WORK ASSIST VEHICLE
Operator Manual
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
“Hello”
Welcome to your Wave Operator Manual. This manual has been designed to provide you with specific information regarding the safe operation of the Wave work assist vehicle. As you will see in this manual, we’ve made it easy to use and understand, as well as informative.
Be aware though that only trained and authorized operators are permitted to use the vehicle. This manual is only one part of a complete operator training program that includes live presentations, hands-on training, and practice on the vehicle; all of which must be provided by an authorized trainer before you are permitted to operate any Wave vehicle.
Know the Hazards
EACH WARNING LABEL ON YOUR VEHICLE IS IMPORTANT
Read and obey all of them to protect yourself and others.
WARNING
Do not operate this vehicle unless you are trained and authorized.
You or people around you could be seriously injured or even killed if you don’t used this vehicle correctly.
Read the Manuals.
Page 1 |
|
|
|
|
|
|
|
|
|
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
Table Of Contents
|
Page 3 |
What’s In It For You |
|
|
Protect Yourself & Others |
4 |
|
|
|
||
|
You Must be Trained |
5 |
|
|
Be A Safe Operator |
6 |
|
|
Platform Safety |
9 |
|
|
|
||
|
10 |
You & Your Wave® Vehicle |
|
|
11 |
Your Work Assist Vehicle |
|
|
|
||
12 |
Vehicle Parts |
|
|
13 |
Display |
|
|
|
15 |
Switch Panel |
|
|
|
||
|
Vehicle Operation |
16 |
|
|
Power On & Off |
17 |
|
|
Braking |
19 |
|
|
|
||
|
Travel |
20 |
|
|
Turning |
22 |
|
|
Raising & Lowering |
25 |
|
|
|
||
|
Rail Guidance |
26 |
|
|
27 |
Load Handling |
|
28 |
Vehicle Capacity |
|
|
|
|||
29 |
Load Deck |
|
|
|
30 |
Load Tray |
|
|
|
||
|
Vehicle Maintenance |
31 |
|
|
Daily Safety Check |
32 |
|
|
|
||
|
Service Panel |
33 |
|
|
Manual Lowering Valve |
35 |
|
|
|
||
|
Battery Maintenance |
36 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Page 2
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
What’s In It For You
WHAT’S IN IT FOR YOU?
The better you understand your vehicle and how to use it, the better and safer operator you can be. Here are some guides to using this manual.
SECTION TAB
Along with the table of contents, you can use the colored tabs to quickly find the major sections.
PAGE TOPIC
You will find the topic of each page here. Some topics require more than
one page.
PAGE SUBTOPIC
You will find the subtopics here.
INSTRUCTIONS
On many pages the various topics
are numbered to help guide you through the page.
NOTES
Extra information on topics will
be placed in “note” blocks.
“KNOW THE HAZARDS”
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
Raising & Lowering |
|
|
|
|
Push either the Raise button or the |
|
|
|
|
Lower button to raise or lower the |
|
|
|
|
platform. Release the button when |
|
|
|
|
you get to the desired height. |
|
|
|
|
RAISE & LOWER WILL BE AFFECTED BY: |
|
|
|
|
• Hands and feet not in travel position. |
|
||
Note: |
• Position of gates. |
|
|
|
• Low battery charge. |
|
|
||
|
|
|
||
|
• Someone or something on motor cover. |
|
||
|
• Position of service-panel switches. |
|
|
|
|
MOTOR COVER INTERLOCK |
|
|
|
|
This feature will cut out raise, |
|
|
|
|
lower and travel if someone |
|
|
|
|
or something is pushing down |
|
|
|
|
on the motor cover, which is |
|
|
|
|
located below the platform. |
|
|
|
Know the Hazards
• Watch out for people below and around you.
• Falling objects can injure others. Make sure loads are stable and secure.
• Close the gates whenever you raise the platform.
•If raise or lower won’t stop, press the Power Disconnect.
Page 25
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
Watch for and read these special blocks. You will find information about possible safety hazards and how to avoid them.
“HOW-TO” DRAWINGS
On many pages you will find pictures as well as text to help you understand how to use your vehicle safely and productively.
Page 3 |
|
|
|
|
|
|
|
|
|
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
|
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Protect Yourself and Others
Section Contents |
|
You Must Be Trained |
||
|
||||
|
|
|
||
|
Page |
5 |
||
|
|
5 |
A Moving Vehicle Can Be Dangerous |
|
|
|
5 |
You Must Be Trained |
|
|
Be A Safe Operator |
|
|
|
|
6 |
|
||
Make Sure You Are Ready To Drive |
6 |
|
||
Make Sure Your Vehicle Is Ready |
6 |
|
||
Drive Cautiously, Be Alert |
6 |
|
||
Watch Out For Other People |
7 |
|
||
Avoid Falls and Tipovers |
7 |
|
||
When Leaving Your Vehicle |
7 |
|
||
|
Know The Hazards |
8 |
|
|
|
|
|
Platform Safety |
|
|
|
9 |
||
|
|
9 |
Keep Your Feet On The Platform |
|
|
|
9 |
Use The Gates |
|
|
|
9 |
Stay Close To Your Work |
|
|
|
|
|
|
|
|
|
|
|
Do not operate this vehicle unless you |
|
Standing or riding |
||
are trained and authorized. |
|
|
on any load area |
|
You or people around you could be |
|
|
|
|
seriously injured or even killed if you don’t |
|
could cause a fall. |
||
use this vehicle correctly. |
|
|
Stay off all |
|
Read the Manuals. |
|
WARNING |
load areas. |
179 |
Obey all warnings and instructions in |
|
|||
Manuals and on the vehicle. |
|
|
|
|
Inspect your vehicle before using it. |
|
(300) |
|
|
sure it is in good working order. |
|
|
|
|
Stop vehicle fully before getting off |
(200) |
|
|
|
Watch out for people around you. |
|
|
|
|
Falling objects can injure others. |
|
|
|
|
Make sure loads are stable. |
(250) |
|
|
|
Tipovers are very serious accidents |
|
|
||
Make certain your path is clear of debris, |
|
|
|
|
holes, or anything that could cause the |
|
|
|
|
vehicle to tip over. |
|
|
|
|
Keep gates closed while elevated. |
|
|
|
|
Stay off railing and load areas. |
|
|
|
|
Don’t use other objects to stand on. |
|
|
|
|
your feet on the platform floor. |
|
WARNING |
|
|
You can be crushed by going under a |
|
|||
rack. Look where you’re driving. |
|
You could be struck or crushed by |
|
|
Stay off ramps or grades. |
|
|
||
You could lose steering control. |
|
the lowering platform. |
|
|
DANGER |
Keep your entire body away |
|
||
from area under platform. |
|
|||
This platform is not insulated. |
While servicing, block the platform |
|
||
You could be burned or even killed |
so it won’t fall or accidentally lower. |
|
||
if you or your vehicle comes too |
|
|
|
|
close to electrical devices or wires. |
|
WARNING |
|
|
Know that voltages |
WARNING |
|
||
exposed to, and what |
Stay clear of all |
|||
working distance is. |
This vehicle does not have |
Drive Mode |
moving parts. |
|
|
brakes, steering or travel |
Moving parts |
|
|
|
control when the switch is in |
|
|
|
|
Push Mode. |
|
can cut or crush |
|
|
Do not push vehicle while |
|
hands, feet, |
|
|
07 |
arms or legs. |
|
|
|
operator is on platform. |
|
|
|
|
Pushing speed must not |
|
|
|
|
exceed 2 MPH. |
|
|
|
|
Leaving the switch in Push |
|
|
|
|
Mode may damage the battery. |
Push Mode |
|
|
|
Return switch to Drive Mode |
|
|
|
|
after moving the vehicle. |
|
|
|
|
Page 4 |
|
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
|
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
|
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
You Must Be Trained
A MOVING VEHICLE CAN BE DANGEROUS
You or others around you can be seriously injured or even killed if you are not careful or don’t know how to use this vehicle correctly.
This notice indicates that |
Crown |
|
|
||
Attendee |
|
|
has successfully completed a Crown Equipment Corporation Operator Training Program utilizing videotapes, classroom discussion, hands on operation and testing for the following models:
Manual of
Responsibility
O
YOU MUST BE TRAINED
Only trained and authorized operators are permitted to use this vehicle.
This manual is one part of a complete training program. The program also includes watching the Training Video, reviewing the Crown Manual of Responsibility, along with hands-on training and practice on the vehicle. You must successfully demonstrate understanding of the material presented and be able to safely operate the vehicle before your training is completed.
CROWN MANUAL OF RESPONSIBILITY
The User shall ensure that the vehicle is operated and maintained according to the Crown Manual of Responsibility.
A copy of the Manual of Responsibility, along with the Service Manual, is stored in a tube under the platform. Return the manuals to the tube after use.
|
Page 5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
|
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
Protect
Yourself
Page 6
Protect
Yourself
You & Your |
Vehicle |
Load |
Vehicle |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
Be A Safe Operator THE MOST IMPORTANT PART OF THE VEHICLE IS YOU.
MAKE SURE YOU ARE READY TO DRIVE
•Don’t use this vehicle unless you are trained and authorized.
•Know how your vehicle works, and the hazards that go with it. Don’t drive the vehicle if you have any doubts.
•Find the Data Label on the mast. Make certain you understand all the information on it. Such as: capacities, total weight of vehicle, vehicle type and serial number. This vehicle may not be permitted in areas where there are fire hazards. Check with your supervisor.
•Make sure your hands and shoes are clean and dry. Also make sure that your clothing is proper for the job.
MAKE SURE YOUR VEHICLE IS READY
•Inspect your vehicle before using it (see page 32). If it’s not working right, or something is broken, report the problem to your supervisor. Don’t use the vehicle.
•In an open area, check all vehicle operations. Make certain everything is working right, especially before operating around other people.
DRIVE CAUTIOUSLY, BE ALERT
• Keep the gates closed when you are elevated.
• Drive with the gates open when the platform is lowered. You may need to get off the vehicle quickly to avoid injury.
• Don’t climb on the rails or any other part of the vehicle.
•Keep your entire body inside the operator area, no matter how slow the vehicle is moving. A hand or foot caught
between the vehicle and a solid object will be crushed or even cut off.
•Avoid sudden movement of controls. Learn to use them smoothly at a moderate, even rate. Sudden control changes can cause loads to shift or fall. Make sure loads are secure.
•Always be alert to the area around you and watch where
you are driving. You could be pinned or crushed by objects intruding or poking into the operator area.
• Always check that you can clear overhead objects.
•Check clearances before raising or lowering.
•Be extra careful if you must use your vehicle in an area
where there is a risk of falling objects.
• Make sure you have a clear view in the direction you’re traveling. Look where you’re going and slow down in congested areas.
•Slow down and be extra careful on wet or slippery floors.
•Look where you are going before you change direction of travel. See that you have room to drive and turn.
Continued next page…
You & Your |
Vehicle |
Load |
Vehicle |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
|
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
DEVELOP SAFE WORK HABITS. Continued Be A Safe Operator WORK SAFELY AND LOOK OUT
FOR PEOPLE AROUND YOU.
WATCH OUT FOR OTHER PEOPLE
• Slow down. Yield or stop for pedestrians. Alert others when you approach them. Watch out for other vehicles in the area. Sound the horn when you come to a crosswalk or intersection.
• Be careful you don’t pin or crush someone.
For example: Never drive your vehicle toward anyone standing in front of a fixed object.
• Never allow passengers anywhere on your vehicle.
• Make certain the area around and under you is clear of people before lowering or traveling.
• Keep others away from your vehicle while you’re working. Don’t ever allow anyone under the load or platform.
• Watch out for front end swing while turning.
• Don’t let anyone drive your vehicle unless they are trained and authorized.
AVOID FALLS AND TIPOVERS
• Stay away from the edge of docks and drop-offs.
• Watch where you’re going. Always check that your path is clear of debris, overhead obstructions or holes in the floor that could cause your vehicle to tip over.
• Don’t overload your vehicle or handle unstable loads. Make sure the load weight is evenly distributed.
• Some floors and elevators have weight limits. Make certain your vehicle, including operator and load, isn’t too heavy for where you’re driving.
•Don’t drive onto an elevator unless it is authorized. Check the capacity or load limit, and make sure there are no people present. Keep vehicle gates open. Enter load first.
WHEN LEAVING YOUR VEHICLE
•Stop the vehicle and lower the platform completely before getting off.
•Turn the vehicle off. Remove the key, if necessary, to prevent unauthorized use.
|
Page 7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
|
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
|
|
|
|
|
Continued |
Be A Safe Operator |
|
Know the Hazards
WATCH OUT FOR PEOPLE AROUND YOU
Pedestrians always have the right-of-way. They can’t control your vehicle. Start out slowly and don’t drive too close to them. Be careful at intersections. Check around the vehicle and under the platform before lowering or driving.
THERE IS NO SAFE PLACE FOR PASSENGERS
Never allow anyone to stand or ride anywhere on your vehicle.
FALLING OBJECTS CAN INJURE PEOPLE BELOW YOU
Be careful when handling tools or merchandise. Work close to racks or shelves when transferring loads. Make sure loads are stable.
FALLS ARE VERY SERIOUS ACCIDENTS
Keep the gates closed when you are elevated. Don’t climb on any part of the platform. Never add anything to the platform to stand or climb on. Don’t climb down from an elevated platform. Have someone lower the platform using the override controls on the service panel, or the manual lowering valve under the load deck.
HANDS AND FEET CAN BE PINNED OR CRUSHED
Come to a complete stop before leaving your vehicle. While the vehicle is moving, keep your hands on the
controls and your heels on the pedals. Any part of your
body caught between the vehicle and a solid object will be crushed or even cut off. If you must use a hand to stabilize a load, make certain you will not be pinned or crushed.
AVOID TIPOVERS
Never overload your vehicle. Distribute loads evenly.
Watch out for overhead obstructions like pipes or
electrical conduits. Stay away from the edge of docks or drop-offs. Be sure your path is clear of debris, holes or anything that could cause a tipover.
KEEP YOUR VEHICLE UNDER CONTROL
Don’t drive on ramps or grades. You could lose steering
control. Be extra careful and drive slowly over spills or
wet floors. Don’t drive over things in your path.
THIS PLATFORM IS NOT INSULATED
You could be burned or even killed if you or your vehicle comes too close to electrical devices or wires. Know what voltages you may be exposed to, and what the safe working distance is.
Page 8 |
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
|
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Platform Safety
KEEP YOUR FEET ON THE PLATFORM
Don’t climb on any part of the vehicle or use any other item to stand on.
USE THE GATES
Close the gates behind you when you are elevated. Protect yourself from falls.
STAY CLOSE TO YOUR WORK
Avoid long reaches. Be careful with tools or when transferring merchandise. Watch out for people below, and in the next aisle.
Know the Hazards
FALLS ARE VERY SERIOUS ACCIDENTS
Keep your feet on the platform floor. Don’t climb
on any part of the vehicle, or use anything else to
stand on. Keep gates closed when elevated.
FALLING OBJECTS CAN INJURE OTHERS
Keep your vehicle close to your work. Make sure loads are stable. Watch out for people below you.
Page 9 |
|
|
|
|
|
Protect |
|
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
|
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
|
|
|
You & Your Wave® Vehicle
Section Contents
|
|
|
|
Page |
11 |
Your Work Assist Vehicle |
|
11 |
This Is Your Wave |
||
11 |
It’s Not Like An Automobile |
||
11 |
How To Drive Your Vehicle |
||
11 |
Give Your Body A Break |
||
Vehicle Parts |
|
|
|
12 |
|
||
|
|
Display |
|
|
13 |
||
13 |
Fault Light |
||
13 |
Travel Position Light |
||
13 |
Battery Charge Display |
||
14 |
Service Alerts & Operator Action |
||
14 |
Status / Information screens |
||
14 |
Notification Screens |
||
14 |
Trouble Screens |
||
Switch Panel |
|
|
|
15 |
|
||
Travel Speed Switch |
15 |
|
|
Optional Power Load Tray Switch |
15 |
|
|
Optional Work Light Switch |
15 |
|
|
|
|
|
|
Page 10
|
|
|
|
|
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
Protect |
You & Your |
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
|
|
|
|
Your Wave |
Your Work Assist Vehicle |
You and |
|
|
|
THIS IS YOUR WAVE
Use your WAVE (Work Assist Vehicle) for moving and stocking materials, or working at low heights Use on dry, level floors in temperatures above freezing.
IT’S NOT LIKE AN AUTOMOBILE
Note: |
• You don’t steer the same. |
|
• You don’t brake the same. |
||
|
• You don’t accelerate the same.
HOW TO DRIVE YOUR VEHICLE
•Face the front, or load end of the vehicle.
•Keep your heels on the pedals and hands on the controls.
•Travel with gates open when lowered. Close the gates behind you when elevated.
•Keep your entire body within the operator area.
•Stop your vehicle and lower completely before getting off.
Note:
•Gates Open When Lowered
•Gates Closed When Elevated
GIVE YOUR BODY A BREAK
Take advantage of stop Hands on Controls time by flexing your arms
and legs. Staying alert will help you be a better and safer driver.
Heels on Pedals
Page 11
|
|
|
|
|
|
Protect |
You & Your |
|
Vehicle |
Load |
Vehicle |
Yourself |
Wave® Vehicle |
|
Operation |
Handling |
Maintenance |
|
|
|
|
|
|
Loading...