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION

 

VALUES, AND ENTERING VALUES FROM THE PROGRAM (G10)

....... 223

16.6

COORDINATE SYSTEM ROTATION (G84, G85).....................................

224

17 CUSTOM MACRO...............................................................................

231

17.1

VARIABLES...............................................................................................

231

17.2

SYSTEM VARIABLES ...............................................................................

236

17.3

ARITHMETIC AND LOGIC OPERATION ..................................................

256

17.4

READING PARAMETERS.........................................................................

262

17.5

MACRO STATEMENTS AND NC STATEMENTS.....................................

263

17.6

BRANCH AND REPETITION.....................................................................

264

 

17.6.1 Unconditional Branch (GOTO Statement) ...........................................................

264

 

17.6.2 GOTO Statement Using Stored Sequence Numbers ............................................

264

 

17.6.3 Conditional Branch (IF Statement) ......................................................................

265

 

17.6.4 Repetition (WHILE Statement)............................................................................

266

c-4

B-64554EN/01

 

TABLE OF CONTENTS

 

17.7

MACRO CALL ...........................................................................................

268

 

 

17.7.1

Simple Call (G65) ................................................................................................

269

 

 

17.7.2

Modal Call: Call After the Move Command (G66) .............................................

272

 

 

17.7.3

Macro Call Using a G Code .................................................................................

273

 

 

17.7.4

Macro Call Using a G Code (Specification of Multiple Definitions)...................

275

 

 

17.7.5

Macro Call Using an M Code...............................................................................

275

 

 

17.7.6

Macro Call Using an M Code (Specification of Multiple Definitions)................

276

 

 

17.7.7

Subprogram Call Using an M Code .....................................................................

277

 

 

17.7.8

Subprogram Call Using an M Code (Specification of Multiple Definitions).......

278

 

 

17.7.9

Subprogram Calls Using a T Code.......................................................................

278

 

 

17.7.10

Subprogram Call Using a Specific Address .........................................................

279

 

17.8

PROCESSING MACRO STATEMENTS ...................................................

281

 

17.9

REGISTERING CUSTOM MACRO PROGRAMS .....................................

283

 

17.10 CODES AND RESERVED WORDS USED IN CUSTOM MACROS .........

283

 

17.11

EXTERNAL OUTPUT COMMANDS..........................................................

284

 

17.12

RESTRICTIONS........................................................................................

287

 

17.13 INTERRUPTION TYPE CUSTOM MACRO...............................................

288

 

 

17.13.1

Specification Method ...........................................................................................

289

 

 

17.13.2

Details of Functions..............................................................................................

290

18 PROGRAMMABLE PARAMETER INPUT (G10)................................

296

 

18.1

PROGRAMMABLE PARAMETER INPUT .................................................

296

 

18.2

TOOL DATA INPUT...................................................................................

298

19

HIGH-SPEED CUTTING FUNCTIONS................................................

300

 

19.1 AI ADVANCED PREVIEW CONTROL (G05.1) .........................................

300

20

AXIS CONTROL FUNCTIONS............................................................

311

 

20.1

AXIS SYNCHRONOUS CONTROL...........................................................

311

 

 

20.1.1

Axis Configuration for Axis Synchronous Control..............................................

311

 

 

20.1.2

Synchronous Establishment .................................................................................

314

 

 

20.1.3

Automatic Setting for Grid Position Matching ....................................................

315

 

 

20.1.4

Synchronous Error Check ....................................................................................

316

 

 

20.1.5

Methods of Alarm Recovery by Synchronous Error Check.................................

317

 

 

20.1.6

Axis Synchronous Control Torque Difference Alarm..........................................

318

 

20.2

ROTARY AXIS ROLL-OVER.....................................................................

320

 

 

20.2.1

Rotary Axis Roll-over ..........................................................................................

320

 

20.3

TANDEM CONTROL .................................................................................

321

 

20.4 C AXIS CONTROL (DIE ANGLE INDEXING)............................................

321

 

 

20.4.1

Simultaneously Controlled Axes..........................................................................

322

 

 

20.4.2

Increment System .................................................................................................

322

 

 

20.4.3

Maximum Programmable Dimension ..................................................................

322

 

 

20.4.4

Automatic Acceleration/Deceleration ..................................................................

322

 

 

20.4.5

Manual Continuous Feed, Incremental Feed, Manual Reference Point Return ...

322

 

 

20.4.6

Relationship with Absolute/Incremental Command (G90/G91) ..........................

323

 

 

20.4.7

Positioning in Smaller Angle Rotating Direction.................................................

323

 

 

20.4.8

Blocks Where C–axis Command is Possible........................................................

323

 

 

20.4.9

C–axis Command and its Operation.....................................................................

323

 

 

20.4.10

Pattern Function, Nibbling Function and C–axis Command................................

324

 

 

20.4.11

C–axis Command in Nibbling Mode....................................................................

325

 

 

20.4.12

T–axis Command Ignore Signal TNG and C–axis Command .............................

325

 

 

20.4.13

Compensating the Position of the C–axis.............................................................

326

 

 

20.4.14

Compensating Backlash Along the C–axis for Each Tool Group ........................

326

c-5

TABLE OF CONTENTS

B-64554EN/01

 

20.5

RAM-AXIS CONTROL...............................................................................

 

326

 

 

20.5.1

Setting RAM - axis Motion Pattern ........................................................................

 

326

 

 

20.5.2

Press Motion by RAM - axis Control .....................................................................

 

327

 

 

20.5.3

RAM - axis Up Motion ..........................................................................................

 

327

III. OPERATION

 

 

1

GENERAL

...........................................................................................

 

331

 

1.1

MANUAL OPERATION..............................................................................

 

331

 

1.2

TOOL MOVEMENT BY PROGRAMING - AUTOMATIC OPERATION

..... 332

 

1.3

AUTOMATIC .......................................................................OPERATION

 

333

 

1.4

TESTING ............................................................................A PROGRAM

 

334

 

 

1.4.1 ...........................................................................

Check by Running the Machine

 

334

 

 

1.4.2 .........

How to View the Position Display Change without Running the Machine

336

 

1.5

EDITING .............................................................................A PROGRAM

 

336

 

1.6

DISPLAYING ..........................................................AND SETTING DATA

 

336

 

1.7

DISPLAY ...................................................................................................

 

339

 

 

1.7.1 ...................................................................................................

Program Display

 

339

 

 

1.7.2 ......................................................................................

Current Position Display

 

340

 

 

1.7.3 ......................................................................................................

Alarm Display

 

341

 

 

1.7.4 ..............................................................

Parts Count Display, Run Time Display

 

341

2

OPERATIONAL ..................................................................DEVICES

 

343

 

2.1

POWER .......................................................................................ON/OFF

 

343

 

 

2.1.1 ...........................................................................................

Turning on the Power

 

343

 

 

2.1.2 ............................................................................................

Power Disconnection

 

344

 

2.2

SETTING ...............................................................AND DISPLAY UNITS

 

344

 

 

2.2.1 .....................................................................................................

8.4" LCD/MDI

 

345

 

 

2.2.2 ............................................................................................................

10.4" LCD

 

346

 

 

2.2.3 ...........................................................................

Standard MDI Unit (ONG Key)

 

347

 

 

2.2.4 ................................................................................

Small MDI Unit (ONG Key)

 

347

 

2.3

EXPLANATION ...........................................................OF THE MDI UNIT

 

349

 

2.4

FUNCTION ........................................................KEYS AND SOFT KEYS

 

350

 

 

2.4.1 ...................................................................................

General Screen Operations

 

350

 

 

2.4.2 ......................................................................................................

Function Keys

 

351

 

 

2.4.3 ..............................................................................................................

Soft Keys

 

352

 

 

2.4.4 ..................................................................................

Key Input and Input Buffer

 

359

 

 

2.4.5 ...............................................................................................

Warning Messages

 

360

 

2.5

EXTERNAL .........................................................................I/O DEVICES

 

360

3

MANUAL OPERATION.......................................................................

 

362

 

3.1

MANUAL ...........................................REFERENCE POSITION RETURN

 

362

 

3.2

JOG ......................................................................................FEED (JOG)

 

363

 

3.3

INCREMENTAL ..............................................................................FEED

 

364

 

3.4

MANUAL ..........................................................................HANDLE FEED

 

365

 

3.5

MANUAL .........................................................................ABSOLUTE ON

 

368

 

3.6

DISTANCE ...................................CODED LINEAR SCALE INTERFACE

 

372

 

 

3.6.1 .................................................

Procedure for Reference Position Establishment

 

372

 

 

3.6.2 ....................................................................................

Reference Position Return

 

373

 

 

3.6.3 ..........................................................................

Distance Coded Rotary Encoder

 

374

 

 

3.6.4 ..............................................................................

Axis Synchronization Control

 

374

c-6

B-64554EN/01

TABLE OF CONTENTS

3.6.5 Axis Control by PMC

...........................................................................................375

3.6.6 Note ......................................................................................................................

375

3.7LINEAR SCALE WITH DISTANCE-CODED REFERENCE MARKS

 

 

(SERIAL) ...................................................................................................

 

376

4

AUTOMATIC OPERATION.................................................................

380

 

4.1

MEMORY OPERATION ............................................................................

380

 

4.2

MDI OPERATION......................................................................................

382

 

4.3

DNC OPERATION.....................................................................................

385

 

4.4

SCHEDULE OPERATION .........................................................................

387

 

4.5

EXTERNAL SUBPROGRAM CALL (M198)...............................................

391

 

4.6

MANUAL HANDLE INTERRUPTION ........................................................

393

 

4.7

MIRROR IMAGE........................................................................................

399

5

TEST OPERATION .............................................................................

 

401

 

5.1

MACHINE LOCK AND AUXILIARY FUNCTION LOCK .............................

401

 

5.2

FEEDRATE OVERRIDE............................................................................

402

 

5.3

RAPID TRAVERSE OVERRIDE................................................................

403

 

5.4

DRY RUN ..................................................................................................

 

404

 

5.5

SINGLE BLOCK ........................................................................................

405

 

5.6

PUNCH......................................................................................................

 

406

 

5.7

MANUAL PUNCH ......................................................................................

407

6

SAFETY FUNCTIONS.........................................................................

408

 

6.1

EMERGENCY STOP.................................................................................

408

 

6.2

OVERTRAVEL...........................................................................................

 

408

 

6.3

STORED STROKE CHECK.......................................................................

409

 

6.4

STROKE LIMIT CHECK BEFORE MOVE .................................................

412

 

6.5

WRONG OPERATION PREVENTION FUNCTIONS ................................

414

 

 

6.5.1 Functions that are Used When Data is Set ...........................................................

415

 

 

6.5.1.1 Input data range check.....................................................................................

415

 

 

6.5.1.2 Confirmation of incremental input ..................................................................

416

 

 

6.5.1.3 Prohibition of the absolute input by the soft key .............................................

417

 

 

6.5.1.4 Confirmation of the deletion of the program ...................................................

417

 

 

6.5.1.5 Confirmation of the deletion of all data...........................................................

418

 

 

6.5.1.6 Confirmation of a data update during the data setting process........................

418

 

 

6.5.2 Functions that are Used when the Program is Executed ......................................

418

 

 

6.5.2.1 Display of updated modal information ............................................................

419

 

 

6.5.2.2

Start check signal.............................................................................................

419

 

 

6.5.2.3

Axis status display ...........................................................................................

420

 

 

6.5.2.4 Confirmation of the start from a middle block ................................................

420

 

 

6.5.2.5

Data range check .............................................................................................

421

 

 

6.5.2.6 Maximum incremental value check .................................................................

421

 

 

6.5.2.7 Warning display during a reset in program operation .....................................

422

 

 

6.5.3 Setting Screen.......................................................................................................

422

 

 

6.5.3.1 Operation confirmation function setting screen...............................................

423

 

 

6.5.3.2 Tool offset range setting screen.......................................................................

424

 

 

6.5.3.3 Workpiece origin offset range setting screen ..................................................

426

 

6.6

SAFETY ZONE CHECK ............................................................................

427

 

 

6.6.1 Punch Forbidden Area and Approach Forbidden Area (Type A) ........................

428

 

 

6.6.2 Punch Forbidden Area and Approach Forbidden Area (Type B).........................

429

 

 

6.6.3 Setting the Safety Zone ........................................................................................

430

c-7

TABLE OF CONTENTS

 

B-64554EN/01

 

6.6.4 Setting the Tool Shape Area.................................................................................

430

 

6.6.5 Automatic Setting of the Safety Zone ..................................................................

431

 

6.6.6 Displaying the Safety Zones and Tool Zone ........................................................

432

7 ALARM AND SELF-DIAGNOSIS FUNCTIONS..................................

434

7.1

ALARM DISPLAY ......................................................................................

434

7.2

ALARM HISTORY DISPLAY .....................................................................

436

7.3

CHECKING BY DIAGNOSTIC DISPLAY...................................................

437

7.4

RETURN FROM THE ALARM SCREEN...................................................

438

8 DATA INPUT/OUTPUT .......................................................................

440

8.1

OVERWRITING FILES ON A MEMORY CARD ........................................

441

8.2

INPUT/OUTPUT ON EACH SCREEN .......................................................

443

 

8.2.1 Inputting and Outputting a Program.....................................................................

443

 

 

8.2.1.1

Inputting a program .........................................................................................

443

 

 

8.2.1.2

Outputting a program.......................................................................................

444

 

8.2.2 Inputting and Outputting Parameters....................................................................

445

 

 

8.2.2.1

Inputting parameters ........................................................................................

445

 

 

8.2.2.2

Outputting parameters .....................................................................................

445

 

8.2.3 Inputting and Outputting Offset Data...................................................................

446

 

 

8.2.3.1

Inputting offset data.........................................................................................

446

 

 

8.2.3.2

Outputting offset data ......................................................................................

447

 

8.2.4 Inputting and Outputting Pitch Error Compensation Data ...................................

447

 

 

8.2.4.1 Inputting pitch error compensation data ..........................................................

447

 

 

8.2.4.2 Outputting pitch error compensation data .......................................................

448

 

 

8.2.4.3 Input/output format of pitch error compensation data .....................................

448

 

8.2.5 Inputting and Outputting Custom Macro Common Variables .............................

449

 

 

8.2.5.1 Inputting custom macro common variables.....................................................

449

 

 

8.2.5.2 Outputting custom macro common variables ..................................................

450

 

8.2.6 Inputting and Outputting Workpiece Coordinates System Data ..........................

451

 

 

8.2.6.1 Inputting workpiece coordinate system data....................................................

451

 

 

8.2.6.2 Outputting workpiece coordinate system data.................................................

452

 

8.2.7 Inputting and Outputting Operation History Data................................................

452

 

 

8.2.7.1 Outputting operation history data ....................................................................

452

 

8.2.8 Inputting Outputting Tool Data............................................................................

453

 

 

8.2.8.1

Inputting tool data............................................................................................

453

 

 

8.2.8.2

Outputting tool data .........................................................................................

453

 

 

8.2.8.3 Output format of tool data ...............................................................................

454

8.3

INPUT/OUTPUT ON THE ALL IO SCREEN..............................................

454

 

8.3.1

Inputting/Outputting a Program ...........................................................................

455

 

8.3.2 Inputting and Outputting Parameters....................................................................

456

 

8.3.3 Inputting and Outputting Offset Data...................................................................

457

 

8.3.4 Inputting/Outputting Pitch Error Compensation Data..........................................

458

 

8.3.5 Inputting/Outputting Custom Macro Common Variables ....................................

459

 

8.3.6 Inputting and Outputting Workpiece Coordinates System Data ..........................

460

 

8.3.7 Inputting and Outputting Operation History Data................................................

460

 

8.3.8

File Format ...........................................................................................................

461

8.4

MEMORY CARD SCREEN........................................................................

461

 

8.4.1 Displaying the Memory Card Screen ...................................................................

461

 

8.4.2 Displaying and Operating the File List ................................................................

462

 

8.4.3

Inputting/Outputting a File...................................................................................

463

8.5

EMBEDDED ETHERNET OPERATIONS..................................................

465

 

8.5.1 FTP File Transfer Function ..................................................................................

465

8.6

FLOPPY CASSETTE SCREEN.................................................................

469

c-8

B-64554EN/01

TABLE OF CONTENTS

8.6.1 Displaying the Floppy Cassette Screen

................................................................469

8.6.2 Displaying and Operating the File List ................................................................

469

8.6.3 Inputting/Outputting a File...................................................................................

470

 

8.7

SCREEN HARD COPY FUNCTION ..........................................................

471

9

CREATING PROGRAMS....................................................................

473

 

9.1

CREATING PROGRAMS USING THE MDI PANEL..................................

473

 

9.2

AUTOMATIC INSERTION OF SEQUENCE NUMBERS ...........................

474

 

9.3

CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION ......

475

10

EDITING PROGRAMS ........................................................................

480

 

10.1

EDIT DISABLE ATTRIBUTE......................................................................

480

 

10.2

INSERTING, ALTERING AND DELETING A WORD ................................

481

 

 

10.2.1

Word Search .........................................................................................................

482

 

 

10.2.2

Heading a Program...............................................................................................

483

 

 

10.2.3

Inserting a Word...................................................................................................

484

 

 

10.2.4

Altering a Word....................................................................................................

485

 

 

10.2.5

Deleting a Word ...................................................................................................

485

 

10.3

DELETING BLOCKS .................................................................................

486

 

 

10.3.1

Deleting a Block...................................................................................................

486

 

 

10.3.2

Deleting Multiple Blocks .....................................................................................

486

 

10.4

PROGRAM SEARCH ................................................................................

487

 

10.5

SEQUENCE NUMBER SEARCH ..............................................................

488

 

10.6

DELETING PROGRAMS...........................................................................

490

 

 

10.6.1

Deleting One Program..........................................................................................

490

 

 

10.6.2

Deleting All Programs..........................................................................................

490

 

10.7

COPYING/MOVING PROGRAMS.............................................................

491

 

 

10.7.1 Copying a Part of a Program ................................................................................

491

 

 

10.7.2 Moving a Part of a Program .................................................................................

494

 

 

10.7.3 Copying an Entire Program..................................................................................

497

 

 

10.7.4 Moving an Entire Program ...................................................................................

499

 

 

10.7.5 Copy Specifying a Program Number ...................................................................

501

 

 

10.7.6 Copying/Moving to the Key-in Buffer.................................................................

502

 

10.8

REPLACING..............................................................................................

503

 

10.9

EDITING OF CUSTOM MACROS.............................................................

503

 

10.10

PASSWORD FUNCTION ..........................................................................

504

 

10.11

COMPACT-TYPE MDI KEY INPUT...........................................................

505

11

PROGRAM MANAGEMENT...............................................................

508

 

11.1

SELECTING A DEVICE.............................................................................

508

 

 

11.1.1 Selecting a Memory Card Program as a Device...................................................

509

 

 

11.1.2 Selecting a From Cassette as a Device .................................................................

512

 

11.2

DELETING A PROGRAM..........................................................................

513

 

11.3

CHANGING PROGRAM ATTRIBUTES.....................................................

513

 

11.4

SELECTING A MAIN PROGRAM..............................................................

514

 

11.5

MAKING A PROGRAM COMPACT...........................................................

514

12 SETTING AND DISPLAYING DATA...................................................

516

 

12.1

SCREENS DISPLAYED BY FUNCTION KEY

 

 

 

526

 

 

 

...................................

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.1.1 Position Display in the Workpiece Coordinate System .......................................

526

 

 

12.1.2 Position Display in the Relative Coordinate System............................................

527

c-9

TABLE OF CONTENTS

 

 

 

 

 

 

 

 

 

B-64554EN/01

 

12.1.3

Overall Position Display ......................................................................................

529

 

12.1.4

Workpiece Coordinate System Preset ..................................................................

530

 

12.1.5

Actual Feedrate Display .......................................................................................

531

 

12.1.6

Display of Run Time and Parts Count..................................................................

533

 

12.1.7

Operating Monitor Display ..................................................................................

534

12.2

SCREENS DISPLAYED BY FUNCTION KEY

 

 

 

 

 

 

 

 

535

 

 

 

 

 

 

 

...................................

 

12.2.1

Program Contents Display....................................................................................

535

 

12.2.2

Editing a Program.................................................................................................

536

 

12.2.3

Program Screen for MDI Operation .....................................................................

538

 

12.2.4

Program List Screen .............................................................................................

538

 

12.2.5

Next Block Display Screen ..................................................................................

539

 

12.2.6

Program Check Screen .........................................................................................

540

 

12.2.7

Current Block Display Screen (Only for the 8.4-Inch Display Unit)...................

541

 

12.2.8

Graphical Conversational Programming Screen ..................................................

541

 

12.2.9

Background Editing..............................................................................................

543

12.3

SCREENS DISPLAYED BY FUNCTION KEY

 

 

 

 

 

 

 

 

547

 

 

 

 

 

 

 

...................................

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.3.1

Setting and Displaying the Tool Compensation Value ........................................

547

 

12.3.2

Displaying and Entering Setting Data ..................................................................

549

 

12.3.3

Sequence Number Comparison and Stop .............................................................

551

 

12.3.4

Displaying and Setting Run Time, Parts Count, and Time ..................................

553

 

12.3.5

Displaying and Setting the Workpiece Origin Offset Value ................................

555

 

12.3.6

Direct Input of Workpiece Origin Offset Value Measured ..................................

555

 

12.3.7

Displaying and Setting Custom Macro Common Variables.................................

557

 

12.3.8

Displaying and Setting the Software Operator’s Panel ........................................

558

 

12.3.9

Displaying and Switching the Display Language ................................................

561

 

12.3.10

Protection of Data at Eight Levels........................................................................

562

 

 

12.3.10.1

Operation level setting.....................................................................................

562

 

 

12.3.10.2 Password modification.....................................................................................

564

 

 

12.3.10.3

Protection level setting ....................................................................................

565

 

12.3.11

Displaying and Setting Items on the Tool Registration Screens ..........................

567

 

 

12.3.11.1

Displaying and setting items on the initial tool registration screen .................

567

 

 

12.3.11.2

Displaying and setting items on the tool number registration screen ..............

569

 

 

12.3.11.3

Displaying and setting items on the screen for the number of press

 

 

 

 

operations.........................................................................................................

570

 

 

12.3.11.4

Displaying and setting items on the tool figure registration screen (for

 

 

 

drawing figures)...............................................................................................

572

 

12.3.12

Displaying and Setting Items on the Tool Registration Screen for Multiple

 

 

Tools.....................................................................................................................

 

 

 

 

 

 

 

 

 

574

 

 

12.3.12.1

Displaying and setting items on the tool number registration screen for

 

 

 

multiple tools ...................................................................................................

574

 

 

12.3.12.2

Displaying and setting items on the tool figure registration screen for

 

 

 

multiple tools (for drawing figures).................................................................

575

 

12.3.13

Displaying and Setting Items on the Safety Zone Setting Screen ........................

578

12.4

SCREENS DISPLAYED BY FUNCTION KEY

 

 

 

 

 

582

 

 

 

 

 

 

 

...................................

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.4.1

Displaying and Setting Parameters.......................................................................

582

 

12.4.2

Displaying and Setting Pitch Error Compensation Data ......................................

584

 

12.4.3

Servo Setting ........................................................................................................

587

 

12.4.4

Servo Tuning ........................................................................................................

590

 

12.4.5

Color Setting Screen.............................................................................................

591

 

12.4.6

Parameter Setting Support Screen ........................................................................

593

 

 

12.4.6.1 Displaying the menu screen and selecting a menu item ..................................

593

 

 

12.4.6.2 Displaying and setting the axis setting screen .................................................

596

 

 

12.4.6.3 Displaying and setting the FSSB amplifier setting screen...............................

597

 

 

 

c-10

 

B-64554EN/01

 

 

 

 

 

 

TABLE OF CONTENTS

 

 

12.4.6.4

Displaying and setting the FSSB axis setting screen .......................................

598

 

 

12.4.6.5

Displaying and setting the servo setting screen ...............................................

599

 

 

12.4.6.6

Displaying and setting the servo setting screen ...............................................

599

 

 

12.4.6.7

Displaying and setting the servo gain tuning screen........................................

601

 

 

12.4.6.8

Displaying and setting the high-precision setting screen.................................

611

 

 

12.4.6.9

Displaying and setting the miscellaneous setting screen .................................

613

 

 

12.4.6.10

Displaying and setting the servo tuning screen ...............................................

613

 

12.4.7

Periodic Maintenance Screen ...............................................................................

615

 

12.4.8

System Configuration Screen...............................................................................

622

 

12.4.9 Overview of the History Function........................................................................

624

 

 

12.4.9.1

Operation history .............................................................................................

624

 

 

12.4.9.2

Selecting operation history signals ..................................................................

629

 

 

12.4.9.3

Outputting all history data ...............................................................................

630

12.5

SCREENS DISPLAYED BY FUNCTION KEY

 

 

 

...................................

633

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.6DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS, AND WARNING MESSAGES FOR DATA SETTING OR

INPUT/OUTPUT OPERATION ..................................................................

633

12.6.1 Displaying the Program Number, and Sequence Number....................................

633

12.6.2 Displaying the Status and Warning for Data Setting or Input/Output Operation.634

12.7SCREEN ERASURE FUNCTION AND AUTOMATIC SCREEN

 

 

ERASURE FUNCTION..............................................................................

636

13

GRAPHIC FUNCTION.........................................................................

638

 

13.1

OPERATION..............................................................................................

 

639

 

13.2

REGISTERING THE TOOL FIGURE.........................................................

639

 

13.3

SPECIFYING DRAWING PARAMETERS .................................................

640

 

13.4

GRAPHIC DISPLAY SCREEN AND DRAWING........................................

644

 

13.5

EXAMPLE..................................................................................................

 

647

14 VIRTUAL MDI KEY FUNCTION..........................................................

650

 

14.1

VIRTUAL MDI KEY....................................................................................

650

 

 

14.1.1 Limitations............................................................................................................

653

IV. MAINTENANCE

 

 

1

ROUTINE MAINTENANCE .................................................................

657

 

1.1

ACTION TO BE TAKEN WHEN A PROBLEM OCCURRED .....................

658

 

1.2

BACKING UP VARIOUS DATA ITEMS .....................................................

659

 

1.3

METHOD OF REPLACING BATTERY ......................................................

660

 

 

1.3.1 Replacing Battery for CNC Control Unit.............................................................

660

 

 

1.3.2 Battery in the PANEL i (3 VDC) .........................................................................

664

 

 

1.3.3 Replacing Battery for Absolute Pulsecoders........................................................

665

 

 

1.3.3.1

Overview .........................................................................................................

665

 

 

1.3.3.2

Replacing batteries...........................................................................................

666

 

 

1.3.3.3 Replacing the batteries in a separate battery case ............................................

666

 

 

1.3.3.4 Replacing the battery built into the servo amplifier.........................................

667

APPENDIX

 

 

A

PARAMETERS....................................................................................

 

671

 

A.1

DESCRIPTION OF PARAMETERS...........................................................

671

 

A.2

DATA TYPE...............................................................................................

 

781

c-11

TABLE OF CONTENTS

B-64554EN/01

 

A.3 STANDARD PARAMETER SETTING TABLES.........................................

783

B

PROGRAM CODE LIST......................................................................

784

C

LIST OF FUNCTIONS AND PROGRAM FORMAT ............................

786

D

RANGE OF COMMAND VALUE.........................................................

791

E

NOMOGRAPHS ..................................................................................

793

 

E.1 TOOL PATH AT CORNER ........................................................................

793

 

E.2 RADIUS DIRECTION ERROR AT CIRCLE CUTTING ..............................

796

F SETTINGS AT POWER-ON, IN THE CLEAR STATE, OR IN

 

 

THE RESET STATE............................................................................

797

G

CHARACTER-TO-CODES CORRESPONDENCE TABLE ................

799

 

G.1 CHARACTER-TO-CODES CORRESPONDENCE TABLE........................

799

 

G.2 FANUC DOUBLE-BYTE CHARACTER CODE TABLE .............................

800

H

ALARM LIST

.......................................................................................

806

I PC TOOL FOR MEMORY CARD PROGRAM

 

 

OPERATION/EDITING........................................................................

831

 

I.1

PC TOOL FOR MEMORY CARD PROGRAM OPERATION/EDITING ..... 831

 

 

I.1.1

Usage Notes..........................................................................................................

831

 

 

I.1.2

List of Functions of PC Tool................................................................................

831

 

 

I.1.3

Explanation of Operations....................................................................................

832

 

I.2

NAMING RULES .......................................................................................

840

 

 

I.2.1

Naming Rules of Program File.............................................................................

840

 

 

I.2.2

Naming Rules of Folder .......................................................................................

841

 

I.3

RULES OF CHARACTERS IN PROGRAM FILE.......................................

841

 

 

I.3.1

Usable Characters in Program File.......................................................................

841

 

I.4

ERROR MESSAGE AND NOTE................................................................

843

 

 

I.4.1

List of Error Message ...........................................................................................

843

 

 

I.4.2

Note ......................................................................................................................

844

J ISO/ASCII CODE CONVERSION TOOL.............................................

845

K DIFFERENCES FROM SERIES 0i-PC ...............................................

848

 

K.1

CIRCULAR INTERPOLATION...................................................................

849

 

 

K.1.1

Differences in Specifications................................................................................

849

 

 

K.1.2

Differences in Diagnosis Display.........................................................................

849

 

K.2

HELICAL INTERPOLATION......................................................................

850

 

 

K.2.1

Differences in Specifications................................................................................

850

 

 

K.2.2

Differences in Diagnosis Display.........................................................................

850

 

K.3

SKIP FUNCTION.......................................................................................

851

 

 

K.3.1

Differences in Specifications................................................................................

851

 

 

K.3.2

Differences in Diagnosis Display.........................................................................

852

 

K.4 MANUAL REFERENCE POSITION RETURN...........................................

853

 

 

K.4.1

Differences in Specifications................................................................................

853

 

 

K.4.2

Differences in Diagnosis Display.........................................................................

855

 

K.5

WORKPIECE COORDINATE SYSTEM ....................................................

855

 

 

K.5.1

Differences in Specifications................................................................................

855

c-12

B-64554EN/01

 

 

TABLE OF CONTENTS

 

K.5.2

Differences in Diagnosis Display.........................................................................

855

K.6

LOCAL COORDINATE SYSTEM ..............................................................

856

 

K.6.1

Differences in Specifications................................................................................

856

 

K.6.2

Differences in Diagnosis Display.........................................................................

857

K.7

TOOL COMPENSATION MEMORY..........................................................

857

 

K.7.1

Differences in Specifications................................................................................

857

 

K.7.2

Differences in Diagnosis Display.........................................................................

858

K.8

CUSTOM MACRO.....................................................................................

858

 

K.8.1

Differences in Specifications................................................................................

858

 

K.8.2

Differences in Diagnosis Display.........................................................................

860

 

K.8.3

Miscellaneous.......................................................................................................

860

K.9 INTERRUPTION TYPE CUSTOM MACRO...............................................

860

 

K.9.1

Differences in Specifications................................................................................

860

 

K.9.2

Differences in Diagnosis Display.........................................................................

860

K.10

PROGRAMMABLE PARAMETER INPUT (G10) .......................................

860

 

K.10.1

Differences in Specifications................................................................................

860

 

K.10.2

Differences in Diagnosis Display.........................................................................

861

K.11

AI ADVANCED PREVIEW CONTROL ......................................................

861

 

K.11.1

Differences in Specifications................................................................................

861

 

K.11.2

Differences in Diagnosis Display.........................................................................

862

K.12

AXIS SYNCHRONOUS CONTROL...........................................................

862

 

K.12.1

Differences in Specifications................................................................................

862

 

K.12.2

Differences in Diagnosis Display.........................................................................

866

K.13

RUN HOUR AND PARTS COUNT DISPLAY ............................................

867

 

K.13.1

Differences in Specifications................................................................................

867

 

K.13.2

Differences in Diagnosis Display.........................................................................

867

K.14

MANUAL HANDLE FEED..........................................................................

867

 

K.14.1

Differences in Specifications................................................................................

867

 

K.14.2

Differences in Diagnosis Display.........................................................................

868

K.15

PMC AXIS CONTROL ...............................................................................

868

 

K.15.1

Differences in Specifications................................................................................

868

 

K.15.2

Differences in Diagnosis Display.........................................................................

872

K.16

EXTERNAL SUBPROGRAM CALL (M198)...............................................

872

 

K.16.1

Differences in Specifications................................................................................

872

 

K.16.2

Differences in Diagnosis Display.........................................................................

873

K.17

SEQUENCE NUMBER SEARCH ..............................................................

873

 

K.17.1

Differences in Specifications................................................................................

873

 

K.17.2

Differences in Diagnosis Display.........................................................................

873

K.18

STORED STROKE CHECK.......................................................................

874

 

K.18.1

Differences in Specifications................................................................................

874

 

K.18.2

Differences in Diagnosis Display.........................................................................

875

K.19

STORED PITCH ERROR COMPENSATION ............................................

876

 

K.19.1

Differences in Specifications................................................................................

876

 

K.19.2

Differences in Diagnosis Display.........................................................................

876

K.20

SCREEN ERASURE FUNCTION AND AUTOMATIC SCREEN

 

ERASURE FUNCTION..............................................................................

877

 

K.20.1

Differences in Specifications................................................................................

877

 

K.20.2

Differences in Diagnosis Display.........................................................................

877

K.21

RESET AND REWIND...............................................................................

878

 

K.21.1

Differences in Specifications................................................................................

878

 

K.21.2

Differences in Diagnosis Display.........................................................................

878

c-13

TABLE OF CONTENTS

B-64554EN/01

K.22

MANUAL ABSOLUTE ON .........................................................................

878

 

K.22.1

Differences in Specifications................................................................................

878

 

K.22.2 Differences in Diagnosis Display.........................................................................

879

K.23

EXTERNAL DATA INPUT..........................................................................

879

 

K.23.1

Differences in Specifications................................................................................

879

 

K.23.2 Differences in Diagnosis Display.........................................................................

881

K.24

DATA SERVER FUNCTION......................................................................

881

 

K.24.1

Differences in Specifications................................................................................

881

 

K.24.2 Differences in Diagnosis Display.........................................................................

881

K.25

POWER MATE CNC MANAGER ..............................................................

882

 

K.25.1

Differences in Specifications................................................................................

882

 

K.25.2 Differences in Diagnosis Display.........................................................................

882

K.26

CUTTER COMPENSATION ......................................................................

882

 

K.26.1

Differences in Specifications................................................................................

882

 

K.26.2 Differences in Diagnosis Display.........................................................................

886

K.27

RAPID TRAVERSE OVERRIDE................................................................

887

 

K.27.1

Differences in Specifications................................................................................

887

 

K.27.2 Differences in Diagnosis Display.........................................................................

887

K.28

POSITIONING BY OPTIMUM ACCELERATIONS ....................................

887

 

K.28.1

Differences in Specifications................................................................................

887

 

K.28.2 Differences in Diagnosis Display.........................................................................

888

K.29

CONSTANT CONTROL OF POSITIONING TIME.....................................

888

 

K.29.1

Differences in Specifications................................................................................

888

 

K.29.2 Differences in Diagnosis Display.........................................................................

889

c-14

I. GENERAL

B-64554EN/01

GENERAL

1.GENERAL

1 GENERAL

This manual consists of the following parts:

About this manual

I.GENERAL

Describes chapter organization, applicable models, related manuals, and notes for reading this

manual.

II.PROGRAMMING

Describes each function: Format used to program functions in the NC language, explanations, and

limitations.

III.OPERATION

Describes the manual operation and automatic operation of a machine, procedures for inputting and

outputting data, and procedures for editing a program. IV. MAINTENANCE

Describes procedures for daily maintenance and replacing batteries. APPENDIX

Lists parameters, valid data ranges, and alarms.

NOTE

1This manual does not detail the parameters not mentioned in the text. For details of those parameters, refer to the Parameter Manual (B-64310EN, B-64560EN). Parameters are used to set functions and operating conditions of a CNC machine tool, and frequently-used values in advance. Usually, the machine tool builder factory-sets parameters so that the user can use the machine tool easily.

2This manual describes not only basic functions but also optional functions. Look up the options incorporated into your system in the manual written by the machine tool builder.

Applicable models

This manual describes the model indicated in the table below.

In the text, the abbreviations indicated below may be used.

Model name

 

Abbreviation

FANUC Series 0i -PD

0i -PD

 

Series 0i -PD

Special symbols

This manual uses the following symbols:

-IP

Indicates a combination of axes such as X_ Y_ Z_

In the underlined position following each address, a numeric value such as a coordinate value is placed (used in PROGRAMMING.).

-;

Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR.

- 3 -

1.GENERAL

GENERAL

B-64554EN/01

Related manuals of Series 0i-PD

The following table lists the manuals related to Series 0i-PD. This manual is indicated by an asterisk(*).

Table 1 Related manuals

Manual name

Specification number

 

FANUC Series 0i-D / 0i Mate-D DESCRIPTIONS

B-64302EN

 

FANUC Series 0i-D / 0i Mate-D CONNECTION MANUAL (HARDWARE)

B-64303EN

 

FANUC Series 0i-D / 0i Mate-D CONNECTION MANUAL (FUNCTION)

B-64303EN-1

 

FANUC Series 0i-PD CONNECTION MANUAL (FUNCTION)

B-64553EN

 

FANUC Series 0i-PD OPERATOR’S MANUAL

B-64554EN

*

FANUC Series 0i-D / 0i Mate-D MAINTENANCE MANUAL

B-64305EN

 

FANUC Series 0i-D / 0i Mate-D PARAMETER MANUAL

B-64310EN

 

FANUC Series 0i-PD PARAMETER MANUAL

B-64560EN

 

Programming

 

 

Macro Executor PROGRAMMING MANUAL

B-64303EN-2

 

Macro Compiler PROGRAMMING MANUAL

B-64303EN-5

 

C Language Executor PROGRAMMING MANUAL

B-64303EN-3

 

PMC

 

 

PMC PROGRAMMING MANUAL

B-64393EN

 

Network

 

 

PROFIBUS-DP Board CONNECTION MANUAL

B-64403EN

 

Fast Ethernet / Fast Data Server OPERATOR’S MANUAL

B-64414EN

 

DeviceNet Board CONNECTION MANUAL

B-64443EN

 

FL-net Board CONNECTION MANUAL

B-64453EN

 

Dual Check Safety

 

 

Dual Check Safety CONNECTION MANUAL

B-64303EN-4

 

Related manuals of SERVO MOTOR αi/βi series

The following table lists the manuals related to SERVO MOTOR αi/βi series

Table 2 Related manuals

Manual name

Specification number

FANUC AC SERVO MOTOR αi series DESCRIPTIONS

B-65262EN

FANUC AC SERVO MOTOR βi series DESCRIPTIONS

B-65302EN

FANUC SERVO AMPLIFIER αi series DESCRIPTIONS

B-65282EN

FANUC SERVO AMPLIFIER βi series DESCRIPTIONS

B-65322EN

FANUC AC SERVO MOTOR αis series

 

FANUC AC SERVO MOTOR αi series

B-65285EN

FANUC AC SPINDLE MOTOR αi series

 

FANUC SERVO AMPLIFIER αi series MAINTENANCE MANUAL

 

FANUC AC SERVO MOTOR βis series

 

FANUC AC SPINDLE MOTOR βi series

B-65325EN

FANUC SERVO AMPLIFIER βi series MAINTENANCE MANUAL

 

FANUC AC SERVO MOTOR αi series

 

FANUC AC SERVO MOTOR βi series

B-65270EN

FANUC LINEAR MOTOR LiS series

 

FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series PARAMETER MANUAL

 

CNCs that are described in this manual can be connected to above servo motors.

This manual mainly assumes that the FANUC SERVO MOTOR αi series of servo motor is used. For servo motor information, refer to the manuals for the servo motor that are actually connected.

- 4 -

B-64554EN/01

GENERAL

1.GENERAL

1.1 NOTES ON READING THIS MANUAL

CAUTION

1The function of an CNC machine tool system depends not only on the CNC, but on the combination of the machine tool, its magnetic cabinet, the servo system, the CNC, the operator's panels, etc. It is too difficult to describe the function, programming, and operation relating to all combinations. This manual generally describes these from the stand-point of the CNC. So, for details on a particular CNC machine tool, refer to the manual issued by the machine tool builder, which should take precedence over this manual.

2In the header field of each page of this manual, a chapter title is indicated so that the reader can reference necessary information easily.

By finding a desired title first, the reader can reference necessary parts only.

3This manual describes as many reasonable variations in equipment usage as possible. It cannot address every combination of features, options and commands that should not be attempted.

If a particular combination of operations is not described, it should not be attempted.

1.2NOTES ON VARIOUS KINDS OF DATA

CAUTION

Machining programs, parameters, offset data, etc. are stored in the CNC unit internal non-volatile memory. In general, these contents are not lost by the switching ON/OFF of the power. However, it is possible that a state can occur where precious data stored in the non-volatile memory has to be deleted, because of deletions from a maloperation, or by a failure restoration. In order to restore rapidly when this kind of mishap occurs, it is recommended that you create a copy of the various kinds of data beforehand.

- 5 -

Loading...
+ 892 hidden pages