BMW G 650 Xchallenge 2007 Owner's Manual

Rider's Manual
G 650 Xchallenge
BMW Motorrad
The Ultimate Riding
Machine
Motorcycle data/dealership details
Motorcycle data
Vehicle identification number
Colour code
Date of first registration
Registration number
Dealership details
Person to contact in Service department
Ms/Mr
Phone number
Dealership address/phone number (com­pany stamp)

Welcome to BMW

We congratulate you on your choice of a motorcycle from BMW and welcome you to the community of BMW riders. Familiarise yourself with your new motorcycle so that you can ride it safely and confidently in all traffic situations. Please read this Rider's Manual carefully before starting to use your new BMW motorcycle. It contains important information on how to operate the controls and how to make the best possible use of all your BMW's technical features. In addition, it contains information on maintenance and care to help you maintain your motorcycle's reliability and safety, as well as its value. If you have questions concerning your motorcycle, your authorised
BMW Motorrad dealer will gladly provide advice and assistance.
We hope that you will enjoy rid­ing your BMW and that all your journeys will be pleasant and safe.
BMW Motorrad.

Table of Contents

You can also consult the index at the end of this Rider's Manual if you want to find a particular topic or item of information.
1 General instructions . .. .. 5
Overview . ..................... 6
Abbreviations and symbols . . . . 6
Air Damping System .......... 6
Equipment . . . . . . .............. 7
Technical data . . .............. 7
Currency . ..................... 7
2 General views . .. ... ... .. . . 9
General view, left side . . . . . . . . 11
General view, right side .. . . . . 13
Underneath the seat ......... 14
Handlebar fitting, left ......... 15
Handlebar fitting, right . . . . . . . . 16
Instrument cluster . . . ......... 17
Headlight . .................... 18
3 Status indicators . ... ... 19
Status indicators ............. 20
Standard warnings . . ......... 20
ABS warnings
OE
............. 23
4 Operation .. .. .. ... .. .. .. . 27
Ignition switch and steering
lock . . . . . . .................... 28
Multifunction display ......... 28
Lights . . . . .................... 31
Turn indicators . . ............. 32
Emergency off switch (kill
switch) . . . .................... 32
BMW Motorrad ABS
OE
...... 33
Mirrors . . . .................... 33
Pneumatic pump ............. 34
Air pressure in the Air Damp-
ing System . . . . . . ............. 34
Damping . .................... 38
Tyres . . . . . .................... 40
Headlight . .................... 41
Seat . . . . . . .................... 41
5 Riding .. .. ... .. .. .. .. .. .. . 43
Safety instructions . . ......... 44
Checklist . .................... 46
Starting. . . .................... 46
Running in . . . . . . ............. 48
Riding off-road . . ............. 49
Brakes . . . .................... 50
Parking your motorcycle . . . . . 51
Refuelling .................... 52
6 Engineering details .. ... 55
Brake system with BMW Mo­torrad ABS
OE
................ 56
7 Accessories .. .. ... .. .. .. 59
General instructions . ......... 60
Power socket
OE
.............. 60
Luggage . .................... 61
8 Maintenance . .. .. .. .. .. . 63
Notes ........................ 64
Toolkit........................ 64
Engine oil .................... 65
Brake system . . . ............. 67
Brake pads . . . . . . ............. 68
Brake fluid.................... 69
Coolant. . . .................... 71
Clutch . . . . .................... 72
Tyres . . . . . .................... 73
Rims . ........................ 73
Chain . . . . . .................... 73
Wheels . . . .................... 75
BMW Motorrad auxiliary
stand . ........................ 81
BMW Motorrad front-wheel
stand . ........................ 82
Fuses ........................ 84
Bulbs . ........................ 86
Air filter . . . . . . ................. 92
Jump starting . . . ............. 95
Battery . . . . . . ................. 96
Number-plate carrier . . . .... 100
9 Care .. .. .. ............... 103
Care products . . . ........... 104
Washing motorcycle. . . . .... 104
Cleaning easily damaged
components . ............... 104
Paint care . . . ............... 105
Protective wax coating . .... 106
Laying up motorcycle . . .... 106
Restoring motorcycle to
use......................... 106
10 Technical data . .. .. .. 107
Troubleshooting chart . . .... 108
Threaded fasteners . . . . .... 109
Engine . . . . . . ............... 110
Fuel . . ...................... 111
Engine oil . . . ............... 111
Clutch ...................... 112
Transmission ............... 112
Rear-wheel drive ........... 113
Running gear ............... 113
Brakes . . . . . . ............... 114
Wheels and tyres........... 115
Electrics . . . . . ............... 117
Frame ...................... 118
Dimensions . ............... 119
Weights . . . . . ............... 119
Riding specifications .. . .... 120
11 Service .. .. .. .. .. .. .. .. 121
BMW Motorrad service. .... 122
BMW Motorrad service
quality ...................... 122
BMW Motorrad Service Card: on-the-spot break-
down assistance ........... 122
BMW Motorrad service net-
work . . ...................... 123
Maintenance work . . . . . . .... 123
Confirmation of mainten-
ance work . . . ............... 124
Confirmation of service . .... 129
General instructions
Overview ............................. 6
Abbreviations and symbols . . . ........ 6
Air Damping System .................. 6
Equipment ............................ 7
Technical data ........................ 7
Currency . ............................. 7
1
5
z
General instructions

Overview

1
Chapter 2 of this Rider's Manu­al will provide you with an initial
6
overview of your motorcycle. All maintenance and repair work on the motorcycle is documented in Chapter 11. This record of the maintenance work you have had performed on your motorcycle is a precondition for generous treat­ment of goodwill claims. When the time comes to sell your BMW, please remember to hand over this Rider's Manu­al; it is an important part of the motorcycle.
z
General instructions

Abbreviations and symbols

Indicates warnings that you
must comply with for reas­ons of your safety and the safety of others, and to protect your motorcycle against damage.
Specific instructions on
how to operate, control, ad­just or look after items of equip­ment on the motorcycle.
Indicates the end of an item of information.
Instruction.
Result of an activity.
Reference to a page with more detailed informa­tion.
Indicates the end of a passage relating to spe­cific accessories or items of equipment.
Tightening torque.
Item of technical data.
OE Optional extra
The motorcycles are as­sembled complete with all the BMW optional ex­tras originally ordered.
OA Optional accessory
You can obtain option­al accessories through your authorised BMW Motorrad dealer; optional accessories have to be retrofitted to the motor­cycle.
Anti-lock brake system
ABS

Air Damping System

This motorcycle has an air-filled rear suspension system. This Air Damping System, as it is known, does not work in the same way as a conventional steel-spring shock-absorber system. The de­tailed description of this system starts on page ( 34).

Equipment

When you ordered your BMW motorcycle, you chose various items of custom equipment. This Rider's Manual describes option­al extras (OE) offered by BMW and selected optional accessor­ies (OA). This explains why the manual may also contain de­scriptions of equipment which you have not ordered. Please note, too, that your motorcycle might not be exactly as illus­trated in this manual on account of country-specific differences. If your BMW was supplied with equipment not described in this Rider's Manual, you will find these features described in separate manuals.

Technical data

All dimensions, weights and power ratings stated in the Rider's Manual are quoted to the standards and comply with the tolerance requirements of the Deutsche Institut für Normung e.V. Versions for individual countries may differ.

Currency

The high safety and quality standards of BMW motorcycles are maintained by constant development work on designs, equipment and accessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual. Nor can BMW Motorrad entirely rule out errors and omissions. We hope you will appreciate that no claims can be entertained on the basis of the data, illustrations or descriptions in this manual.
1
7
z
General instructions
1
8
z
General instructions
General views
General view, left side................ 11
General view, right side . . ............ 13
Underneath the seat ................. 14
Handlebar fitting, left ................. 15
Handlebar fitting, right . . . ............ 16
Instrument cluster . . ................. 17
Headlight ............................ 18
2
9
z
General views
2
10
z
General views

General view, left side

1 Adjuster for damping char-
acteristic, front suspen­sion (compression stage) ( 39)
2 Air Damping System
( 34)
3 Power socket 4 Adjuster for damping char-
acteristic, rear suspension ( 40)
5 Fore-and-aft tilt indicator
( 35)
6 Coolant-level indicator
( 71)
OE
( 60)
2
11
z
General views
2
12
z
General views

General view, right side

1 Seat lock ( 41) 2 Fuel filler neck ( 52) 3 Brake-fluid reservoir, front
( 69)
4 Adjuster for damping char-
acteristic, front suspension (rebound stage) ( 38)
5 ABS fuses, behind the side
panel ( 85)
6 Brake-fluid reservoir, rear
( 70)
2
13
z
General views

Underneath the seat

2
1 Air-filter box ( 92) 2 Toolkit ( 64)
14
3 Rider's Manual 4 Pneumatic pump ( 34) 5 Fuse box ( 84) 6 Oil dipstick and engine-oil
filler neck ( 84)
z
General views

Handlebar fitting, left

1 Headlight flasher 2 Operating the ABS
( 33)
3 Switch for flashing turn in-
dicators ( 32)
4 Horn 5 High-beam headlight
( 31)
OE
2
15
z
General views

Handlebar fitting, right

2
1 Emergency off switch (kill
16
z
switch) ( 32)
2 Starter button ( 46)
General views

Instrument cluster

1 Set the clock ( 29)
Reset the tripmeter ( 29)
2 Warning lights ( 20)
Telltale lights ( 20)
3 Multifunction display
( 20)
4 Select readings ( 28)
2
17
z
General views

Headlight

2
18
1 Low-beam and high-beam
headlights
2 Side light
z
General views
Status indicators
Status indicators ..................... 20
Standard warnings . . ................. 20
OE
ABS warnings
..................... 23
3
19
z
Status indicators

Status indicators

3
Multifunction display
20
1 Speedometer 2 Odometer, clock or battery
voltage ( 28)
z
Status indicators
Telltale lights
1 Flashing turn indicators, left 2 Flashing turn indicators,
right
3 Idle 4 High-beam headlight

Standard warnings

Mode of presentation
Warnings are indicated by warn­ing lights 1. The possible warnings are listed on the next page.
Warnings, overview
Meaning
Lights up Fuel down to reserve ( 22)
3
21
Lights up
Lights up
Insufficient engine oil pressure ( 22)
Coolant temperature too high ( 22)
z
Status indicators
Fuel down to reserve
3
22
z
Status indicators
Warning light for fuel down to reserve lights up.
Lack of fuel can result in
the engine misfiring and cutting out unexpectedly. Mis­firing can damage the catalytic converter; a hazardous situation can result if the engine cuts out unexpectedly. Do not run the fuel tank dry.
Possible cause: The fuel tank contains no more than the re­serve quantity of fuel.
Reserve fuel
2l
Refuelling ( 52)
Insufficient engine oil pressure
Warning light for oil pres-
sure shows. The oil pressure in the lube-oil system is too low. Stop immedi­ately and switch off the engine if the warning light shows.
The insufficient oil pres-
sure warning does not fulfil the function of an oil gauge. The only way of checking whether the oil level is correct is to check with the oil dipstick.
Possible cause: Engine-oil level too low.
Check the engine oil level ( 65)
If the oil level is too low:
Top up the engine oil ( 67)
If the engine oil level is correct:
Riding when engine-oil
pressure is low can result in engine damage.
Do not continue your journey.
Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
Coolant temperature too high
Warning light for coolant temperature shows.
Continuing to ride when the
engine is overheated could result in engine damage. You must comply with the in­structions below.
Possible cause: Coolant level too low.
Check the coolant level ( 71)
If the coolant level is too low:
Topping up coolant ( 72)
Possible cause: Radiator fan de­fective.
If the radiator fan does not start even though the coolant-temper­ature warning light shows:
Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
Possible cause: Insufficient cool­ing.
If possible, ride in the part-load range to cool down the engine. In traffic jams, switch off the engine, but leave the ignition switched on so that the radiat­or fan continues to operate. If the coolant temperature is frequently too high, have the fault rectified as soon as pos­sible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
ABS warnings
Mode of presentation
ABS warnings are indicated by ABS warning light 1. The detailed descriptions start on page ( 56), and you will find an overview listing the possible warnings on the next page.
OE
3
23
z
Status indicators
Warnings, overview
3
24
Flashes
Meaning
Self-diagnosis not completed ( 25)
Lights up
Lights up
z
Status indicators
ABS deactivated ( 25)
ABS fault ( 25)
Self-diagnosis not completed
ABS warning light flashes.
The ABS function is not available, because self­diagnosis did not complete. The motorcycle has to move forward a few metres for the wheel sensors to be tested.
Pull away slowly. Bear in mind that the ABS function is not available until self-diagnosis has completed.
ABS deactivated
ABS warning light shows.
The rider has switched off the ABS system. with OE BMW Motorrad ABS:
Activate the ABS function ( 33)
ABS fault
ABS warning light shows.
The ABS control unit has detec­ted a fault. The ABS function is not available.
You can continue to ride. Bear in mind that the ABS function is not available. Bear in mind the more detailed information on situations that can lead to an ABS fault ( 57). Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
3
25
z
Status indicators
3
26
z
Status indicators
Operation
Ignition switch and steering lock ..... 28
Multifunction display ................. 28
Lights ................................ 31
Turn indicators....................... 32
Emergency off switch (kill switch) . . . . 32
OE
BMW Motorrad ABS
Mirrors . . . ............................ 33
Pneumatic pump . . . ................. 34
Air pressure in the Air Damping Sys-
tem.................................. 34
Damping . ............................ 38
Tyres ................................ 40
Headlight ............................ 41
Seat ................................. 41
.............. 33
4
27
z
Operation
Ignition switch and
4
steering lock
28
Keys
You receive one master key and one spare key. Ignition switch and steering lock, tank filler cap lock and seat lock are all operated with the same key.
Switching on ignition
z
Operation
Turn the key to position 1. Side light and all function cir­cuits switched on. Engine can be started.
Pre-ride check is performed. ( 47)
with OE BMW Motorrad ABS:
Turn the key to position 1. ABS self-diagnosis is performed in addition to the checks outlined above. ( 48)
Switching off ignition
Turn the key to position 2. Lights switched off. Handlebars not locked. Key can be removed.
Locking handlebars
Turn the handlebars all the way to the left Turn the key to position 3, while moving the handlebars slightly. Ignition, lights and all function circuits switched off. Handlebars locked. Key can be removed.

Multifunction display

Selecting readings
Switch on the ignition.
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