Champion DH5000T Parts Manual

4 (2)

Tall Hood-type

Dishwashers

SERVICE REPLACEMENT PARTS

Pièces de Rechange - Partes de Reemplazo

M1.5 Series

Models:

DH5000T, MDHHD

Options:

Ventless Heat Recovery

 

Issue Date: 4.25.17

LISTED

Manual P/N 115745 rev. A

 

For machines beginning with S/N D150712811 and above

3765 Champion Boulevard

2674 N. Service Road, Jordan Station

Printed in the USA

 

Winston-Salem, NC 27105

Ontario, Canada L0R 1S0

 

 

 

(336) 661-1556 Fax: (336) 661-1660

(905) 562-4195 Fax: (90) 562-4618

 

 

Toll-free: 1 (800) 858-4477

Toll-free: 1( 800) 263-5798

 

 

National Service Department

In Canada:

 

In the USA:

Toll-free:

800/ 263-5798

Toll-free:

800/ 858-4477

Tel:

905/ 562-4195

Tel:

336/ 661-1556

Fax:

905/ 562-4618

Fax:

336/ 661-1660

email: service@moyerdiebellimited.com

email: service@championindustries.com

ATTENTION

The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.

The machine data plate

is located on the right front corner of the lower panel

Please have this information ready if you call for service assistance.

COPYRIGHT © 2017 All rights reserved Printed in the USA

Revision Record

Revision Record

REVISION

PAGES

EFFECTIVE S/N

DESCRIPTION

DATE

 

 

 

 

 

 

 

2/1/16

ALL

D150712811

Released first edition

4/25/17

27

ALL

Changed Item 1, to P/N 100742.

i

Limited Warranty

LIMITED WARRANTY

Champion Industries and Moyer Diebel (herein referred to as "The Companies"), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: The Companies warrant all new machines of its manufacture bearing the name "Champion or Moyer Diebel" and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Companies, whichever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to The Companies within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries.com, or the Moyer Diebel website (http://www.moyerdiebel.com in the USA or http://www.championindustries.com/canada in Canada or by the fax form provided at the front of this manual. The Companies will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, The Companies, at their election, will either repair or replace the defective part or accept return of the machine for full credit; provided; however, as to glasswashers, The Companies' obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that The Companies elect to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion or Moyer Diebel authorized service technician. Defective parts become the property of The Companies. Use of replacement parts not authorized by The Companies will relieve The Companies of all furtherliability in connection with its warranty. In no event will The Companies' warranty obligation exceed The Companies' charge for the machine. The following are not covered by The Companies' warranty:

a.Lighting of gas pilots or burners.

b.Cleaning of gas lines.

c.Replacement of fuses or resetting of overload breakers.

d.Adjustment of thermostats.

e.Adjustment of clutches.

f.Opening or closing of utility supply valves or switching of electrical supply current.

g.Cleaning of valves, strainers, screens, nozzles, or spray pipes.

h.Performance of regular maintenance and cleaning as outlined in the operator’s guide.

i.Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures.

j.Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,

(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.

Warranty of Parts: The Companies warrant all new machine parts produced or authorized by The Companies to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Companies will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANIES' WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANIES' MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANIES SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANIES' DISHWASHING MACHINES AND THE COMPANIES' PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

The Companies do not authorize any other person, including persons who deal in Champion or Moyer Diebel dishwashing machines to change this warranty or create any other obligation in connection with Champion or Moyer Diebel dishwashing machines.

ii

 

Service Replacement Parts

Service Replacement Parts

 

Illustrations

Page

Operator Control Panel.....................................................................................................

2

Control Cabinet................................................................................................................

4

Track and Panels..............................................................................................................

6

Wash Pump/Motor Assembly ............................................................................................

8

Fill Piping with and without Booster - Standard...................................................................

10

Fill Piping with Booster - VHR............................................................................................

12

Electric Booster...............................................................................................................

14

Wash/Rinse Spray Piping - Standard................................................................................

16

Wash/Rinse Spray Piping - VHR.......................................................................................

18

Wash and Rinse Spray Arms............................................................................................

20

Venting - VHR.................................................................................................................

22

Wash Tank Heat, Pump Hoses, Drain Valve, and Screens....................................................

24

Hood and Handle...........................................................................................................

26

Back Support and Guides................................................................................................

28

Drain Water Tempering...................................................................................................

30

Hot Water Coil Heat.......................................................................................................

32

Dish racks, Line Strainer and Pressure Regulating Valve (PRV)...............................................

34

1

Operator Control Panel

11

12

1

2

M2 Version

11

12

1

16

M1.5 Version

10

4

3

5

x 4

6

7

8

9

15

14

13 5

x 4

6

7 8

9

2

 

 

Operator Control Panel

Item

Part

Description

Qty.

No.

No.

 

 

 

 

 

 

 

 

1

114559

SUPPORT, PRINTED CIRCUIT BOARD

4

 

2

116206

SINGLE, DIGITAL TEMPERATURE DISPLAY (M2 Version Only)

1

 

3

116327

DECAL, FRONT PANEL, DH5000T (Champion Only)

1

 

4

116327-M

DECAL, FRONT PANEL, MDHHD (Moyer Diebel Only)

1

 

5

115616

SWITCH, PUSH BUTTON, POWER - GREEN

1

 

6

115617

SWITCH, PUSH BUTTON, CYCLE - BLUE

4

 

7

111100

ELBOW, 1/4" OD X 1/8" NPT FEMALE, PLASTIC

1

 

8

109812

GAUGE, PRESSURE, 0-60 PSI

1

 

9

107414

TUBING, 1/4" NATURAL P44

10 FT

10*

-----------

CONTROL PANEL, HINGED LH (M2 Only)

1

 

11

115628

CYCLE LIGHT, LED

1

 

12

108954

NUT, GRIP 6-32 W/NYLON INSERT SST

2

 

13

115614

DECAL, FRONT PANEL, MDHH-D (Moyer Diebel Only)

1

 

14

115560

DECAL, FRONT PANEL, DH5000T (Champion Only)

1

 

15

420044-S

CONTROL PANEL, HINGED LH (M1.5 Only)

1

 

16

114489

DUAL, DIGITAL TEMPERATURE DISPLAY (M 1.5 Version Only)

1

 

---

114508

CABLE ASSY., 4-CONDUCTOR (Not shown)

1

 

 

THERMISTOR TO DISPLAY CONNECT

 

* CONSULT FACTORY FOR THIS PART NUMBER

3

Champion DH5000T Parts Manual

Control Cabinet

 

 

 

1

2

3

 

 

 

 

 

22

 

 

 

 

 

 

 

 

4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30w

 

 

 

 

21

 

 

 

 

 

 

 

18

 

 

 

 

 

 

23

 

 

 

 

 

 

 

 

 

25

 

27

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

13

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

9

 

 

 

17

 

14

 

 

 

 

6

 

15

 

 

 

 

 

19

18

13

12

 

 

 

 

 

 

27

 

16

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

7

 

11

 

 

 

 

 

 

 

 

 

1A

.5A .5A

 

19

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

SIGNAL ONLY

 

 

 

 

 

 

 

 

 

 

4

 

 

Control Cabinet

Item

Part

Description

Qty.

No.

No.

 

 

 

 

 

 

 

 

1

115603

PLC - (PROGRAMMABLE LOGIC CONTROLLER)

1

 

2

115605

RELAY, OUTPUT, 8-POINT

1

 

3

115607

POWER SUPPLY, 24V, 30W

1

 

4

108122

CONTACTOR, 12A, 3-POLE

1

 

5

113161

STARTER, MTR. OVERLOAD, 208-230V/60/1, 9.0-14.0A

1

 

---

111629

STARTER, MTR. OVERLOAD, 208-230V/60/3, 6.0-10.0A

1

 

---

111628

STARTER, MTR. OVERLOAD, 440-480V/60/3, 4.0-6.3A

1

 

6

115648

RELAY, SOLID STATE (MOUNTED ON WASH TANK)

A/R

7

111833

BLOCK, INPUT TERMINAL. 175A, 3-POLE, 600V

1

 

8

109064

XFRMR, INPUT 250VA, MV:120V

1

 

9

112424

BLOCK, FUSE KIT

1

 

10

112482

FUSE, 3.5A, 600V, TIME DELAY 208-240V/60/1 & 3

2

 

----

112484

FUSE, 1.5A, 600V, TIME DELAY 460-480V/60/3

2

 

11

114519

BLOCK, END, E/NS 35 N

2

 

12

114515

TERMINAL, SINGLE GROUND, ST 2.5 PE

4

 

13

114512

TERMINAL, SINGLE, ST 2.5 GRAY

 

 

14

114516

END COVER, SINGLE TERMINAL D-ST 2.5

1

 

15

111153

BLOCK, FUSE

3

 

16

116213

FUSE, 0.5A

2

 

17

112901

FUSE, 1.0A

1

 

18

114514

TERMINAL, SINGLE ST 2.5 WHITE

7

 

19

114523

BRIDGE, 2-POLE

2

 

20

116149

LABEL, SIGNAL DETERGENT/RINSE-AID/VENT FAN/LINE

1

 

21

114521

END COVER, SINGLE TERMINAL, D-MZB 1.5-NS35

1

 

22

114520

TERMINAL, SINGLE, MZB 1.5-NS35

4

 

23

114518

END COVER, DOUBLE TERMINAL, D-STTB 2.5

1

 

24

114517

TERMINAL, DOUBLE, STTB 2.5

5

 

25

114522

BRIDGE, 10-POLE

2

 

26

103310

GROUND LUG

1

 

27

114524

BRIDGE, 3-POLE

3

 

---

114508

CABLE ASSY., 4-CONDUCTOR (Not Shown)

1

 

 

 

THERMISTOR TO DISPLAY BD.

 

 

5

Track and Panels

10

4

5

4

2 3

 

7

9

x 2

 

6

 

 

7

8

 

6

14

 

13

 

7

8 6

4

13

11

12

4

14

4

LH Front Panel

M1.5 Version

LH Front Panel

M2 Version

3 2

1

6

 

 

 

Track and Panels

Item

Part

Description

Qty.

No.

No.

 

 

 

 

 

 

 

 

1

335780

TRACK ASSEMBLY

1

 

2

106482

WASHER, LOCK 1/4 SPLIT, SST

2

 

3

100003

NUT, HEX PLAIN 1/4-20 SST

2

 

4

100073

SCREW, TRUSS HEAD, 1/4-20 X 1/2" SST

9

 

5

332023

TRACK, RAIL ADJUST

1

 

6

107966

NUT GRIP, 10-32 W/NYLON INSERT

8

 

7

100097

SCREW, 10-32 X 1/2" TRUSS HD. SST

8

 

8

115454

HINGE, FLAG FEMALE

2

 

9

115428

HINGE, FLAG/PIN

2

 

10

337072

PANEL, LH SIDE, M2 (STD. & DV)

1

 

---

337073

PANEL, LH SIDE, M2 (VHR)

1

 

11

337070

PANEL, RH SIDE M2 (ALL)

1

 

12

337071

PANEL, FRONT RH (ALL)

1

 

13*

420044-S

CONTROL PANEL, HINGED LH (M1.5 ONLY)

1

 

14*

SEE NOTE

CONTROL PANEL, HINGED LH (M2 ONLY)

1

 

* SEE PAGES 2-3 FOR THE OPERATOR CONTROL PANEL PARTS.

NOTE: CONSULT FACTORY FOR THIS PART NUMBER

7

Wash Pump/Motor Assembly

13

6

5

4

1

 

7

8

9

10

11

14

 

12

2

3

8

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