FANUC 0i-MODEL F Plus MAINTENANCE MANUAL
< Series 0+-MODEL F Plus
MAINTENANCE MANUAL
© FANUC CORPORATION, 2019
B-64695EN/01
• No part of this manual may be reproduced in any form.
• The appearance and specifications of this product are subject to change without notice.
The products in this manual are controlled based on Japan's “Foreign Exchange and
Foreign Trade Law". The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
The products in this manual are manufactured under strict quality control. However, when
a serious accident or loss is predicted due to a failure of the product, pay careful attention
to safety.
In this manual, we endeavor to include all pertinent matters.
There are, however, a very large number of operations that must not or cannot be
performed, and if the manual contained them all, it would be enormous in volume.
It is, therefore, requested to assume that any operations that are not explicitly described as
being possible are "not possible".
This manual contains the program names or device names of other companies, some of
which are registered trademarks of respective owners. However, these names are not
followed by ® or ™ in the main body.
Follow the law and the regulation of your country or local government when disposing of
the control unit, the amplifier, the motor and the peripheral units.
B-64695EN/01 SAFETY PRECAUTIONS
WARNING
occur if he or she fails to observe the approved procedure.
CAUTION
approved procedure.
NOTE
CAUTION is to be indicated.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these
precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all
descriptions in this section assume this configuration).
CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified
technician.
Users must also observe the safety precautions related to the machine, as d escribed in t he relevant manual
supplied by the machine tool builder.
Before checking the operation of the machine, take time to become familiar with the manuals provided by
the machine tool builder and FANUC.
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine.
Precautions are classified into WARNING and CAUTION according to their bearing on safety. Also,
supplementary information is described as a NOTE. Read the WARNING, CAUTION, and NOTE
thoroughly before attempting to use the machine.
Used if a danger resulting in the death or serious injury of the user is expected to
Used if a danger resulting in the minor or moderate injury of the user or
equipment damage is expected to occur if he or she fails to observe the
Used if a supplementary explanation not related to any of WARNING and
* Read this manual carefully, and store it in a safe place.
s-1
SAFETY PRECAUTIONS B-64695EN/01
WARNING
the workpiece and/or machine itself, or injury to the user.
WARNINGS RELATED TO CHECK OPERATION
1 When checking the operation of the machine with the cover removed
2 When checking the machine operation with the power magnetics cabinet door
3 Never attempt to machine a workpiece without first checking the operation of the
4 Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine
5 Ensure that the specified feedrate is appropriate for the intended operation.
6 When using a tool compensation function, thoroughly check the direction and
(1) The user's clothing could become caught in the spindle or ot her c om ponents,
thus presenting a danger of injury. When checking the operation, stand away
from the machine to ensure that your clothing does not become tangled in the
spindle or other components.
(2) When checking the operation, perform idle operation without workpiece.
When a workpiece is mounted in the machine, a malfunction could cause the
workpiece to be dropped or destroy the tool tip, possibly scattering fragments
throughout the area. This presents a serious danger of injury. Therefore,
stand in a safe location when checking the operation.
opened
(1) The power magnetics cabinet has a high-voltage sect ion ( carrying a
mark). Never touch the high-voltage section. The high-voltage section
presents a severe risk of electric shock. Before starting any check of t he
operation, confirm that the cover is mounted on the high-voltage section.
When the high-voltage section itself must be checked, note that touching a
terminal presents a severe danger of electric shock.
(2) Within the power magnetics cabinet, int ernal units present potentially
injurious corners and projections. Be careful when working inside the power
magnetics cabinet.
machine. Before starting a production run, ensure that the machine is operating
correctly by performing a trial run using, for example, the single block, feedrate
override, or machine lock function or by operating the machine with neither a tool
nor workpiece mounted. Failure to confirm the correct operation of the m achine
may result in the machine behaving unexpectedly, possibly causing damage to
the workpiece and/or machine itself, or injury to the user.
behaving unexpectedly, possibly causing damage to the workpiece and/or
machine itself, or injury to the user.
Generally, for each machine, there is a maximum allowable feedrate. The
appropriate feedrate varies with the intended operation. Refer to the manual
provided with the machine to determine the maximum allowable feedrate. If a
machine is run at other than the correct speed, it may behave unexpectedly,
possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
amount of compensation. Operating the machine with incorrectly specified data
may result in the machine behaving unexpectedly, possibly causing damage to
s-2
B-64695EN/01 SAFETY PRECAUTIONS
WARNING
1 Before exchanging, be sure to shut off externally supplied power. Otherwise,
electrical circuits can occur.
WARNING
1 When machining a workpiece for the first time after modifying a parameter , close
and presenting a risk of injury.
WARNINGS RELATED TO REPLACEMENT
electrical shocks, breakdown, and blowout may occur.
If a control unit is turned off but other units are not, it is likely that power m ay be
supplied to servo units, resulting in the units being damaged and workers getting
an electrical shock when the units are exchanged.
2 In order to prevent damage that may be caused by static electricity, wear a
grounding wrist strap or take a similar protective measure before starting to
touch a printed-circuit board or unit or attach a cable.
Static electricity from human bodies can damage electrical circuits.
3 Voltage lingers in servo and spindle amplifiers for a while even after power has
been turned off, resulting in workers possibly getting an electrical shock when
the workers touch them. Before starting to exchange these amplifiers, wait for 20
minutes after power has been turned off.
4 When replacing a unit, ensure that the new unit has the same parameters and
settings as the old one. (For details, refer to the manual for the mac hine. )
Otherwise, unpredictable machine movement could damage the workpiece or
the machine itself or cause injury.
5 If you notice an apparent hardware fault, such as abnormal noise, abnormal
odor, smoke, ignition, or abnormal heat, in the hardware while power is being
supplied to it, shut it off at once. These faults can cause fire, breakdown,
blowout, and malfunction.
6 The radiating fins of control units, servo amplifiers, spindle amplifiers, and other
devices can remain very hot for a while after power has been turned off, making
you get burned if you touch them. Before starting to work on them, wait and
make sure they are cool.
7 When exchanging heavy stuff, you should do so together with two or more
people.
If the replacement is attempted by only one person, the old or new unit could slip
and fall, possibly causing injury.
8 Be careful not to damage cables. Otherwise, electrical shocks can occur.
9 When working, wear suitable clothes with safety taken into account. Otherwise,
injury and electrical shocks can occur.
10 Do not work with your hands wet. Other wise, electrical shocks and damage to
WARNINGS RELATED TO PARAMETERS
the machine cover. Never use the automatic operation function immediately after
such a modification. Instead, confirm normal machine operation by using
functions such as the single block function, feedrate override function, and
machine lock function, or by operating the machine without mounting a tool and
workpiece. If the machine is used before confirming that it operates normally, t he
machine may move unpredictably, possibly damaging the machine or workpiece,
s-3
SAFETY PRECAUTIONS B-64695EN/01
WARNING
2 The CNC and PMC parameters are set to their optimal values, so that those
presenting a risk of injury.
WARNING
When using the controller unit, display unit, MDI unit, or machine operator's
with a material, such as resin, possibly leading to corrosion or deterioration.
WARNING
Battery replacement
electric shock if you touch any high-voltage circuit.
parameters usually need not be modified. When a parameter must be modified
for some reason, ensure that you fully understand the function of that parameter
before attempting to modify it. If a parameter is set incor r ec t ly, the machine may
move unpredictably, possibly damaging the machine or workpiece, and
WARNINGS, CAUTIONS, AND NOTES RELATED TO DAILY
MAINTENANCE
panel, prevent these units from directly exposing to chips or coolants. Even if
direct exposure to coolants is prevented, coolants containing sulfur or chlorine at
a high activation level, oil-free synthetic-type coolants, or water-soluble coolants
at a high alkali level particularly have large effects on the control unit and
peripheral units, possibly causing the following failures.
Coolants containing sulfur or chlorine at a high activation level
•
Some coolants containing sulfur or chlorine are at an extremely high activity
level. If such a coolant adheres to the CNC or peripheral units, it reacts
chemically with a material, such as resin, of equipment, possibly leading to
corrosion or deterioration. If it gets in the CNC or peripheral units, it corr odes
metals, such as copper and silver, used as component materials, possibly
leading to a defective component.
Synthetic-type coolants having a high permeability
•
Some synthetic-type coolants whose lubricating component is, for example,
PAG (polyalkylene glycol) have an extremely high permeability. If such a
coolant is used even in equipment having a high closeness, it can readily flow
into the CNC or peripheral units through, for example, gaskets. It is likely that,
if the coolant gets in the CNC or a peripheral unit, it may deteriorate the
insulation and damage the components.
Water-soluble coolants at a high alkali level
•
Some coolants whose pH is increased using alkanolamine are so strong
alkali that its standard dilution will lead to pH10 or higher. If such a coolant
spatters over the surface of the CNC or peripheral unit, it reacts chem ically
Do not replace batteries unless you have been well informed of maintenance
work and safety.
When opening the cabinet and replacing batteries, be careful not to touch any
high-voltage circuit (marked with
and covered with an electric shock
prevention cover).
When the electric shock prevention cover has been removed, you will get an
s-4
B-64695EN/01 SAFETY PRECAUTIONS
WARNING
Fuse replacement
electric shock if you touch any high-voltage circuit.
CAUTION
Handle the batteries gently. Do not drop them or give a strong impact to them .
NOTE
old batteries in the way your local autonomous community specifies.
Before replacing a blown fuse, it is necessary to remove the cause of the blown
fuse.
So, do not replace fuses unless you have been well informed of maintenance
work and safety.
When opening the cabinet and replacing fuses, be careful not to touch any
high-voltage circuit (marked with
and covered with an electric shock
prevention cover).
When the electric shock prevention cover has been removed, you will get an
Each control unit uses batteries, because it must hold data, such as programs,
offset values, and parameters even when AC power for it is off.
Back up the data (programs, offset values, and parameters) r egular ly.
If the battery voltage becomes low, a low battery voltage alarm is displayed on
the machine operator’s panel or screen.
Once the battery voltage alarm has been displayed, replace the batteries within
one week. Otherwise, the memory contents may be lost. The time when the
battery for the absolute pulse coder is to be replaced depends on the machine
configuration including the detector type. For details, contact the machine tool
builder.
For the battery replacement procedure, see Chapter 3 or 4. Recollect or discar d
s-5
B-64695EN/01 PREFACE
PREFACE
The manual consists of the following chapter s:
Description of this manual
1. DISPLAY AND OPERATION
This chapter covers those items, displayed o n the scr een, th at are related to maintenance. A list of all
supported operations is also provided at the end of this chapter.
2. CONTROL UNIT HARDWARE
This chapter describes the hardware configuration, printed circuit boards and their mounting
positions, and LED display and installation of the control unit.
3. REPLACING CONTROL UNIT MAINTENANCE PARTS
This chapter describes the replacement of maintenance parts of the control unit.
4. MAINTENANCE OF THE OTHER UNITS
This chapter describes the basics of maintenance of o ther units.
5. INPUT AND OUTPUT OF DATA
This chapter describes the input/output of data, including programs, parameters, and tool
compensation data, as well as the input/output procedures for conversational data.
6. INTERFACE BETWEEN CNC AND PMC
This chapter describes the PMC specifications, the sy stem configurat ion, and th e signals used b y the
PMC.
7. EMBEDDED ETHERNET FUNCTION
This chapter describes the embedded Ethernet function.
8. DIGITAL SERVO
This chapter describes the servo tuning screen and how to adjust the reference position return
position.
9. AC SPINDLE
This chapter describes the spindle tuning screen.
10. TROUBLESHOOTING
This chapter describes the procedures to be followed in the event of certain problems occurring, for
example, if the power cannot be turned on or if manual operation cannot be performed.
Countermeasures to be applied in the event of alarms being output are also described.
11. MOTOR/DETECTOR/AMPLIFIER PREVENTIVE MAINTENANCE
This chapter describes the basic information abo ut the preventive maintenance of motors, detecto rs,
and amplifiers.
APPENDIX
A. ALARM LIST
B. LIST OF UNITS, P RINTED CIRCUIT BOARDS, AND CONSUMABLES
C. BOOT SYSTEM
D. MEMRY CARD SLOT
E. LED DISPLAY
F MAINTENANCE OF PERSONAL COMPUTER FUNCTIONS (B OOT-UP AND IPL)
G IPL MONITOR
H MEMORY CLEAR
I USB FUNCTION MAINTENANCE
J MAINTENANCE OF STAND-ALONE TYPE UNIT
This manual does not provide a parameter list. If necessary, refer to the separate PARAMETER
MANUAL.
p-1
PREFACE B-64695EN/01
Model name
Abbreviation
FANUC Series 0i– TF Plus
0i–TF Plus
FANUC Series 0i– MF Plus
0i–MF Plus
NOTE
For details, refer to the DESCRIPTIONS manual (B-64692EN).
Manual name
Specification
DESCRIPTIONS
B-64692EN
CONNECTION MANUAL (HARDWARE)
B-64693EN
CONNECTION MANUAL (FUNCTION)
B-64693EN-1
OPERATOR’S MANUAL (Common to Lathe System/Machining Center System)
B-64694EN
OPERATOR’S MANUAL (For Lathe System)
B-64694EN-1
OPERATOR’S MANUAL (For Machining Center System)
B-64694EN-2
MAINTENANCE MANUAL
B-64695EN
*
PARAMETER MANUAL
B-64700EN
Programming
Macro Executor PROGRAMMING MANUAL
B-63943EN-2
Macro Compiler PROGRAMMING MANUAL
B-66263EN
C Language Executor PROGRAMMING MANUAL
B-63943EN-3
PMC
PMC PROGRAMMING MANUAL
B-64513EN
Network
PROFIBUS-DP Board CONNECTION MANUAL
B-63993EN
Industrial Ethernet CONNECTION MANUAL
B-64013EN
Fast Ethernet / Fast Data Server OPERATOR’S MANUAL
B-64014EN
DeviceNet Board CONNECTION MANUAL
B-64043EN
FL-net Board CONNECTION MANUAL
B-64163EN
CC-Link Board CONNECTION MANUAL
B-64463EN
Operation guidance function
MANUAL GUIDE i (Common to Lathe System/Machining Center System) O PERATOR’S
MANUAL
MANUAL GUIDE i (For Machining Center System) OPERATOR’S MANUAL
B-63874EN-2
MANUAL GUIDE i (Set-up Guidance Functions) OPERATOR’S MANUAL
B-63874EN-1
MANUAL GUIDE 0i OPERATOR’S MANUAL
B-64434EN
Dual Check Safety
Dual Check Safety CONNECTION MANUAL
B-64483EN-2
Applicable models
This manual can be used with the following models. The abbreviated names may be used.
0i–F Plus
Series 0i
Some function described in this manual may not be applied to some products.
Related manuals of Series 0i- MODEL F Plus
The following table lists the manuals related to Series 0i-F Plus. This manual is indicated by an asteri sk
(*).
p-2
B-63874EN
B-64695EN/01 PREFACE
Related manuals of SERVO MOTOR αis/αi/βis/βi series
The following table lists the manuals related to SERVO MOTOR αis/αi/βis/βi series.
Manual name Specification
FANUC AC SERVO MOTOR αi-B/αi series DESCRIPTIONS
FANUC AC SERVO MOTOR βi-B/βi series DESCRIPTIONS
FANUC AC SPINDLE MOTOR αi-Bseries
FANUC AC SPINDLE MOTOR βi-B series DESCRIPTIONS
FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
FANUC ACSERVO MOTOR αi-B/αi series
FANUC AC SPINDLE MOTOR αi-B series
FANUC SERVO AMPLIFIER αi-B series
FANUC AC SERVO MOTOR βi-B/βi series
FANUC AC SPINDLE MOTOR βi-B series
FANUC SERVO AMPLIFIER βi-B series MAINTENANCE MANUAL
FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series DESCRIPTIONS
FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS-B series DESCRIPTIONS
FANUC LINEAR MOTOR LiS series DESCRIPTIONS
FANUC BUILT-IN SPINDLE MOTOR BiI-B series DESCRIPTIONS
FANUC SYNCHROUNOUS BUILT-IN SPINDLE MOTOR BiS series DESCRIPTIONS
FANUC AC SERVO MOTOR αi-B/αi series
FANUC AC SERVO MOTOR βi-B/βi series
FANUC LINEAR MOTOR LiS-B/Lis series
FANUC DD MOTOR DiS-B/DiS series
PARAMETER MANUAL
FANUC AC SPINDLE MOTOR αi series
FANUC AC SPINDLE MOTOR βi series
BUILT-IN SPINDLE MOTOR Bi series PARAMETER MANUAL
FANUC SERVO AMPLIFIER βi-B series I/O Link Option MAINTENANCE MANUAL
FANUC SERVO GUIDE OPERATOR’S MANUAL B-65404EN
FANUC AC SERVO MOTOR αis/αi/βis series
SERVO TUNING PROCEDURE (BASIC)
B-65262EN
B-65302EN
B-65452EN
B-65412EN
B-65422EN
B-65515EN
B-65332EN
B-65492EN
B-65382EN
B-65462EN
B-65342EN
B-65270EN
B-65280EN
B-65435EN
B-65264EN
Related manuals of FANUC PANEL iH Pro
The following table lists the manuals related to FANUC PANEL iH Pro.
Manual name Specification
FANUC PANEL i / iH Pro CONNECTION AND MAINTENANCE MANUAL
FANUC PANEL iH Pro CONNECTION AND MAINTENANCE MANUAL
B-64683EN
B-64703EN
Related manuals of FANUC I/O Unit
The following table lists the manuals related to FANUC I/O Unit.
Manual name Specification
FANUC I/O Unit-MODEL A CONNECTION AND MAINTENANCE MANUAL B-61813E
FANUC I/O Unit-MODEL B CONNECTION AND MAINTENANCE MANUAL B-62163E
Handy Machine Operator’s Panel CONNECTION MANUAL B-63753EN
Training
• FANUC runs FANUC ACADEMY to train those who will be involved in the connection,
maintenance, and operation of FANUC products. It is recommended to attend the class so you will
be able to use the products effectively.
Visit the following web site for detailed descriptions of its curriculum.
https://www.fanuc.co.jp/
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B-64695EN/01 TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY PRECAUTIONS ............................................................................ s-1
PREFACE ....................................................................................................p-1
1 DISPLAY AND OPERATION .................................................................. 1
1.1 FUNCTION KEYS AND SOFT KEYS ............................................................ 1
1.1.1 Soft Key Structure .................................................................................................... 1
1.1.2 General Screen Operations ....................................................................................... 1
1.1.3 Function Keys .......................................................................................................... 2
1.1.4 Soft Keys .................................................................................................................. 3
1.2 SYSTEM CONFIGURATION SCREEN ....................................................... 11
1.2.1 Display Method ...................................................................................................... 11
1.2.2 Hardware Configuration Screen ............................................................................. 11
1.2.3 Software Configuration Screen .............................................................................. 12
1.2.4 Outputting System Configuration Data .................................................................. 14
1.3 DIAGNOSIS FUNCTION ............................................................................. 15
1.3.1 Displaying Diagnosis Screen .................................................................................. 15
1.3.2 Contents Displayed ................................................................................................. 15
1.4 CNC STATE DISPLAY ................................................................................ 55
1.5 OPERATING MONITOR .............................................................................. 58
1.5.1 Display Method ...................................................................................................... 58
1.5.2 Parameters .............................................................................................................. 59
1.6 WAVEFORM DIAGNOSIS DISPLAY ........................................................... 59
1.6.1 Waveform Diagnosis Graph Screen ....................................................................... 60
1.6.2 Waveform Diagnosis Parameter Screen ................................................................. 61
1.6.3 Tracing Data ........................................................................................................... 70
1.6.4 Outputting Data ...................................................................................................... 71
1.7 COLOR SETTING SCREEN ........................................................................ 77
1.7.1 Screen Display ........................................................................................................ 77
1.7.2 Operations for Color Setting .................................................................................. 77
1.7.3 Parameter ................................................................................................................ 78
1.7.4 Notes ....................................................................................................................... 80
1.8 POWER MATE CNC MANAGER FUNCTION ............................................. 80
1.8.1 Screen Display ........................................................................................................ 81
1.8.2 Inputting and Outputting Parameters ...................................................................... 86
1.8.3 Parameters .............................................................................................................. 87
1.8.4 Notes ....................................................................................................................... 89
1.9 SERVO GUIDE MATE ................................................................................. 90
1.9.1 Wave Display ......................................................................................................... 91
1.9.1.1 Y-time graph ...................................................................................................... 92
1.9.1.2 XY graph ......................................................................................................... 110
1.9.1.3 Circle graph ..................................................................................................... 121
1.9.1.4 Fourier graph ................................................................................................... 132
1.9.1.5 Bode graph ....................................................................................................... 137
1.9.1.6 Parameters........................................................................................................ 147
1.10 MAINTENANCE INFORMATION SCREEN ............................................... 148
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TABLE OF CONTENTS B-64695EN/01
1.10.1 Displaying the Maintenance Information Screen ................................................. 149
1.10.2 Operating the Maintenance Information Screen ................................................... 150
1.10.3 Half-Size Kana Input on the Maintenance Information Screen ............................ 151
1.10.4 Warnings That Occurs on the Maintenance Information Screen .......................... 151
1.10.5 Parameter .............................................................................................................. 152
1.10.6 Overview of the History Function ........................................................................ 152
1.10.6.1 Alarm history ................................................................................................... 153
1.10.6.2 External operator message history ................................................................... 157
1.10.6.3 Operation history ............................................................................................. 160
1.10.6.4 Operation history signal selection .................................................................... 166
1.10.6.5 Outputting all history data ............................................................................... 171
1.11 FSSB CONNECT STATE SCREEN .......................................................... 174
1.11.1 Display method ..................................................................................................... 174
1.11.2 FSSB Communication Error Diagnosis Display .................................................. 174
1.11.2.1 Current Display ................................................................................................ 175
1.11.2.2 Alarm Display .................................................................................................. 175
1.11.2.3 System Alarm History Display ........................................................................ 176
1.12 MAINTENANCE MONITOR ....................................................................... 177
1.12.1 Fan Monitor Screen .............................................................................................. 177
1.12.2 Leakage Detection Monitor Screen ...................................................................... 178
1.13 SYSTEM ALARM HISTORY SCREEN ...................................................... 179
1.13.1 System Alarm History List Screen ....................................................................... 180
1.13.2 System Alarm History Detail Screen.................................................................... 181
1.13.3 Outputting System Alarm History ........................................................................ 181
1.13.4 Parameter .............................................................................................................. 182
1.14 MACHINE STATE MONITORING FUNCTION .......................................... 182
1.14.1 Overview .............................................................................................................. 182
1.14.2 Machine state monitoring screen .......................................................................... 184
1.14.2.1 Monitoring of PMC signals ............................................................................. 185
1.14.2.2 With Multi-Sensor Unit ................................................................................... 186
1.14.3 Machine state history screen ................................................................................ 189
1.14.3.1 Machine State History List Screen .................................................................. 190
1.14.3.2 Machine State History CNC Data Screen ........................................................ 197
1.14.3.3 Machine State History Operation History Screen ............................................ 198
1.14.3.4 Output CNC Information ................................................................................. 199
1.15 TROUBLE DIAGNOSIS ............................................................................. 202
1.15.1 Outline .................................................................................................................. 202
1.15.2 Investigation Procedure of Cause of Alarm Occurrence ...................................... 206
1.15.3 Trouble Diagnosis Guidance Screen .................................................................... 207
1.15.4 Trouble Diagnosis Monitor Screen ...................................................................... 209
1.15.5 Trouble Diagnosis Graphic Screen ....................................................................... 220
1.15.6 Trouble Forecast Level Setting Screen ................................................................. 224
1.15.7 Parameter .............................................................................................................. 227
1.15.8 Signal .................................................................................................................... 228
1.15.9 Restrictions ........................................................................................................... 228
1.16 MACHINE ALARM DIAGNOSIS ................................................................ 229
1.16.1 Outline .................................................................................................................. 229
1.16.2 Additional alarm and operator message ............................................................... 230
1.16.3 Diagnosis Number ................................................................................................ 230
1.16.4 Environment for Making Trouble Diagnosis Message ......................................... 231
1.16.5 Guidance Table for Machine Alarm Diagnosis .................................................... 231
1.16.5.1 Install ............................................................................................................... 231
1.16.5.2 Uninstall ........................................................................................................... 232
1.16.5.3 Making a file to input trouble diagnosis messages .......................................... 232
1.16.5.4 Structure of the file to input trouble diagnosis messages ................................ 233
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B-64695EN/01 TABLE OF CONTENTS
1.16.6 Making Trouble Diagnosis Messages .................................................................. 235
1.16.6.1 Input Guidance Data ........................................................................................ 236
1.16.6.2 Checking input data ......................................................................................... 238
1.16.6.3 Making a memory card format file .................................................................. 240
1.16.6.4 Jump from CNC guidance table to MTB’s guidance table .............................. 241
1.16.7 Making Messages for Multi-languages ................................................................ 241
1.16.7.1 Making sheets for multi-languages .................................................................. 242
1.16.7.2 Inputting data in the sheet for multi-languages................................................ 243
1.16.8 Notice ................................................................................................................... 243
1.16.9 Translating Data Used with the Former Series
(Series 0i /0i Mate-B/C, Series 16i /18i /21i-B) ................................................... 243
1.17 CONTENTS-OF-MEMORY DISPLAY SCREEN ........................................ 245
2 CONTROL UNIT HARDWARE ........................................................... 247
2.1 EXAMPLE OF HARDWARE CONFIGURATION ....................................... 247
2.1.1 Example of the Hardware Configuration of the LCD-mounted Type Control
Unit ....................................................................................................................... 247
2.1.2 Example of the Hardware Configuration of the Stand-alone Type Control Unit . 248
2.2 HARDWARE OVERVIEW.......................................................................... 249
2.2.1 LCD-mounted Type Control Unit Overview ....................................................... 249
2.2.2 Stand-alone Type Control Unit Overview ............................................................ 250
2.3 TOTAL CONNECTION DIAGRAMS .......................................................... 251
2.4 HARDWARE OF LCD-MOUNTED TYPE CONTROL UNIT ...................... 255
2.5 HARDWARE OF STAND-ALONE TYPE CONTROL UNIT ....................... 269
2.6 HARDWARE OF OPTIONAL BOARDS ..................................................... 273
2.6.1 Fast Ethernet Board .............................................................................................. 273
2.6.2 HSSB interface board ........................................................................................... 275
2.6.3 PROFIBUS-DP Board .......................................................................................... 276
2.6.4 DeviceNet Board .................................................................................................. 279
2.6.5 CC-Link Board ..................................................................................................... 284
2.7 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET ............. 286
2.7.1 Environmental Conditions outside the Cabinet .................................................... 286
2.7.2 Installation Conditions of the Control Unit .......................................................... 286
2.8 CAUTIONS RELATED TO GROUNDING AND NOISE ............................. 287
2.8.1 Separating Cables ................................................................................................. 287
2.8.2 Noise Suppressor .................................................................................................. 288
2.8.3 Cable Clamp and Shield Processing ..................................................................... 290
2.8.4 Lightning Surge Absorber .................................................................................... 292
3 REPLACING CONTROL UNIT MAINTENANCE PARTS ................... 294
3.1 CAUTIONS FOR REPLACEMENT ............................................................ 294
3.1.1 Optional Information File ..................................................................................... 295
3.1.2 Attaching and Detaching Units ............................................................................ 295
3.1.3 Tightening Torque for Fastening Units and Ground Terminals ........................... 296
3.1.4 Packing ................................................................................................................. 298
3.2 REPLACING THE MAIN BOARD .............................................................. 300
3.2.1 LCD-mounted Type Control Unit ........................................................................ 300
3.2.2 Stand-alone Type Control Unit ............................................................................ 302
3.3 REPLACING LCD UNITS .......................................................................... 303
3.4 MOUNTING AND DEMOUNTING CARD PCBS ....................................... 305
3.5 MOUNTING AND DEMOUNTING FROM/SRAM MODULE ...................... 308
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TABLE OF CONTENTS B-64695EN/01
3.6 ATTACHING A COMPACT FLASH CARD ONTO, AND DETACHING IT
FROM A MAIN BOARD ............................................................................. 309
3.7 INSERTING AND EXTRACTING OPTIONAL BOARDS ........................... 310
3.8 REPLACING FUSES ................................................................................. 312
3.8.1 LCD-mounted Type Control Unit ........................................................................ 312
3.8.2 Stand-alone Type Control Unit ............................................................................ 313
3.9 REPLACING THE MEMORY BACKUP BATTERY IN THE CONTROL
UNIT .......................................................................................................... 314
3.9.1 Replacing a Lithium Battery ................................................................................ 314
3.9.2 Replacing a Commercial D-size Alkaline Dry Cells ............................................ 317
3.10 REPLACING A FAN .................................................................................. 318
3.10.1 LCD-mounted Type Control Unit ........................................................................ 318
3.10.2 Stand-alone Type Control Unit ............................................................................ 319
3.11 Replacing the keyboard cover ................................................................... 321
3.12 REPLACING THE TOUCH PANEL PROTECTION SHEET ...................... 323
3.13 TOUCH PANEL CALIBRATION ................................................................ 327
4 MAINTENANCE OF THE OTHER UNITS ........................................... 330
4.1 CAUTIONS COMMON TO THE OTHER UNITS ....................................... 330
4.2 UNITS SUPPORTING I/O Link i ................................................................ 330
4.2.1 Items Common to Units Supporting I/O Link i .................................................... 330
4.2.2 I/O Module for Connector Panel [Supporting I/O Link i] .................................... 331
4.2.3 I/O Module for Operator’s Panel (Supporting Matrix Input)
[Supporting I/O Link i] ......................................................................................... 334
4.2.4 Connection of I/O Module for Operator's Panel and I/O Module for Power
Magnetics Cabinet [Supporting I/O Link i] .......................................................... 336
4.2.5 I/O Module Type-2 for Connector Panel [Supporting I/O Link i] ....................... 337
4.2.6 Terminal Type I/O Module [Supporting I/O Link i] ............................................ 339
4.2.7 I/O Link Connection Unit [Supporting I/O Link i] .............................................. 345
4.2.8 Machine Operator's Panel [Supporting I/O Link i] .............................................. 347
4.2.9 Operator's Panel Connection Unit [Supporting I/O Link i] .................................. 350
4.2.10 Safety IO unit [for I/O Link i only] ...................................................................... 352
4.2.11 I/O module for operator's panel supporting safety function [for I/O Link i only] 353
4.2.12 I/O Unit for Power Magnetics Cabinet [Supporting I/O Link i] .......................... 355
4.3 SEPARATE DETECTOR INTERFACE UNIT ............................................ 356
4.4 Analog Input Separate Detector Interface Unit .......................................... 358
4.5 PANEL iH Pro ............................................................................................ 359
4.6 REPLACING BATTERY FOR ABSOLUTE PULSECODERS .................... 360
4.6.1 Overview .............................................................................................................. 360
4.6.2 Replacing Batteries ............................................................................................... 360
4.6.3 Replacing the Batteries in a Separate Battery Case .............................................. 361
4.6.4 Replacing the Battery Built into the Servo Amplifier .......................................... 362
5 INPUT AND OUTPUT OF DATA ......................................................... 363
5.1 SETTING PARAMETERS FOR INPUT/OUTPUT ...................................... 363
5.2 INPUTTING/ OUTPUTTING DATA ............................................................ 365
5.2.1 Confirming the Parameters Required for Data Output ......................................... 365
5.2.2 Outputting CNC Parameters ................................................................................. 367
5.2.3 Outputting Pitch Error Compensation Amount .................................................... 367
5.2.4 Outputting Custom Macro Variable Values ......................................................... 367
5.2.5 Outputting Tool Compensation Amount .............................................................. 367
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B-64695EN/01 TABLE OF CONTENTS
5.2.6 Outputting Part Program ...................................................................................... 367
5.2.7 Inputting CNC Parameters ................................................................................... 368
5.2.8 Inputting Pitch Error Compensation Amount ....................................................... 370
5.2.9 Inputting Custom Macro Variable Values ............................................................ 370
5.2.10 Inputting Tool Compensation Amount ................................................................. 370
5.2.11 Inputting Part Programs ........................................................................................ 370
5.3 AUTOMATIC DATA BACKUP ................................................................... 371
5.4 Data Batch Backup and Restore ................................................................ 376
5.4.1 Display IPL monitor and Menu for Batch backup and restore ............................. 376
5.4.2 Data Batch backup ................................................................................................ 377
5.4.3 Data Batch Restore ............................................................................................... 379
5.4.4 Example of Output File ........................................................................................ 381
5.4.5 Error Message ....................................................................................................... 382
6 INTERFACE BETWEEN CNC AND PMC ........................................... 383
6.1 WHAT IS PMC? ......................................................................................... 383
6.2 OPERATING THE PMC SCREEN ............................................................. 384
6.2.1 Transition of the PMC Screens............................................................................. 386
6.3 INTERFACE SIGNAL BETWEEN CNC AND PMC ................................... 387
7 EMBEDDED ETHERNET FUNCTION ................................................ 389
7.1 EMBEDDED ETHERNET PORT AND PCMCIA ETHERNET CARD ......... 389
7.2 SETTING UP THE EMBEDDED ETHERNET FUNCTION ........................ 390
7.2.1 Setting of the FOCAS2/Ethernet Function ........................................................... 390
7.2.1.1 Operation on the FOCAS2/Ethernet setting screen ......................................... 391
7.2.1.2 Example of setting the FOCAS2/Ethernet function ......................................... 393
7.2.2 Setting of the FTP File Transfer Function ............................................................ 394
7.2.2.1 Operation on the FTP file transfer setting screen ............................................ 394
7.2.2.2 Related parameters ........................................................................................... 397
7.2.2.3 Example of setting the FTP file transfer function ............................................ 398
7.2.3 Setting Up the DNS/DHCP Function ................................................................... 399
7.2.3.1 Setting up DNS ................................................................................................ 399
7.2.3.2 Setting up DHCP ............................................................................................. 400
7.2.3.3 Related parameters ........................................................................................... 402
7.2.4 Setting of the CNC Screen Display Function ....................................................... 402
7.2.4.1 Operation on the Setting screen ....................................................................... 403
7.2.5 Setting of the Machine Remote Diagnosis package ............................................. 404
7.2.5.1 Related parameters ........................................................................................... 404
7.2.5.2 Operation on the Setting screen ....................................................................... 406
7.2.5.3 Controlling Machine Remote Diagnosis function from PMC ......................... 410
7.2.5.4 Operating Machine Remote Diagnosis screen ................................................. 413
7.2.6 Setting of the Unsolicited Messaging Function .................................................... 417
7.2.6.1 Overview ......................................................................................................... 417
7.2.6.2 Setting of the FOCAS2/Ethernet function ....................................................... 418
7.2.6.3 Mode selection ................................................................................................. 421
7.2.6.4 Setting on the CNC screen ............................................................................... 423
7.2.6.5 Setting on the personal computer..................................................................... 426
7.2.6.6 Execution methods ........................................................................................... 426
7.2.6.7 Related parameters ........................................................................................... 432
7.2.7 Setting of the CNC Screen Web Server Function ................................................ 433
7.2.7.1 Overview ......................................................................................................... 433
7.2.7.2 Operation of the WEB SERVER screen .......................................................... 435
7.2.7.3 Operation of the CNC screen Web server function ......................................... 436
7.2.7.4 Related signals ................................................................................................. 440
7.2.7.5 Related parameters ........................................................................................... 440
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TABLE OF CONTENTS B-64695EN/01
7.2.8 CNC STATUS NOTIFICATION FUNCTION ................................................... 441
7.2.8.1 Overview ......................................................................................................... 441
7.2.8.2 Contents of E-mail ........................................................................................... 442
7.2.8.3 Cooperation with CNC screen Web server function ....................................... 445
7.2.8.4 Setting of CNC Status Notification function ................................................... 445
7.2.8.5 Related NC parameter ...................................................................................... 448
7.2.9 Backing Up and Restoring Communication Parameters ...................................... 449
7.3 SWITCHING BETWEEN THE EMBEDDED ETHERNET DEVICES ......... 451
7.4 EMBEDDED ETHERNET OPERATIONS .................................................. 452
7.4.1 FTP File Transfer Function .................................................................................. 452
7.4.1.1 Displaying and operating the file list ............................................................... 454
7.5 RESTART OF THE EMBEDDED ETHERNET .......................................... 456
7.6 MAINTENANCE SCREEN FOR EMBEDDED ETHERNET FUNCTION ... 456
7.7 LOG SCREEN OF THE EMBEDDED ETHERNET FUNCTION ................ 460
8 DIGITAL SERVO ................................................................................. 466
8.1 INITIAL SETTING SERVO PARAMETERS ............................................... 466
8.2 FSSB SETTING SCREEN ......................................................................... 472
8.3 SERVO TUNING SCREEN ........................................................................ 484
8.3.1 Parameter Setting ................................................................................................. 484
8.3.2 Displaying Servo Tuning Screen .......................................................................... 484
8.4 ADJUSTING REFERENCE POSITION (DOG METHOD) ......................... 485
8.5 DOGLESS REFERENCE POSITION SETTING ........................................ 488
8.6 αi SERVO WARNING INTERFACE .......................................................... 489
8.7 αi SERVO INFORMATION SCREEN ........................................................ 492
9 AC SPINDLE ....................................................................................... 496
9.1 SERIAL INTERFACE AC SPINDLE .......................................................... 497
9.1.1 Outline of Spindle Control ................................................................................... 497
9.1.1.1 Method A of gear change for machining center system
(bit 2 (SGB) of Parameter No.3705 = 0) ......................................................... 498
9.1.1.2 Method B of gear change for machining center system
(bit 2 (SGB) of Parameter No.3705 = 1) ......................................................... 498
9.1.1.3 Lathe system .................................................................................................... 498
9.1.2 Spindle Setting and Tuning Screen ...................................................................... 499
9.1.2.1 Display method ................................................................................................ 499
9.1.2.2 Spindle setting screen ...................................................................................... 499
9.1.2.3 Spindle tuning screen ....................................................................................... 501
9.1.2.4 Spindle monitor screen .................................................................................... 502
9.1.2.5 Correspondence between operation mode and parameters on spindle tuning
screen ............................................................................................................... 504
9.1.3 Automatic Setting of Standard Parameters ........................................................... 506
9.1.4 Warning Interface ................................................................................................. 507
9.1.5 Spindle Information Screen .................................................................................. 508
10 TROUBLESHOOTING ........................................................................ 513
10.1 CORRECTIVE ACTION FOR FAILURES .................................................. 513
10.1.1 Investigating the Conditions under which Failure Occurred ................................ 513
10.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE
EXECUTED ............................................................................................... 515
10.3 JOG OPERATION CANNOT BE DONE .................................................... 518
10.4 HANDLE OPERATION CANNOT BE DONE ............................................. 521
10.5 AUTOMATIC OPERATION CANNOT BE DONE ...................................... 526
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10.6 CYCLE START LED SIGNAL HAS TURNED OFF .................................... 531
10.7 NOTHING IS DISPLAYED ON THE LCD WHEN THE POWER IS
TURNED ON ............................................................................................. 532
10.8 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE
PERFORMED, INPUT/OUTPUT CANNOT BE PERFORMED
PROPERLY ............................................................................................... 533
10.9 IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO AN
UNEXPECTED ADDRESS ........................................................................ 535
10.10 IN A CONNECTOR PANEL I/O UNIT, NO DATA IS OUTPUT TO AN
EXPANSION UNIT .................................................................................... 536
10.11 ALARM SR0085 TO SR0087
(RS-232C INTERFACE ALARM) ............................................................... 537
10.12 ALARM PS0090 (REFERENCE POSITION RETURN IS ABNORMAL) .... 541
10.13 ALARM DS0300 (REQUEST FOR REFERENCE POSITION RETURN) .. 543
10.14 ALARM SV0401 (V READY OFF) ............................................................. 544
10.15 ALARM SV0404 (V READY ON) ............................................................... 545
10.16 ALARM SV0462 (SEND CNC DATA FAILED)
ALARM SV0463 (SEND SLAVE DATA FAILED) ....................................... 546
10.17 ALARM SV0417 (DIGITAL SERVO SYSTEM IS ABNORMAL) ................. 546
10.18 ALARM OH0700 (OVERHEAT: CONTROL UNIT) .................................... 547
10.19 ALARM OH0701 (OVERHEAT: FAN MOTOR) .......................................... 547
10.20 ALARM SV5134 (FSSB: OPEN READY TIME OUT)
ALARM SV5137 (FSSB: CONFIGURATION ERROR)
ALARM SV5197 (FSSB: OPEN TIME OUT) .............................................. 547
10.21 ALARM SV5136 (FSSB: NUMBER OF AMPS IS SMALL) ........................ 548
10.22 SERVO ALARMS ...................................................................................... 548
10.23 SPINDLE ALARMS .................................................................................... 548
10.24 SYSTEM ALARMS .................................................................................... 549
10.24.1 Overview .............................................................................................................. 549
10.24.2 Operations on the System Alarm Screen .............................................................. 550
10.24.3 System Alarms Detected by Hardware ................................................................. 553
10.24.4 System Alarms 114 to 160 (Alarms on the FSSB) ............................................... 555
10.25 SYSTEM ALARMS RELATED TO THE PMC AND I/O Link ...................... 557
10.25.1.1 System alarms 197, 199 (PMC general) .......................................................... 558
10.25.1.2 System alarm 196 (PMC watchdog) ................................................................ 560
10.25.1.3 System alarm 195 (related to the I/O Link) ..................................................... 561
10.25.1.4 System alarm 194 (related to the I/O Link i) ................................................... 562
10.26 LEDS ON UNITS SUPPORTING I/O LINK i .............................................. 566
10.26.1 Meanings of LEDs on units supporting I/O Link i ............................................... 566
10.26.2 Unit’s LED on I/O Link i ..................................................................................... 568
11 MOTOR/DETECTOR/AMPLIFIER PREVENTIVE MAINTENANCE ... 572
11.1 LIST OF MANUALS RELATED TO MOTORS AND AMPLIFIERS ............ 572
11.2 PREVENTIVE MAINTENANCE OF MOTORS AND DETECTORS ........... 573
11.2.1 Warnings, Cautions, and Notes on Preventive Maintenance of Motors and
Detectors ............................................................................................................... 573
11.2.2 Preventive Maintenance of a Motor (Common to All Models) ............................ 575
11.2.2.1 Main inspection items ...................................................................................... 575
11.2.2.2 Periodic cleaning of a motor ............................................................................ 577
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TABLE OF CONTENTS B-64695EN/01
11.2.2.3 Notes on motor cleaning .................................................................................. 578
11.2.2.4 Notes on the cutting fluid (informational) ....................................................... 578
11.2.3 Preventive Maintenance of a Linear Motor .......................................................... 578
11.2.3.1 Appearance inspection of the linear motor (magnet plate) .............................. 579
11.2.4 Maintenance of a Detector .................................................................................... 579
11.2.4.1 Alarms for built-in detectors (αi and βi Pulsecoders) and troubleshooting
actions .............................................................................................................. 579
11.2.4.2 Alarms for separate detectors and troubleshooting actions ............................. 580
11.2.4.3 Detailed troubleshooting methods ................................................................... 581
11.2.4.4 Maintenance of the Pulsecoder of βiS-B/βiS servo motors (40 and 60) .. 582
11.3 PREVENTIVE MAINTENANCE OF SERVO AMPLIFIERS ....................... 583
11.3.1 Warnings, Cautions, and Notes on Preventive Maintenance of Servo Amplifiers583
11.3.2 Preventive Maintenance of a Servo Amplifier ..................................................... 586
11.3.3 Maintenance of a Servo Amplifier ....................................................................... 587
11.3.3.1 Display of the servo amplifier operation status ............................................... 587
11.3.3.2 Replacement of a fan motor ............................................................................. 593
11.3.3.3 Replacement of fuses on printed-circuit boards............................................... 612
APPENDIX
A ALARM LIST ....................................................................................... 623
A.1 ALARM LIST (CNC) ................................................................................... 623
A.2 ALARM LIST (PMC) .................................................................................. 689
A.2.1 Messages That May Be Displayed on the PMC Alarm Screen ............................ 689
A.2.2 PMC System Alarm Messages ............................................................................. 698
A.3 ALARM LIST (SERIAL SPINDLE) ............................................................. 705
A.4 ERROR CODES (SERIAL SPINDLE) ........................................................ 717
A.5 SYSTEM ALARM LIST .............................................................................. 721
B LISTS OF UNITS, PRINTED CIRCUIT BOARDS, AND
CONSUMABLES ................................................................................. 732
B.1 UNITS AND PRINTED CIRCUIT BOARDS FOR LCD-MOUNTED TYPE
CONTROL UNIT ........................................................................................ 732
B.2 UNITS AND PRINTED CIRCUIT BOARDS FOR STAND-ALONTE TYPE
CONTROL UNIT ........................................................................................ 733
B.3 PRINTED CIRCUIT BOARDS COMMON TO LCD-MOUNTED AND
STAND-ALONE TYPE CONTROL UNITS ................................................. 733
B.4 MDI UNIT ................................................................................................... 733
B.5 OTHER UNITS .......................................................................................... 734
B.6 CONSUMABLES ....................................................................................... 736
C BOOT SYSTEM ................................................................................... 738
C.1 OVERVIEW ............................................................................................... 738
C.1.1 Displaying the Power ON Sequence .................................................................... 739
C.1.2 Starting the Boot System ...................................................................................... 740
C.1.3 System Files and User Files ................................................................................. 740
C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE .............. 741
C.2.1 USER DATA LOADING/SYSTEM DATA LOADING Screen ......................... 742
C.2.2 SYSTEM DATA CHECK Screen ........................................................................ 743
C.2.3 SYSTEM DATA DELETE Screen ...................................................................... 745
C.2.4 SYSTEM DATA SAVE Screen ........................................................................... 747
C.2.5 SRAM DATA UTILITY Screen .......................................................................... 749
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C.2.6 MEMORY CARD FORMAT Screen................................................................... 751
C.2.7 LOAD BASIC SYSTEM ..................................................................................... 752
C.3 ERROR MESSAGES AND RE QUIRED ACTIONS ................................... 752
D MEMORY CARD SLOT ....................................................................... 754
D.1 OVERVIEW ............................................................................................... 754
D.2 MEMORY CARD TYPES (FUNCTIONS) .................................................. 754
D.3 HARDWARE CONFIGURATION ............................................................... 756
E LED DISPLAY ..................................................................................... 757
E.1 OVERVIEW ............................................................................................... 757
E.2 7-SEGMENT LED INDICATIONS (TURNED ON) ..................................... 757
E.3 7-SEGMENT LED INDICATIONS (BLINKING) .......................................... 759
F MAINTENANCE OF PERSONAL COMPUTER FUNCTIONS
(BOOT-UP AND IPL) .......................................................................... 760
F.1 OVERVIEW ............................................................................................... 760
F.2 CHANGING START SEQUENCES ........................................................... 761
F.3 EXPLANATION OF SCREENS ................................................................. 762
F.3.1 BOOT Screen ....................................................................................................... 762
F.3.1.1 User data manipulation .................................................................................... 763
F.3.1.2 SRAM operation .............................................................................................. 763
F.3.1.3 File operation ................................................................................................... 764
F.3.2 IPL Screen ............................................................................................................ 765
F.4 OTHER SCREENS .................................................................................... 766
F.4.1 CNC Alarm Screen ............................................................................................... 766
F.4.2 Status Screen ........................................................................................................ 766
F.4.3 Option Setting Screen ........................................................................................... 767
G IPL MONITOR ..................................................................................... 769
G.1 OVERVIEW ............................................................................................... 769
G.2 STARTING OF THE IPL MONITOR .......................................................... 769
G.3 IPL MENU .................................................................................................. 770
H MEMORY CLEAR ............................................................................... 772
H.1 OVERVIEW ............................................................................................... 772
H.2 OPERATION METHOD ............................................................................. 772
H.3 DATA TYPES TO BE CLEARED ............................................................... 773
I USB FUNCTION MAINTENANCE ...................................................... 775
I.1 USB FUNCTION MAINTENANCE SCREEN ............................................. 775
I.2 USB FUNCTION LOG SCREEN ............................................................... 777
J MAINTENANCE OF STAND-ALONE TYPE UNIT .............................. 781
J.1 OVERVIEW ............................................................................................... 781
J.2 OPERATION.............................................................................................. 782
J.3 OPERATION OF EACH FUNCTION ......................................................... 782
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B-64695EN/01 1. DISPLAY AND OPERATION
y
1 DISPLAY AND OPERATION
This chapter describes how to display various screens by the function keys.
The screens used for maintenance are respectively displayed.
1.1 FUNCTION KEYS AND SOFT KEYS
Operations and soft key display status for each function key are described below:
1.1.1 Soft Key Structure
The function keys are used to select the type of screen (function) to be displayed. When a soft key
(section select soft key) is pressed immediately after a function key, the screen (section) corresponding to
the selected function can be selected.
1.1.2 General Screen Operations
- Procedure
1 By pressing a function key on the MDI panel, the chapter selection soft keys that belong to the
function are displayed.
Example 1)
Operation selection key
Chapter selection so ft keys
2 When one of the chapter selection soft keys is pressed, the screen of the chapter is displayed. If the
soft key of a desired chapter is not displayed, press the continuous menu key.
In a chapter, a further choice may be made from multiple chapters.
3 When the screen of a desired chapter is displayed, press the operation selection key to display
operations to be performed.
4 Select a desired operation with the operation selection soft key.
Depending on the operation to be executed, an auxiliary menu of soft keys is displayed. Perform an
operation according to the indications on the auxiliary menu.
Example 2)
Operation selec t ion soft keys Return menu key
Continuous menu ke
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1. DISPLAY AND OPERATION B-64695EN/01
Example 3)
Auxiliary menu
5 To return to the display of chapter selection soft keys, press the return menu key.
A general screen display procedure is provided above. The actual display procedure varies from one
screen to another.
For details, see each description of operation.
- Button design change depending on soft key state
The soft keys assume one of the following states, depending on the selection target:
• Chapter selection soft keys
• Operation selection soft keys
• Auxiliary menu of operation selection soft keys
Depending on the state, the button images of the soft keys change.
From the button images, which state the soft keys are assuming can be known.
Example)
• Chapter selection soft keys
• Operation selection soft keys
• Auxiliary menu of operation selection soft keys
1.1.3 Function Keys
Function keys are provided to select the type of screen to be displayed. The following function keys are
provided on the MDI panel:
Press this key to display the position screen.
Press this key to display the program screen.
Press this key to display the offset/setting screen.
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B-64695EN/01 1. DISPLAY AND OPERATION
NOTE
2 Some soft keys are not displayed depending on the option configuration.
Press this key to display the system screen.
Press this key to display the message screen.
Press this key to display the graphics screen.
Press this key to display the custom screen 1 (conversational macro screen or C Language Executor
screen).
Press this key to display the custom screen 2 (conversational macro screen or C Language Executor
screen).
1.1.4 Soft Keys
By pressing a soft key after a function key , the corresponding screen of the function can be displayed.
The chapter selection soft keys of each function are described below.
The horizontal four keys on the right-hand side are assigned to chapter selection soft keys. When multiple
pages are used for chapter selection soft keys, [+] is displayed on the continuous menu key (rightmost soft
key). Press the continuous menu key to switch between chapter selection soft keys.
1 Press function keys to switch between screens that are used frequently.
If position indications are provided on the left half of the screen when a key other than the function key
is pressed, the left half of the soft keys is displayed as follows at all times:
Position display screen
The chapter selection soft key s that belong to the function key
described below.
and the function of each screen are
- 3 -
1. DISPLAY AND OPERATION B-64695EN/01
ABS
REL
ALL
HNDL
(OPRT)
Page 1
+
(1)
(2)
(3)
(4)
(5)
MONI
3-D
MANUAL
(OPRT)
Page 2
+
(6)
(7)
(8)
(9)
(10)
No.
Chapter menu
Description
(1)
ABS
Selects the absolute coordinate display screen.
(2)
REL
Selects the relative coordinate display screen.
(3)
ALL
Selects the overall coordinate display screen.
(4)
HNDL
Selects the operation screen for manual handle operation.
load meter, and speedometer.
MANUAL
PROGRA
M
FOLDER
NEXT
CHECK
(OPRT)
Page 1
+
(1)
(2)
(3)
(4)
(5)
TIME
JOG
RSTR
ROBOT
SELECT
(OPRT)
Page 2
+
(6)
(7)
(8)
(9)
(10)
No.
Chapter menu
Description
currently registered.
(2)
FOLDER
Selects the screen for displaying a list of part programs cur rently registered.
executed and the next block to be executed among the command values.
and so forth simultaneously.
(6)
TIME
Selects the screen for displaying executed program operation time.
program format from the MDI.
(8)
RSTR
Selects the operation screen for restarting an interrupted program operation.
Robot connection function.
Table 1.1.4 (a) Position di splay screen
(6) MONI
(7)
3-D
Selects the screen for displaying the servo axis load meter, serial spindle
Displays a handle pulse interrupt amount in three-dimensional manual feed.
Program screen
The chapter selection soft key s that belong to the function key
described below.
Table 1.1.4 (b) Program
(1) PROGRAM
Selects the screen for displaying and modifying a content of part programs
and the function of each screen are
(3) NEXT
(4) CHECK
(7) JOG
(9) ROBOT SELECT
Selects the screen for displaying the command values of the block currently
Selects the screen for displaying programs, position data, m odal i nformation,
Selects the screen for executing, in the JOG mode, data specified in the
Selects the screen for registering robot programs and part programs for the
- 4 -
B-64695EN/01 1. DISPLAY AND OPERATION
OFFSET
SETTING
WORK
(OPRT)
Page 1
+
(1)
(2)
(3)
(4)
(5)
MACRO
OPR
TOOL
MANAGER
(OPRT)
Page 2
+
(6)
(7)
(8)
(9)
(10)
OFST.2
W.SHFT
GEOM.2
(OPRT)
Page 3
+
(11)
(12)
(13)
(14)
(15)
PR-LV
EXTEND
OFFSET
CHOPP
ING
(OPRT)
Page 4
+
CHUCK
TAIL
LANG.
PROTECT
GUARD
(OPRT)
Page 5
+
(16)
(17)
(18)
(19)
(20) (21)
(22)
(23)
(24)
(25)
TOOL
LIFE
(OPRT)
Page 6
＋
(26)
(27)
(28)
(29)
(30)
MACHIN
LEVEL
QUALTY
SELECT
or
or
No.
Chapter menu
Description
(1)
OFFSET
Selects the screen for setting tool offset values.
(2)
SETTING
Selects the screen for setting the setting parameters.
(3)
WORK
Selects the screen for setting a workpiece coordinate system offset.
(6)
MACRO
Selects the screen for setting macro variables.
operator's panel as soft switches.
(9)
TOOL MANAGER
Selects the screen for setting data related to t ool management.
(11)
OFST.2
Selects the screen for setting a Y-axis offset.
Offset/setting screen
The chapter selection soft key s that belong to the function key
and the function of each screen are
described below.
(8) OPR
Selects the screen for operating some operation switches on the machine
Table 1.1.4 (c) Offset
- 5 -
1. DISPLAY AND OPERATION B-64695EN/01
No.
Chapter menu
Description
(12)
W.SHFT
Selects the screen for setting a workpiece coordinate system shift value.
(13)
GEOM.2
Selects the screen for setting a second geometry offset.
PR-LV
Selects the screen for setting a precision level.
MACHIN LEVEL
QUALTY SELECT
(18)
EXTEND OFFSET
Selects the screen for setting the offset s of the fourth and fifth axes.
(21)
CHUCK TAIL
Selects the chuck tail stock barrier screen.
(22)
LANG.
Selects the screen for setting a display language.
(23)
PROTECT
Selects the screen for setting data protection.
(24)
GUARD
Selects the screen for setting wrong operation prevention.
(29)
TOOL LIFE
Selects the screen for operations and setting related to tool life management.
PARAM
DGNOS
SERVO
GUIDEM
SYSTEM
(OPRT)
Page 1
+
(1)
(2)
(3)
(4)
(5)
MEMORY
PITCH
SERVO
PARAM
SP.SET
(OPRT)
Page 2
+
(6)
(7)
(8)
(9)
(10)
PMC
MAINTE
PMC
LADDER
PMC
CONFIG
(OPRT)
Page 3
+
(11)
(12)
(13)
(14)
(15)
MCNG
TUNING
ALL IO
ALL IO
OPEHIS
(OPRT)
Page 4
+
(16)
(17)
(18)
(19)
(20)
COLOR
MAINTE
M
-INFO
W. DGNS
(OPRT)
Page 5
+
(21)
(22)
(23)
(24)
(25)
(17)
Selects the screen for setting a precision level or smoothing level.
System screen
The chapter selection soft key s that belong to the function key
described below.
and the function of each screen are
- 6 -
B-64695EN/01 1. DISPLAY AND OPERATION
REMOTE
DIAG
M CODE
(OPRT)
Page 8
＋
(36)
(37)
(38)
(39)
(40)
PROFI
SLAVE
DEVNET
MASTER
FL-net
1CH
DEVNET
SLAVE
(OPRT)
Page 9
＋
(41)
(42)
(43)
(44)
(45)
DUAL
CHECK
R.TIME
MACRO
(OPRT)
Page 10
＋
(46)
(47)
(48)
(49)
(50)
TOUCH
PANEL
FSSB
PRMTUN
P.MATE
MGR.
(OPRT)
Page 6
+
(26)
(27)
(28)
(29)
(30)
EMBED
PORT
PCMCIA
LAN
ETHER
NET
PROFI
MASTER
(OPRT)
Page 7
+
(31)
(32)
(33)
(34)
(35)
ID-INF
(OPRT)
Page 11
＋
(51)
(52)
(53)
(54)
(55)
CCLink
REMOTE
ROBOT
STATUS
ROBOT
CON
(OPRT)
Page 12
＋
(56)
(57)
(58)
(59)
(60)
USB
(OPRT)
Page 13
＋
(61)
(62)
(63)
(64)
(65)
PRFNET
DEVICE
(OPRT)
Page 14
＋
(66)
(67)
(68)
(69)
(70)
Ether
Net/IP
PRFNET
CNTRLR
(OPRT)
Page 15
＋
(71)
(72)
(73)
(74)
(75)
- 7 -
1. DISPLAY AND OPERATION B-64695EN/01
No.
Chapter menu
Description
(1)
PARAM
Selects the screen for setting parameters.
(2)
DGNOS
Selects the screen for displaying CNC state.
(3)
SERVO GUIDEM
Selects the screen for displaying the servo guide mate.
(4)
SYSTEM
Selects the screen for displaying the current system status.
(6)
MEMORY
Selects the screen for displaying the contents of memory.
(7)
PITCH
Selects the screen for setting pith error compensation.
(8)
SERVO PARAM
Selects the screen for setting the servo-r elated parameters.
(9)
SP.SET
Selects the screen for spindle-related setting.
monitoring and tracing, and PMC parameter display/editing.
(12)
PMC LADDER
Selects the screen related to ladder display/editing.
up a sequence program and for setting the PMC function.
(LV1), emphasis on precision (LV10), or smoothing level (LV1 or LV10).
(17)
ALL IO
Selects the screen for data input and output.
(18)
ALL IO
Selects the screen for data input to and output from the memory card.
Selects the screen for displaying the history of operations performed by the
operator and issued alarms.
(21)
COLOR
Selects the screen for setting colors to be used on t he s creen.
(22)
MAINTE
Selects the screen for setting maintenance item s to be managed periodically.
(23)
M-INFO
Selects the screen for displaying information about maintenance performed.
values, torque values, machine signals, and so forth as gr aphs.
(26)
TOUCH PANEL
Selects the screen for setting a touch panel.
bus (FSSB: Fanuc Serial Servo Bus).
(28)
PRMTUN
Selects the screen for setting parameters neces sary for start-up and tuning.
MANAGER
i series I/O Link Option.
(embedded port).
(PCMCIA Ethernet card).
server.
(34)
PROFI MASTER
Selects the screen for making settings related t o the profibus master function.
Diagnosis
(37)
M CODE
Selects the screen for setting an M code group.
(41)
PROFI SLAVE
Selects the screen for making settings related t o the profi-bus slave function.
function.
(43)
FL-net 1CH
Selects the screen fot making settings related to the FL-net (port 1) function.
function.
function.
function.
(51)
ID-INF
Selects the screen for displaying CNC ID information
function.
Table 1.1.4 (d) System
(11) PMC MAINTE
(13) PMC CONFIG
(16) MCNG TUNING
(19) OPEHIS
(24) W.DGNS
(27) FSSB
(29)
(31) EMBED PORT
POWER MATE
Selects the screen related to PMC maintenance such as P M C s i gnal state
Displays the screen for displaying/editing data other than ladders that makes
Displays the screen for setting the parameter set for em phasis on speed
Selects the screen for displaying data such as servo positional deviation
Selects the screen for making settings related t o the high-speed serial servo
Selects the screen for making settings related t o the FANUC Servo amplifier
β
Selects the screen for making settings related t o the embedded Ethernet
(32) PCMCIA LAN
(33) ETHERNET
(36) REMOTE DIAG
(42) DEVNET MASTER
(44) DEVNET SLAVE
(46) DUAL CHECK
(47) R.TIME MACRO
(56) CCLink REMOTE
Selects the screen for making settings related t o the embedded Ethernet
Selects the screen for making settings related to the fast Ethernet/fast data
Selects the screen for making settings related t o the Machine Remote
Selects the screen for making settings related t o the DeviceNet master
Selects the screen for making settings related t o the Devicenet slave
Selects the screen for making settings related t o the dual check safety
Selects the screen for making settings related t o the real-time custom macro
Selects the screen for makings settings related to the CC-Link remote device
- 8 -
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