FAGOR FE-24EB, FE-24EN User Manual

5 (1)

USER INSTRUCTIONS

AND

TECHNICAL INSTRUCTIONS

FE-24E // FE-27E

EC-TYPE EXAMINATION CERTIFICATE

PIN0099BN794 (FE-24E)

PIN0099BO808 (FE-27E)

BOILER OUTPUT

N51J015F1-00

The compliance with a British Standard does not, of itself, confer immunity from legal obligations. In particular the installation of this appliance must be in accordance with the relevant requirements of the Gas Safety(Installation and Use) Regulations 1984 as amended, current IEE Wiring Regulations, local Building Regulations, Building Standards (Scotland)(Consolidation) and byelaws of the local Water Company. Health and Safety Document No. 635 (Electricity at Work Regulation). It should in accordance with the relevant recommendations of the following British Standards.

BS 6798:1987 Specifications for installation of gas fired hot water boilers of rated input not exceeding 60 kW BS 5449:1990 Central Heating for Domestic Premises.

BS 5546:1990 Installation for gas hot water supplies for domestic purposes.

BS 5440:1990 Flues and Ventilation for gas appliances of rated input not exceeding 60 kW: Flues.

BS 5440:1990 Flues and Ventilation for gas appliances of rated input not exceeding 60 kW: Air Supply. BS 6891:1988 Installation of low pressure gas pipework installations up to 28 mm (R1)

To ensure that the installation will perform to the highest standards, the system and components should conform to any other relevant British Standards in addition to those mentioned in the instructions.

The appliance is not suitable for external installation.

2

USER INDEX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pág.

1.- CONTROL PANEL

4

2.- PREPARING THE BOILER FOR SERVICE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.- USER INSTRUCTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

4.- MAINTENANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

5.- PRECAUTION AGAINST FREEZING

6

6.- ANTI PUMP SEIZURE DEVICE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

7.- FAULT CODES

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INSTALLER INDEX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.- HOMOLOGATION CERTIFICATE

7

9.- DESCRIPTION OF THE APPLIANCE

8

*Principal components

8

*Operation and safety controls

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10.-TECHNICAL DATA

9

11.-FUNCTIONAL DIAGRAMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

*Gas and water system

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*Electrical circuit diagrams

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12.-DIMENSIONS AND CONNECTION DETAILS

 

 

 

 

 

 

 

 

 

 

 

 

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13.-HYDRAULIC SYSTEM CHARACTERISTICS

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

*Domestic hot water

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*Central heating

11

14.-INSTALLATION OF THE BOILER

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15.-Ø 60-100 mm HORIZONTAL CONCENTRIC COMBUSTION PRODUCT EXTRACTION AND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AIR INTAKE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

16.-Ø 80-125 mm HORIZONTAL CONCENTRIC COMBUSTION PRODUCT EXTRACTION AND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AIR INTAKE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

17.-Ø 80 mmTWIN-PIPE COMBUSTION PRODUCT EXTRACTION AND AIR INTAKE

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18.-80-125 mm VERTICAL CONCENTRIC COMBUSTION PRODUCT EXTRACTION AND AIR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTAKE.

16

19.-ELECTRICAL CONNECTIONS

 

 

 

 

 

 

 

 

 

17

 

 

 

 

 

*Connection of a room thermostat (optional)

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20.-CONTROL PANEL

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21.-PREPARING THE BOILER FOR SERVICE

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22.- USER INSTRUCTIONS

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23.-MAINTENANCE

 

 

 

 

 

 

 

 

 

 

19

 

 

 

 

 

24.-PRECAUTION AGAINST FREEZING

20

25.-ANTI PUMP SEIZURE DEVICE

 

 

 

 

 

20

 

 

26.-GAS CHANGE

21

27.-FAULT CODES

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28.-FAULT FINDING

 

 

 

 

23

 

 

USER

.- CONTROL PANEL

 

FE-24E

3

2

5

1

6

7

-

Display

5.- Boiler ON indicator light

- Heating temperature selector

6.- Burner on indicator light

- D.H

temperature selector

7.- Reset indicator light

-control switch and reset

.- COMMISSIONING THE

VERY IMPORTANT: before

the

boiler on

Domestic hot water

 

 

Turn

the cold water stopcock beneath

boiler.

Fill

unit by turning on the

hot water taps

in the installation.

 

 

 

sure that the assembly is

 

airtight

and watertight.

 

 

The installation of a scale reducer/water softener is recommended in water areas

To increase the hot water temperature, reduce the

flow of water at the hot water tap. This

be nec-

essary

winter months.

 

 

 

heating system

 

 

The correct installation is to be

out

follows:

 

radiator air vents.

 

 

With

stopcock on and

domestic

water

going through to the boiler, fill the central heating sys-

tem

opening

filling tap

provided

your

 

air vents off once water starts coming out

of

them.

 

 

 

 

 

 

the filling tap when the

gauge

 

the

of 1.3 bar.

1.5

.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vent the central heating system once more. Then let the pressure in the system settle at 1.3 bar. Max = 1.5 bar..

Make sure that there are no leaks in the installation.

Make sure that the heating system is completely full and vented. The pressure gauge should show between 1.3 and 1.5 bar with cold water in the heating system.

Make sure that the boiler is wired to the correct voltage.

Make sure that the combustion flue outlet is not restricted.

Gas circuit

Turn on the gas stopcock to the installation.

Check that the whole gas circuit and gas connections to the boiler are airtight.

Settings

the boiler is pre-set in accordance with the information on the adhesive data plate, and therefore needs no further adjustment. Should the type of gas need to be changed, check with the corresponding section.

By turning the main control switch to the winter setting . When the pump works the pressure in the digital display increases.

4

3.- INSTRUCTIONS

Check the gas connections and make sure that the gas is coming into the boiler (that the gas tap is open)

Make sure that the heating system is completely full and vented. The pressure gauge should show between 1.3 and 1.5 bar with cold water in the heating system.

Make sure that the electricity supply to the boiler is switched on.

Domestic

water service.

 

order to turn the

on , see the figure below

 

will be ready

 

domestic hot water whenever

 

there is a demand for

 

When you

on

of the hot taps the boiler will

Switching off the

 

come

with the pilot light switching on

 

Turn the main switch the setting O.

first of all followed by the burner. A water temperature

the domestic hot

temperature regulating knob.

 

When the D

.W.

temperature regulating knob is

 

temperature.

Hot water and central heating service.

Turn the switch to the winter setting . The burner will automatically fire up if the clock and/or the roomthermostat are calling for heat. A temperature of between 60° and 85° C can be selected by turning the heating temperature regulating knob. This will stay on until it achieves the temperature selected either in the room thermostat or in the boiler itself.

Whenever domestic hot water is required when it is at the central heating setting, the boiler is designed to give priority to the supply of domestic hot water, with the central heating on hold, until the demand for domestic hot water ceases. When the D.H.W. temperature regulating knob is turned the digital display will show the values of the temperature.

Reset of the boiler.

This unit has a built-in reset indicator. Whenever any fault is detected in the ignition process, the boiler goes to lock out and the reset indicator switches on and the fault code is shown in the display.

the main switch to position O. The reset indicator should then turn off.

When the system pressure either falls down to 0.6 bar or goes over 2.8 bar, the display will shown F-3. needs to fill it up to 1.3-1.5 bar (when system cold).

IMPORTANT: If the boiler has not been used for a length of time, or a new gas bottle is connected, the unit could lock out due to the presence of air in the pipes. Should this happen, the ignition procedure should be repeated until the gas circuit is cleared of all air in the gas supply.

USER

5

USER

4 - FROST PROTECTION

The boiler has an frost protection security system.

IMPORTANT: the boiler must be electrically supplied and gas connected for this to operate.

Frost protection

When the heating thermistor detects a temperature of 6ºC, only the pump will switch and will continue to run

until a temperature of 9ºC

obtained.

If the temperature drops

3ºC, the boiler will start on

minimum power until

temperature of 20ºC is

obtained.

 

NOTE: If the boiler is not to be used for a long period drain the heating installation using the valve (Z) beneath the boiler and D.H.W. installation.

The D.H.W circuit must be drained down as follows:

Turn off the cold water supply.

Open all the hot water outlet taps in the installation (at least one tap should be found at a level lower than the boiler).

Release the tap to drain the flow switch to allow air to come in and for the stored water in the boiler to be able to leave.(see figure)

When the operation is finished, close the hot water outlet taps and the draining tap.

boiler back into service, open the cold water inlet tap.

Z

5.- ANTI PUM SEIZURE DEVICE

When the boiler is not being used, the pump will auto-

If the pump jammed when the appliance is turned

matically run for one minute every 24 hours to pre-

back on, consult your installer or service engineer.

vent seizure. TO ENSURE OPERATION OF THIS

 

DEVICE ELECTRICAL SUPPLIES MUST BE ON.

 

 

 

6.- FAULT CODES

Should a fault develop within the boiler (diagnostic), the P.C.B. will diagnose the possible cause via the reset indicator light (Red Neon) and the digital display. The fault will be shown in the display.

lowed by a number. Ranging from 1 - 13. To reset the fault use the reset switch (4) (see Control Panel page 4)

 

 

NUMBER OF 1 SEC

FAULT

 

 

‘FLASHES’

 

 

 

 

 

 

 

 

 

 

Lack of gas or ignition problems; Flame

 

1

 

supervision failure

 

 

 

Burner on but flame Indicator Off; H L

 

2

 

Air Pressure Switch Failure

 

 

 

 

 

 

 

If the central heating pressure drops

 

3

 

below 0.6 bar or gets above 2.8 bar ,

 

 

 

the boiler goes to lock out

 

4

 

The overheat thermostat blocks out the

 

 

boiler

 

 

 

6

FAGOR FE-24EB, FE-24EN User Manual

7.- CERTIFICATE

INSTALLER

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