OWNER’S MANUAL & OPERATING INSTRUCTIONS
9000 Starting Watts/7000 Rated Watts (Gas)
8100 Starting Watts/6300 Rated Watts (LPG)
Electric Start
Dual Fuel GENERATOR
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MODEL NUMBER |
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71530 |
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SAVE THESE INSTRUCTIONS |
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12039 Smith Ave. |
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Santa Fe Springs CA 90670 |
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Important Safety Instructions |
MADE IN CHINA |
USA / 1-877-338-0999 |
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are included in this manual. |
REV 71530-20140504 |
www.championpowerequipment.com |
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AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
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Product Info & Updates |
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Tech Bulletins |
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Frequently Asked Questions |
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Product Registration |
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
71530
9000 Starting Watts/7000 Rated Watts (Gas)
8100 Starting Watts/6300 Rated Watts (LPG)
Electric Start
dual fuel GENERATOR
Table of Contents
Introduction. . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . 1 Portable Power Generator . . . . . . . . . 1 Accessories. . . . . . . . . . . . . . 1 This Booklet.. . . . . . . . . . . . . 1
Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Rules. . . . . . . . . . . . . . . 3
Fuel Safety . . . . . . . . . . . . . |
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Controls and Features . . . . . . . . . . . . 6
Generator. . . . . . . . . . . . . . 6 Generator Panel . . . . . . . . . . . . . 7 Parts Included . . . . . . . . . . . . . 8 Wheel Kit . . . . . . . . . . . . . . 8 Other . . . . . . . . . . . . . . . 8 Assembly. . . . . . . . . . . . . . . . 9 Remove the Generator from the Shipping Carton. . 9 Install the Wheel Kit. . . . . . . . . . . 9 Install the Support Leg . . . . . . . . . . 9 Connect the Battery . . . . . . . . . . . 9 Add Engine Oil. . . . . . . . . . . . . 10 Add Fuel (Gas). . . . . . . . . . . . . 11
Connecting Liquid Petroleum Gas
(LPG) Cylinder . . . . . . . . . . . . 12
Grounding . . . . . . . . . . . . . . 12 Operation. . . . . . . . . . . . . . . . 13 Generator Location. . . . . . . . . . . 13 Grounding . . . . . . . . . . . . . . 13 Surge Protection. . . . . . . . . . . . 13 Fuel Selector Switch. . . . . . . . . . . 14 Starting the Engine. . . . . . . . . . . 14
Gas.. . . . . . . . . . . . . . |
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LPG . . . . . . . . . . . . . . . 14 |
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Connecting Electrical Loads. . . . . . . . |
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Stopping the Engine . . . . . . . . . . |
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Do Not Overload Generator . . . . . . . . |
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Capacity . . . . . . . . . . . . . . 15 |
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Power Management . . . . . . . . . |
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Operation at High Altitude . . . . . . . . |
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Maintenance and Storage. . . . . . . . . |
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Engine Maintenance . . . . . . . . . . |
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Oil . . . . . . . . . . . . . . . |
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Spark Plugs. . . . . . . . . . . . |
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Air Filter. . . . . . . . . . . . . |
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Spark Arrester . . . . . . . . . . . |
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Cleaning . . . . . . . . . . . . . |
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Adjustments. . . . . . . . . . . . |
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Maintenance Schedule . . . . . . . . |
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Generator Maintenance . . . . . . . . . |
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Storage . . . . . . . . . . . . . . . . 19 |
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Generator Storage . . . . . . . . . . |
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Generator Battery. . . . . . . . . . |
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Disconnect the Battery . . . . . . . . |
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Charge the Battery. . . . . . . . . |
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Specifications. . . . . . . . . . . . . |
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Engine Specifications . . . . . . . . . |
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Generator Specifications . . . . . . . . |
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Fuel . . . . . . . . . . . . . . . |
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Oil . . . . . . . . . . . . . . . . |
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Spark Plugs. . . . . . . . . . . . . |
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Maintenance Valve Clearance. . . . . . . |
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An Important Message About Temperature. . . 20 |
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Parts Diagram . . . . . . . . . . . . |
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Parts List . . . . . . . . . . . . . . |
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Engine Parts Diagram . . . . . . . . . |
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Engine Parts List . . . . . . . . . . . |
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Wiring Diagram.. . . . . . . . . . . |
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Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . |
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Warranty . . . . . . . . . . . . . . . |
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Warranty Qualifications . . . . . . . . . |
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Repair/Replacement Warranty.. . . . . . |
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Do Not Return The Unit To |
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The Place Of Purchase . . . . . . . . . |
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Warranty Exclusions . . . . . . . . . . |
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Normal Wear . . . . . . . . . . . |
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Installation, Use and Maintenance . . . . |
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Other Exclusions. . . . . . . . . . |
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Limits of Implied Warranty |
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and Consequential Damage . . . . . . |
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Contact Information. . . . . . . . . . . . . . . . . . . |
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Address . . . . . . . . . . . . . |
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Customer Service. . . . . . . . . . |
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Technical Service. . . . . . . . . . |
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ENGLISH 71530
Introduction
Introduction
Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and
maintenance, this generator will bring years of satisfying service.
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers and power cables, please visit our web site at:
www.championpowerequipment.com
Portable Power Generator
This unit is a gasoline or LPG engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment.
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
71530
Serial Number
Date of Purchase
Purchase Location
For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.
1 REV 71530-20140504
71530 ENGLISH
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTE
If you have questions regarding your generator, we can help. Please call our help line at 1-877-338-0999
REV 71530-20140504 2
ENGLISH 71530
Safety Rules
WARNING
Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate generator outdoors only in a well ventilated area.
DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry.
Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug.
DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases. Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
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Safety Rules
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices plugged in.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life and void your warranty.
Use the generator only for intended uses. Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator.
DO NOT use the generator if:
––Electrical output is lost
––Equipment sparks, smokes or emits flames
––Equipment vibrates excessively
WARNING
DO NOT overload the generator.
Start the generator and allow the engine to stabilize before connecting electrical loads.
Connect electrical equipment in the off position, and then turn them on for operation.
Turn electrical equipment off and disconnect before stopping the generator.
DO NOT tamper with the governed speed. DO NOT modify the generator in any way.
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
WARNING
Medical and Life Support Uses.
In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances.
NEVER use this product to power medical devices or medical appliances.
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
REV 71530-20140504 4
ENGLISH 71530
Safety Rules
Fuel Safety
DANGER
Gasoline, gasoline vapors and Liquid Petroleum Gas (LPG) are highly flammable and explosive.
Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
Gasoline and Gasoline Vapors (Gas):
––Gas is highly flammable and explosive.
––Gas can cause a fire or explosion if ignited.
––Gas is a liquid fuel but it’s vapors can ignite.
––Gas is a skin irritant and needs to be cleaned up immediately if spilled on skin or clothes.
––Gas has a distinctive odor, this will help detect potential leaks quickly.
––In any gas fire, flames should not be extinguished unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.
––Gas expands or contracts with ambient temperatures. Never fill the gas tank to full capacity, as gas needs room to expand if temperatures rise.
When adding or removing Gas:
Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the generator at the gas
station. Use an approved container to transfer the fuel to the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before attempting to start the engine.
Make certain that the generator is resting firmly on level ground.
When operating the generator:
DO NOT move or tip the generator during operation. DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off
Liquefied Petroleum Gas (LPG):
––LPG is highly flammable and explosive.
––Flammable gas under pressure can cause a fire or explosion if ignited.
––LPG is heavier than air and can settle in low places while dissipating.
––LPG has a distinctive odor added to help detect potential leaks quickly.
––In any petroleum gas fire, flames should not be extinguished unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.
––When exchanging LPG cylinders, be sure the cylinder valve is of the same type.
––Always keep the LPG cylinder in an upright position.
––LPG will burn skin if it comes in contact with it. Keep any and all LPG away from skin at all times.
position and the fuel tank is empty.
Make certain that a LPG cylinder is not attached to generator and is securely stowed away.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store generator, gas or LPG cylinder near furnances, water heaters, or any other appliances that produce heat or have automatic ignitions.
WARNING
Never use a gas container, LPG connector hose, gas tank, LPG cylinder or any other fuel item that is damaged or appears damaged.
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Controls and Features
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Generator
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(1)Gas Fuel Tank – 6.1 gallon (23 L) capacity fuel tank.
(2)Choke – Used to start the engine.
(3)Air Cleaner – Protects the engine by filtering dust and debris from the intake air.
(4)Recoil Starter – Used to manually start the engine.
(5)Quick Drain Tube – Used to easily and quickly drain oil from the engine.
(6)LPG Hose Connector
(7)Oil Filler Cap – Check and fill engine oil level.
(8)Battery – Used to start the engine electrically.
(9)Power Panel – See “Power Panel” section.
(10)Fuel Selector Switch – Used to select fuel source.
REV 71530-20140504 6
ENGLISH 71530
Controls and Features
Generator Panel
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(1)Fuel Selector Switch – Used to select and turn on gas or LPG fuel source.
(2)Ignition Switch – Used to start or stop the generator.
(3)Intelligauge – Three mode digital meter for displaying running hours, voltage and hertz.
(4)Battery Switch – Enables/disables starting electrically.
(5)LPG Hose Connector – Used to connect LPG hose to generator.
(6)Ground Terminal – Consult an electrician for local grounding regulations.
(7)120 Volt AC, 30 Amp Twist-Lock Receptacle
(NEMA L5-30R) – May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase 60 Hz electrical loads.
(8)120/240 Volt AC, 30 Amp Twist-Lock Receptacle
(NEMA L14-30R) – May be used to supply electrical power for the operation of 120
and/or 240 Volt AC, 30 Amp, single phase 60 Hz electrical loads.
(9)120 Volt AC, 20 Amp Duplex (2)
(NEMA 5-20R) – May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads.
(10)Circuit Breakers
7 REV 71530-20140504
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