Tall Hood-type
Dishwashers
SERVICE REPLACEMENT PARTS
Pièces de Rechange - Partes de Reemplazo
M1.5 Series
Models:
DH5000T, MDHHD
Options:
Ventless Heat Recovery
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Issue Date: 4.25.17 |
LISTED |
Manual P/N 115745 rev. A |
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For machines beginning with S/N D150712811 and above |
3765 Champion Boulevard |
2674 N. Service Road, Jordan Station |
Printed in the USA |
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Winston-Salem, NC 27105 |
Ontario, Canada L0R 1S0 |
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(336) 661-1556 Fax: (336) 661-1660 |
(905) 562-4195 Fax: (90) 562-4618 |
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Toll-free: 1 (800) 858-4477 |
Toll-free: 1( 800) 263-5798 |
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National Service Department
In Canada: |
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In the USA: |
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Toll-free: |
800/ 263-5798 |
Toll-free: |
800/ 858-4477 |
Tel: |
905/ 562-4195 |
Tel: |
336/ 661-1556 |
Fax: |
905/ 562-4618 |
Fax: |
336/ 661-1660 |
email: service@moyerdiebellimited.com |
email: service@championindustries.com |
ATTENTION
The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.
The machine data plate
is located on the right front corner of the lower panel
Please have this information ready if you call for service assistance.
COPYRIGHT © 2017 All rights reserved Printed in the USA
Revision Record
Revision Record
REVISION |
PAGES |
EFFECTIVE S/N |
DESCRIPTION |
DATE |
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2/1/16 |
ALL |
D150712811 |
Released first edition |
4/25/17 |
27 |
ALL |
Changed Item 1, to P/N 100742. |
i
Limited Warranty
LIMITED WARRANTY
Champion Industries and Moyer Diebel (herein referred to as "The Companies"), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: The Companies warrant all new machines of its manufacture bearing the name "Champion or Moyer Diebel" and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Companies, whichever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to The Companies within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries.com, or the Moyer Diebel website (http://www.moyerdiebel.com in the USA or http://www.championindustries.com/canada in Canada or by the fax form provided at the front of this manual. The Companies will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, The Companies, at their election, will either repair or replace the defective part or accept return of the machine for full credit; provided; however, as to glasswashers, The Companies' obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that The Companies elect to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion or Moyer Diebel authorized service technician. Defective parts become the property of The Companies. Use of replacement parts not authorized by The Companies will relieve The Companies of all furtherliability in connection with its warranty. In no event will The Companies' warranty obligation exceed The Companies' charge for the machine. The following are not covered by The Companies' warranty:
a.Lighting of gas pilots or burners.
b.Cleaning of gas lines.
c.Replacement of fuses or resetting of overload breakers.
d.Adjustment of thermostats.
e.Adjustment of clutches.
f.Opening or closing of utility supply valves or switching of electrical supply current.
g.Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h.Performance of regular maintenance and cleaning as outlined in the operator’s guide.
i.Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures.
j.Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: The Companies warrant all new machine parts produced or authorized by The Companies to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Companies will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANIES' WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANIES' MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANIES SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANIES' DISHWASHING MACHINES AND THE COMPANIES' PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
The Companies do not authorize any other person, including persons who deal in Champion or Moyer Diebel dishwashing machines to change this warranty or create any other obligation in connection with Champion or Moyer Diebel dishwashing machines.
ii
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Service Replacement Parts |
Service Replacement Parts |
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Illustrations |
Page |
Operator Control Panel..................................................................................................... |
2 |
Control Cabinet................................................................................................................ |
4 |
Track and Panels.............................................................................................................. |
6 |
Wash Pump/Motor Assembly ............................................................................................ |
8 |
Fill Piping with and without Booster - Standard................................................................... |
10 |
Fill Piping with Booster - VHR............................................................................................ |
12 |
Electric Booster............................................................................................................... |
14 |
Wash/Rinse Spray Piping - Standard................................................................................ |
16 |
Wash/Rinse Spray Piping - VHR....................................................................................... |
18 |
Wash and Rinse Spray Arms............................................................................................ |
20 |
Venting - VHR................................................................................................................. |
22 |
Wash Tank Heat, Pump Hoses, Drain Valve, and Screens.................................................... |
24 |
Hood and Handle........................................................................................................... |
26 |
Back Support and Guides................................................................................................ |
28 |
Drain Water Tempering................................................................................................... |
30 |
Hot Water Coil Heat....................................................................................................... |
32 |
Dish racks, Line Strainer and Pressure Regulating Valve (PRV)............................................... |
34 |
1
Operator Control Panel
11
12
1
2
M2 Version
11
12
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16
M1.5 Version
10
4
3
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x 4
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9
15
14
13 5
x 4
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7 8
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Operator Control Panel |
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Item |
Part |
Description |
Qty. |
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No. |
No. |
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1 |
114559 |
SUPPORT, PRINTED CIRCUIT BOARD |
4 |
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2 |
116206 |
SINGLE, DIGITAL TEMPERATURE DISPLAY (M2 Version Only) |
1 |
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3 |
116327 |
DECAL, FRONT PANEL, DH5000T (Champion Only) |
1 |
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4 |
116327-M |
DECAL, FRONT PANEL, MDHHD (Moyer Diebel Only) |
1 |
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5 |
115616 |
SWITCH, PUSH BUTTON, POWER - GREEN |
1 |
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6 |
115617 |
SWITCH, PUSH BUTTON, CYCLE - BLUE |
4 |
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7 |
111100 |
ELBOW, 1/4" OD X 1/8" NPT FEMALE, PLASTIC |
1 |
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8 |
109812 |
GAUGE, PRESSURE, 0-60 PSI |
1 |
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9 |
107414 |
TUBING, 1/4" NATURAL P44 |
10 FT |
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10* |
----------- |
CONTROL PANEL, HINGED LH (M2 Only) |
1 |
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11 |
115628 |
CYCLE LIGHT, LED |
1 |
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12 |
108954 |
NUT, GRIP 6-32 W/NYLON INSERT SST |
2 |
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13 |
115614 |
DECAL, FRONT PANEL, MDHH-D (Moyer Diebel Only) |
1 |
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14 |
115560 |
DECAL, FRONT PANEL, DH5000T (Champion Only) |
1 |
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15 |
420044-S |
CONTROL PANEL, HINGED LH (M1.5 Only) |
1 |
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16 |
114489 |
DUAL, DIGITAL TEMPERATURE DISPLAY (M 1.5 Version Only) |
1 |
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--- |
114508 |
CABLE ASSY., 4-CONDUCTOR (Not shown) |
1 |
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THERMISTOR TO DISPLAY CONNECT |
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* CONSULT FACTORY FOR THIS PART NUMBER
3
Control Cabinet
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1 |
2 |
3 |
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22 |
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4 |
5 |
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30w |
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21 |
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18 |
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23 |
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25 |
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27 |
12 |
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24 |
13 |
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26 |
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10 |
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9 |
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17 |
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14 |
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6 |
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15 |
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19 |
18 |
13 |
12 |
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27 |
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16 |
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11 |
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7 |
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11 |
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1A |
.5A .5A |
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19 |
8 |
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20 |
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SIGNAL ONLY |
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4
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Control Cabinet |
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Item |
Part |
Description |
Qty. |
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No. |
No. |
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1 |
115603 |
PLC - (PROGRAMMABLE LOGIC CONTROLLER) |
1 |
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2 |
115605 |
RELAY, OUTPUT, 8-POINT |
1 |
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3 |
115607 |
POWER SUPPLY, 24V, 30W |
1 |
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4 |
108122 |
CONTACTOR, 12A, 3-POLE |
1 |
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5 |
113161 |
STARTER, MTR. OVERLOAD, 208-230V/60/1, 9.0-14.0A |
1 |
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111629 |
STARTER, MTR. OVERLOAD, 208-230V/60/3, 6.0-10.0A |
1 |
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111628 |
STARTER, MTR. OVERLOAD, 440-480V/60/3, 4.0-6.3A |
1 |
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6 |
115648 |
RELAY, SOLID STATE (MOUNTED ON WASH TANK) |
A/R |
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7 |
111833 |
BLOCK, INPUT TERMINAL. 175A, 3-POLE, 600V |
1 |
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8 |
109064 |
XFRMR, INPUT 250VA, MV:120V |
1 |
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9 |
112424 |
BLOCK, FUSE KIT |
1 |
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10 |
112482 |
FUSE, 3.5A, 600V, TIME DELAY 208-240V/60/1 & 3 |
2 |
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---- |
112484 |
FUSE, 1.5A, 600V, TIME DELAY 460-480V/60/3 |
2 |
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11 |
114519 |
BLOCK, END, E/NS 35 N |
2 |
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12 |
114515 |
TERMINAL, SINGLE GROUND, ST 2.5 PE |
4 |
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13 |
114512 |
TERMINAL, SINGLE, ST 2.5 GRAY |
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14 |
114516 |
END COVER, SINGLE TERMINAL D-ST 2.5 |
1 |
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15 |
111153 |
BLOCK, FUSE |
3 |
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16 |
116213 |
FUSE, 0.5A |
2 |
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17 |
112901 |
FUSE, 1.0A |
1 |
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18 |
114514 |
TERMINAL, SINGLE ST 2.5 WHITE |
7 |
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19 |
114523 |
BRIDGE, 2-POLE |
2 |
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20 |
116149 |
LABEL, SIGNAL DETERGENT/RINSE-AID/VENT FAN/LINE |
1 |
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21 |
114521 |
END COVER, SINGLE TERMINAL, D-MZB 1.5-NS35 |
1 |
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22 |
114520 |
TERMINAL, SINGLE, MZB 1.5-NS35 |
4 |
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23 |
114518 |
END COVER, DOUBLE TERMINAL, D-STTB 2.5 |
1 |
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24 |
114517 |
TERMINAL, DOUBLE, STTB 2.5 |
5 |
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25 |
114522 |
BRIDGE, 10-POLE |
2 |
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26 |
103310 |
GROUND LUG |
1 |
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27 |
114524 |
BRIDGE, 3-POLE |
3 |
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114508 |
CABLE ASSY., 4-CONDUCTOR (Not Shown) |
1 |
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THERMISTOR TO DISPLAY BD. |
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5
Track and Panels
10
4
5
4
2 3
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7 |
9 |
x 2 |
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6 |
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7 |
8 |
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6 |
14 |
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13 |
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7 |
8 6
4
13
11
12
4
14
4 |
LH Front Panel |
M1.5 Version |
LH Front Panel
M2 Version
3 2
1
6
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Track and Panels |
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Item |
Part |
Description |
Qty. |
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No. |
No. |
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1 |
335780 |
TRACK ASSEMBLY |
1 |
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2 |
106482 |
WASHER, LOCK 1/4 SPLIT, SST |
2 |
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3 |
100003 |
NUT, HEX PLAIN 1/4-20 SST |
2 |
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4 |
100073 |
SCREW, TRUSS HEAD, 1/4-20 X 1/2" SST |
9 |
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5 |
332023 |
TRACK, RAIL ADJUST |
1 |
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6 |
107966 |
NUT GRIP, 10-32 W/NYLON INSERT |
8 |
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7 |
100097 |
SCREW, 10-32 X 1/2" TRUSS HD. SST |
8 |
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8 |
115454 |
HINGE, FLAG FEMALE |
2 |
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9 |
115428 |
HINGE, FLAG/PIN |
2 |
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10 |
337072 |
PANEL, LH SIDE, M2 (STD. & DV) |
1 |
|
--- |
337073 |
PANEL, LH SIDE, M2 (VHR) |
1 |
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11 |
337070 |
PANEL, RH SIDE M2 (ALL) |
1 |
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12 |
337071 |
PANEL, FRONT RH (ALL) |
1 |
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13* |
420044-S |
CONTROL PANEL, HINGED LH (M1.5 ONLY) |
1 |
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14* |
SEE NOTE |
CONTROL PANEL, HINGED LH (M2 ONLY) |
1 |
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* SEE PAGES 2-3 FOR THE OPERATOR CONTROL PANEL PARTS.
NOTE: CONSULT FACTORY FOR THIS PART NUMBER
7
Wash Pump/Motor Assembly
13
6 |
5 |
4 |
1 |
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7
8
9
10
11 |
14 |
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12
2
3
8