Brookfield Small Sample Adapter User Manual

BROOKFI
ELD ENGINEERING LABORATORIES, INC.
ISO9001 CERTIFIED
11 Commerce Boulevard Middleboro, MA 02346 USA
Small Sample Adapter
Assembly & Operating Instructions
TEL 508-946-6200 or 800-628-8139 FAX 508-946-6262
www.brookfieldengineering.com
This instruction sheet applies to Small Sample Adapter with stainless steel chamber (with black water jacket) as well as disposable
sample chamber (with gray water jacket). Spindles that can be used with the Small Sample Adapter are identied in Tables 2 and 4.
1. Mount the viscometer securely on its laboratory stand per operating instructions that came with the laboratory stand.
2. Attach the locating channel to the viscometer (refer to illustration on page 2) by threading the upper mounting screw into the tapped
hole in the Viscometer pivot cup. Do not overtighten. The end of the locating channel with the pin in it must point down.
3. Connect a length of 1/4 or 5/16 inch inside diameter hose from temperature bath circulating pump (outlet) tting to the lower (inlet) tting on the water jacket. Connect another length of hose from the upper (outlet) tting to the bath (inlet) tting. Hoses should
be long enough to allow proper circulation in the water jacket without exerting any “side thrust” on the assembly during operation.
Minimum temperature is 0°C and maximum temperature is 100°C; over 60°C use high temperature tubing. For tubing and uid
recommendations, see Table 1.
4. Attach the water jacket assembly to the locating channel with the lower mounting screw. Do not overtighten. The top plate of the
water jacket should contact the locating pin in the locating channel. (For stainless steel chambers: the top of the water jacket may be identied by the metal pin protruding into the chamber sleeve.) Loosen the mounting screw, and slide the water jacket down to
allow spindle attachment.
5. Load the removable sample chamber with the specied amount of sample uid (see Table 2) by leaning the chamber at a 45° angle and pouring the sample uid slowly down the inside wall of the chamber to avoid air bubble entrapment. Sample uid must be
bubble-free to ensure an accurate reading.
Note: Immersing the spindle will displace the uid so take care not to overll the chamber to avoid spillage of the sample uid.
6. Stainless Steel Sample Chambers: Carefully guide sample chamber into water jacket from the bottom until it contacts the metal pin
in the jacket top plate. Rotate chamber until the pin engages the slot in the side of the chamber. Raise chamber and rotate counter­clockwise (as viewed from the top) until it stops. Release chamber, allowing it to drop and lock into place. Attach connector cable from viscometer head to chamber, if there is an embedded temperature probe in the chamber.
Disposable Sample Chambers (Part No. SC4-13RD-100): Carefully guide the sample chamber into the water jacket from the bottom
until it is inserted high enough to allow closing of the latch at the bottom of the water jacket. Be sure the latch closes completely, engaging the positive snap lock. Rotate the sample chamber until it drops into the locked position where the at side of the pin at the bottom of the sample chamber engages a at side of the latch. This prevents the chamber from turning with the spindle during
sample measurements.
Note: Disposable sample chambers, available in packages of 100 chambers, are replacements for SC4-13R sample chambers only.
7. Assemble the spindle, extension link and coupling nut. Slowly lower spindle into sample uid. Thread coupling nut (please note thread is left handed) ont viscometer spindle coupling. Position insulating cap on sample chamber if desired.
Note: 1. Spindles SC4-14, 15, 16, 21, 25, 27 and 29 have solid shafts and do not require a coupling nut or link.
2. Optional #316 stainless steel spindles and chambers are available for acidic or corrosive samples. Contact Brookeld
Engineering or your local authorized dealer.
3. Disposable spindle SC4-27D can be used with Alignment Bracket SC4-46DY and Chuck Closer SC4-DSY.
8. Level the Viscometer. General operating procedures and spindle entry codes are described in the Viscometer instruction manual.
9. Spindle factors for the Small Sample Adapter are shown in Table 3. The spindle factor enables the operator using a Dial Reading Viscometer to convert the torque reading to a viscosity reading in centipoise. The spindle factor, when multiplied by 100, denes the maximum viscosity in cP that can be measured.
10. Clean the spindle and chamber using appropriate cleaning solutions.
Note: The black insulating bottom of the sample chamber should not be exposed to strong solvents such as methanol, toluene,
ammonia and 111 trichloroethylene. Do not totally immerse the chamber in any cleaning solution. Improper cleaning may result in separation of the black insulation from the chamber.
Brookeld Engineering Laboratories, Inc. - 1 - Manual No. M86-090-K0912
Small Sample Adapter
(shown with DV-II+Pro Viscometer - similar assembly on
Dial, DV-E, DV-I Prime and DVIII+/DV-III Ultra Viscometers/Rheometers)
SSA with Disposable Parts
Pivot Cup
SC4-DSY Chuck &
Closer
Assembly
Pivot Cup
S-23
Spindle Coupling
Adapter Assembly
SXV-9
Extension Link
SC4-53
Insulating Cap
SC4-**
Cylindrical Spindle
Top Plate
Pin
Locating
Pin
SC4-53D
Disposable
Insulating
Cap
SC4-27D
Disposable
Spindle
Top Plate
SC4-45YD
Disposable
Water Jacket
Assembly
SC4-13RD
Disposable
Sample
Chamber
HT-99 Locating Channel Mounting Screws (2)
Locating
Pin
HT-99 Locating Channel Mounting Screws (2)
SC4-46DY Disposable Locating Channel Bracket
SC4-45Y
Water Jacket
Assembly
SC4-**R
Sample
Chamber
Outlet Fitting †
Inlet Fitting †
Inlet and Outlet Fittings are bonded in
place. Do not wrench them or the water jacket will become damaged.
SC4-46Y Locating Channel Bracket
Removable Sample Chamber with embedded RTD Temperature Probe and Connector Cable (Part No. SC4-**RPY)
Brookeld Engineering Laboratories, Inc. - 2 - Manual No. M86-090-K0912
Fluid Recommended Recommended Note
M = 1 million K = 1 thousand N = RPM e.g. Spindle SC4-18 1.32 x 10 (rpm) = 13.2 sec-1 cP = Centipoise mPa•s = Millipascal•seconds
N/A = Not applicable for historical reasons. However, it is possible to use any spindle/chamber combination with any torque range. Digital viscometers/rheometers will automatically calculate viscosity.
* Examples SC4-13R Sample Chamber SC4-13RPY Sample Chamber with RTD temperature probe and cable to viscometer/rheometer SC4-13RD-100 Disposable Sample Chamber available in packages of 100 SC4-27 Stainless Steel Spindle
** Disposable chamber available in 13R size and requires SC4-45YD water jacket
TemperatureFluid Tubing
-10ϒC to 15ϒC 50/50 Ethylene Fluran Glycol/Water 1(black) Rubber Tubing With
15ϒC to 65ϒCWater Gum Rubber (amber)
65ϒC to 100ϒC Silicone Oil
R
Fluran is a registered trademark of Norton Co.
1
Use only laboratory grade ethylene glycol. Do not use automobile anti-freeze which contains materials that can damage the equipment.
2
Fluran tubing (5/16" ID) and clamps are offered in a kit, Part No. ULA-54A.
3
Do not use high viscosity oil - 50 centipoise is recommended.
Small Sample Adapter Viscosity Ranges cP(mPa•s)
(Table 1)
R, 2
Part No. ULA-45B This Fluid
R
(black)
or Fluran Part No. HT-TUBING
3
R
Fluran (black) Rubber Tubing With Part No. ULA-45B This Fluid
Do Not Use Gum
Do Not Use Gum
(Table 2)
MODEL
LVDV-IIIU LVDV-II+P LVDV-IP LVDVE LVT RVDV-IIIU RVDV-II+P RVDV-IP RVDVE RVT HADV-IIIU HADV-II+P HADV-IP HADVE HAT HBDV-IIIU HBDV-II+P HBDV-IP HBDVE HBT
): 1.32N
-1
Spindle: SC4-18
1.2-30K
1.5-30K
Spindle: SC4-31
Sample Chamber:* SC4-13R(P)
Shear Rate (sec
Sample Volume: 6.7mL
12-300K 15-300K 30-100K
3-10K
30-100K
3-10K
50-100K
5-10K
Not applicable for historical reasons. However, it is possible to use the above spindles with any of these instruments.
Digital Viscometers/Rheometers will
automatically calculate viscosity. Please
contact Brookfield or an authorized dealer if
you require information on viscosity range.
-1
Sample Chamber:* SC4-13R(P)
Spindle: SC4-34
Shear Rate (sec
Sample Volume: 9.0mL
24-600K 30-600K 60-200K 60-200K
100-200K
SC4-13RP Sample Chamber with RTD temperature probe
Spindle Factors for Small Sample Adapter
): .34N
Sample Chamber:* SC4-13R(P)
): .28N
-1
Sample Chamber:* SC4-8R(P)
Spindle: SC4-16
Shear Rate (sec
Sample Volume: 9.4mL
48-1.2M
60-1.2M 120-400K 120-400K 200-400K
SC4-27D Disposable Spindle
Shear Rate (sec
Sample Volume: 4.2mL
): .29N
-1
Spindle: SC4-25
Sample Chamber:* SC4-13R(P)
192-4.8M 240-4.8M 800-1.6M 800-1.6M 800-1.6M
): .22N
-1
Sample Chamber:* SC4-13R(P)
Spindle: SC4-21
Shear Rate: (sec
Sample Volume: 16.1mL
20-500K 25-500K 50-170K 50-170K 50-100K
40-1M
50-1M 100-300K 100-300K 100-200K
160-4M
200-4M 400-1.3M 400-1.3M 400-800K
Note: Hastelloy C available for some spindles/chambers - call for details
): .93N
-1
Shear Rate (sec
Sample Volume: 7.1mL
Spindle: SC4-27(D)
Sample Chamber:* SC4-13R(P)
Not applicable for historical reasons. However, it is possible
to use the above spindles with any of these instruments.
Digital Viscometers/Rheometers will automatically calculate
viscosity. Please contact Brookfield or an authorized dealer
if you require information on viscosity range.
100-2.5M 125-2.5M 250-830K 250-830K 250-500K
200-5M
250-5M 500-1.7M 500-1.7M
500-1M
800-20M
1K-20M
2K-6.7M 2K-6.7M
2K-4M
Shear Rate (sec
Sample Volume: 10.4mL
): .34N
-1
Spindle: SC4-15
200-5M
250-5M 500-1.7M 500-1.7M
500-1M
400-10M 500-10M
1K-3.3M 1K-3.3M
1K-2M
1.6K-40M
2K-40M 4K-13.3M 4K-13.3M
4K-8M
(Table 3) (cont.)
When Used with Dial Reading Viscometer
Sample Chamber:* SC4-7R(P)
Shear Rate (sec
Sample Volume: 3.8mL
): .48N
-1
Spindle: SC4-28
Sample Chamber:* SC4-13R(P)
Sample Volume: 11.0mL
200-5M
250-5M 500-1.7M 500-1.7M
500-1M
400-10M 500-10M
1K-3.3M 1K-3.3M
1K-2M
1.6K-40M
2K-40M 4K-13.3M 4K-13.3M
4K-8M
-1
Spindle: SC4-29
Shear Rate (sec
400-10M 500-10M
1K-3.3M 1K-3.3M
1K-2M
800-20M
1K-20M 2K-6.7M 2K-6.7M
2K-4M
3.2K-80M 4K-80M
8K-26.7M 8K-26.7M
8K-16M
): .28N
Sample Chamber:* SC4-13R(P)
Shear Rate (sec
Sample Volume: 13.5mL
): .25N
-1
Sample Chamber:* SC4-6R(P)
Spindle: SC4-14
Shear Rate (sec
Sample Volume: 2.1mL
500-12.5M 625-12.5M
1.25K-4.2M
1.25K-4.2M
1.25K-2.5M 1K-25M
1.25K-25M
2.5K-8.3M
2.5K-8.3M
2.5K-5M 4K-100M 5K-100M
10K-33.3M 10K-33.3M
10K-20M
): .40N
-1
LV VISCOMETERS
SPEED
RPM
60 30 12
6 3
1.5
0.6
0.3
Brookeld Engineering Laboratories, Inc. - 3 - Manual No. M86-090-K0912
SPINDLE NUMBERS
18 31 34 16 25
0.5 1
2.5 5
10 20 50
100
5 10 25 50
100 200 500
1K
10 20
50 100 200 400 1K 2K
20
40 100 200 400 800
2K 4K
180 400 800
1.6K
3.2K
16K
80
8K
SPEED
RPM
100
50 20 10
5 4
2.5 2 1
0.5
21 27 28 29 14 15
5 10 25 50
100 125 200 250 500
1K
RV VISCOMETERS
SPINDLE NUMBERS
25
50 125 250 500 625
1K
1.25K
2.5K 5K
50 100 250 500
1K
1.25K 2K
2.5K 5K
10K
100 200 500
1K 2K
2.5K 4K 5K
10K 20K
125 250 625
1.25K
2.5K
3.125K 5K
6.25K
12.5K 25K
50 100 250 500
1K
1.25K 2K
2.5K 5K
10K
(Table 3) (cont.)
Spindle Factors for Small Sample Adapter
When Used with Dial Reading Viscometer
SPEED
RPM
100
50 20 10
5
2.5 2 1
0.5
HA VISCOMETERS
SPINDLE NUMBERS
21 27 28 29 14 15
10 20
50 100 200 400 500
1K 2K
50 100 250 500
1K 2K
2.5K 5K
10K
100 200 500
1K 2K 4K
5K 10K 20K
200 400
1K 2K 4K
8K 10K 20K 40K
250 500
1.25K
2.5K 5K
10K
12.5K 25K 50K
100 200 500
1K 2K 4K
5K 10K 20K
To calculate viscosity in centipoise (cP), multiply the dial reading or % torque by the factor corresponding to the viscometer spindle and speed used.
DIN* Spindle Ranges for Small Sample Adapter
MODEL
Minimum - Maximum Minimum - Maximum
Spindle 82 Spindle 83
SPEED
RPM
100
50 20 10
5
2.5 2 1
0.5
21 27 28 29 14 15
40
80 200 400 800
1.6K 2K 4K 8K
K = 1000
Example: Spindle SC4-34 30 RPM LV Viscometer Torque = 75% Viscosity = 75 x 20 = 1500 cP
(Table 4)
VISCOSITY RANGE (cP)
HB VISCOMETERS
SPINDLE NUMBERS
200 400
1K 2K 4K
8K 10K 20K 40K
400 800
2K 4K
8K 16K 20K 40K 80K
800
1.6K 4K 8K
16K 32K 40K 80K
160K
1K 2K
5K 10K 20K 40K 50K
100K 200K
400 800
2K 4K
8K 16K 20K 40K 80K
LVT 5.7 10,000 18.9 37,898 LVDV-I+ 3.5 10,000 11.3 37,898 LVDV-II+ 1.7 10,000 5.7 50,000 LVDV-III 1.4 10,000 4.5 50,000
RVT 36.5 10,000 121.0 50,000 RVDV-I+ 37.5 10,000 121.0 50,000 RVDV-II+ 18.7 10,000 60.5 50,000 RVDV-III 15.0 10,000 48.3 50,000
HAT 75.0 10,000 242.0 50,000 HADV-I+ 75.0 10,000 242.0 50,000 HADV-II+ 37.5 10,000 121.0 50,000 HADV-III 29.2 10,000 97.0 50,000
HBT 300 10,000 967.2 50,000 HBDV-I+ 300 10,000 967.2 50,000 HBDV-II+ 150 10,000 483.6 50,000 HBDV-III 120 10,000 387 50,000
SMC value 3.75 12.13 SRC value 1.29 1.29 Spindle Entry Code 82 83 Sample Volume (mL) 5.5 1.5
*DIN spindles conform to DIN 53019. The 82 spindle (SC4-DIN-82) works in an SC4-13R or SC4-13RP chamber. The 83 spindle (SC4-DIN-83) works in an SC4-7R or SC4-7RP chamber.
Brookeld Engineering Laboratories, Inc. - 4 - Manual No. M86-090-K0912
Loading...