Crown macro-tech-ma-3600vz User Manual

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POWER AMPLIFIER

SERVICE MANUAL

130366-1

11-00

Rev. A

Telephone: 219-294-8000. Trademark Notice: PIP

™

, Grounded Bridge

™

, and SmartAmp

™

are trademarks and Amcron

, Crown

, Macro-Tech

, IOC

, ODEP

and IQ System

are

registered trademarks of Crown International, Inc. Other trademarks are the property

of their respective owners.

Macro-Tech

MA-3600VZ

Some models may be exported under the name Amcron

MA-3600VZ Service Manual

130366-1 Rev. A

À PRÉVENIR LE CHOC

ÉLECTRIQUE N’ENLEVEZ

PAS LES COUVERTURES.

RIEN DES PARTIES UTILES

À L’INTÉRIEUR.

DÉBRANCHER LA BORNE

AVANT D’OUVRIR LA

MODULE EN ARRIÈRE.

TO PREVENT ELECTRIC SHOCK DO

NOT REMOVE TOP OR BOTTOM

COVERS. NO USER SERVICEABLE

PARTS INSIDE. REFER SERVICING

TO QUALIFIED SERVICE PERSON-

NEL. DISCONNECT POWER CORD

BEFORE REMOVING REAR INPUT

MODULE TO ACCESS GAIN SWITCH.

CAUTION

AVIS

WARNING

TO REDUCE THE RISK OF ELECTRIC

SHOCK, DO NOT EXPOSE THIS

EQUIPMENT TO RAIN OR MOISTURE!

The information furnished in this manual does not include all of the details of design, production, or

variations of the equipment. Nor does it cover every possible situation which may arise during installation,

operation or maintenance. If you need special assistance beyond the scope of this manual, please contact

the Crown Technical Support Group.

Mail: P.O. Box 1000 Elkhart IN 46515-1000

Shipping: Plant 2 SW 1718 W. Mishawaka Road Elkhart IN 46517

Phone: (800) 342-6939 / (219) 294-8200

FAX: (219) 294-8301

The lightning bolt tri-

angle is used to alert

the user to the risk of

electric shock.

The exclamation point trian-

gle is used to alert the user to

important operating or main-

tenance instructions.

III

130366-1 Rev. A

MA-3600VZ Service Manual

Revision History

Revision Number

Date

Comments

Rev. A

11-2000 Initial Printing

MA-3600VZ Service Manual

130366-1 Rev. A

This page intentionally left blank

130366-1 Rev. A

MA-3600VZ Service Manual

1 Introduction............................................................................ 1-1

1.1 Introduction...........................................................................................1-1

1.2 The Macro-Tech Series Ampliﬁ ers ........................................................1-1

1.3 Scope....................................................................................................1-1

1.4 Warranty................................................................................................1-1

2 Speciﬁ cations ......................................................................... 2-1

2.1 Performance .........................................................................................2-1

2.2 Power ....................................................................................................2-1

2.3 Controls.................................................................................................2-1

2.4 Indicators ..............................................................................................2-1

2.5 Input/Output..........................................................................................2-2

2.6 Protection..............................................................................................2-2

2.7 Construction..........................................................................................2-2

3 Theory of Operation .................................................................. 3-1

3.1 Overview ...............................................................................................3-1

3.2 Features ................................................................................................3-1

3.3 Front End Operation..............................................................................3-1

3.4 Voltage Ampliﬁ cation ............................................................................3-2

3.5 Grounded Bridge Topology ..................................................................3-2

3.6 Output Device Emulation Protection (ODEP)........................................ 3-4

3.7 VZ Power...............................................................................................3-4

4 Maintenance .......................................................................... 4-1

4.1 Cautions and Warnings........................................................................ 4-1

4.2 General Information ..............................................................................4-1

4.3 Test Procedures ...................................................................................4-1

5 Parts .................................................................................... 5-1

5.1 General Information .............................................................................5-1

5.2 Ordering and Receiving Parts ............................................................ 5-1

5.3 Mechanical Parts ..................................................................................5-1

5.4 Circuit Board Parts..............................................................................5-19

6 Schematic Diagrams................................................................ 6-1

MA-3600VZ Service Manual

130366-1 Rev. A

MA-3600VZ Service Manual

130366-1 Rev. A

This Page Intentionally Left Blank

Introduction 1-1

130366-1 Rev. A

MA-3600VZ Service Manual

Crown Customer Service

Technical Support Group

Factory Service

Parts Department

Mailing Address: P.O. Box 1000, Elkhart IN 46515

Shipping Address: Plant 2 S. W.

1718 W. Mishawaka Rd., Elkhart IN 46517

Phone: (219) 294-8200

Toll Free: (800) 342-6939

Fax: (219) 294-8301

http://www.crownaudio.com

1.1 Introduction

This manual contains complete service information on

the Crown

MA-3600VZ power ampliﬁ er. It is designed

to be used in conjunction with the Reference Manual;

however, some important information is duplicated

in this Service Manual in case the Reference Manual

is not readily available.

NOTE: THE INFORMATION IN THIS MANUAL

IS INTENDED FOR USE BY AN EXPERIENCED

TECHNICIAN ONLY!

1.2 The Macro-Tech Series Ampliﬁ ers

The Macro-Tech

series is a complete family of

amplifiers designed for pro sound reinforcement.

Macro-Tech amplifiers are designed to provide

enormous levels of pure, undistorted power in

a rugged low-profile package, utilizing Crown's

patented Grounded Bridge™ output topology. They

also employ Crown's patented ODEP

protection

circuitry, which keeps the ampliﬁ er working under

extreme conditions that would shut down a lesser

ampliﬁ er. The MA-3600VZ features Crown's PIP™

(Programmable Input Processor) expansion system.

The PIP expansion system makes it easy to tailor

the amplifier to a specific application. Providing

high power ampliﬁ cation from 20 Hz to 20 kHz with

minimum distortion, Macro-Tech series amplifiers

feature balanced inputs with bridged and parallel

monophonic capability. Specific features vary

depending on model.

1.3 Scope

This Service Manual in intended to apply to all

versions of the MA-3600VZ amplifier. The Parts

Listings include parts speciﬁ c for the US version and

the European version (E17CE). For parts speciﬁ c only

to other versions contact the Crown Technical Support

Group for help in ﬁ nding part numbers.

1.4 Warranty

Each Reference Manual contains basic policies as

related to the customer. In addition, it should be

stated that this service documentation is meant to be

used only by properly trained personnel. Because

most Crown products carry a 3-Year Full Warranty

(including round trip shipping within the United

States), all warranty service should be referred to

the Crown Factory or Authorized Warranty Service

Center. See the applicable Reference Manual for

warranty details. To ﬁ nd the location of the nearest

Authorized Warranty Service Center or to obtain

instructions for receiving Crown Factory Service,

please contact the Crown Technical Support Group

(within North America), or your Crown/Amcron

Importer (outside North America). If you are an

Authorized Warranty Service Center and have ques-

tions regarding the warranty of a product, please

contact the Field Service Manager or the Technical

Support Group.

1 Introduction

MA-3600VZ Service Manual

Introduction 1-2

130366-1 Rev. A

Figure 1.1 MA-3600VZ Front and Rear Views

Speciﬁ cations 2-1

130366-1 Rev. A

MA-3600VZ Service Manual

2 Speciﬁ cations

These speciﬁ cations apply to 120 VAC units in stereo mode with 8 ohm loads and an input

sensitivity of 26 dB unless otherwise speciﬁ ed.

120 VAC, 60 Hz Units: These units are equipped with transformers rated for 120 VAC,

60 Hz power.

International Units: These units are equipped with transformers for either 100 VAC, 50/60

Hz, or 230 VAC, 50/60 Hz power.

2.1 Performance

Frequency Response: ±0.1 dB from 20 Hz to 20 kHz at 1

watt.

Phase Response: ±10° from 10 Hz to 20 kHz at 1 watt.

Signal-to-Noise Ratio: Greater than 105 dB below rated

output (20 Hz to 20 kHz, A-weighted); 100 dB below rated

output (20 Hz to 20 kHz, no weighting).

Harmonic Distortion (THD): At rated output, less than 0.05%

from 20 Hz to 1 kHz increasing linearly to less than 0.1% at

20 kHz.

IM Distortion (IMD): Less than 0.05% from 368 milliwatts to

full rated output.

Damping Factor: Greater than 1,000 from 10 Hz to 400 Hz.

Crosstalk: See Figure 2.1.

Slew Rate: Greater than 30 volts per microsecond.

Voltage Gain: (At maximum output) 20:1 ±3% or 26 dB ±0.25

dB at +26 dB sensitivity, and 124.6:1 ±12% or 41.9 dB ±1.0

dB at 0.775 volt sensitivity.

2.2 Power

Output Power:

Note: Maximum average watts per channel (unless in Mono

mode) at 1 kHz with 0.1% or less THD.

120 VAC, 60 Hz Units:

Stereo mode with both channels driven:

1800 watts into 2 ohms.

1565 watts into 4 ohms.

1120 watts into 8 ohms.

Bridge-Mono mode:

3505 watts into 4 ohms.

3140 watts into 8 ohms.

Parallel-Mono mode:

3555 watts into 1 ohm.

3190 watts into 2 ohms.

100 VAC International Units:

Stereo mode with both channels driven:

1460 watts into 2 ohms.

1300 watts into 4 ohms.

980 watts into 8 ohms.

Bridge-Mono mode:

2835 watts into 4 ohms.

2625 watts into 8 ohms.

Parallel-Mono Mode

2820 watts into 1 ohm.

2585 watts into 2 ohms.

120 VAC International Units:

Stereo mode with both channels driven:

1490 watts into 2 ohms.

1300 watts into 4 ohms.

985 watts into 8 ohms.

Bridge-Mono mode:

2980 watts into 4 ohms.

2600 watts into 8 ohms.

Parallel-Mono Mode

2980 watts into 1 ohm.

2600 watts into 2 ohms.

230 VAC International Units:

Stereo mode with both channels driven:

1520 watts into 2 ohms.

1325 watts into 4 ohms.

965 watts into 8 ohms.

Bridge-Mono mode:

2800 watts into 4 ohms.

2515 watts into 8 ohms.

Parallel-Mono Mode

2910 watts into 1 ohm.

2565 watts into 2 ohms.

Load Impedance: Rated for 16, 8, 4, and 2 ohm use only.

Safe with all types of loads, even reactive ones.

AC Power Requirements: 100 VAC, 50/60 Hz; 120 VAC,

50/60 Hz; and 230 VAC, 50/60 Hz units are available. 230

VAC, 50/60 Hz units can be used with 220 and 240 VAC.

All versions draw 90 watts or less at idle. 100 and 120 VAC

units can draw up to 30 amps of current; 230 VAC units can

draw up to 15 amps. Refer to the back panel for your unit’s

speciﬁ cations.

2.3 Controls

Enable: A front panel push button used to turn the ampliﬁ er

on and off.

Level: A 31-position detented rotary attenuator for each

channel located on the front panel used to control the output

level.

Stereo/Mono: A three-position back panel switch used to

select Stereo, Bridge-Mono or Parallel-Mono operation.

Sensitivity: A three-position switch located inside the PIP

compartment used to select one of three input sensitivities

for both channels: 0.775 volts or 1.4 volts for standard 1 kHz

power or a voltage gain of 26 dB.

Input Ground Lift: A two position back panel switch used to

isolate the phone jack signal grounds from the chassis (AC)

ground.

Reset: A back panel button for each channel used to reset

the corresponding power supply. 100 and 120 VAC units

have 15 amp circuit breakers. 230 VAC units have 7.5 amp

circuit breakers.

2.4 Indicators

Enable: This amber indicator is on when the ampliﬁ er is

switched on to show that the low voltage power supply is

operating.

Signal / IOC: Two green indicators ﬂ ash with medium inten-

sity in sync with the ampliﬁ er’s outputs to show signal pres-

MA-3600VZ Service Manual

Speciﬁ cations 2-2

130366-1 Rev. A

2.7 Construction

Durable black powder coated steel chassis and aluminum

front panel with Lexan overlay; specially designed “ﬂ ow-

through” ventilation from front to side panels.

Cooling: Forced-air with custom heat diffusers and patented

circuitry to promote uniform dissipation.

Dimensions: 19 inch (48.3 cm) standard rack mount (EIA

Std. RS-310-B), 3.5 inch (8.9 cm) height, 16 inch (40.6 cm)

depth behind mounting surface and 2.5 inches (6.4 cm) in

front of mounting surface (see Figure 2.2).

Approximate Weight: Center of gravity is 6 inches (15.2 cm)

behind the front mounting surface.

120 VAC, 60 Hz Units:

Net weight 55 lbs, 1.5 ounces (25.0 kg); shipping weight

63 lbs, 10 ounces (28.9 kg).

100 VAC International Units:

Net weight 54 lbs, 5 ounces (24.7 kg); shipping weight 63

lbs, 0.5 ounces (28.6 kg).

120 VAC International Units:

Net weight 55 lbs, 1.5 ounces (25.0 kg); shipping weight

63 lbs, 10 ounces (28.9 kg).

230 VAC International Units:

Net weight 53 lbs, 6 ounces (24.2 kg); shipping weight 61

lbs, 15 ounces (28.1 kg).

ence. In the unlikely event the output waveform differs from

that of the input by 0.05% or more, they ﬂ ash brightly to indi-

cate distortion. As sensitive distortion indicators they provide

proof of performance. Note: It is normal for the Channel 2 IOC

indicator to remain on in Parallel-Mono mode.

ODEP: Each channel has a multifunction LED (light emitting

diode) indicator that shows the channel’s energy reserve

status. Normally, the LEDs are brightly lit to show that reserve

energy is available. An indicator will dim proportionally as the

energy reserve for its channel decreases. In the rare event

that a channel has no reserve energy, the indicator turns

off and ODEP proportionally limits the channel’s output drive

level so the ampliﬁ er can continue safe operation even when

conditions are severe.

2.5 Input/Output

Input Connector: Balanced ¼-inch phone jacks on chassis

and internal PIP connector. (Balanced 3-pin XLR connectors

are provided on the P.I.P.-FX which is a standard feature.)

Input Impedance: Nominally 20 k ohms, balanced. Nominally

10 K ohms, unbalanced.

Input Sensitivity: Switchable between 0.775 V (unbalanced)

for rated output or a ﬁ xed voltage gain of 26 dB.

Output Connector: Color-coded dual binding posts (banana

jacks).

Output Impedance: Less than 10 milliohms in series with

less than 2 microhenries.

DC Output Offset: (Shorted input) ±10 millivolts.

Output Signal;

Stereo: Unbalanced, two-channel,

Bridge-Mono: Balanced, single-channel. Channel 1 controls

are active; Channel 2 controls are inactive and not removed

from operation,

Parallel-Mono: Unbalanced, single-channel. Channel 1

controls are active; Channel 2 controls are inactive but

notremoved from operation.

2.6 Protection

Macro-Tech ampliﬁ ers are protected against shorted, open

or mismatched loads; overloaded power supplies; excessive

temperature, chain destruction phenomena, input overload

damage and high-frequency blow-ups. They also protect

loudspeakers from input/output DC and turn-on/turn-off tran-

sients.

If unreasonable operating conditions occur, the patented

ODEP circuitry proportionally limits the drive level to protect

the output devices, particularly in the case of elevated tem-

perature. Transformer overheating results in a temporary

shutdown of the offending channel. When it has cooled to a

safe temperature, the transformer automatically resets itself.

Controlled slew rate voltage ampliﬁ ers protect against RF

burnouts, and input overload protection is provided by cur-

rent-limiting resistance at the input.

Turn On: The four second turn-on delay prevents dangerous

turn-on transients. Turn-on occurs at zero crossing of the

AC waveform, so power sequencers are rarely needed with

multiple units. Note: The turn-on delay time may be changed.

Contact Crown’s Technical Support Group for details.

Circuit Breaker: Circuit breaker current ratings vary based

on the AC operating power.

Figure 2.1 Typical Crosstalk

Figure 2.2 Dimensions

100 1 K 10 K 20 K

FREQUENCY (Hz)

TEF

Theory of Operation 3-1

130366-1 Rev. A

MA-3600VZ Service Manual

3 Theory of Operation

3.1 Overview

It should be noted that over time Crown makes

improvements and changes to their products for

various reasons. This manual is up to date as of the

time of writing. For additional information regarding

these ampliﬁ ers, refer to the applicable Technical

Notes provided by Crown for this product.

This section of the manual explains the general

operation of a Macro-Tech 3600VZ power ampliﬁ er.

Topics covered include Front End, Grounded Bridge,

ODEP, and VZ supply. Due to variations in design

from vintage to vintage (and similarities with other

Crown products) the theory of operation remains

simpliﬁ ed.

3.2 Features

Macro Tech amplifiers utilize numerous Crown

innovations including grounded bridge and ODEP

technologies. Cooling techniques make use of the

what is essentially air conditioner technology. Air

ﬂ ows bottom to top, and front to side. Air ﬂ ows a

short distance across a wide heatsink. This type of

air flow provides significantly better cooling than

the “wind tunnel” technology used by many other

manufacturers. Output transistors are of the metal

can type rather than plastic case. This allows for

a signiﬁ cantly higher thermal margin for the given

voltage and current ratings. All devices used are

tested and graded to ensure maximum reliability.

Another electronic technique used is negative

feedback. Almost all power ampliﬁ ers utilize negative

feedback to control gain and provide stability, but

Crown uses multiple nested feedback loops for

maximum stability and greatly improved damping.

Most Crown ampliﬁ ers have damping in excess of

1000 in the bass frequency range. This feedback,

along with our compensation and ultra-low distortion

output topology, makes Crown ampliﬁ ers superior.

Features speciﬁ c to the Macro Tech Series’ include

two seperate power transformers (one for each

channel), a full time full speed fan which also serves

as the low voltage transformer, slew rate limiting,

and audio muting for delay or protective action. This

ampliﬁ er can operate in either a Bridged or Parallel

Mono mode as well as dual (stereo). A sensitivity

switch allows selection of input voltage required

for rated output. Level controls are mounted on the

front panel and are of the rotary type. Front panel

indicators let the user know the status of the low

voltage power supply (enable), an ODEP indicator for

each channel which shows the reserve energy status,

and a SPI/IOC indicator for each channel which

indicates signal output and distortion. In general, the

packaging of this model is designed for maximum

watt/price/weight/size value with user friendly

features.

For additional details refer to the speciﬁ cation section,

or to the applicable Owner’s Manual.

3.3 Front End Operation

The front end is comprised of three stages: Balanced

Gain Stage (BGS), Variable Gain Stage (VGS), and

the Error Amp. Figure 3.1 shows a simpliﬁ ed diagram

of a typical front end with voltage amplification

stages.

3.3.1 Balanced Gain Stage (BGS)

Input to the ampliﬁ er is balanced. The shield may

be isolated from chassis ground by an RC network

to interrupt ground loops via the Ground Lift Switch.

The non-inverting (hot) side of the balanced input

is fed to the non-inverting input of the ﬁ rst op-amp

stage. The inverting (negative) side of the balanced

input is fed to the inverting input of the ﬁ rst op-amp

stage. A potentiometer is provided for common mode

rejection adjustment. Electrically, the BGS is at unity

gain. (From an audio perspective, however, this stage

actually provides +6dB gain if a fully balanced signal

is placed on its input.) The BGS is a non-inverting

stage. It’s output is delivered to the Variable Gain

Stage.

3.3.2 Variable Gain Stage (VGS)

From the output of the BGS, the signal goes to the

VGS where gain is determined by the position of the

Sensitivity Switch, and level is determined by the

level control. VGS is an inverting stage with the input

being fed to its op-amp stage. Because gain after

this stage is ﬁ xed at 26dB (factor of 20), greater

ampliﬁ er sensitivity is achieved by controlling the

ratio of feedback to input resistance. The Sensitivity

Switch sets the input impedance to this stage and

varies the gain such that the overall ampliﬁ er gain is

26 dB, or is adjusted appropriately for 0.775V or 1.4V

input to attain rated output.

3.3.3 Error Amp

The inverted output from the VGS is fed to the non-

inverting input of the Error Amp op-amp stage through

MA-3600VZ Service Manual

Theory of Operation 3-2

130366-1 Rev. A

an AC coupling capacitor and input resistor. Ampliﬁ er

output is fed back via the negative feedback (NFb)

loop resistor. The ratio of feedback resistor to input

resistor ﬁ xes gain from the Error Amp input to the

output of the amplifier at 26 dB. Diodes prevent

overdriving the Error Amp. Because the Error Amp

ampliﬁ es the difference between input and output

signals, any difference in the two waveforms will

produce a near open loop gain condition which in

turn results in high peak output voltage. The output

of the Error Amp, called the Error Signal (ES) drives

the Voltage Translators.

3.4 Voltage Ampliﬁ cation

The Voltage Translator stage separates the output of

the Error Amp into balanced positive and negative

drive voltages for the Last Voltage Ampliﬁ ers (LVAs),

translating the signal from ground referenced ±15V

to ±Vcc reference. LVAs provide the main voltage

ampliﬁ cation and drive the High Side output stages.

Gain from Voltage Translator input to ampliﬁ er output

is a factor of 25.2.

3.4.1 Voltage Translators

A voltage divider network splits the Error Signal

(ES) into positive and negative drive signals for

the balanced voltage translator stage. These offset

reference voltages drive the input to the Voltage

Translator transistors. A nested NFb loop from

the output of the ampliﬁ er mixes with the inverted

signal riding on the offset references. This negative

feedback ﬁ xes gain at the offset reference points (and

the output of the Error Amp) at a factor of -25.2 with

respect to the ampliﬁ er output. The Voltage Translators

are arranged in a common base conﬁ guration for

non-inverting voltage gain with equal gain. They shift

the audio from the ±15V reference to VCC reference.

Their outputs drive their respective LVA.

Also tied into the Voltage Translator inputs are

ODEP limiting transistors and control/protection

transistors. The ODEP transistors steal drive as

dictated by the ODEP circuitry (discussed later). The

control/protection transistors act as switches to totally

shunt audio to ground during the turn-on delay, or

during a DC/LF or Fault protective action.

3.4.2 Last Voltage Ampliﬁ ers (LVAs)

The Voltage Translator stage channels the signal

to the Last Voltage Ampliﬁ ers (LVA’s) in a balanced

conﬁ guration. The +LVA and -LVA, with their push-

pull effect through the Bias Servo, drive the fully

complementary output stage. The LVAs are conﬁ gured

as common emitter amplifiers. This configuration

provides sufﬁ cient voltage gain and inverts the audio.

The polarity inversion is necessary to avoid an overall

polarity inversion from input jack to output jack, and

it allows the NFb loop to control Error Amp gain by

feeding back to its non-inverting input (with its polarity

opposite to the output of the VGS). With the added

voltage swing provided by the LVAs, the signal then

gains current ampliﬁ cation through the Darlington

emitter-follower output stage.

3.5 Grounded Bridge Topology

Figure 3.2 is a simpliﬁ ed example of the grounded

bridge output topology. It consists of four quadrants

of three deep Darlington (composite) emitter-follower

stages per channel: one NPN and one PNP on the

High Side of the bridge (driving the load), and one

NPN and one PNP on the Low Side of the bridge

(controlling the ground reference for the rails). The

output stages are biased to operate class AB+B for

ultra low distortion in the signal zero-crossing region

and high efﬁ ciency.

BGS VGS Error

Amp

Audio

Inputs

Voltage Divider

NFb Loo

ODEP

Mute

+15V

-15V

+VCC

-VCC

NPN Outputs (+HS)

PNP Outputs (-HS)

Q100

Q103

Q121

Q122

Q101

Q102

Q105

Q110

Voltage

Translators

LVA’s

Figure 3.1 Typical Ampliﬁ er Front End and Voltage Ampliﬁ cation Stages.

Theory of Operation 3-3

130366-1 Rev. A

MA-3600VZ Service Manual

3.5.1 High Side (HS)

The High Side (HS) of the bridge operates much like

a conventional bipolar push-pull output conﬁ guration.

As the input drive voltage becomes more positive,

the HS NPN conducts and delivers positive voltage

to the load. Eventually the NPN devices reach full

conduction and +Vcc is across the load. At this time

the HS PNP is biased off. When the drive signal is

negative going, the HS PNP conducts to deliver -Vcc

to the load and the HS NPN stage is off.

The output of the +LVA drives the base of predriver

device. Together, the predriver and driver form the

ﬁ rst two parts of the three-deep Darlington and are

biased class AB. They provide output drive through

the bias resistor, bypassing the output devices,

at levels below about 100mW. An RLC network

between the predriver and driver provide phase shift

compensation and limit driver base current to safe

levels. Output devices are biased class B, just below

cutoff. At about 100mW output they switch on to

conduct high current to the load. Together with

predriver and driver, the output device provide an

overall class AB+B output.

The negative half of the HS is almost identical to the

positive half, except that the devices are PNP. One

difference is that the PNP bias resistor is slightly

greater in value so that PNP output devices run

closer to the cutoff level under static (no signal)

conditions. This is because PNP devices require

greater drive current.

HS bias is regulated by Q18, the Bias Servo. Q18

is a Vbe multiplier which maintains approximately

3.3V Vce under static conditions. The positive and

negative halves of the HS output are in parallel with

this 3.3V. With a full base-emitter on voltage drop

across predrivers and drivers, the balance of voltage

results in approximately .35V drop across the bias

resistors in the positive half, and about .5V across

the bias resistor in the negative half. Q18 conduction

(and thus bias) is adjustable.

A diode string prevents excessive charge build up

within the high conduction output devices when off.

Flyback diodes shunt back-EMF pulses from reactive

loads to the power supply to protect output devices

from dangerous reverse voltage levels. An output

terminating circuit blocks RF on output lines from

entering the ampliﬁ er through its output connectors.

3.5.2 Low Side (LS)

The Low Side (LS) operates quite differently. The

power supply bridge rectiﬁ er is not ground referenced,

nor is the secondary of the main transformer. In other

words, the high voltage power supply floats with

respect to ground, but ±Vcc remain constant with

respect to each other. This allows the power supply to

deliver +Vcc and -Vcc from the same bridge rectiﬁ er

and ﬁ lter as a total difference in potential, regardless

of their voltages with respect to ground. The LS uses

inverted feedback from the HS output to control

the ground reference for the rails (±Vcc). Both LS

quadrants are arranged in a three-deep Darlington

+Vcc (Positive Rail)

-Vcc (Negative Rail)

Load

(speaker)

Input

signal

HIGH SIDE LOW SIDE

Inverting Op-amp

Figure 3.2 Grounded Bridge Output Topology

MA-3600VZ Service Manual

Theory of Operation 3-4

130366-1 Rev. A

and are biased AB+B in the same manner as the

HS.

When the ampliﬁ er output swings positive, the audio

is fed to an op-amp stage where it is inverted. This

inverted signal is delivered directly to the bases of

the positive (NPN) and negative (PNP) LS predrivers.

The negative drive forces the LS PNP devices on

(NPN off). As the PNP devices conduct, Vce of the

PNP Darlington drops. With LS device emitters tied

to ground, -Vcc is pulled toward ground reference.

Since the power supply is not ground referenced

(and the total voltage from +Vcc to -Vcc is constant)

+Vcc is forced higher above ground potential. This

continues until, at the positive ampliﬁ er output peak,

-Vcc = 0V and +Vcc equals the total power supply

potential with a positive polarity. If, for example, the

power supply produced a total of 70V from rail to

rail (±35VDC measured from ground with no signal),

the amplifier output would reach a positive peak

of +70V.

Conversely, during a negative swing of the HS output

where HS PNP devices conduct, the op-amp would

output a positive voltage forcing LS NPN devices

to conduct. This would result in +Vcc swinging

toward ground potential and -Vcc further from ground

potential. At the negative ampliﬁ er output peak, +Vcc

= 0V and -Vcc equals the total power supply potential

with a negative polarity. Using the same example as

above, a 70V supply would allow a negative output

peak of -70V. In summary, a power supply which

produces a total of 70VDC rail to rail (or ±35VDC

statically) is capable of producing 140V peak-to-

peak at the amplifier output when the grounded

bridge topology is used. The voltage used in this

example are relatively close to the voltages of the

PB-1/460CSL.

The total effect is to deliver a peak to peak voltage to

the speaker load which is twice the voltage produced

by the power supply. Beneﬁ ts include full utilization

of the power supply (it conducts current during both

halves of the output signal; conventional designs

require two power supplies per channel, one positive

and one negative), and never exposing any output

device to more than half of the peak to peak output

voltage (which does occur in conventional designs).

Low side bias is established by a diode string which

also shunts built up charges on the output devices.

Bias is adjustable via potentiometer. Flyback diodes

perform the same function as the HS ﬂ ybacks. The

output of the LS is tied directly to chassis ground

via ground strap.

3.6 Output Device Emulation Protection

(ODEP)

To further protect the output stages, a specially

developed ODEP circuit is used. It produces

a complex analog output signal. This signal is

proportional to the always changing safe-operating-

area margin of the output transistors. The ODEP signal

controls the Voltage Translator stage by removing

drive that may exceed the safe-operating-area of

the output stage.

ODEP senses output current by measuring the

voltage dropped across LS emitter resistors. LS NPN

current (negative amplifier output) and +Vcc are

sensed, then multiplied to obtain a signal proportional

to output power. Positive and negative ODEP voltages

are adjustable via two potentiometers. Across ±ODEP

are a PTC and a thermal sense (current source). The

PTC is essentially a cutoff switch that causes hard

ODEP limiting if heatsink temperature exceeds

a safe maximum, regardless of signal level. The

thermal sense causes the differential between +ODEP

and –ODEP to decrease as heatsink temperature

increases. An increase in positive output signal output

into a load will result in –ODEP voltage dropping;

an increase in negative output voltage and current

will cause +ODEP voltage to drop. A complex RC

network between the ±ODEP circuitry is used to

simulate the thermal barriers between the interior

of the output device die (immeasurable by normal

means) and the time delay from heat generation at

the die until heat dissipates to the thermal sensor. The

combined effects of thermal history and instantaneous

dynamic power level result in an accurate simulation

of the actual thermal condition of the output transis-

tors.

3.7 VZ Power

VZ means Variable Impedance and is the name of

Crown’s patented articulated power supply technol-

ogy. It enables Crown to pack tremendous power into

just 3½ inches of vertical rack space.

3.7.1 Background

A power supply must be large enough to handle

the maximum voltage and current necessary for

the ampliﬁ er to drive its maximum rated power into

a specified load. In the process of fulfilling this

requirement conventional power supply designs

produce excessive heat, are heavy, and take up

precious real estate. It’s no secret that heat is one of

a power ampliﬁ ers worst enemies.

Theory of Operation 3-5

130366-1 Rev. A

MA-3600VZ Service Manual

According to Ohm’s Law, the bigger the power

supply, the more heat the power transistors must

dissipate. Also, the lower the resistance of the power

transistors, the more voltage you can deliver to

the load. But at the same time that you lower the

resistance of the transistors, you increase the current

passing through them, and again increase the amount

of heat they must dissipate.

3.7.2 The VZ supply

An articulated power supply, like VZ, can circumvent

much of this problem by reducing the voltage applied

to the transistors when less voltage is required.

Reducing the voltage reduces the heat. Since the

amplifier runs cooler, you can safely pack more

power into the chassis.

The VZ supply is divided into segments to better

match the voltage and current requirements of the

power transistors. Remember that audio signals like

music are complex waveforms.

For music the average level is always much less than

the peak level. This means a power supply does not

need to produce full voltage all the time.

The VZ supply is divided into two parts. When the

voltage requirements are not high, it operates in

a parallel mode to produce less voltage and more

current (Figure 3.3). In this mode the power transistors

stay cooler and are not forced to needlessly dissipate

heat. This is the normal operating mode of the VZ

power supply.

When the voltage requirements are high the VZ supply

switches to a series mode to produce the higher

voltage and less current (Figure 3.4). The ampliﬁ ed

output signal never misses a beat and gets full voltage

when it needs it—not when it doesn’t need it.

Sensing circuitry watches the voltage of the signal

to determine when to switch modes. The switching

circuitry is designed to prevent audible switching

distortion to yield the highest dynamic transfer

function—you hear only the music and not the

ampliﬁ er. You get not only the maximum power with

the maximum safety, you also get the best power

matching to your load.

3.7.3 VZ Switch Control

The two halves of U03 form identical comparators

that monitor the available voltage of DC supply V2

and compare it to the output voltage of the ampliﬁ er.

When a positive going output voltage exceeds a

predetermined ratio of the available supply voltage,

U03 pin 1 produces a low voltage triggering U04.

When triggered, the “Q” output of U04 changes from

low to high driving the gates of FET’s Q00, Q01, and

Q02. The other half of U03 (pin 7) reacts to negative

going output voltage. Both halves of U03 receive V2

and ampliﬁ er output voltage differentially.

The time constant set by C18 and R16 on the input

of U04 sets the maximum switch frequency of the

supply. This time constant forces the supply to stay in

the series mode regardless of ampliﬁ er condition for

200 ms. The reset pin of U04 (pin 4) forces the output

of U04 low when FET damage conditions exist.

C16 and C17 provide hysteresis around the compara-

tors of U03 to insure stable operation.

VZ Protection Circuit

Protecting high current transistors can be troublesome

in circuits that do not provide convenient current

sample points. FETs Q00-Q02 fall into this class of

problems, but protection has been designed based

on the following two conditions being present at

the same time:

POWER

TRANSISTOR

POWER

TRANSISTOR

SPEAKER

LOAD

STAGE

VZ POWER SUPPLY

Figure 3.3 VZ Supply in Parallel Mode

POWER

TRANSISTOR

POWER

TRANSISTOR

SPEAKER

LOAD

STAGE

VZ POWER SUPPLY

Figure 3.4 VZ Supply in Series Mode

MA-3600VZ Service Manual

Theory of Operation 3-6

130366-1 Rev. A

• Higher than normal on-state drain to source

voltage

• Gate drive present.

When both of these conditions exist, a reasonable

assumption can be made that the FETs are operating

in an area that if sustained will cause damage to

the FETs. These two conditions are detected by U05

pins 5 and 7.

U05 detects gate drive to the FETs at pin 7. Pin 6 is

a reference input with the reference voltage set by

R22 in series with R19.

U05 detects excessive source to drain voltage on the

FETs at pin 5. R17 in series with R18 forms a voltage

divider to pin 5 of U05. The reference is set by a

voltage divider formed by R29, R20, and R22.

When both conditions are detected the outputs of U05

(pins 1 and 2) allow C20 to start charging through

R23. After 20µS, C20 will be sufﬁ ciently charged to

turn on the section of U05 whose output is pin 14,

discharging C21. As C21 discharges, it turns on Q03

which pulls the non-inverting input low (pin 9). U05

pin 13 drives the reset pin of U04 low which removes

gate drive from the FETs. This hysteresis makes the

circuit auto-resetting. Every 10ms (set by C21 and

R26) it will make another 20µs try at driving the FETs.

R25 prevents Q03 from pulling the input of U05 below

its negative supply.

Figure 3.5 Typical Crown Grounded Bridge Ampliﬁ er Basic Block Diagram (One Channel Shown)

VOLTAGE

TRANSLATOR

POSITIVE

HIGH SIDE

OUTPUT STAGE

NPN

NEGATIVE

HIGH SIDE

OUTPUT STAGE

PNP

BALANCE

GAIN STAGE

ERROR AMP

P.I.P.

+VCC

-VCC

OUTPUT

BALANCED

INPUTS

1/4" PHONE

XLR

-1

ODEP

VOLTAGE

TRANSLATOR

LVA

BIAS

SERVO

CURRENT

LIMIT

POSITIVE

LOW SIDE

OUTPUT STAGE

NPN

NEGATIVE

LOW SIDE

OUTPUT STAGE

PNP

BIAS

NETWORK

+VCC

-VCC

(ODEP)

VARIABLE

GAIN STAGE

A (ODEP)

B (ODEP)

NFb

INVERTING

BRIDGE

BALANCE

DISPLAY

PANEL

Mantenance 4-1

130366-1 Rev. A

MA-3600VZ Service Manual

4 Maintenance

4.1 Cautions and Warnings

DANGER: The outputs of this ampliﬁ er can produce

LETHAL energy levels! Be very careful when making

connections. Do not attempt to change output wiring

until the ampliﬁ er has been off at least 10 seconds.

WARNING: This unit is capable of producing high

sound pressure levels. Continued exposure to high

sound pressure levels can cause permanent hearing

impairment or loss. User caution is advised and

ear protection is recommended when using at high

levels.

WARNING: Do not expose this unit to rain or mois-

ture.

WARNING: Only properly trained and qualified

technicians should attempt to service this unit. There

are no user serviceable parts inside.

WARNING: When performing service checks with

the power off, discharge the main power supply ﬁ lter

capacitors fully before taking any measurements

or touching any electrical components. A 300-ohm

10-W resistor is recommended for this. Hold the

resistor with pliers, as the resistor may become

extremely hot.

WARNING: Under load, with a sine wave signal

at full power into both channels, the ampliﬁ er may

draw in excess of 30 amperes from the AC service

mains.

WARNING: Do not change the position of the Mode

Switch when the ampliﬁ er is turned on. If the position

of this switch is changed while the amplifier is

powered, transients may damage your speakers.

WARNING: Heatsinks are not at ground potential.

Simultaneously touching either heatsink and ground,

or both heatsinks will cause electrical shock.

CAUTION: Eye protection should be worn at all

times when protective covers are removed and the

ampliﬁ er is plugged in.

CAUTION: Disconnect the power cord before install-

ing or removing any cover or panel.

4.2 General Information

The following test procedures are to be used to verify

operation of this ampliﬁ er. DO NOT connect a load

or inject a signal unless directed to do so by the

procedure. These tests, though meant for veriﬁ cation

and alignment of the amplifier, may also be very

helpful in troubleshooting. For best results, tests

should be performed in order.

All tests assume that AC power is from a regulated

AC source appropriate for the unit under test.. Test

equipment includes an oscilloscope, a DMM, a signal

generator, loads, and I.M.D. and T.H.D. noise test

equipment.

4.3 Test Procedures

4.3.1 Standard Initial Conditions

Level controls fully clockwise.

Stereo/Mono switch in Stereo.

Sensitivity switch in 26 dB ﬁ xed gain position.

Ambient Temperature: 20 to 30 degrees C.

It is assumed, in each step, that conditions of the

amplifier are per these initial conditions unless

otherwise speciﬁ ed.

4.3.2 Test 1: DC Offset

Spec: 0 VDC, ±5 mV.

Initial Conditions: Controls per standard, inputs

shorted.

Procedure: Measure DC voltage at the output

connectors (rear panel). There is no adjustment for

output offset. If spec is not met, there is an electrical

malfunction. Slightly out of spec measurement is

usually due to U104/U204 out of tolorance.

4.3.3 Test 2: Output Bias Adjustment

Spec: 310 ±10 mVDC.

Initial Conditions: Controls per standard, heatsink

temperature less than 40°C.

Procedure: Measure DC voltages on the output PWA

across R02, adjust R26 if necessary. Measure DC

voltages on the output PWA across R21, adjust R23 if

necessary. Repeat for second channel.

4.3.4 Test 3: ODEP Voltage Adjustment

Spec: Bias Per Chart, ±0.1V DC.

Initial Conditions: Controls per standard, heatsink

at room temperature 20 to 30°C (68 to 86°F). Note:

This adjustment should normally be performed

within 2 minutes of turn on from ambient (cold)

conditions. If possible measure heatsink temperature,

if not measure ambient room temperature. Use

this information when referencing the chart on the

following page.

MA-3600VZ Service Manual

Mantenance 4-2

130366-1 Rev. A

°F °CV –ODEPV +ODEP

66 18.9 –11.31 11.31

68 20.0 –11.26 11.26

70 21.1 –11.20 11.20

72 22.2 –11.14 11.14

74 23.3 –11.09 11.09

76 24.4 –11.03 11.03

77 25.0 –11.00 11.00

78 25.6 –10.97 10.97

80 26.7 –10.91 10.91

82 27.8 –10.86 10.86

84 28.9 –10.80 10.80

86 30.0 –10.74 10.74

88 31.1 –10.69 10.69

90 32.2 –10.63 10.63

92 33.3 –10.57 10.57

94 34.4 –10.51 10.51

–ODEP Procedure: Measure pin 6 of U100 and, if

necessary, adjust R121 to obtain V–ODEP as speci-

ﬁ ed above. Measure pin 6 of U200 and, if necessary,

adjust R221 to obtain V–ODEP as speciﬁ ed above.

+ODEP Procedure: Measure pin 6 of U103 and, if

necessary, adjust R132 to obtain V+ODEP as speci-

ﬁ ed above. Measure pin 6 of U203 and, if necessary,

adjust R232 to obtain V+ODEP as speciﬁ ed above.

4.3.5 Test 4: AC Power Draw

Spec: 100 Watts maximum quiescent.

Initial Conditions: Controls per standard.

Procedure: With no input signal and no load,

measure AC line wattage draw. If current draw is

excessive, check for high AC line voltage or high

bias voltage.

4.3.6 Test 5: Common Mode Rejection

Spec at 1KHz: –70 dB.

Initial Conditions: Sensitivity switch in 0.775V

Procedure: No load. Inject a 0 dBu (.775VRMS) 1K

Hz sine wave into each channel, one channel at a

time, with inverting and non-inverting inputs shorted

together (common mode). Adjust R512 for minimum

A.C output of Channel 1, R612 for Channel 2. At the

output measure less than –28 dBu (30.5mVRMS).

4.3.7 Test 6: Voltage Gain

Spec 26dB Gain: Gain of 20.0 ±3%.

Spec 0.775V Sensitivity: ±12%.

Spec 1.4V Sensitivity: ±12%.

Initial Conditions: Controls per standard.

Procedure: 8 ohm load connected. Inject a single

ended 0.775 VAC 1 kHz sine wave with the Sensitivity

Switch in the 26 dB position. Measure 15.5 VAC, ±0.3

VAC, at the ampliﬁ er output. Switch the Sensitivity

Switch to the 0.775V position. Adjust the level of

the input signal so that the output is at rated power.

Measure 0.775 VAC ±12% at the amplifier input.

Switch the sensitivity switch to the 1.4V position

Measure 1.4 VAC, ±12%, at the ampliﬁ er input.

4.3.8 Test 7: Phase Response

Spec: ±10° from 10 Hz to 20 kHz at 1 Watt.

Initial Conditions: Controls per standard, 8 ohm

load on each channel.

Procedure: Inject a 1 kHz sine wave and adjust for

1 Watt output (2.8 VAC). Check input and output

signals against each other, input and output signals

must be within 10° of each other.

Figure 4.1 Differentiator Circuit

Figure 4.2 Differentiated wave form at current limit

IN OUT

.047µf

1k ohm

Mantenance 4-3

130366-1 Rev. A

MA-3600VZ Service Manual

4.3.9 Test 8: Level Controls

Spec: Level controlled by level controls.

Initial Conditions: Controls per standard.

Procedure: No Load. Inject a 1 kHz sine wave.

With level controls fully clockwise you should see

full gain. As controls are rotated counterclockwise,

observe similar gain reduction in each channel. When

complete, return level controls to fully clockwise

position.

4.3.10 Test 9: Current Limit

Spec: Current Limit at 43 - 48 Amps

Initial Conditions: Controls per standard.

Procedure: Load each channel to 1 Ohm. Inject a 1

kHz differentiated (or 10% duty cycle) square wave.

See ﬁ gure 4.1. Increase output level until current limit

occurs. Current limit should occur at 43 - 48 Amps

(43-48 Vpk). Disregard waveform overshoot. Observe

clean (no oscillations) current clipping. See Figure 4.2

for differentiated wave form at current limit.

4.3.11 Test 10: Slew Rate & 10 kHz Square Wave

Spec: 30 - 40 V/µS.

Initial Conditions: Controls per standard.

Procedure: Load each channel to 8 ohms. Inject a

10 kHz square wave to obtain 90 volts zero-to-peak at

each output. Observe the slope of the square wave.

It should typically measure 30 to 40 V/µS. Also, the

square wave must not include overshoot, ringing, or

any type of oscillation. See Figure 4.3 for typical 10

kHz square wave response.

4.3.12 Test 11: Crosstalk

Spec: -60dB at 20 kHz.

Initial Conditions: Controls per standard. Terminate

input of channel not driven with 600 ohms.

Procedure: 8 ohm load on each channel. Inject a 20

kHz sine wave into the Channel 1 input and increase

output level to 80 VAC. Measure less than 80 mVAC

at the output of Channel 2. Inject a 20 kHz sine wave

into the Channel 2 input and increase output level to

80 VAC. Measure less than 80 mVAC at the output

of Channel 1.

4.3.13 Test 12: Output Power

Spec at 8 Ohm Stereo: ≥ 1125W at 0.1% THD.

Spec at 4 Ohm Stereo: ≥ 1625W at 0.1% THD.

Spec at 2 Ohm Stereo: ≥ 1800W at 0.1% THD.

International 8 Ohm Stereo: ≥ 945W at 0.1% THD.

International 4 Ohm Stereo: ≥ 1255W at 0.1% THD.

International 2 Ohm Stereo: ≥ 1490W at 0.1% THD.

Initial Conditions: Controls per standard.

Procedure: Load each channel to 8 ohms. Inject a

1 kHz sine wave and measure at least 94.67 VAC at

the output of each channel. Load each channel to 4

ohms. Inject a 1 kHz sine wave and measure at least

80.62 VAC. Load each channel to 2 ohms. Inject a

1 kHz sine wave and measure at least 60.00 VAC.

All power measurements must be at less than 0.1%

THD. For international units, calculate output voltage

with above power speciﬁ cations.

4.3.14 Test 13: Reactive Loads

Spec: No oscillations. Safe with all types of loads.

Initial Conditions: Controls per standard.

Procedure Capacitive: Load each channel to 8

ohms in parallel with 2 µF. Inject a 20 kHz sine wave

with 48 VAC output for 10 seconds.

Procedure Inductive: Load each channel to 8 ohms

in parallel with 159 µHenries. Inject a 1 kHz sine wave

with 36 VAC output for 10 seconds.

Figure 4.3 10 kHz square wave response Figure 4.4 ODEP limiting wave form

MA-3600VZ Service Manual

Mantenance 4-4

130366-1 Rev. A

Procedure Torture: Load each channel with the

primary (red and black leads) of a PSU transformer

(D 7040-5). Inject a 35 Hz sine wave for an output

level of 89.5 Vrms, for 10 seconds.

Procedure Short: Inject a 60 Hz sine wave with 30.0

VAC at the amplilﬁ er output. After establishing signal,

short the output for 10 seconds.

4.3.15 Test 14: ODEP Limiting

Spec: ODEP Limiting occurs per the procedure.

Either channel controls limiting in Parallel Mono

Mode.

Initial Conditions: Controls per standard; rag or

other obstruction blocking fan so that it does not

turn.

Procedure: Load the ampliﬁ er to 2 ohms on each

channel. Inject a 60 Hz sine wave and adjust for

30 Vrms at the output. After a few minutes observe

a wave form similar to Figure 4.4. Both positive

and negative alternations must show the distinctive

waveform. There is no requirement of symmetry

between positive and negative alternations. There is

no requirement of uniformity from channel to channel.

Remove the input signal from both channels and

allow the ampliﬁ er to cool for a few minutes. Switch

the ampliﬁ er to Parallel Mono and remove the load

from Channel 1. Inject the signal into Channel 1 and

observe that ODEP limiting occurs at the output of

both channels. Remove the load from Channel 2, and

install the load on Channel 1. Again, observe that both

channels limit. Return all ampliﬁ er controls to standard

initial conditions. Remove the fan obstruction.

4.3.16 Test 15: LF Protection

Spec: Ampliﬁ er mutes for low frequency.

Initial Conditions: Controls per standard.

Procedure: No load. Inject a 0.5 Hz, 10 volt peak-to-

peak, square wave, or a 1Hz, 17 volt peak-to-peak,

sine wave into each channel and verify that each

channel cycles into mute.

4.3.17 Test 16: Signal to Noise Ratio

Spec: 100 dB below rated 8 ohm power 20 Hz to 20

kHz. 105 dB A-Weighted.

Initial Conditions: 26dB Sensitivity. Short inputs.

Procedure: Load each channel to 8 ohms. Measure

less than 950 µV at the output of each channel (20

Hz-20 kHz bandpass ﬁ lter).

4.3.18 Test 17: Turn On Transients

Spec: No dangerous transients.

Initial Conditions: Controls per standard.

Procedure: From an off condition, turn on the ampliﬁ er

and monitor the output noise at the time of turn on.

Note: Turn on noise may increase signiﬁ cantly if the

ampliﬁ er is cycled off and on.

4.3.19 Test 18: Turn Off Transients

Spec: No dangerous transients.

Initial Conditions: Controls per standard.

Procedure: From an on condition, turn off the ampliﬁ er

and monitor the output noise at the time of turn off.

Note: Turn off noise may increase signiﬁ cantly if the

ampliﬁ er is cycled off and on.

4.3.20 Test 19: Intermodulation Distortion

Spec at 0 dB Output: 0.02%.

Spec at –35 dB Output: 0.05%.

Initial Conditions: Controls per standard.

Procedure: Load each channel to 8 ohms. Inject a

SMPTE standard IM signal (60 Hz and 7 kHz sine

wave mixed at 4:1 ratio). Set the 60 Hz portion of the

sine wave to 72 Volt RMS. Set the 7 kHz portion to

25%. With an IM analyzer measure less than 0.02%

IMD. Repeat test at –35 dB (reference 72 Volt RMS, 60

Hz portion) and measure less than 0.05% IMD.

4.3.21 Test 20: High Line Cutout

Spec: 10% - 12% above nominal.

Initial Conditions: Controls per standard.

Procedure: Using an AC line variac, increase the

line voltage until the unit goes into standby. The

unit should fo into standby at 10% - 12% above the

nominal (120V U.S. units).

4.3.22 Post Testing

After completion of testing, if all tests are satisfactory,

the amplifier controls should be returned to the

positions required by customer. If conditions are

unknown or unspecified, factory settings are as

follows:

Level Controls: 9 to 11 O’Clock.

Sensitivity Switch: 0.775V U.S., 1.4V International.

Stereo/Mono Switch: Stereo.

Ground Lift: Lift.

Power: Off.

Parts 5-1

130366-1 Rev. A

MA-3600VZ Service Manual

5 Parts

5.1 General Information

Replacement parts for this Crown ampliﬁ er can be

ordered from the Crown Parts Department.

PART PRICES AND AVAILABILITY ARE SUBJECT

TO CHANGE WITHOUT NOTICE.

5.2 Ordering and Receiving Parts

When ordering parts, be sure to give the product

model, and include a description and part number

from the parts listing. Price quotes are available

on request.

5.2.1 Terms

Normal terms are prepaid. Net-30 Days applies to

only those having pre-established accounts with

Crown. The Crown Parts Department does accept

Visa or Master Card. If prepaying, the order must

be packed and weighed before a total bill can be

established, after which an amount due will be issued

and shipment made upon receipt of payment. New

parts returned for credit are subject to a restocking

fee, and authorization from the Crown Parts Depart-

ment must be obtained before returning parts for

credit.

5.2.2 Shipment

Shipment will normally be made via UPS, or best

other method unless you specify otherwise. Ship-

ments are made to and from Elkhart, Indiana USA,

only. Established accounts with Crown will receive

shipment freight prepaid and will be billed. All others

will receive shipment on a C.O.D. or prepayment

(check or credit card) basis.

5.3 Mechanical Parts

This section includes a mechanical part list for

this product. All serviceable parts and assemblies

will have a Crown Part Number (CPN) listed in this

chapter. The parts listed are current as of the date

printed. Crown reserves the right to modify and

improve its products for the beneﬁ t of its customers.

Crown Customer Service

Technical Support Group

Factory Service

Parts Department

Mailing Address: P.O. Box 1000, Elkhart IN 46515

Shipping Address: Plant 2 S. W.

1718 W. Mishawaka Rd., Elkhart IN 46517

Phone: (219) 294-8200

Toll Free: (800) 342-6939

Fax: (219) 294-8301

http://www.crownaudio.com

MA-3600VZ Service Manual

Parts 5-2

130366-1 Rev. A

MA-3600VZ Service Manual

Parts 5-2

130366-1 Rev. A

Figure 5.1 Top Chassis Assembly

Parts 5-3

130366-1 Rev. A

MA-3600VZ Service Manual

Item Quantity Description Part # (CPN)

5.3.1 Top Chassis Assembly

Refer to Figure 5.1 for Exploded View

Not Pictured

Front Assembly

Chassis

Heatsink Assembly

Paper Shroud

Channel 1 B-L Switch Assembly

Power Transformer 120VAC 60Hz Domestic

Power Transformer 230VAC 50Hz E17CE

Transformer Plate

#8 Nylon Shoulder Washer

#8 Int Star Washer

Screw, 8-32 x 2.75 MSCR PNHD Zinc

Fan Assembly

Top Cover

Back Panel Assembly

Fuse, 1A 3AG 1.25 x .25

Control PWA

1/4 PC BD Support

star washer

Screw, 6-32 x.31 TORX PNHD STAR

Channel 2 B-L Switch Assembly

Bottom Cover

Insulator, 11 x 15 Transformer

Cable Tie Mount

see Section 5.3.3

F12621-3

see Section 5.3.3

see Section 5.3.6

see Section 5.3.8

D 8867-0

see Section 5.3.5

D 8874-6

D8876-1

F12588-4

A10099-5

A10094-6

A10089-10844

see Section 5.3.7

F12544J6

see Section 5.3.4

A10285-10

see Section 5.4

C 6032-4

included with screw

103433-70605

see Section 5.3.6

F12609-8

D8249-1

C 6918-4

MA-3600VZ Service Manual

Parts 5-4

130366-1 Rev. A

MA-3600VZ Service Manual

Parts 5-4

130366-1 Rev. A

Figure 5.2 Bottom Chassis Assembly

Parts 5-5

130366-1 Rev. A

MA-3600VZ Service Manual

Item Quantity Description Part # (CPN)

5.3.2 Bottom Chassis Assembly

Refer to Figure 5.2 for Exploded View

Chassis

Pad, VZ Thru Hole

Note: use CPN #D 7679-0 with Output PWB

P10316-1 and earlier.

Output PWA

6-32 x .312 Pan HD T15 Screw

Driver Bracket

Screw, 6-32 x.312 Torx

Spacer, .75 Plastic

Spacer, 1.0 Plastic

Main PWA

Screw, 8-18 x 1.375 PNHD MSCR Zinc

Nylon Washer

Board Support, Plastic

Slip Collar

Sil Pad, 1.12 x 5 60

see Section 5.3.1

D7839-0

See Section 5.4

A10315-1

D8300-2

103415-70605

C6914-3

C6913-5

See Section 5.4

A10109-10822

D4137-2

C6912-7

A10192-1

D8440-6

MA-3600VZ Service Manual

Parts 5-6

130366-1 Rev. A

MA-3600VZ Service Manual

Parts 5-6

130366-1 Rev. A

Figure 5.3 Front Assembly

Parts 5-7

130366-1 Rev. A

MA-3600VZ Service Manual

Item Quantity Description Part # (CPN)

5.3.3 Front Assembly

Refer to Figure 5.3 for Exploded View

Foam Filter

Screw, #8 x 1.00 Type AB Flat HD

Nylon Spacer

Grille Clip

Bottom Cover

Knob

Overlay

Display Panel

Handle

Panel Cap

Screw, #6-32 x .75 FLTHD TT

End Cap

Screw, 8-18 x 1.375 PNHD

Screw, 4-40 x .37 Taptite Pan

Display PWA

5KOhm Linear 31 Detent Pot 15MM Shaft

Screw, 6-32 x .25 RDHD

Washer, #6 Int Star

Screw, 6-32 x ,437 Socket Cap

Switch, DPST Pushbtn 6A 250VAC

Chassis

Lower Grille Extrusion

Push Button, .75 Threaded

Panel Cap Spacer

Self-Stick Rubber Feet

Insulator, 11 x 15 Transformer

.5 x .136 Nylon Washer

Velcro Tape

Grille Assembly (includes Bottom Cover)

D7696-4

A10103-10816

A10101-12

A10173-1

F12609-8

D6265-9

D 9148-4

F12887-0

D8048J6

D8049J4

C10258-9

D8052J8

A10086-10824

C5961-5

See Section 5.4

C7280-8

A10086-10604

A10094-3

A10092-20607

C10180-5

see Section 5.3.1

D8752-4

D6013-3

F12647-8

C3342-0

D8249-1

A10101-5

D5796-6

M46504-3

Note: Old style grilles with the one-piece

ﬁ lter behind the grille are no longer available.

If an older ampliﬁ er needs a new grille, the

only option is to convert it to the new style

by ordering CPN #M46504-3, which includes

the bottom cover, grille extrusion, ﬁ lters and

necessary hardware. New grilles will not ﬁ t

onto old bottom covers.

MA-3600VZ Service Manual

Parts 5-8

130366-1 Rev. A

MA-3600VZ Service Manual

Parts 5-8

130366-1 Rev. A

Figure 5.4 Back Panel Assembly

Parts 5-9

130366-1 Rev. A

MA-3600VZ Service Manual

Item Quantity Description Part # (CPN)

5.3.4 Back Panel Assembly

Refer to Figure 5.4 for Exploded View

Dual Binding Post

Screw, 8-32 x .37 RDHD MSCR

#8 Int Star Washer, Black

Standard PIP Assembly

Power Cord, NEMA TT-30P Plug, Domestic

Power Cord, HAR 230VAC 15A Plug, E17CE

Strain Relief

Edge Connector

Circuit Breaker, 15A, Domestic

Circuit Breaker, 8A, E17CE

#4 Int Star Lockwasher

Screw, 4-40 x .62 RDHD

Jumper, 4 Position Ground

Back Panel

Washer, #6 Int Star

Screw, 6-32 x .312 Pan HD T15 Taptite

Aluminum Spacer

PWB, PIP Interconnect

Cable W/Terminals

Daisy Ribbon Cable

2-Position Jumper

C10184-7

A10086-70806

A10094-5

See Section 5.3.9

D8247-5

D8844-9

C7315-2

C 6821-0

C10169-8

C10171-4

A10094-2

A10086-10410

D8855-5

F12864-9

A10094-3

C 9491-9

A10100-7

101240-1

D7623-8

D8573-4

F12812-8

MA-3600VZ Service Manual

Parts 5-10

130366-1 Rev. A

MA-3600VZ Service Manual

Parts 5-10

130366-1 Rev. A

Figure 5.5 Channel 1 Bi-Level Switch Assembly

LEFT

+ 74 hidden pages

Crown macro-tech-ma-3600vz User Manual

Revision History

Table of Contents

1.1 Introduction

1.3 Scope

1.4 Warranty

1 Introduction

2.1 Performance

2.2 Power

2.3 Controls

2.4 Indicators

2.7 Construction

2.5 Input/Output

2.6 Protection

3 Theory of Operation

3.1 Overview

3.2 Features

3.3 Front End Operation

3.3.1 Balanced Gain Stage (BGS)

3.3.2 Variable Gain Stage (VGS)

3.3.3 Error Amp

3.4.1 Voltage Translators

3.5 Grounded Bridge Topology

3.5.1 High Side (HS)

3.5.2 Low Side (LS)

3.7 VZ Power

3.7.1 Background

3.7.2 The VZ supply

3.7.3 VZ Switch Control

4 Maintenance

4.1 Cautions and Warnings

4.2 General Information

4.3 Test Procedures

5 Parts

5.1 General Information

5.2 Ordering and Receiving Parts

5.3 Mechanical Parts

5.3.1 Top Chassis Assembly

5.3.2 Bottom Chassis Assembly

5.3.3 Front Assembly

5.3.4 Back Panel Assembly