2000 Series
Installation/Operation Manual with Service Replacement Parts
For Champion Model DH2000 • Moyer Diebel Model MD2000
Door-type
High Temperature
Dishwasher
Model: 2000 Series
Hot water sanitizing machine w/fresh water rinse and built-in stainless steel electric booster
Machine Serial No.
DH2000
Issue Date: 10.6.10
Manual P/N 114614 rev. G
For machines beginning with S/N D09037592 and above
P.O. Box 4149 |
2674 N. Service Road, Jordan Station |
Printed in the USA |
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Winston-Salem, NC 27115 |
Ontario, Canada L0R 1S0 |
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336/661-1556 Fax: 336/661-1660 |
905/562-4195 Fax: 905/562-4618 |
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Toll-free: 800/ 858-4477 |
Toll-free: 800/ 263-5798 |
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For future reference, record your dishwasher information in the box below.
Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
National Service Department
In Canada: |
In the USA: |
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Toll-free: |
800/ 263-5798 |
Toll-free: |
800/ 858-4477 |
Tel: |
905/ 562-4195 |
Tel: |
336/ 661-1556 |
Fax: |
905/ 562-4618 |
Fax: |
336/ 661-1660 |
email: service@moyerdiebellimited.com |
email: service@championindustries.com |
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ATTENTION:
The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.
The machine data plate is located on the top-mounted control cabinet.
Please have this information ready if you call for service assistance.
The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion Industries, Moyer Diebel, and Valu-Clean are USGBC members and CaGBC members; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.
COPYRIGHT © 2009 All rights reserved Printed in the USA
ATTENTION:
Complete the back of the POSTAGE PAID WARRANTY CARD below, then cut along
the dashed lines and mail immediately to make sure that your machine warranty is validated.
USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES.
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
BUSINESS REPLY MAIL
FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC
POSTAGE WILL BE PAID BY ADDRESSEE
CHAMPION INDUSTRIES INC PO BOX 4149
WINSTON-SALEM, NC 27119-0981
WARRANTY REGISTRATION CARD
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Date of Installation:
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Installation Company:
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This Card Must Be Returned to Validate Machine Warranty:
IMPORTANT IMPORTANT
WARRANTY REGISTRATION CARD
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Installation Company:
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This Card Must Be Returned to Validate Machine Warranty:
IMPORTANT IMPORTANT
Revision History
Revision History
•The Revision History can contain part number changes, new instructions, or information that was not available at print time.
•We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes..
•Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.
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Revision |
Revised |
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6.12.09 |
All |
D09037592 |
Released First Edition |
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8.12.09 |
All |
D09037592 |
Changed Schematic for |
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Overlow tempering Ckt. |
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9.11.09 |
24-25 |
D09087829 |
Added 1/2" Piping to Fill Assy. |
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9.16.09 |
31-32 |
D09087829 |
Corrected P/N of Pump Suction |
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Screen to 333021 |
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10.23.09 |
20-21 |
D09087829 |
Added 1/2" to Booster Piping |
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2.12.10 |
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D09087829 |
Added Front and Side Panels |
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2.22.10 |
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D09087829 |
Changed location of element |
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jumper bars |
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10.6.10 |
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D09087829 |
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22, 23, 24 |
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i
Limited Warranty
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and installed within the United States and Canada to be free from defects in material and workman ship for a period of one (1) year after the date of installation or ifteen (15) months after the date of shipment by Champion, whichever occurs irst. [See below for special provisions relating to glasswashers.] The warranty registration card must be returned to Champion within ten (10) days after installation. If warranty card is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs irst. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty:
a.Lighting of gas pilots or burners.
b.Cleaning of gas lines.
c.Replacement of fuses or resetting of overload breakers.
d.Adjustment of thermostats.
e.Adjustment of clutches.
f.Opening or closing of utility supply valves or switching of electrical supply current.
g.Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h.Performance of regular maintenance and cleaning as outlined in operator’s guide.
i.Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures.
j.Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior inish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
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Table of Contents |
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Table of Contents |
2000 Series Door-type Dishwasher |
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Revision History ........................................................................................................... |
i |
Limited Warranty ........................................................................................................... |
ii |
Model Descriptions ........................................................................................................... |
iv |
Installation .............................................................................................. |
1 |
Receiving .................................................................... |
1 |
Electrical Connections ................................................ |
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1 phase to 3 phase Conversion ..................... |
5 |
Hot Water and Drain Connections .............................. |
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Vent Fan and Chemical Dispensers ........................... |
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Initial Start-up.......................................................................................... |
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Installation Check List................................................. |
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Operation................................................................................................................ |
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Normal Wash Mode .................................................... |
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Rinse Sentry Mode ..................................................... |
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Automatic Drain Cycle ................................................ |
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Cleaning and Maintenance........................................................................ |
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Cleaning...................................................................... |
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De-liming..................................................................... |
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Maintenance ............................................................... |
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Troubleshooting .......................................................... |
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Service Replacement Parts....................................................................... |
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Timer Chart ............................................................................................. |
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Electrical Schematic.............................................................................................. |
36 |
iii
Model Description
Model Description
2000 Series
High temperature hot water sanitizing dishwasher with built-in 40-70°F/22-82°C rise booster heater. 208-240VAC/60/1 & 3
Field convertible single or three phase Self-draining pump
Automatic start Fresh water rinse
55 racks per hour/60-second total cycle time
Rinse sentry Automatic drain valve
Optional Equipment (consult factory)
Drain water tempering kit
Side panels
iv
Installation
Receiving
NOTE:
The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty.
1.Inspect the outside of the dishwasher carton for signs of damage.
2.Remove the carton and inspect the dishwasher for damage.
3.Check for any accessories that may have shipped with your dishwasher.
4.Turn to the front of this manual and complete the warranty card. Immediately mail the warranty card to validate your warranty.
5.Move the dishwasher near its permanent location.
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the machine.
NOTE:
The installation of the dishwasher must comply with local health codes.
6.Compare the installation site utility connections with the dishwasher utility connections and make sure that they are the same.
7.Place the dishwasher in its permanent location.
8.The dishwasher has 4 adjustable feet for leveling.
9.Level the dishwasher front-to-back and side-to-side.
10.The dishwasher can be installed in a straight-through or a corner coniguration.
11.The typical dishwasher load height is 33¾" [86cm].
12.The machine height is 65¼" [166cm].
13.The dishwasher doors require an open height of 76¾" [195cm] and 86" [218cm] for door removal.
86" |
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[218cm] |
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Door |
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Removal |
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Ht. |
76¾" |
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[195cm] |
17¼" |
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Door Up |
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Ht. |
Inside |
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65¼" |
Clearance |
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[166cm] |
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Machine |
33¾" |
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Ht. |
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[86cm] |
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Load |
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Ht. |
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26⅛" |
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[66cm] |
Dishwasher Dimensions in inches and Centimeters
1
Installation
Converting Straight-through Operation to Corner Operation
Dishwashers are shipped from the factory for Straight-through operation. Refer to the diagrams below and on the next page to convert a Straight-through operation machine to a Corner operation machine. Dish racks enter and exit the sides of a straight-through machine. Dish racks enter the side and exit the front of corner operation machine.
To convert the dishwasher:
1.Convert the dishwasher before it is placed in its inal position and before connecting utilities.
2.The temperature gauges must be clearly visible to the operator when facing the front of the machine. In addition, the door handles should move freely without interference from walls or other obstructions. Nominal wall clearance is 6" [152mm]; the minimum wall clearance is 4" [102mm].
3.Position the dishwasher as shown below and refer to the next page for instructions on changing the dish rack guides and door operation.
TEMP.
GAUGES
6" [15CM]
Correct Orientation for
Straight-Through Operation
TEMP.
GAUGES
6" [15CM]
Correct Orientation for
Corner Operation
TEMP.
GAUGES
6" [15CM]
Incorrect Orientation for
Corner Operation
2
Installation
Converting Straight-through Operation to Corner Operation
To convert track guides and door-lift for corner operation:
1.Remove the rack guide (A); save the fasteners.
Move (A) and re-attach as shown in the illustration at right.
2.Slide a dish rack through the machine to check the guide to dish rack clearance. The dish rack should move smoothly without binding or tipping on the guides.
3.Disconnect the door-lift bracket (B) connecting the front door and the wall-side door and discard. To seal the holes, Re-install the bolts and lockwashers that held the bracket.
4.Disconnect the door linkage arm (C) from the wall-side door and discard. Re-install the white roller (D) and hardware.
5.Disconnect the door linkage arm (C) from the other door but do not discard.
6.Lift the door handle up and back until the springs relax.
7.Adjust the door spring hooks (E) located at the rear of dishwasher to reduce door spring tension until the front and side doors open and close without binding.
Remove the door-lift bracket connecting the front and wall-side doors.
B
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Remove the door-linkage |
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arm from the wall-side |
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door and discard. |
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Re-install the white roller |
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with existing hardware. |
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C |
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D |
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Re-adjust the door springs at the rear of the |
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dishwasher then check that the doors open |
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and close without binding. |
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WALL
A
WALL
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3
Installation
Electrical Connections
Three Phase Operation
ATTENTION |
WARNING:
Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being performed on the circuit.
A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code.
Standard Dishwashers are shipped from |
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the factory for 3-phase operation. |
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To connect the dishwasher for 3-phase |
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operation: |
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Remove the top-mounted control |
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cabinet cover and locate the main |
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terminal block in the left-rear |
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corner of the cabinet. |
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Refer to the Machine Electrical |
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Connection Data Plate located |
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near the main terminal block and |
Main Terminal Block Location |
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make sure that the incoming |
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power supply matches the |
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machine's electrical requirements. |
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THREE PHASE |
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3. |
Connect the incoming 3-phase |
POWER CONNECTION |
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208-240V/60/3 |
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power as shown in the illustration |
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LINE IN |
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to the right. |
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L1 |
L2 |
L3 |
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4. |
Re-install the control cabinet |
GRD |
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cover. |
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NOTE:
Refer to the next page for 3-phase to 1-phase field conversion instructions.
4
Installation
Electrical Connections
Field Conversion from 3-phase to 1-phase Operation
A standard 3-phase operation dishwasher can be converted for 1-phase operation with the installation of a jumper wire on the main terminal and rewiring of the wash tank and booster tank heaters.
A jumper wire, jumper bars and a new data plate are stowed on top of the wash tank heater junction box.
To convert the dishwasher from 3-phase to 1-phase operation:
Install Main Terminal Block Jumper Wire
1.Disconnect all power to the machine.
2.Remove the top-mounted control cabinet cover and locate the main terminal block located in the left-rear corner of the cabinet.
3.Connect the jumper wire (shipped inside the control cabinet) between L2 and L3 on the output side of the main terminal block.
4.Connect the 1-phase incoming power supply to L1 and L2 on the input side of the main terminal block.
Rewire Wash Tank Heater Element for 1PH
1.Remove the lower front panel.
2.Remove the wash tank heater junction box cover.
3.Remove the paper insulator and jumper bars from the heater terminals.
4.Additional short jumper bars are stowed with the new data plate.
5.Reposition the jumper bars for 1PH as shown below.
6.Connect the #33 wire to one element terminal as shown.
7.Connect the #34 and #35 wires to the other terminals as shown.
8.Reinstall the paper insulator and the junction box cover.
Rewire Booster Heater Element for 1PH
1.Remove the booster heater element cover.
2.Remove the paper insulator and jumper bars from the heater terminals.
3.Install the jumper bars for 1PH as shown below.
4.Additional short jumper bars are stowed with the new data plate.
5.Connect the #36 wire to one element terminal as shown.
6.Connect the #37 and #38 wires to the other terminals as shown.
7.Reinstall the paper insulator and the booster heater element cover.
SINGLE PHASE
POWER CONNECTION 208-240V/60/1
LINE IN
L1 L2
GRD
L1 |
L2 |
L3 |
JUMPER
Connect the jumper wire between L2 and L3 on the output side of the main terminal block
L1
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L1 |
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3PH |
L3 |
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35 |
L2 |
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1PH 
L3
35
3PH |
L3 |
1PH |
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38 |
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37 |
36 |
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L2 |
L1 |
38 |
36 |
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L3
37 
L1
L2
NOTE: The additional jumper bars needed for 1PH operation are stowed with the new data plate on top of the wash tank heater junction box.
ATTENTION:
Affix the new data plate on top of the existing machine data plate to complete the conversion.
5
Installation
Hot Water Connection
The hot water connection is located at the lower left-rear side of the dishwasher. A 3/4" line strainer and pressure regulating valve (PRV) were installed at the factory.
1.The size of the incoming hot water line should be 3/4" or larger.
2.The PRV should be adjusted to supply a minimum lowing pressure of 20 PSI/138 kPA during the inal rinse. The maximum lowing pressure must not exceed 25 PSI/172 kPa during the inal rinse.
3.The temperature of the incoming hot water must maintain a minimum temperature of 140°F/60°C for a
40°F/22°C rise booster or a minimum temperature of 110°F/43°C for a 70°F/39°C rise booster.
4.A manually operated 3/4" or larger shut-off valve should be installed in the incoming line as close to the dishwasher as possible for servicing.
The incoming hot water line is a 3/4" NPT connection.
Drain Connection
The drain water connection is a 2" slip-fit hose connection and is located at the center-rear of the machine base. It is a gravity drain.
1.The dishwasher drain is 2" O.D. hose connection.
2.A optional drain water tempering kit is available (consult the factory).
3.Drain water low is controlled by an automatic electrically operated drain valve.
4.The loor sink and/or drain plumbing must be able to accommodate a maximum drain low rate of
20 US gpm / 17 Imp gpm / 76 Lpm.
The drain is a 2" slip-fit hose connection.
NOTE:
Plumbing connections must comply with all national and/or local plumbing and sanitary codes.
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