Champion 44 PRO, 66 PRO, 70FF PRO HD, 80HD PRO Service Manual

Operation, Cleaning, and Maintenance Manual

PRO Series

Standard

Rack Conveyor Dishwashers

Models

44 PRO	66 PRO
70FF PRO HD
80HD PRO

44 PRO

LISTED

	www.championindustries.com	Issue Date: 8.1.17
		Manual P/N 116113 rev. B
		For machines beginning with S/N RP17011002 and above

3765 Champion Boulevard	2674 N. Service Road, Jordan Station	Printed in the USA
Winston-Salem, NC 27105	Ontario, Canada L0R 1S0
[phone] Fax: [phone]	[phone] Fax: [phone]
Toll-free: 1 [phone]	Toll-free: 1 [phone]

National Service Department

In Canada:		In the USA:
Toll-free:	[phone]	Toll-free:	[phone]
Tel:	[phone]	Tel:	[phone]
Fax:	[phone]	Fax:	[phone]
email: [e-mail]		email: [e-mail]

ATTENTION

The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.

The machine data plate

is located on the right front corner of the lower panel

Please have this information ready if you call for service assistance.

The USGBC Member Logo is a trademark owned by the U.S. Green Building Council and is used by permission. The logo signifies only that Champion Industries is a USGBC member; USGBC does not review, certify or endorse the products or services offered by its members.

COPYRIGHT © 2017 All rights reserved Printed in the USA

Product Registration

Two ways to

REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY.

4:34 PM

44%

•Use your mobile or computer to go to our website at www.championindustries.com and register your product there.

•Use the fax form on the next page.

Product Registration

PRODUCT REGISTRATION

BY FAX

COMPLETE THIS FORM AND FAX TO:

[phone] in the USA

1-[phone] in Canada

	PRODUCT REGISTRATION CARD
	Model		Serial #
	Date of Installation:
	Company Name:
	Address:	(Street)	Province	Postal Code
	Telephone #: ( )
		---
	Contact:
	Installation Company:
	Address:
	Telephone #:
	Contact:
	FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
	IMPORTANT		IMPORTANT

 Revision History

Revision History

A revision might be a part number change, new instructions, or information that was not available at print time. We reserve the right to make changes to this manual without notice and without incurring any liability by making the changes. Dishwasher owners may request a revised manual, at no charge, by calling [phone] in the USA or [phone] in Canada.

Revision	Revised	Serial Number	Description
Date	Pages	Effectivity
2.2.17	All	RP17011002	Released First Edition
6.15.17	10	All	Revised 'Below Temp' feature.
8.1.17	IFC	All	Added USGBC
	4-5		Added prewash assembly procedures

i

Limited Warranty

LIMITED WARRANTY

Champion Industries (herein referred to as “The Company”), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: The Company warrants all new machines of its manufacture bearing the name “Champion

and installed within the United States and Canada to be free from defects in material and workmanship for a period of one

(1) year after the date of installation or fifteen (15) months after the date of shipment by The Company, whichever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to The Company within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries. com, in the USA or http://www.championindustries.com/canada in Canada or by the fax form provided at the front of this manual. The Company will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, The Company, at its election, will either repair or replace the defective part or accept return of the machine for full credit; provided; however, as to glasswashers, The Company’s obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b)

90 days after installation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of The Company. Use of replacement parts not authorized by The Company will relieve The Company of all further liability in connection with its warranty. In no event will The Company’s warranty obligation exceed The Company’s charge for the machine. The following are not covered by The Company’s warranty:

a.Lighting of gas pilots or burners.

b.Cleaning of gas lines.

c.Replacement of fuses or resetting of overload breakers.

d.Adjustment of thermostats.

e.Adjustment of clutches.

f.Opening or closing of utility supply valves or switching of electrical supply current.

g.Cleaning of valves, strainers, screens, nozzles, or spray pipes.

h.Performance of regular maintenance and cleaning as outlined in the operator’s guide.

i.Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures.

j.Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,

(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.

Warranty of Parts: The Company warrants all new machine parts produced or authorized by The Company to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Company will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANY’S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANY’S MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANY’S’ DISHWASHING MACHINES AND THE COMPANY’S PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

The Company does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion dishwashing machines.

ii

	Table of Contents
Table of Contents
Revision History.................................................................................................................	i
Limited Warranty..............................................................................................................	ii
Model Descriptions...........................................................................................................	iv
Operation..........................................................................................	1
Set-up.......................................................................................................	1
Sequence of Operation...............................................................................	9
Control Panel Description..........................................................................	10
Displays..................................................................................................	11
Initial Fill.........................................................................	11
Check Drain...................................................................	11
Heating and Ready..........................................................	12
Wash - Final Rinse...........................................................	13
Dwell.............................................................................	14
Door Open.....................................................................	15
Table Full........................................................................	15
Conveyor Jam.................................................................	16
Change Water................................................................	17
Cleaning.............................................................................................	18
Intervals..............................................................................................	18
Pump Suction Strainer..........................................................................	19
Wash Arms.........................................................................................	20
Rinse Arms..........................................................................................	21
Exterior...............................................................................................	21
Deliming.............................................................................................	22
Maintenance.......................................................................................	23
Maintenance Schedules....................................................................	23
Troubleshooting Chart......................................................................	24

iii

Model Descriptions

Model Sizes

44 PRO	44" Single Tank Rack Conveyor
66 PRO	44" Single Tank Rack Conveyor with 22" Prewash Tank
70FF PRO	44" Single Tank Rack Conveyor with 26" Front feed Prewash Tank
80HD PRO	Heavy Duty 44" Single Tank Rack Conveyor with 36" Prewash Tank

Table 1

Minimum Operating Temperatures

	MODEL	PREWASH TANK	WASH TANK	FINAL RINSE
	44 PRO — 44"	N/A	160°F/71°C	180-195°F/82-91°C
	54 PRO — 54"
	66 PRO — 44" + 22" PW	Not to exceed
	70FF PRO — 44 + 26" PW		160°F/71°C	180-195°F/ 82-91°C
		140°F/60°C
	80HD PRO — 44" + 36" PW

Table 2

iv

SET UP

SET

UP

Operation

CAUTION:

There may be more than one power source.

FILL CHEMICAL SUPPLY CONTAINERS.

TURN WATER, ELECTRICAL AND STEAM SUPPLIES ON.

CLOSE DISHWASHER DRAIN(S).

Fig. 1

1

Operation

SET Install the Wash Scrap Screens

UP

1 INSTALL THE SCRAP BASKET.

2 INSTALL THE SCRAP SCREENS.

Fig. 2

Fig. 3

Install the Prewash Scrap Screens

		INSTALL THE SCRAP BASKET.					INSTALL THE SCRAP SCREENS.
	1					2

Fig. 4

Fig. 5

2